RU2016129969A - Способ получения сферического порошка монокарбида вольфрама wc - Google Patents

Способ получения сферического порошка монокарбида вольфрама wc Download PDF

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RU2016129969A
RU2016129969A RU2016129969A RU2016129969A RU2016129969A RU 2016129969 A RU2016129969 A RU 2016129969A RU 2016129969 A RU2016129969 A RU 2016129969A RU 2016129969 A RU2016129969 A RU 2016129969A RU 2016129969 A RU2016129969 A RU 2016129969A
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Russia
Prior art keywords
tungsten monocarbide
spherical powder
powder
grains
microns
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RU2016129969A
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English (en)
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RU2644483C2 (ru
Inventor
Руслан Алексеевич Шевченко
Александр Юрьевич Вахрушин
Андрей Павлович Чуканов
Original Assignee
Руслан Алексеевич Шевченко
Александр Юрьевич Вахрушин
Андрей Павлович Чуканов
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to RU2016129969A priority Critical patent/RU2644483C2/ru
Application filed by Руслан Алексеевич Шевченко, Александр Юрьевич Вахрушин, Андрей Павлович Чуканов filed Critical Руслан Алексеевич Шевченко
Priority to CA3031297A priority patent/CA3031297A1/en
Priority to KR1020197005046A priority patent/KR102393229B1/ko
Priority to PCT/EP2017/068505 priority patent/WO2018015547A1/en
Priority to ES17748430T priority patent/ES2824806T3/es
Priority to EP17748430.0A priority patent/EP3487810B1/en
Priority to PL17748430T priority patent/PL3487810T3/pl
Priority to US16/318,974 priority patent/US11072533B2/en
Priority to AU2017299217A priority patent/AU2017299217B2/en
Priority to JP2019502606A priority patent/JP7042250B2/ja
Priority to CN201780044747.9A priority patent/CN109562947A/zh
Publication of RU2016129969A publication Critical patent/RU2016129969A/ru
Application granted granted Critical
Publication of RU2644483C2 publication Critical patent/RU2644483C2/ru
Priority to ZA2019/00696A priority patent/ZA201900696B/en

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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/90Carbides
    • C01B32/914Carbides of single elements
    • C01B32/949Tungsten or molybdenum carbides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/02Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by dividing the liquid material into drops, e.g. by spraying, and solidifying the drops
    • B01J2/04Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by dividing the liquid material into drops, e.g. by spraying, and solidifying the drops in a gaseous medium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/10Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying using centrifugal force
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/02Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
    • C22C29/06Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
    • C22C29/08Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0848Melting process before atomisation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/16Making metallic powder or suspensions thereof using chemical processes
    • B22F9/18Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
    • B22F9/20Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds
    • B22F9/22Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from solid metal compounds using gaseous reductors
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/60Compounds characterised by their crystallite size
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/72Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/30Particle morphology extending in three dimensions
    • C01P2004/32Spheres
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/61Micrometer sized, i.e. from 1-100 micrometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/80Particles consisting of a mixture of two or more inorganic phases

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Manufacture Of Metal Powder And Suspensions Thereof (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Coating By Spraying Or Casting (AREA)

Claims (5)

1. Способ получения сферического порошка монокарбида вольфрама WC, включающий расплавление исходного материала, распыление расплава с формированием сферического порошка, отличающийся тем, что в качестве исходного материала используют крупку монокарбида вольфрама, расплавление и распыление исходного материала осуществляют путем непрерывной подачи крупки во вращающийся тигель установки центробежного распыления в атмосфере азота и плавления ее плазменной дугой, после чего осуществляют отжиг полученного порошка при температуре 1200-1400°C в течение времени, необходимого для распада W2C, и последующее охлаждение с печью.
2. Способ по п. 1, отличающийся тем, что в качестве исходного материала используют крупку монокарбида вольфрама WC с размером частиц 20-80 мкм.
3. Способ по п. 1, отличающийся тем, что отжиг полученного порошка осуществляют в течение 1,5-2 часов.
4. Способ по п. 1, отличающийся тем, что получают порошок с размером частиц от 10 мкм до 2,5 мм.
5. Сферический порошок монокарбида вольфрама WC, отличающийся тем, что он получен способом по любому из пп. 1-3 и имеет размер частиц от 10 мкм до 2,5 мм.
RU2016129969A 2016-07-21 2016-07-21 Способ получения сферического порошка монокарбида вольфрама wc RU2644483C2 (ru)

Priority Applications (12)

Application Number Priority Date Filing Date Title
RU2016129969A RU2644483C2 (ru) 2016-07-21 2016-07-21 Способ получения сферического порошка монокарбида вольфрама wc
AU2017299217A AU2017299217B2 (en) 2016-07-21 2017-07-21 Manufacture of tungsten monocarbide (WC) spherical powder
PCT/EP2017/068505 WO2018015547A1 (en) 2016-07-21 2017-07-21 Manufacture of tungsten monocarbide (wc) spherical powder
ES17748430T ES2824806T3 (es) 2016-07-21 2017-07-21 Fabricación de polvo esférico de monocarburo de wolframio (WC)
EP17748430.0A EP3487810B1 (en) 2016-07-21 2017-07-21 Manufacture of tungsten monocarbide (wc) spherical powder
PL17748430T PL3487810T3 (pl) 2016-07-21 2017-07-21 Wytwarzanie kulistego proszku węglika wolframu (wc)
CA3031297A CA3031297A1 (en) 2016-07-21 2017-07-21 Manufacture of tungsten monocarbide (wc) spherical powder
KR1020197005046A KR102393229B1 (ko) 2016-07-21 2017-07-21 텅스텐 모노카바이드(wc) 구형 분말의 제조
JP2019502606A JP7042250B2 (ja) 2016-07-21 2017-07-21 一炭化タングステン(wc)球状粉末の製造
CN201780044747.9A CN109562947A (zh) 2016-07-21 2017-07-21 一碳化钨(wc)球形粉末的制造
US16/318,974 US11072533B2 (en) 2016-07-21 2017-07-21 Manufacture of tungsten monocarbide (WC) spherical powder
ZA2019/00696A ZA201900696B (en) 2016-07-21 2019-02-01 Manufacture of tungsten monocarbide (wc) spherical powder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
RU2016129969A RU2644483C2 (ru) 2016-07-21 2016-07-21 Способ получения сферического порошка монокарбида вольфрама wc

Publications (2)

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RU2016129969A true RU2016129969A (ru) 2018-01-25
RU2644483C2 RU2644483C2 (ru) 2018-02-12

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Country Link
US (1) US11072533B2 (ru)
EP (1) EP3487810B1 (ru)
JP (1) JP7042250B2 (ru)
KR (1) KR102393229B1 (ru)
CN (1) CN109562947A (ru)
AU (1) AU2017299217B2 (ru)
CA (1) CA3031297A1 (ru)
ES (1) ES2824806T3 (ru)
PL (1) PL3487810T3 (ru)
RU (1) RU2644483C2 (ru)
WO (1) WO2018015547A1 (ru)
ZA (1) ZA201900696B (ru)

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US10987735B2 (en) 2015-12-16 2021-04-27 6K Inc. Spheroidal titanium metallic powders with custom microstructures
AU2019290663B2 (en) 2018-06-19 2023-05-04 6K Inc. Process for producing spheroidized powder from feedstock materials
JP2022505878A (ja) 2018-10-26 2022-01-14 エリコン メテコ(ユーエス)インコーポレイテッド 耐食性かつ耐摩耗性のニッケル系合金
WO2020223358A1 (en) 2019-04-30 2020-11-05 6K Inc. Mechanically alloyed powder feedstock
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AU2020400980A1 (en) 2019-11-18 2022-03-31 6K Inc. Unique feedstocks for spherical powders and methods of manufacturing
CN110802236B (zh) * 2019-11-21 2023-07-28 西安赛隆增材技术股份有限公司 一种通过颗粒局部熔化制备细粒径金属粉末的装置及方法
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Publication number Publication date
ZA201900696B (en) 2021-06-30
AU2017299217A1 (en) 2019-02-14
AU2017299217B2 (en) 2021-10-21
JP2019523207A (ja) 2019-08-22
RU2644483C2 (ru) 2018-02-12
KR20190032472A (ko) 2019-03-27
JP7042250B2 (ja) 2022-03-25
US20190300374A1 (en) 2019-10-03
WO2018015547A1 (en) 2018-01-25
PL3487810T3 (pl) 2021-02-08
CN109562947A (zh) 2019-04-02
US11072533B2 (en) 2021-07-27
CA3031297A1 (en) 2018-01-25
EP3487810A1 (en) 2019-05-29
KR102393229B1 (ko) 2022-04-29
ES2824806T3 (es) 2021-05-13
EP3487810B1 (en) 2020-07-15

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