RU2006122605A - Мягкие и объемные композитные материалы - Google Patents

Мягкие и объемные композитные материалы Download PDF

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Publication number
RU2006122605A
RU2006122605A RU2006122605/12A RU2006122605A RU2006122605A RU 2006122605 A RU2006122605 A RU 2006122605A RU 2006122605/12 A RU2006122605/12 A RU 2006122605/12A RU 2006122605 A RU2006122605 A RU 2006122605A RU 2006122605 A RU2006122605 A RU 2006122605A
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staple fibers
composite material
fibers
synthetic
specified
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RU2006122605/12A
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English (en)
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RU2366768C2 (ru
Inventor
Джеймс В. КЛАРК (US)
Джеймс В. КЛАРК
Генри СКУГ (US)
Генри СКУГ
Джеймс Дж. ДИТАМУР (US)
Джеймс Дж. ДИТАМУР
Шон ДЖЕНКИНС (US)
Шон ДЖЕНКИНС
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Кимберли-Кларк Ворлдвайд, Инк. (Us)
Кимберли-Кларк Ворлдвайд, Инк.
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Classifications

    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/14—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with bonds between thermoplastic yarns or filaments produced by welding
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H13/00—Other non-woven fabrics
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/608—Including strand or fiber material which is of specific structural definition
    • Y10T442/614—Strand or fiber material specified as having microdimensions [i.e., microfiber]
    • Y10T442/619—Including other strand or fiber material in the same layer not specified as having microdimensions
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/681—Spun-bonded nonwoven fabric
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/689—Hydroentangled nonwoven fabric
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
    • Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
    • Y10T442/697—Containing at least two chemically different strand or fiber materials

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Cleaning Implements For Floors, Carpets, Furniture, Walls, And The Like (AREA)
  • Woven Fabrics (AREA)

Claims (26)

1. Способ формирования материала, предусматривающий гидравлическое переплетение штапельных волокон с нетканым полотном, сформированным из непрерывных элементарных нитей с образованием композитного материала, причем указанные штапельные волокна имеют среднюю длину волокна от около 0,3 до около 25 мм, при этом по меньшей мере часть указанных штапельных волокон являются синтетическими, причем указанный композитный материал образует первую поверхность и вторую поверхность, указанная первая поверхность содержит преобладание указанных штапельных волокон, а указанная вторая поверхность содержит преобладание указанных непрерывных элементарных нитей, при этом по меньшей мере часть указанных штапельных волокон также выступает от указанной второй поверхности.
2. Способ по п.1, дополнительно предусматривающий формирование указанных штапельных волокон в полотно перед гидравлическим переплетением указанных штапельных волокон с указанным нетканым полотном сеткой, сформированным из непрерывных элементарных нитей.
3. Способ по п.1 или 2, в котором указанные штапельные волокна гидравлически переплетают с указанным нетканым полотном при давлении жидкости от около 100 до около 4000 фунтов на квадратный дюйм (избыточных), предпочтительно, от около 200 до около 3500 фунтов на квадратный дюйм (избыточных), и предпочтительно, от около 300 до около, 2400 фунтов на квадратный дюйм (избыточных).
4. Способ по п.1 или 2, дополнительно предусматривающий некомпрессионную сушку указанного композитного материала.
5. Способ по п.4, где указанный композитный материал высушивают сквозным потоком.
6. Способ по п.1, в котором указанные штапельные волокна содержат более около 40 вес.% композитного материала, и предпочтительно, от около 60 вес.% до около 90 вес.% композитного материала.
7. Способ по п.1, в котором указанные штапельные волокна имеют среднюю длину волокна от около 0,5 до около 10 мм, и предпочтительно, от около 3 до около 8 мм.
8. Способ по п.1, в котором указанные штапельные волокна имеют денье на непрерывную элементарную нить менее около 6, и предпочтительно, менее около 3.
9. Способ по п.1, в котором по меньшей мере около, 50 вес.%, предпочтительно по меньшей мере около 70 вес.%, и предпочтительно по меньшей мере около 90 вес.% указанных штапельных волокон синтетические.
10. Способ по п.9, в котором указанные синтетические штапельные волокна формируют из одного или более полимеров, выбранных из группы, состоящей из поливинилового спирта, вискозы, сложного полиэфира, поливинилацетата, нейлона и полиолефинов.
11. Способ по п.1, в котором указанные штапельные волокна, кроме того, включают целлюлозные волокна.
12. Способ по п.11, в котором указанные целлюлозные волокна составляют менее около 50 вес.%, предпочтительно менее около 30 вес.%, и предпочтительно менее около 10 вес.% указанных штапельных волокон.
13. Способ по п.1, в котором указанное нетканое полотно, сформированное из непрерывных элементарных нитей, представляет собой полотно фильерного способа производства.
14. Способ по п.1, в котором указанный композитный материал имеет объемность более около 5 см3/г, предпочтительно от около 7 до около 50 см3/г, и предпочтительно от около 10 до около 40 см3/г.
15. Композитный материал, содержащий штапельные волокна, гидравлически переплетенные с нетканым полотном, сформированным из непрерывных элементарных нитей, причем указанные штапельные волокна имеют среднюю длину волокна от около 0,3 до около 25 миллиметров, при этом по меньшей мере часть указанных штапельных волокон являются синтетическими, причем композитный материал образует первую поверхность и вторую поверхность, указанная первая поверхность содержит преобладание указанных штапельных волокон, а указанная вторая поверхность содержит преобладание указанных непрерывных элементарных нитей, при этом по меньшей мере часть указанных штапельных волокон также выступает от указанной второй поверхности.
16. Композитный материал по п.15, в котором указанные штапельные волокна содержат более около 40 вес.% композитного материала, и предпочтительно, от около 60 вес.% до около 90 вес.% композитного материала.
17. Композитный материал по п.15, в котором указанные штапельные волокна имеют среднюю длину волокна от около 0,5 до около 10 мм, и предпочтительно, от около 3 до около 8 мм.
18. Композитный материал по п.15, в котором указанные штапельные волокна имеют денье на непрерывную элементарную нить менее около 6, и предпочтительно, менее около 3.
19. Композитный материал по п.15, в котором по меньшей мере около, 50 вес.%, предпочтительно по меньшей мере около 70 вес.%, и предпочтительно по меньшей мере около 90 вес.% указанных штапельных волокон синтетические.
20. Композитный материал по п.19, в котором указанные синтетические штапельные волокна формируют из одного или более полимеров, выбранных из группы, состоящей из поливинилового спирта, вискозы, сложного полиэфира, поливинилацетата, нейлона и полиолефинов.
21. Композитный материал по п.15, в котором указанные штапельные волокна, кроме того, включают целлюлозные волокна.
22. Композитный материал по п.21, в котором указанные целлюлозные волокна составляют менее около 50 вес.%, предпочтительно менее около 30 вес.%, и предпочтительно менее около 10 вес.% указанных штапельных волокон.
23. Композитный материал по п.15, в котором указанное нетканое полотно, сформированное из непрерывных элементарных нитей, представляет собой полотно фильерного способа производства.
24. Композитный материал по п.15, в котором указанный композитный материал имеет объемность более около 5 см3/г, предпочтительно от около 7 до около 50 см3/г, и предпочтительно от около 10 до около 40 см3/г.
25. Салфетка, сформированная из композитного материала по любому предшествующему пункту.
26. Салфетка по п.25, в которой салфетка содержит жидкость в количестве более около 150 вес.% композитного материала.
RU2006122605A 2003-12-23 2004-06-10 Мягкие и объемные композитные материалы RU2366768C2 (ru)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US10/744,606 2003-12-23
US10/744,606 US7194788B2 (en) 2003-12-23 2003-12-23 Soft and bulky composite fabrics

Publications (2)

Publication Number Publication Date
RU2006122605A true RU2006122605A (ru) 2008-01-27
RU2366768C2 RU2366768C2 (ru) 2009-09-10

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Country Link
US (1) US7194788B2 (ru)
EP (1) EP1706527B1 (ru)
JP (1) JP2007516363A (ru)
KR (1) KR101084890B1 (ru)
CN (1) CN1898430B (ru)
AU (1) AU2004313826B2 (ru)
BR (1) BRPI0418001B1 (ru)
CA (1) CA2547730C (ru)
CR (1) CR8415A (ru)
DE (1) DE602004020805D1 (ru)
IL (1) IL175548A (ru)
MX (1) MXPA06007186A (ru)
RU (1) RU2366768C2 (ru)
WO (1) WO2005068702A1 (ru)
ZA (1) ZA200604055B (ru)

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CA2547730A1 (en) 2005-07-28
IL175548A (en) 2010-05-31
IL175548A0 (en) 2006-09-05
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US20050136776A1 (en) 2005-06-23
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US7194788B2 (en) 2007-03-27
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EP1706527A1 (en) 2006-10-04
CA2547730C (en) 2012-01-31
WO2005068702A1 (en) 2005-07-28
AU2004313826A1 (en) 2005-07-28
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BRPI0418001A (pt) 2007-04-17
DE602004020805D1 (de) 2009-06-04
CN1898430A (zh) 2007-01-17
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AU2004313826B2 (en) 2010-05-13

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