NL1019457C2 - Continuously variable transmission system in a self-supporting housing. - Google Patents

Continuously variable transmission system in a self-supporting housing. Download PDF

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Publication number
NL1019457C2
NL1019457C2 NL1019457A NL1019457A NL1019457C2 NL 1019457 C2 NL1019457 C2 NL 1019457C2 NL 1019457 A NL1019457 A NL 1019457A NL 1019457 A NL1019457 A NL 1019457A NL 1019457 C2 NL1019457 C2 NL 1019457C2
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NL
Netherlands
Prior art keywords
continuously variable
variable transmission
transmission system
housing
coupling
Prior art date
Application number
NL1019457A
Other languages
Dutch (nl)
Inventor
Jacobus Zwarts
Hendrikus Jan Kapaan
Paul Bernard Meaney
Bernardus Gerardus Van Leeuwen
Johannes Haaye Van Der Kamp
Cornelis Petrus Antonius Vissers
Original Assignee
Skf Ab
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Publication date
Application filed by Skf Ab filed Critical Skf Ab
Priority to NL1019457A priority Critical patent/NL1019457C2/en
Priority to PCT/NL2002/000778 priority patent/WO2003046414A1/en
Priority to AU2002347662A priority patent/AU2002347662A1/en
Application granted granted Critical
Publication of NL1019457C2 publication Critical patent/NL1019457C2/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/36Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the transmission gearings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/40Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the assembly or relative disposition of components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/22Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs
    • B60K6/40Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by apparatus, components or means specially adapted for HEVs characterised by the assembly or relative disposition of components
    • B60K6/405Housings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/42Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs characterised by the architecture of the hybrid electric vehicle
    • B60K6/48Parallel type
    • B60K6/485Motor-assist type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K6/00Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00
    • B60K6/20Arrangement or mounting of plural diverse prime-movers for mutual or common propulsion, e.g. hybrid propulsion systems comprising electric motors and internal combustion engines ; Control systems therefor, i.e. systems controlling two or more prime movers, or controlling one of these prime movers and any of the transmission, drive or drive units Informative references: mechanical gearings with secondary electric drive F16H3/72; arrangements for handling mechanical energy structurally associated with the dynamo-electric machine H02K7/00; machines comprising structurally interrelated motor and generator parts H02K51/00; dynamo-electric machines not otherwise provided for in H02K see H02K99/00 the prime-movers consisting of electric motors and internal combustion engines, e.g. HEVs
    • B60K6/50Architecture of the driveline characterised by arrangement or kind of transmission units
    • B60K6/54Transmission for changing ratio
    • B60K6/543Transmission for changing ratio the transmission being a continuously variable transmission
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • F02N11/04Starting of engines by means of electric motors the motors being associated with current generators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N15/00Other power-operated starting apparatus; Component parts, details, or accessories, not provided for in, or of interest apart from groups F02N5/00 - F02N13/00
    • F02N15/02Gearing between starting-engines and started engines; Engagement or disengagement thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H37/00Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00
    • F16H37/02Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings
    • F16H37/021Combinations of mechanical gearings, not provided for in groups F16H1/00 - F16H35/00 comprising essentially only toothed or friction gearings toothed gearing combined with continuous variable friction gearing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H63/00Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
    • F16H63/02Final output mechanisms therefor; Actuating means for the final output mechanisms
    • F16H63/04Final output mechanisms therefor; Actuating means for the final output mechanisms a single final output mechanism being moved by a single final actuating mechanism
    • F16H63/06Final output mechanisms therefor; Actuating means for the final output mechanisms a single final output mechanism being moved by a single final actuating mechanism the final output mechanism having an indefinite number of positions
    • F16H63/062Final output mechanisms therefor; Actuating means for the final output mechanisms a single final output mechanism being moved by a single final actuating mechanism the final output mechanism having an indefinite number of positions electric or electro-mechanical actuating means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H9/00Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members
    • F16H9/02Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion
    • F16H9/04Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes
    • F16H9/12Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members
    • F16H9/16Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members using two pulleys, both built-up out of adjustable conical parts
    • F16H9/20Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using belts, V-belts, or ropes engaging a pulley built-up out of relatively axially-adjustable parts in which the belt engages the opposite flanges of the pulley directly without interposed belt-supporting members using two pulleys, both built-up out of adjustable conical parts both flanges of the pulleys being adjustable
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • General Engineering & Computer Science (AREA)
  • General Details Of Gearings (AREA)
  • Transmissions By Endless Flexible Members (AREA)
  • Arrangement Of Transmissions (AREA)
  • Hybrid Electric Vehicles (AREA)

Abstract

A continuously variable transmission system comprises a continuously variable transmission having two pulley sets each with the discs defining a V-shaped groove, drive means for varying the width of said groove and an endless flexible element extending between said pulley sets in the grooves thereof, as well as a forward-reverse control connected to the shaft of one of the pulley sets, said pulley sets, forward-reverse control and clutch being provided with a respective electrically operated actuator. Furthermore, an integrated starter-generator is provided and the continuously variable transmission, the forward-reverse control and the integrated starter-generator are accommodated in a self-contained housing. The housing is provided with electrical connection means.

Description

Continu variabel transmissiesysteem in een zelfdragend huis.Continuously variable transmission system in a self-supporting housing.

De uitvinding betreft een continu variabel transmissiesysteem omvattende een continu variabele transmissie met twee poeliesets waarvan de schijven een V-vormige 5 groef bepalen, aandrijfmiddelen voor het variëren van de breedte van die groef en een eindloos soepel element dat zich uitstrekt tussen die poeliesets in de groeven daarvan, alsmede een voorwaarts-achterwaartsregeling verbonden aan de as van één van de poeliesets, welke poeliesets, voorwaarts-achterwaartsregeling en koppeling zijn voorzien van een respectievelijke elektrisch bediende actuator.The invention relates to a continuously variable transmission system comprising a continuously variable transmission with two pulley sets, the discs of which define a V-shaped groove, drive means for varying the width of that groove and an endless flexible element extending between said pulley sets in the grooves thereof, as well as a forward-reverse control connected to the shaft of one of the pulley sets, which pulley sets, forward-reverse control and coupling are provided with a respective electrically operated actuator.

10 Een continu variabel transmissiesysteem van dit type is beschreven in WO-A-0116507. Dit bekende continu variabele transmissiesysteem is een "by wire systeem" en bezit het voordeel dat zijn werking volledig elektrisch-mechanisch is. Er is derhalve geen hydraulische olie nodig voor zijn regelfuncties. Als gevolg van dit voordeel is de bedrij fsflexibiliteit van dit continu variabele transmissiesysteem sterk 15 vergroot, en verder vormt dit geen risico met betrekking tot milieuvervuiling als gevolg van mogelijke lekkages van hydraulische olie. Er wordt op gewezen dat, hoewel geen hydraulische olie wordt toegepast in dit bekende systeem voor zijn regelfuncties, in verband met smeringsdoeleinden toch nog olie of een andere geschikte vloei-stof/poedersubstantie wordt toegepast, bijvoorbeeld voor het smeren van de actuatoren, 20 de lagers van de schijven en ook voor het smeren van het contact tussen het drijfmiddel en de schijven.A continuously variable transmission system of this type is described in WO-A-0116507. This known continuously variable transmission system is a "by wire system" and has the advantage that its operation is completely electro-mechanical. Therefore, no hydraulic oil is required for its control functions. As a result of this advantage, the operational flexibility of this continuously variable transmission system is greatly increased, and furthermore it does not present a risk with regard to environmental pollution due to possible leakages of hydraulic oil. It is pointed out that although no hydraulic oil is used in this known system for its control functions, for lubrication purposes still oil or another suitable liquid / powder substance is used, for example for lubricating the actuators, the bearings of the discs and also for lubricating the contact between the propellant and the discs.

Het doel van de onderhavige uitvinding is het verder verbeteren van dat continu variabele transmissiesysteem in die zin dat het kan worden toegepast als een compleet zelfdragend systeem dat gereed is om te worden aangesloten op de aandrijflijn van een 25 voertuig.The object of the present invention is to further improve that continuously variable transmission system in the sense that it can be used as a complete self-supporting system that is ready to be connected to the drive line of a vehicle.

Volgens de uitvinding wordt dit doel bereikt doordat een geïntegreerde startgenerator is voorzien en dat de continu variabele transmissie, de voorwaarts-achterwaartsregeling en de geïntegreerde startgenerator zijn opgenomen in een zelfdragend huis.This object is achieved according to the invention in that an integrated start generator is provided and that the continuously variable transmission, the forward-backward control and the integrated start generator are accommodated in a self-supporting housing.

30 Het opnemen van een geïntegreerde startgenerator, die op zich bekend is, in het continu variabele transmissiesysteem volgens de uitvinding bezit verscheidene voordelen. Allereerst is het niet langer nodig om aanvullende, afzonderlijke componenten toe te passen voor het starten en voor het opwekken van elektrische 10194 57 < 2 stroom in het drijflijnsysteem. Verder bezit de geïntegreerde startgenerator het bekende voordeel dat hij ook gebruikt kan worden voor het verschaffen van een aanvullende koppelversterking aan de aandrijflijn op goed gekozen momenten bij het aandrijven van het betreffende voertuig, bijvoorbeeld bij versnellen, in stadsverkeer en dergelijke.The inclusion of an integrated starter generator, which is known per se, in the continuously variable transmission system according to the invention has several advantages. First of all, it is no longer necessary to use additional, separate components for starting and for generating electric power in the drive line system. Furthermore, the integrated starter generator has the known advantage that it can also be used to provide an additional torque gain to the power train at well-chosen moments when driving the vehicle in question, for example when accelerating, in city traffic and the like.

5 Het opnemen van alle hiervoor genoemde componenten in een zelfdragend huis biedt de mogelijkheid om de totale ruimtebehoefte voor het systeem te beperken, en ook om het systeem op een efficiënte wijze in een complete aandrijflijn op te nemen. Dit heeft niet alleen betrekking op de mechanische verbinding van de continue variabele transmissiesystemen aan het motorblok, maar ook op de elektrische 10 verbinding en de elektrische regelverbindingen aan het totale elektrische en regelsysteem van het voertuig. In dit verband kan het huis zijn voorzien van connectoren voor het aansluiten van de elektrische vermogensleidingen, alsmede verdere connectoren voor het aansluiten van regelleidingen, lucht of oliekoelleidingen en dergelijke.The inclusion of all the aforementioned components in a self-supporting housing offers the possibility of limiting the total space requirement for the system, and also of efficiently incorporating the system into a complete drive train. This relates not only to the mechanical connection of the continuously variable transmission systems to the engine block, but also to the electrical connection and the electrical control connections to the overall electrical and control system of the vehicle. In this connection, the housing can be provided with connectors for connecting the electrical power lines, as well as further connectors for connecting control lines, air or oil cooling lines and the like.

15 De veelzijdigheid van het continu variabele transmissiesysteem volgens de uitvinding kan verder worden vergroot door een koppeling in het huis op te nemen. In dit geval kunnen de koppeling en de geïntegreerde startgenerator worden uitgevoerd als een invoereenheid verbonden aan de ingaande as van de continu variabele transmissie. Als alternatief kunnen de koppeling en de geïntegreerde startgenerator afzonderlijke 20 componenten zijn.The versatility of the continuously variable transmission system according to the invention can be further increased by including a coupling in the housing. In this case, the coupling and the integrated start generator can be implemented as an input unit connected to the input shaft of the continuously variable transmission. Alternatively, the coupling and the integrated starter generator can be separate components.

Verdere voordelen kunnen worden verkregen door een voorwaarts-achterwaartsregeling in het huis op te nemen. Deze voorwaarts-achterwaartsregeling kan worden verbonden aan de ingaande of uitgaande as van de continu variabele transmissie. Als verdere mogelijkheid kan een differentieelmechanisme worden 25 opgenomen in het huis. Naar keuze kan de voorwaarts-achterwaartsregeling worden opgenomen tussen dit differentieelmechanisme en de uitgaande as.Further advantages can be obtained by including a forward-backward control in the housing. This forward-backward control can be connected to the input or output axis of the continuously variable transmission. As a further possibility, a differential mechanism can be included in the housing. Optionally, the forward-reverse control can be included between this differential mechanism and the output shaft.

Het differentieelmechanisme kan door tandwielen worden gekoppeld met zijn poelieset, welke differentieelmechanisme die poelieset overlapt zodanig dat de wielassen evenwijdig naast die poelieset lopen, of daar loodrecht opstaan.The differential mechanism can be coupled by gears to its pulley set, which differential mechanism overlaps that pulley set so that the wheel axles run parallel to that pulley set, or stand perpendicularly there.

30 De continue variabele transmissie van het systeem volgens de uitvinding kan op verschillende manieren worden uitgevoerd. Zo kunnen de poeliesets bijvoorbeeld elk een holle as bezitten waarin een schroefmechanisme is opgenomen dat aandrijfbaar is door een elektrische motor. Als alternatief kunnen de poeliesets elk een geïntegreerde 1 01 94 57 ! 3 naaflagereenheid bezitten die verschuifbaar is met betrekking tot het huis. In dit geval worden de poeliesets ook door elektrische motoren aangedreven. Een voorbeeld van dergelijke poeliesets is beschreven in NL-A-1019204, die geen voorpublicatie is.The continuously variable transmission of the system according to the invention can be carried out in various ways. For example, the pulley sets can each have a hollow shaft in which a screw mechanism is accommodated that can be driven by an electric motor. Alternatively, the pulley sets can each have an integrated 1 01 94 57! 3 have a hub bearing unit that is slidable with respect to the housing. In this case, the pulley sets are also driven by electric motors. An example of such pulley sets is described in NL-A-1019204, which is not a pre-publication.

Verder kan de koppeling ten minste een schroefmechanisme omvatten dat 5 aandrijfbaar door middel van een elektromotor. De koppeling kan worden uitgevoerd als drogeplaatkoppeling of met een schijf en ten minste een klauw die schrijlings over de schijf grijpt. De klauw bezit wrijvingsblokken aan beide zijden van de schijf, welke naar de schijf toe en van de schijf af kunnen worden bewogen door middel van de schroefactuator die wordt aangedreven door de elektrische motor. Door geschikte 10 slipringen of door toepassing van niet-contact E-overdracht, kunnen elektrisch vermogen en signalen worden toegevoerd aan de elektrische motoren en sensoren.The coupling can further comprise at least one screw mechanism which is drivable by means of an electric motor. The coupling can be designed as a dry plate coupling or with a disk and at least one claw that grips the disk. The claw has friction blocks on both sides of the disc, which can be moved toward and away from the disc by means of the screw actuator driven by the electric motor. By suitable slip rings or by the use of non-contact E-transmission, electrical power and signals can be supplied to the electric motors and sensors.

Als alternatief echter kan de koppeling een bekende schotelveer omvatten, die door het schroefmechanisme wordt bediend via een hefboom. In dat geval kan het schroefmechanisme buiten het betreffende huis worden geplaatst, waarbij de hefboom 15 door een opening in het huis steekt. Als alternatief kan de koppeling een concentrisch actuatorsysteem bevatten.Alternatively, however, the coupling may comprise a known disc spring which is operated by the screw mechanism via a lever. In that case the screw mechanism can be placed outside the relevant housing, the lever 15 protruding through an opening in the housing. Alternatively, the coupling may include a concentric actuator system.

Bij voorkeur zijn de aandrijfmiddelen van de poeliesets, de voorwaarts-achterwaartsregeling, de koppeling en de geïntegreerde startgenerator opgenomen in een gesloten lusconfiguratie met de regelmiddelen. Die regelmiddelen worden gevoed 20 met signalen van de sensoren.Preferably, the drive means of the pulley sets, the forward-reverse control, the clutch and the integrated start generator are included in a closed loop configuration with the control means. Those control means are supplied with signals from the sensors.

In verband met de eenvoud van vervaardiging, kunnen de voorwaarts-achterwaartsregeling, de koppeling, de ISG, het differentieel en de continu variabele transmissie- en regeleenheden zijn opgenomen in afzonderlijke modules.For the sake of simplicity of manufacture, the forward-reverse control, the clutch, the ISG, the differential and the continuously variable transmission and control units may be included in separate modules.

Verder kan, zoals genoemd, het huis een oliebad bevatten voor het smeren en 25 koelen van de continu variabele transmissie. Ook kan luchtkoeling zijn voorzien voor in het bijzonder het koelen van het soepele element zonder eind.Furthermore, as mentioned, the housing may contain an oil bath for lubricating and cooling the continuously variable transmission. Air cooling can also be provided for, in particular, cooling the flexible, endless element.

Het betreffende huis kan uit een enkele eenheid bestaan, of zijn samengesteld uit verscheidene subsecties. Deze subhuizen kunnen zijn vervaardigd uit gietijzer, niet-metaal of samengestelde gietvormen.The housing in question may consist of a single unit or be composed of several subsections. These sub-housings can be made from cast iron, non-metal or composite molds.

30 De uitvinding zal nu verder worden beschreven onder verwijzing naar de een de figuur weergegeven uitvoeringsvoorbeeld.The invention will now be further described with reference to the exemplary embodiment represented in the figure.

10194 5?’* 410194 5? "* 4

De figuur toont een continu variabel transmissiesysteem 1 volgens de uitvinding, dat allereerst een huis 44 omvat. Dit huis is weergegeven als een eenheid, maar kan natuurlijk ook zijn samengesteld uit verschillende subsecties.The figure shows a continuously variable transmission system 1 according to the invention, which first of all comprises a housing 44. This house is represented as a unit, but can of course also be composed of different subsections.

Het huis bevat een continu variabele transmissie/regeleenheid met twee poeliesets 5 3, 4 die elk een V-vormige troef 6, 7 bepalen waarin een soepel element zonder eind, b.v. een band of ketting 5 is opgenomen.The housing comprises a continuously variable transmission / control unit with two pulley sets 3, 4, each defining a V-shaped trumpet 6, 7 in which a smooth, endless element, e.g. a band or chain 5 is included.

De poeliesets bezitten elk schijven 47, 48 waarvan de wederzijdse afstand kan worden gevarieerd door de aandrijfmiddelen 12, 13. Deze aandrijfmiddelen omvatten een elektrische motor en een schroefactuator, b.v. zoals beschreven in de hiervoor 10 genoemde WO-A-0116507. Een geïntegreerde startgenerator/koppelingscombinatie 49 is verbonden aan de ingaande as 46 van de continu variabele transmissie. Een dergelijke geïntegreerde startgenerator/koppelingseenheid is beschreven in de niet vóórgepubliceerde NL-A-1019200.The pulley sets each have discs 47, 48, the mutual distance of which can be varied by the drive means 12, 13. These drive means comprise an electric motor and a screw actuator, e.g. as described in the aforementioned WO-A-0116507. An integrated starter generator / clutch combination 49 is connected to the input shaft 46 of the continuously variable transmission. Such an integrated starter generator / coupling unit is described in the non-pre-published NL-A-1019200.

De uitgaande as 45 van de continu variabele transmissie is verbonden aan de 15 voorwaarts-achterwaarts regeleenheid 8 welke op zijn beurt door tandwielen 11 samenwerkt met het differentieel 10. Differentieel 10 is op zijn beurt verbonden aan de aandrijfassen 43, welke uit respectievelijk openingen in het huis 44 steken.The output shaft 45 of the continuously variable transmission is connected to the forward-reverse control unit 8 which in turn cooperates by gear wheels 11 with the differential 10. Differential 10 is in turn connected to the drive shafts 43 which are respectively provided in openings in the house 44 stitches.

De elektrische motoren van de aandrijfmiddelen 12,13 van de poeliesets 6, 7, van de koppeling 9 en van de voorwaarts-achterwaartsregeling 8 zijn alle verbonden aan 20 een regelmiddel 42. Deze verbindingen kunnen door het huis worden gevoed door middel van een connector die is geplaatst op de buitenzijde van het huis. In dat geval kan de regeleenheid 42 eenvoudigweg worden aangesloten door middel van een geschikte stekker voor het aansluiten van de connector.The electric motors of the drive means 12, 13 of the pulley sets 6, 7, of the coupling 9 and of the forward-backward control 8 are all connected to a control means 42. These connections can be fed by the housing by means of a connector which is placed on the outside of the house. In that case, the control unit 42 can simply be connected by means of a suitable plug for connecting the connector.

De geïntegreerde startgenerator kan worden gekoeld door middel van lucht of 25 water. Een dergelijke koeling is in het bijzonder nodig wanneer de startgenerator vaak wordt gebruikt voor het verschaffen van een koppelversterking. De elektrische motor van de startgenerator kan een radiale of axiale uitvoering hebben.The integrated starter generator can be cooled by means of air or water. Such cooling is particularly necessary when the starting generator is often used to provide torque gain. The electric motor of the starter generator can have a radial or axial design.

De contour van de poelieschijven in radiale dwarsdoorsnede die in contact is met de soepele band of ketting kan recht zijn of gekromd, of een combinatie van deze vorm 30 bezitten.The contour of the pulley sheaves in radial cross-section that is in contact with the flexible belt or chain can be straight or curved, or have a combination of this shape.

De voorwaarts-achterwaartsregeling kan ook worden bediend door middel van een elektrisch-mechanische koppeling. Verder kan meer dan een koppeling zijn f0194 57 , 5 opgenomen in de complete aandrijflijn waarin het continu variabele transmissiesysteem volgens de uitvinding is opgenomen.The forward-backward control can also be operated by means of an electrical-mechanical coupling. Furthermore, more than one clutch can be incorporated into the complete drive train in which the continuously variable transmission system according to the invention is incorporated.

De koppeling kan ook een afzonderlijke schijfremsectie dragen ter opname van een parkeerrem- "by wire" uitvoering.The coupling can also carry a separate disc brake section to accommodate a parking brake "by wire" version.

5 In het voorgaande is verwezen naar elektrisch bedienbare actuatoren, die b.v.Reference has been made in the foregoing to electrically operated actuators which, e.g.

elektrisch-mechanische of elektrisch magnetische actuatoren kunnen zijn. Al deze uitvoeringen berusten op het zogenaamde "by wire" concept.may be electro-mechanical or electromagnetic actuators. All these versions are based on the so-called "by wire" concept.

. to 1 94 57 >. to 1 94 57>

Claims (21)

1. Continu variabel tranmissiesysteem (1), omvattende een continu variabele transmissie met twee poeliesets (3, 4) waarvan de schijven (47, 48) een V-vormige 5 groef (7) bepalen, aandrijfmiddelen (12, 13) voor het variëren van de breedte van die groef en een eindloos soepel element (5) dat zich uitstrekt tussen die poeliesets (3,4) in de groeven (6, 7) daarvan, alsmede een voorwaarts-achterwaartsregeling verbonden aan de as van één van de poeliesets, welke poeliesets (3, 4), voorwaarts-achterwaartsregeling (8) en koppeling (9) zijn voorzien van een respectievelijke 10 elektrisch bediende actuator, met het kenmerk, dat een geïntegreerde startgenerator (43) is voorzien en dat de continu variabele transmissie (3), de voorwaarts-achterwaartsregeling (8) en de geïntegreerde startgenerator (43) zijn opgenomen in een zelfdragend huis (44).Continuously variable transmission system (1), comprising a continuously variable transmission with two pulley sets (3, 4) whose discs (47, 48) define a V-shaped groove (7), drive means (12, 13) for varying of the width of said groove and an endless flexible element (5) extending between said pulley sets (3, 4) in the grooves (6, 7) thereof, and a forward-backward control connected to the shaft of one of the pulley sets, which pulley sets (3, 4), forward-backward control (8) and coupling (9) are provided with a respective electrically operated actuator, characterized in that an integrated start generator (43) is provided and that the continuously variable transmission (3) ), the forward-reverse control (8) and the integrated start generator (43) are housed in a self-supporting housing (44). 2. Continu variabel transmissiesysteem volgens conclusie 1, waarbij een 15 koppeling (9) is voorzien die is opgenomen in het huis.2. Continuously variable transmission system according to claim 1, wherein a coupling (9) is provided which is accommodated in the housing. 3. Continu variabel transmissiesysteem volgens conclusie 2, waarbij de koppeling (9) en de geïntegreerde startgenerator (43) zijn uitgevoerd als een invoereenheid verbonden aan de ingaande as (46) van de continu variabele transmissie.Continuously variable transmission system according to claim 2, wherein the coupling (9) and the integrated start generator (43) are designed as an input unit connected to the input shaft (46) of the continuously variable transmission. 4. Continu variabel transmissiesysteem volgens conclusie 1, 2 of 3, waarbij een 20 voorwaarts-achterwaartsregeling (8) is voorzien die is opgenomen in het huis (44).4. Continuously variable transmission system according to claim 1, 2 or 3, wherein a forward-backward control (8) is provided that is accommodated in the housing (44). 5. Continu variabel transmissiesysteem volgens conclusie 4, waarbij de voorwaarts-achterwaartsregeling (8) is verbonden aan de ingaande of uitgaande as (45) van de continu variabele transmissie.Continuously variable transmission system according to claim 4, wherein the forward-reverse control (8) is connected to the input or output shaft (45) of the continuously variable transmission. 6. Continu variabel transmissiesysteem volgens een van de voorgaande 25 conclusies, waarbij een differentieelmechanisme (10) is voorzien dat is opgenomen in het huis (44).6. Continuously variable transmission system according to any of the preceding claims, wherein a differential mechanism (10) is provided that is accommodated in the housing (44). 7. Continu variabel transmissiesysteem volgens conclusie 5 en 6, waarbij de voorwaarts-achterwaartsregeling (8) is opgenomen tussen de ingaande as (45) en het differentieelmechanisme (10).Continuously variable transmission system according to claims 5 and 6, wherein the forward-reverse control (8) is included between the input shaft (45) and the differential mechanism (10). 8. Continu variabele transmissie volgens conclusie 7, waarbij het differentieelmechanisme (10) aan zijn poelieset (4) is gekoppeld door tandwielen (11) welk differentieelmechanisme (10) de poelieset (4) zodanig overlapt dat de wielassen (43) evenwijdig naast die poelieset (4) lopen, of loodrecht staan op die poelieset (4). ί m5?4Continuously variable transmission according to claim 7, wherein the differential mechanism (10) is coupled to its pulley set (4) by gears (11), which differential mechanism (10) overlaps the pulley set (4) such that the wheel axles (43) are parallel to said pulley set (4) running or perpendicular to that pulley set (4). ί m5? 4 9. Continu variabel transmissiesysteem volgens een van de voorgaande conclusies, waarbij de poeliesets (3, 4) elk een holle as bezitten waarin een schroefmechanisme (12) is opgenomen dat wordt aangedreven door een elektrische motor.Continuously variable transmission system according to one of the preceding claims, in which the pulley sets (3, 4) each have a hollow shaft in which a screw mechanism (12) is accommodated that is driven by an electric motor. 10. Continu variabel transmissiesysteem volgens een van de voorgaande conclusies, waarbij de poeliesets (3, 4) elk zijn geïntegreerd met een poelienaaflagereenheid die verschuifbaar is met betrekking tot het huis.Continuously variable transmission system according to any of the preceding claims, wherein the pulley sets (3, 4) are each integrated with a pulley hub bearing unit that is slidable with respect to the housing. 11. Continu variabel transmissiesysteem volgens een van de voorgaande conclusies, waarbij de koppeling (9) een schroefmechanisme (40) omvat dat 10 aandrijfbaar is door middel van een elektromotor (39).11. Continuously variable transmission system according to one of the preceding claims, wherein the coupling (9) comprises a screw mechanism (40) that is drivable by means of an electric motor (39). 12. Continu variabel transmissiesysteem volgens conclusie 11, waarbij de koppeling een hefboom omvat die aandrijfbaar is door het schroefmechanisme (40).The continuously variable transmission system of claim 11, wherein the clutch comprises a lever that is drivable through the screw mechanism (40). 13. Continu variabel transmissiesysteem volgens een van de voorgaande conclusies, waarbij regelmiddelen (42) zijn voorzien voor het regelen van de 15 aandrijfmiddelen (12, 13) van de poeliesets (3, 4), de voortwaarts-achterwaartsregeling (8) en de koppeling (9) en de ISG.13. Continuously variable transmission system according to one of the preceding claims, wherein control means (42) are provided for controlling the drive means (12, 13) of the pulley sets (3, 4), the forward-backward control (8) and the coupling (9) and the ISG. 14. Continu variabel transmissiesysteem volgens conclusie 13, waarbij het aandrijfmiddel (12, 13) van de poeliesets (3,4), de voorwaarts-achterwaartsregeling (8) en de koppeling (9) en de ISG in een gesloten lusconfïguratie zijn met de 20 regelmiddelen (42).Continuously variable transmission system according to claim 13, wherein the drive means (12, 13) of the pulley sets (3, 4), the forward-backward control (8) and the coupling (9) and the ISG are in a closed loop configuration with the 20 control means (42). 15. Continu variabel transmissiesysteem volgens conclusie 3 en 14, waarbij de geïntegreerde startgenerator is opgenomen in de gesloten lusconfiguratie.Continuously variable transmission system according to claims 3 and 14, wherein the integrated start generator is included in the closed loop configuration. 16. Continu variabel transmissiesysteem volgens een van de voorgaande conclusies, waarbij de voorwaarts-achterwaartsregeling, de koppeling, de continu 25 variabele transmissie en het differentieel elk zijn opgenomen in afzonderlijke modules.16. A continuously variable transmission system according to any one of the preceding claims, wherein the forward-reverse control, the coupling, the continuously variable transmission and the differential are each included in separate modules. 17. Continu variabel transmissiesysteem volgens een van de voorgaande conclusies, waarbij de band een duwband of een trekketting of band is uit metaal en/of niet-metaal componenten.Continuously variable transmission system according to one of the preceding claims, wherein the belt is a push belt or a pull chain or belt of metal and / or non-metal components. 18. Continu variabel transmissiesysteem volgens een van de voorgaande 30 conclusies, waarbij het huis (44) een oliebad omvat voor het smeren en koelen van de continu variabele transmissie. . 101 Si 5718. Continuously variable transmission system according to any of the preceding claims, wherein the housing (44) comprises an oil bath for lubricating and cooling the continuously variable transmission. . 101 Si 57 19. Continu variabel transmissiesysteem volgens een van de voorgaande conclusies, waarbij luchtkoeling is voorzien voor het koelen van het soepele element (5) zonder eind.Continuously variable transmission system according to one of the preceding claims, wherein air cooling is provided for cooling the flexible element (5) without end. 20. Continu variabel transmissiesysteem volgens een van de voorgaande 5 conclusies, waarbij het huis (44) is samengesteld uit verscheidene subsecties.Continuously variable transmission system according to any of the preceding claims, wherein the housing (44) is composed of several subsections. 21. Continu variabel transmissiesysteem volgens een van de voorgaande conclusies, waarbij het huis (44) is voorzien van ten minste een connector voor het toevoeren van elektriciteit aan de elektromechanische actuatoren, en ten minste een connector voor het regelen van die actuatoren, alsmede leidingen en mondstukken voor 10 olie en/of luchtkoeldoeleinden van het soepele aandrijfmiddel. 1 n 194 5?.·Continuously variable transmission system according to one of the preceding claims, wherein the housing (44) is provided with at least one connector for supplying electricity to the electromechanical actuators, and at least one connector for controlling those actuators, as well as lines and nozzles for oil and / or air cooling purposes of the flexible drive means. 1 n 194 5?. ·
NL1019457A 2001-11-30 2001-11-30 Continuously variable transmission system in a self-supporting housing. NL1019457C2 (en)

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AU2002347662A AU2002347662A1 (en) 2001-11-30 2002-12-02 Continuously variable transmission system in a self contained housing

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