SG189986A1 - Soft magnetic alloy for magnetic recording, sputtering target material, and magnetic recording medium - Google Patents
Soft magnetic alloy for magnetic recording, sputtering target material, and magnetic recording medium Download PDFInfo
- Publication number
- SG189986A1 SG189986A1 SG2013031174A SG2013031174A SG189986A1 SG 189986 A1 SG189986 A1 SG 189986A1 SG 2013031174 A SG2013031174 A SG 2013031174A SG 2013031174 A SG2013031174 A SG 2013031174A SG 189986 A1 SG189986 A1 SG 189986A1
- Authority
- SG
- Singapore
- Prior art keywords
- group
- magnetic recording
- alloy
- magnetic
- elements selected
- Prior art date
Links
- 229910001004 magnetic alloy Inorganic materials 0.000 title claims description 20
- 239000013077 target material Substances 0.000 title claims description 15
- 238000005477 sputtering target Methods 0.000 title claims description 14
- 229910052796 boron Inorganic materials 0.000 claims description 10
- 229910052698 phosphorus Inorganic materials 0.000 claims description 10
- 229910052710 silicon Inorganic materials 0.000 claims description 10
- 229910052802 copper Inorganic materials 0.000 claims description 9
- 229910052732 germanium Inorganic materials 0.000 claims description 9
- 229910052750 molybdenum Inorganic materials 0.000 claims description 8
- 229910052726 zirconium Inorganic materials 0.000 claims description 8
- 229910052804 chromium Inorganic materials 0.000 claims description 7
- 229910052735 hafnium Inorganic materials 0.000 claims description 7
- 229910052758 niobium Inorganic materials 0.000 claims description 7
- 229910052720 vanadium Inorganic materials 0.000 claims description 7
- 229910052748 manganese Inorganic materials 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 6
- 229910052715 tantalum Inorganic materials 0.000 claims description 6
- 229910052719 titanium Inorganic materials 0.000 claims description 6
- 229910052721 tungsten Inorganic materials 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 4
- 238000002425 crystallisation Methods 0.000 description 36
- 230000008025 crystallization Effects 0.000 description 36
- 239000000523 sample Substances 0.000 description 33
- 230000007797 corrosion Effects 0.000 description 19
- 238000005260 corrosion Methods 0.000 description 19
- 229910045601 alloy Inorganic materials 0.000 description 15
- 239000000956 alloy Substances 0.000 description 15
- 230000004907 flux Effects 0.000 description 13
- 239000000463 material Substances 0.000 description 12
- 239000010949 copper Substances 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 238000005280 amorphization Methods 0.000 description 9
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 8
- 239000002994 raw material Substances 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 7
- 239000010408 film Substances 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 238000010791 quenching Methods 0.000 description 7
- 229910000531 Co alloy Inorganic materials 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- 125000001475 halogen functional group Chemical group 0.000 description 6
- 230000005389 magnetism Effects 0.000 description 5
- 238000002441 X-ray diffraction Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000011780 sodium chloride Substances 0.000 description 4
- 238000004544 sputter deposition Methods 0.000 description 4
- 239000010409 thin film Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229910052752 metalloid Inorganic materials 0.000 description 3
- 150000002738 metalloids Chemical class 0.000 description 3
- 229910017604 nitric acid Inorganic materials 0.000 description 3
- 238000010079 rubber tapping Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 101000993059 Homo sapiens Hereditary hemochromatosis protein Proteins 0.000 description 2
- 229910052774 Proactinium Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000007872 degassing Methods 0.000 description 2
- 238000000113 differential scanning calorimetry Methods 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 241000005398 Figaro Species 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/62—Record carriers characterised by the selection of the material
- G11B5/64—Record carriers characterised by the selection of the material comprising only the magnetic material without bonding agent
- G11B5/66—Record carriers characterised by the selection of the material comprising only the magnetic material without bonding agent the record carriers consisting of several layers
- G11B5/667—Record carriers characterised by the selection of the material comprising only the magnetic material without bonding agent the record carriers consisting of several layers including a soft magnetic layer
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/11—Making amorphous alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/003—Making ferrous alloys making amorphous alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C45/00—Amorphous alloys
- C22C45/02—Amorphous alloys with iron as the major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C45/00—Amorphous alloys
- C22C45/04—Amorphous alloys with nickel or cobalt as the major constituent
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/3407—Cathode assembly for sputtering apparatus, e.g. Target
- C23C14/3414—Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/14—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates
- H01F41/18—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for applying magnetic films to substrates by cathode sputtering
- H01F41/183—Sputtering targets therefor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F10/00—Thin magnetic films, e.g. of one-domain structure
- H01F10/08—Thin magnetic films, e.g. of one-domain structure characterised by magnetic layers
- H01F10/10—Thin magnetic films, e.g. of one-domain structure characterised by magnetic layers characterised by the composition
- H01F10/12—Thin magnetic films, e.g. of one-domain structure characterised by magnetic layers characterised by the composition being metals or alloys
- H01F10/16—Thin magnetic films, e.g. of one-domain structure characterised by magnetic layers characterised by the composition being metals or alloys containing cobalt
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physical Vapour Deposition (AREA)
- Magnetic Record Carriers (AREA)
- Manufacturing Of Magnetic Record Carriers (AREA)
- Thin Magnetic Films (AREA)
- Powder Metallurgy (AREA)
Description
SOFT MAGNETIC ALLOY FOR MAGNETIC RECORDING,
SPUTTERING TARGET MATERIAL, AND MAGNETIC RECORDING } MEDIUM j [Cross-Reference to Related Application]
[0001]
This application claims priority to Japanese Patent Application
No. 2010-240184 filed on October 26, 2010 and Japanese
Patent Application No. 2011-92631 filed on April 19, 2011, the entire content of which is incorporated herein by reference. [Technical Field]
[0002]
The present invention relates to a Co-based soft magnetic alloy for magnetic recording used for a soft magnetic undercoat layer (SUL layer) in a thermally assisted magnetic recording medium for a hard disk drive: and to a sputtering target material and a ) magnetic recording medium, in which this alloy is used. } [Background Art]
[0003]
In recent years, there have been remarkable progresses in magnetic recording technology, heightening of recording densities in magnetic recording media has been proceeding due to increasing drive capacities, and a thermally assisted magnetic recording system, which can achieve further high recording density when compared to perpendicular magnetic recording media conventionally used, has been examined.
[0004]
The thermally assisted magnetic recording system is a system which records data while heating a magnetic recording medium by a laser. When higher densification of a magnetic recording medium proceeds, the problem of heat fluctuation in that magnetically recorded data disappears under the influence of neighboring heat occurs significantly. Avoidance of this problem of the heat fluctuation requires the increased coercive force of a magnetic material used in a recording medium.
However, a too high coercive force interferes recording. A system that solves this problem is the thermally assisted ’ magnetic recording system.
[0005]
On the other hand, heating of a recording medium results in a : decreased coercive force and therefore enables recording while : cooling of the medium after the recording results in a : reincreased coercive force, thereby improving resistance to heat fluctuation. As the magnetic recording medium for the thermally assisted system, for example, a magnetic recording medium shown in Japanese Patent Laid-Open Publication No. 2010-182386 (Patent Literature 1) has been examined.
Although a soft-magnetic layer demands an amorphous state as disclosed in this Patent Literature 1, a recording medium is heated in the thermally assisted system as described above.
Therefore, an alloy for a soft-magnetic layer shown in Patent )
Literature 1 demands a sufficiently high crystallization ) temperature at which crystallization does not occur even during heating. However, there is a problem of crystallization since the crystallization temperature of the soft-magnetic layer shown in Patent Literature 1 is about 400°C (670 K) according to
Japanese Patent Laid-Open Publication No. 2001-110044 (Patent
Literature 2). - 25 [0006]
Further, although the composition disclosed in Tsuyoshi
Masumoto "Amorufasu Kinzoku No Kiso" (Materials Science of
Amorphous Metals), Ohmsha, Ltd., 1982, P 94 (Non Patent
Literature 1) has a crystallization temperature of around 800 K, it has had the problem of corrosion resistance when used in a soft-magnetic layer since a metalloid such as Si, Ge, P, B, or C is used. Further, as for a nonmagnetic alloy, an alloy that has a : crystallization temperature of more than 800 K is also notified as shown in Non Patent Literature 2, but is not applicable to uses for soft magnetic films as the uses require magnetism.
[Citation List] [Patent Literature]
[0007] [PTL 1] Japanese Patent Laid-Open Publication No. 2010-182386 [PTL 2] Japanese Patent Laid-Open Publication No. 2001-110044 [Non Patent Literature]
[0008] [NPTL 1] Tsuyoshi Masumoto "Amorufasu Kinzoku No Kiso" (Materials Science of Amorphous Metals), Ohmsha, Ltd., 1982, P 94 [NPTL 2] OH JE, WOOLLAM J A, AYLESWORTHKD, SELLMYER D J,
POUCH J 1, J Appl Phys., Vol. 60, No. 12 PP. 4271-4286, 1986 [Summary of the Invention]
[0009]
As described above, although the amorphous state is demanded } in the soft-magnetic layer of the alloy in Patent Literature 1, } there is the problem that the crystallization occurs in the soft-magnetic layer shown in Patent Literature 1 since the recording medium is heated in the thermally assisted system.
Further, although the crystallization temperature of around 800
K is exhibited in the composition disclosed in Non Patent
Literature 1, it has the problem of corrosion resistance for use in a soft-magnetic layer since a metalloid such as Si, Ge, P, B, or Cis used.
[0010]
The inventors have now found that it is possible to provide a soft magnetic alloy for magnetic recording, achieving excellent characteristics in that, in a Co alloy, (1) amorphousness can be secured by adding an amorphization-promoting element such as
Zr, Hf, and/or Ti; (2) addition of V, Nb, Ta, Cr, Mo, and/or W enables high crystallization temperature and also enables contribution to improvement in amorphousness; (3) a saturation magnetic flux density can be adjusted by adding Ni and/or Mn; (4) improvement in corrosion resistance can be effected by
» adding Al and/or Cu; and (5) improvement in amorphousness can be effected by adding Si, Ge, P, B, and/or C.
[0011] ’
It is therefore an object of the present invention to provide a - 5 soft magnetic alloy for a thermally assisted magnetic recording medium, excellent in saturation magnetic flux density, amorphous property, crystallization temperature and corrosion resistance; and a sputtering target material and a magnetic n recording medium, in which the soft magnetic alloy is used.
[0012]
According to one embodiment of the present invention, there is provided a soft magnetic alloy for magnetic recording, comprising in at%:
Fe: 0 to 70%; : (A) 5 to 20% of one or two or more elements selected from the group consisting of Ti, Zr, and Hf; (B) 0 to 30% of one or two or more elements selected } from the group consisting of Cr, Mo and W; ” (C) 0 to 30% of one or two or more elements selected from the group consisting of V, Nb, and Ta; (D) 0 to 30% of one or two elements selected from the group consisting of Ni and Mn; : (E) 0 to 5% of one or two elements selected from the group consisting of Al and Cu; and (F) 0 to 10% of one or two or more elements selected from the group consisting of Si, Ge, P, B, and C; and the balance Co and unavoidable impurities.
[0013]
According to another embodiment of the present invention, : 30 there is provided a sputtering target material made of such a soft magnetic alloy for magnetic recording as mentioned above.
[0014]
According to another embodiment of the present invention, there is provided a magnetic recording medium comprising a soft magnetic film made of such a soft magnetic alloy for : magnetic recording as mentioned above.
[0015] ’
The present invention is specifically explained below. Unless otherwise specified, "%" as used herein means at%.
[0016]
The soft magnetic alloy for magnetic recording according to the present invention comprises in at%: Fe: 0 to 70%; (A) 5 to 20% of one or two or more elements selected from the group consisting of Ti, Zr, and Hf; (B) 0 to 30% of one or two or more elements selected from the group consisting of Cr, Mo and Wj; (C) 0 to 30% of one or two or more elements selected from the group consisting of V, Nb, and Ta; (D) 0 to 30% of one or two elements selected from the group consisting of Ni and Mn; (E) 0 ) 15 to 5% of one or two elements selected from the group consisting of Al and Cu; and (F) 0 to 10% of one or two or more elements selected from the group consisting of Si, Ge, P, B, and )
C: and the balance Co and unavoidable impurities, preferably ) consists essentially of these elements, and more preferably consists of these elements.
[0017]
The alloy according to the present invention comprises 0 to 70%, preferably 20 to 70%, more preferably 30 to 50%, of Fe.
Although Fe is an element for obtaining a soft magnetic material, more than 70% of Fe results in deterioration of corrosion resistance.
[0018]
The alloy according to the present invention comprises 5 to 20%, preferably 6 to 15%, further preferably 9 to 14%, of the one or two or more (A) group elements selected from the group oo consisting of Ti, Zr, and Hf. Ti, Zr, and Hf are elements for securing amorphization (amorphization property) in a Co-based alloy, and amorphization can be sufficiently achieved when the total content of these elements is 5 to 20%.
[0019]
According to a preferred embodiment of the present invention,
6 i _ the alloy may also comprise 5 to 30%, preferably 10 to 25%, of the one or two or more (B) group elements selected from the group consisting of Cr, Mo, and W. Cr, Mo, and W are elements ” for achieving high crystallization temperature in a Co alloy, and the effect can be sufficiently achieved while contributing to amorphization when the total content of one or two or more of the elements is 5 to 30%.
[0020]
According to a preferred embodiment of the present invention, - 10 the sum of the (A) group element(s) and the (B) group element(s) may also be 10 to 35%. The sum within this range contributes to amorphization and enables magnetism to be effectively prevented from decreasing.
[0021]
Co 15 According to a preferred embodiment of the present invention, the alloy may also comprise 30% or less, preferably 20% or less, further preferably 10% or less, of the one or two or more (C) ) group elements selected from the group consisting of V, Nb, and i]
Ta. V, Nb, and Ta are elements for significantly improving corrosion resistance and promoting amorphization in a Co alloy and, when being added particularly in combination with the (B) group, high corrosion resistance and high crystallization temperature can be achieved. The total content of these : elements of 30% or less contributes to amorphization.
[0022]
According to a preferred embodiment of the present invention, the alloy may also comprise 30% or less, preferably 20%, further preferably 10%, of the one or two (D) group elements - selected from the group consisting of Ni and Mn. Ni and Mn are elements for adjusting a saturation magnetic flux density in a
Co alloy, and excellent magnetism is obtained when the total content of these elements is 30% or less.
[0023]
According to a preferred embodiment of the present invention, the alloy may also comprise 5% or less of the one or two (E) group elements selected from the group consisting of Al and Cu.
: Al and Cu are elements for improving corrosion resistance in a
Co alloy, and the total content of these elements of 5% or less contributes to amorphization. ’
[0024] : 5 According to a preferred embodiment of the present invention, the alloy may also comprise 10% or less of the one or two (F) group elements selected from the group consisting of Si, Ge, P,
B, and C. Si, Ge, P, B, and C are elements for improving amorphousness in a Co alloy, and the total content of these elements of 10% or less contributes to amorphization. [Examples]
[0025]
The alloy according to the present invention is specifically explained below with reference to Examples.
[0026]
Normally, a thin film in a perpendicular magnetic recording : medium is formed by sputtering a sputtering target material ) having the same composition as that of the thin film to form the ] film on a glass substrate or the like. In this case, the thin film - 20 formed by sputtering has been quenched. In relation to this, quenched ribbons produced in a single-roll-type liquid quenching device have been used as sample materials in the present examples. This is to evaluate the influence of the thin films, which are actually quenched and formed by sputtering, on various properties by the components, in a simple manner using liquid quenched ribbons.
[0027]
Production Conditions of Quenched Ribbon
A raw material of 30 g weighed to have the composition shown in Table 1 and Table 2 was arc-melted in Ar with a reduced pressure in a water-cooled copper die having a diameter of about 10x40 mm to provide a molten raw material for the : quenched ribbon. The production of the quenched ribbon was conducted by a single roll method under the condition in which the molten raw material was set in a silica tube having a diameter of 15 mm and was tapped from a tapping nozzle
- having a diameter of 1 mm, at an atmospheric pressure of 61 : kPa, at an atomizing pressure difference of 69 kPa, and at a rotational number of 3000 rpm of a copper roll (diameter of 300 ” mm), with a gap between the copper roll and the tapping nozzle being set to 0.3 mm. The temperature at which each raw material melted down was taken as the tapping temperature.
Quenched ribbons thus produced were used as sample materials to evaluate the properties described below.
[0028]
Evaluation of Saturation Magnetic Flux Density of Quenched
Ribbon
The saturation flux density of the quenched ribbon was measured at an applied magnetic field of 1200 kA/m in a VSM device (vibration-sample-type magnetometer). The weight of the sample material was around 15 mg, and the material with a saturation magnetic flux density of 0.3 T or more and less than 0.8 T was evaluated as "good" and the material with a ) saturation magnetic flux density of 0.8 T or more as "excellent." )
The material with a saturation magnetic flux density of less than 0.3% was evaluated as "poor."
[0029]
Structure of Quenched Ribbon
In general, when an X-ray diffraction pattern of the amorphous material is measured, no diffraction peak is observed to show a halo pattern specific to amorphous materials. Although a diffraction peak is observed in a material not completely amorphous, the height of the peak is lower than that of a crystal material and a halo pattern is also observed. Therefore, the amorphous properties were evaluated by the following method.
[0030]
Evaluation of Amorphous Properties - In the evaluation of the amorphous properties, the sample material was adhered on a glass plate with a double-faced tape to obtain a diffraction pattern by an X-ray diffraction device. At this time, the sample material was adhered on the glass plate so that a surface to be measured could be a copper-roll-contact surface of the quenched ribbon. The X-ray source was Cu-a ray, and the measurement was conducted at a scan speed of 4°/min. ”
The diffraction patterns in which a halo pattern was able to be confirmed and in which no halo pattern was observed were - considered to be "good" and "poor," respectively, for evaluating amorphous properties.
[0031]
Crystallization Temperature of Quenched Ribbon
In general, heating causes crystallization in an amorphous material, and the temperature at which the crystallization occurs is referred to as a crystallization temperature. Further, an exothermic reaction occurs during the crystallization. The crystallization temperature is evaluated by measuring the temperature of heat generated by the crystallization. Thus, the crystallization temperature was evaluated by the following method. It was examined by differential scanning calorimetry } (DSC) under the condition of a heating rate of 0.67 Ks. A ” crystallization temperature of 773 K or more and less than 873 was evaluated as "good," a crystallization temperature of 873 K or more as "excellent," and a crystallization temperature of less than 773 K as "poor."
[0032]
Evaluation of Corrosion Resistance of Quenched Ribbon (NaCl)
In the evaluation based on a salt spray test (in 5% NaCl aqueous solution, at 35°C, 16 hours) conducted with a sample in which a quenched ribbon was adhered to glass pellets with a double-faced tape, a sample that showed no observable rust was evaluated as "good" and a sample that showed observable 3 30 rust as "poor.
[0033]
Corrosion Resistance of Quenched Ribbon (HNO3) : There was weighed 50 mg of a sample material, 10 ml of 3 at%
HNOs aqueous solution was added dropwise, and the resultant was then left standing at room temperature for 1 hr, followed by : analyzing the amount of Co eluted into the 3% HNO3 aqueous solution. The amount of eluted Co of less than 500 ppm was evaluated as "excellent," the amount of 500 or more and less than 1000 ppm as "good," and 1000 ppm or more as "poor." :
[0034]
Meanwhile, since sample No.9 shown in the composition of Table 1, for example, contains Zr, W and Mo in an amount of 10%, 5% and 5%, respectively, the content of (Co-30Fe) is 100%-20%=80%, and, when assuming that this 80% is equivalent to 100, the proportions of Co and Fe are (100-30) and 30, respectively. That is, it is meant that the content of Co is 56% and the content of Fe is 24%.
[0035] [Table 1] i a rl
Magnetic Property | Temperature [Resistance |Resistance
Flux Densit NaCl HNO; ll i 5Mo-3Nb
Figaro an] a Tow | beat |r [Si 5Ni [9 [(Co-30Fe)-10Zr-5W-5Mo | Excellent | Good | Excellent | Good | Good - 20Ni 10Mn
IN| " 30Ni 10Mn 10Ni-10Mn 20Ni-10Mn 2Nb-2Ta-2Cr-2Mo-2W-1Ni- 1Mn 33[Co-bzr-3w 34|Co-10Zr-35M0 16Cr-16Mo 37[Co-5W-5Mo0 75Fe)-25Zr-2W-3Cr 3Zr-2W-3Mo 152r-15W-10Mo 31iMn : 5Zr-4Nb 46[Ta-30Cu
[0036]
Sample No. 33 shown in Table 1 has a low crystallization temperature because of having the low content of a (B) group element. Sample No. 34 has a low saturation magnetic flux density and a low crystallization temperature because of having the high content of a (B) group element. Sample No. 35 has a low crystallization temperature because of having the low total amount of (B) group elements. Sample No. 36 does not become amorphous and has a low crystallization temperature because of having the high total amount of (B) group elements.
Sample No. 37 has a poor amorphous property because of having no (A) group element. :
[0037]
Sample No. 38 has a poor amorphous property because of having the low content of an (A) group element. Sample No. 39 has a poor amorphous property due to the high content of an
Co (A) group element and has poor corrosion resistance because of ) having a high Fe content. Sample No. 40 has poor corrosion ’ resistance because of having a high Fe content. Sample No. 41 : 20 has a poor amorphous property because of having the low content of an (A) group element and the low total amount of the (A) group element and (B) group elements. Sample No. 42 has low magnetism and a poor amorphous property because of having the high total amount of an (A) group element and (B) group elements.
[0038]
Sample No. 43 has poor magnetism due to the high content of a (D) group element. Sample No. 44 has poor corrosion resistance because of containing B and Si elements, which are metalloids. Sample No. 45 has a poor amorphous property because of having the low content of a (B) group element and the low total amount of an (A) group element and the (B) group element. Sample No. 46 has nonmagnetism because of containing neither Co nor Fe and containing no (D) group element. In contrast, it is found that all samples Nos.1 to 32 are excellent in saturation magnetic flux density and amorphous property, has a high crystallization temperature, and is excellent in corrosion resistance because of satisfying the conditions of the present invention. :
[0039]
In addition to the above-mentioned examples, other samples are shown in Table 2.
[Table 2]
Composition (at.%) Saturation |Amorphous|Crystallization| Corrosion | Corrosion
Magnetic | Property | Temperature |Resistance| resistance
Flux Densit NaCl HNO3 -
Co-20Fe)-5Zr-5W-3Al
Co-30Fe)-5Zr-5W-5Cr-3Cu 4Al-3Cu 10Cr-5Al : 5Cu 3AI-2Cu
Co-30Fe)-5Zr-5W-5Cr-3B 8 |(Co-50Fe)-5Zr-5W-5Cr-7B Excellent Excellent 5B 10B
Co-30Fe)-52r-5W-5Cr-3Si
Co-50Fe)-5Zr-5W-5Cr-7Si
Co-70Fe)-5Zr-5Cr-30V-55i] Good | Good | Good | Good | Good 108i
Co-30Fe)-5Zr-5W-5Cr-3P : Co-50Fe)-5Zr-5W-5Cr-7P 5p 10P
Co-30Fe)-5Zr-5W-5Cr-3C -
Co-50Fe)-5Zr-5W-5Cr-5P 5C 10C 2B-2Si-2C-1P 1Nj-5Ge 10Ge 10Al 10Cu
Co-50Fe)-5Zr-5W-5Cr-15C| Good [| Poor | Poor | Good [| Good 15B-158i-15P 20Al 20Cu : 20C : 15P 15Ge
[0040]
Sample No. 26 does not become amorphous because of having a high Al content. Sample No. 27 does not become amorphous : because of having a high Cu content. Sample No. 28 does not become amorphous because of having a high C content.
Sample No. 29 does not become amorphous because of having the high total content of B, Si, and P. Sample No. 30 does not become amorphous because of having a high Ta content and a high Al content. Sample No. 31 does not become amorphous because of having a high V content and a high Cu content.
Sample No. 32 does not become amorphous because of having a ‘high Nb content and a high C content. Sample No. 33 does not become amorphous because of having a high P content.
Sample No. 34 does not become amorphous because of having a high Ge content.
[0041]
Next, there is shown the method for producing a sputtering ) target material. As for the 12 compositions shown in the i samples No. 1, No. 3, No. 4, No. 5, No. 8, No. 13, No. 18, No. 23, No. 27 and No. 32 in Table 1, and the samples No. 33 and
No. 36 in Table 1, molten raw materials were weighed, melted by induction heating in a refractory crucible with an Ar gas atmosphere under a reduced pressure, then tapped from a nozzle having a diameter of 8 mm in the lower portion of the crucible, and atomized with an Ar gas. The gas-atomized powders as raw materials were degassed and charged into a can having an outside diameter of 220 mm, an inside diameter of 210 mm, and a length of 200 mm and made of SC. The vacuum achievement degree during the degassing was set to about 1.3x107% Pa. The above-described powder-filled billets were heated to 1150°C, then charged into a restraint container with a diameter of 230 mm, and molded by pressurization at 500 MPa. The solidified molded products produced by the above-described method were processed into a disk shape with a diameter of 180 mm and a thickness of 7 mm by wire cut, turning processing, and surface grinding to make sputtering target materials.
[0042]
As for these 12 compositions, sputtered films were formed on - glass substrates using the sputtering target materials. In the
X-ray diffraction patterns, halo patterns were observed in all the : : samples No. 1, No. 3, No. 4, No. 5, No. 8, No. 13, No. 18, No. 23, No. 27, and No. 32 while crystalline peaks were observed in the samples No. 33 and No. 36. Further, when crystallization temperature was measured in the same manner as in the case of the quenched ribbons, all the samples No. 1, No. 3, No. 4, No. 5, No. 8, No. 13, No. 18, No. 23, No. 27, and No. 32 had high crystallization temperatures of 773 K or more while the samples oo No. 33 and No. 36 showed low crystallization temperatures of less than 773 K. +15 [0043]
The corrosion resistances are not shown in the tables but were : "excellent," "good," and "poor," similarly to the results evaluated in the quenched ribbons. As for a magnetic property, ” the magnetic properties were measured, in the same manner as in the case of the quench ribbons, to be "excellent," "good," and "poor," similarly to the results evaluated in the quench ribbons.
The above was summarized as follows: it was confirmed that the results evaluated in the quench ribbons tended to be similar to the evaluations of the sputtered films formed using the sputtering target materials. : oo [0044] : Further, as for the 13 compositions shown in the samples No. 1,
No. 3, No. 5, No. 7, No. 11, No. 15, No. 18, No. 24, and No. 25 in Table 2, and the samples No. 26, No. 28, No. 29, and No. 33 in Table 2, molten raw materials were weighed, melted by induction heating in a refractory crucible with an Ar gas atmosphere under a reduced pressure, then tapped from a nozzle having a diameter of 8 mm in the lower portion of the crucible, and atomized with an Ar gas. The gas-atomized ~ 35 powders as raw materials were degassed and charged into a can having an outside diameter of 220 mm, an inside diameter of
210 mm, and a length of 200 mm and made of SC. The vacuum achievement degree during the degassing was set to about 1.3x1072% Pa. The above-described powder-filled billets : were heated to 1000°C, then charged into a restraint container with a diameter of 230 mm, and molded by pressurization at 500 MPa. The solidified molded products produced by the above-described method were processed into a disk shape with a diameter of 165 mm and a thickness of 6 mm by wire cut, turning processing, and surface grinding to make sputtering target materials.
[0045]
As for these 13 compositions, sputtered films were formed on glass substrates using the sputtering target materials. In the
X-ray diffraction patterns, halo patterns were observed in all the samples No. 1, No. 3, No. 5, No. 7, No. 11, No. 15, No. 18, No. 24, and No. 25 while crystalline peaks were observed in the samples No. 26, No. 28, No. 29, and No. 33. Further, when ) crystallization temperature was measured in the same manner i as in the case of the quenched ribbons, all the samples No. 1,
No. 3, No. 5, No. 7, No. 11, No. 15, No. 18, No. 24, and No. 25 had high crystallization temperatures of 773 K or more while the samples No. 33 and No. 36 showed low crystallization : temperatures of less than 773 K.
[0046]
The corrosion resistances are not shown in the tables but were "excellent," "good," and "poor," similarly to the results evaluated in the quenched ribbons. As for a magnetic property, - the magnetic properties were measured, in the same manner as in the case of the quench ribbons, to be "excellent," "good," and "poor," similarly to the results evaluated in the quench ribbons.
The above was summarized as follows: it was confirmed that the results evaluated in the quench ribbons tended to be equivalent to the evaluations of the sputtered films formed using the sputtering target materials.
[0047] } As described above, according to the present invention, there oo can be provided a soft magnetic alloy for a thermally assisted magnetic recording medium, which has a saturation magnetic flux density and an amorphous property (amorphousness) that : are particularly secured, has high crystallization temperature, and is excellent in corrosion resistance; and a sputtering target material and a magnetic recording medium, made of the alloy.
Claims (8)
1. A soft magnetic alloy for magnetic recording, comprising - in at%: Fe: 0 to 70%; (A) 5 to 20% of one or two or more elements selected from the group consisting of Ti, Zr, and Hf; (B) 0 to 30% of one or two or more elements selected from the group consisting of Cr, Mo and W; (C) 0 to 30% of one or two or more elements selected from the group consisting of V, Nb, and Ta; (D) 0 to 30% of one or two elements selected from the group consisting of Ni and Mn; (E) 0 to 5% of one or two elements selected from the group consisting of Al and Cu; and : (F) 0 to 10% of one or two or more elements selected from the group consisting of Si, Ge, P, B, and C; and ) the balance Co and unavoidable impurities. i
2. The soft magnetic alloy for magnetic recording according to claim 1, consisting of in at%: Fe: 0 to 70%; (A) 5 to 20% of one or two or more elements selected from the group consisting of Ti, Zr, and Hf; (B) 0 to 30% of one or two or more elements selected from the group consisting of Cr, Mo and W; (C) 0 to 30% of one or two or more elements selected from the group consisting of V, Nb, and Ta; (D) 0 to 30% of one or two elements selected from the group consisting of Ni and Mn; (E) 0 to 5% of one or two elements selected from the group consisting of Al and Cu; (F) 0 to 10% of one or two or more elements selected from the group consisting of Si, Ge, P, B, and C; and the balance Co and unavoidable impurities.
3. The soft magnetic alloy for magnetic recording according to claim 1 or 2, comprising 5 to 30 at% of the (B) group element, wherein the sum of the (A) group element and the (B) : group element is 10 to 35 at%.
4, The soft magnetic alloy for magnetic recording according to any one of claims 1 to 3, comprising more than 0% and 30 at% or less of the (C) group element.
5. The soft magnetic alloy for magnetic recording according to any one of claims 1 to 4, comprising more than 0% and 30 at% or less of the (D) group element.
: 6. The soft magnetic alloy for magnetic recording according to any one of claims 1 to 5, comprising more than 0% and 5 at% or less of the (E) group element.
7. The soft magnetic alloy for magnetic recording according ) to any one of claims 1 to 6, comprising more than 0% and 10 at% or less of the (F) group element.
8. A sputtering target material made of the soft magnetic alloy for magnetic recording according to any one of claims 1 to
7.
0. A magnetic recording medium comprising a soft magnetic film made of the soft magnetic alloy for magnetic recording according to any one of claims 1 to 7.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010240184 | 2010-10-26 | ||
JP2011092631A JP5714397B2 (en) | 2010-10-26 | 2011-04-19 | Soft magnetic alloy for magnetic recording, sputtering target material, and magnetic recording medium |
PCT/JP2011/074448 WO2012057087A1 (en) | 2010-10-26 | 2011-10-24 | Soft magnetic alloy for magnetic recording, sputtering target material, and magnetic recording medium |
Publications (1)
Publication Number | Publication Date |
---|---|
SG189986A1 true SG189986A1 (en) | 2013-06-28 |
Family
ID=45993795
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
SG2013031174A SG189986A1 (en) | 2010-10-26 | 2011-10-24 | Soft magnetic alloy for magnetic recording, sputtering target material, and magnetic recording medium |
Country Status (6)
Country | Link |
---|---|
JP (1) | JP5714397B2 (en) |
CN (1) | CN103221568B (en) |
MY (1) | MY182967A (en) |
SG (1) | SG189986A1 (en) |
TW (1) | TWI512120B (en) |
WO (1) | WO2012057087A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5917045B2 (en) * | 2011-08-17 | 2016-05-11 | 山陽特殊製鋼株式会社 | Alloy and sputtering target material for soft magnetic thin film layer in perpendicular magnetic recording medium |
JP6405261B2 (en) * | 2014-05-01 | 2018-10-17 | 山陽特殊製鋼株式会社 | Soft magnetic alloy for magnetic recording, sputtering target material, and magnetic recording medium |
CN104388842B (en) * | 2014-12-02 | 2016-08-24 | 北京科技大学 | A kind of Fe-Cr-B system corrosion block non-crystaline amorphous metal and preparation method thereof |
JP6506659B2 (en) * | 2015-08-24 | 2019-04-24 | 山陽特殊製鋼株式会社 | Amorphous alloy for magnetic recording, sputtering target material and magnetic recording medium |
CN105755356A (en) * | 2016-03-15 | 2016-07-13 | 梁梅芹 | Preparation method of iron-based nanocrystalline soft magnetic alloy |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS62263945A (en) * | 1986-05-09 | 1987-11-16 | Victor Co Of Japan Ltd | Soft-magnetic alloy |
JPH05267031A (en) * | 1992-02-14 | 1993-10-15 | Takeshi Masumoto | Magnetic core material |
JP2856725B2 (en) * | 1997-05-26 | 1999-02-10 | 松下電器産業株式会社 | Method of forming soft magnetic alloy film |
JP3182399B2 (en) * | 1997-09-17 | 2001-07-03 | 株式会社東芝 | Soft magnetic alloy film and manufacturing method thereof, magnetic head, and magnetic disk |
TWI369406B (en) * | 2006-10-10 | 2012-08-01 | Hitachi Metals Ltd | Co-fe-zr based alloy sputtering target material and process for production thereof |
JP5605787B2 (en) * | 2008-07-14 | 2014-10-15 | 山陽特殊製鋼株式会社 | Sputtering target material for forming an alloy for a soft magnetic film layer in a perpendicular magnetic recording medium and its manufacturing method |
JP2010111943A (en) * | 2008-10-10 | 2010-05-20 | Hitachi Metals Ltd | Method for producing sputtering target material |
JP2010159491A (en) * | 2008-12-12 | 2010-07-22 | Hitachi Metals Ltd | Co-Fe-BASED ALLOY SPUTTERING TARGET MATERIAL |
JP5617112B2 (en) * | 2010-01-14 | 2014-11-05 | 独立行政法人物質・材料研究機構 | Perpendicular magnetic recording medium and manufacturing method thereof |
JP2011181140A (en) * | 2010-03-01 | 2011-09-15 | Hitachi Metals Ltd | Fe-Co BASED ALLOY SOFT MAGNETIC FILM FOR MAGNETIC RECORDING MEDIUM |
-
2011
- 2011-04-19 JP JP2011092631A patent/JP5714397B2/en not_active Expired - Fee Related
- 2011-10-24 MY MYPI2013700669A patent/MY182967A/en unknown
- 2011-10-24 WO PCT/JP2011/074448 patent/WO2012057087A1/en active Application Filing
- 2011-10-24 SG SG2013031174A patent/SG189986A1/en unknown
- 2011-10-24 CN CN201180051301.1A patent/CN103221568B/en not_active Expired - Fee Related
- 2011-10-26 TW TW100138891A patent/TWI512120B/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
CN103221568A (en) | 2013-07-24 |
WO2012057087A1 (en) | 2012-05-03 |
JP2012108997A (en) | 2012-06-07 |
CN103221568B (en) | 2016-03-23 |
MY182967A (en) | 2021-02-05 |
TWI512120B (en) | 2015-12-11 |
TW201231689A (en) | 2012-08-01 |
JP5714397B2 (en) | 2015-05-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TWI627286B (en) | CoFe-based alloy for soft magnetic film layer and sputtering target for perpendicular magnetic recording medium | |
CN103221999B (en) | The inculating crystal layer alloy of magnetic recording media and sputtering target material | |
JP5698023B2 (en) | Soft magnetic alloy for magnetic recording, sputtering target material, and magnetic recording medium | |
SG189986A1 (en) | Soft magnetic alloy for magnetic recording, sputtering target material, and magnetic recording medium | |
WO2015166762A1 (en) | Soft magnetic alloy for magnetic recording, sputtering target material and magnetic recording medium | |
TWI478183B (en) | A magneto-magnetic recording medium for magnetic recording and a sputtering target, and a magnetic recording medium | |
US9208812B2 (en) | Soft magnetic alloy for magnetic recording medium, sputtering target material, and magnetic recording medium | |
JP2011099166A (en) | Co-Fe-BASED ALLOY FOR SOFT MAGNETIC FILM, SOFT MAGNETIC FILM, AND PERPENDICULAR MAGNETIC RECORDING MEDIUM | |
JP5797398B2 (en) | Ni-based alloy for magnetic recording, sputtering target material, and magnetic recording medium | |
WO2013047321A1 (en) | Alloy used in soft-magnetic thin-film layer on perpendicular magnetic recording medium, sputtering-target material, and perpendicular magnetic recording medium having soft-magnetic thin-film layer | |
JP6442460B2 (en) | CoFe-based alloy and sputtering target material for soft magnetic film layer in perpendicular magnetic recording medium | |
JP2010150591A (en) | Cobalt-iron based alloy for soft-magnetic film | |
CN107251139B (en) | Alloy for seed layer of Ni-Cu magnetic recording medium, sputtering target material, and magnetic recording medium | |
JP6506659B2 (en) | Amorphous alloy for magnetic recording, sputtering target material and magnetic recording medium | |
JP2020135907A (en) | Spattering target for forming soft magnetic layer of perpendicular magnetic recording medium, and perpendicular magnetic recording medium, and soft magnetic layer thereof |