KR20230149375A - Manufacturing method of panel for building - Google Patents

Manufacturing method of panel for building Download PDF

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KR20230149375A
KR20230149375A KR1020220048239A KR20220048239A KR20230149375A KR 20230149375 A KR20230149375 A KR 20230149375A KR 1020220048239 A KR1020220048239 A KR 1020220048239A KR 20220048239 A KR20220048239 A KR 20220048239A KR 20230149375 A KR20230149375 A KR 20230149375A
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weight
parts
flame retardant
core material
binder
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KR1020220048239A
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Korean (ko)
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변병열
변덕우
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변병열
변덕우
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Priority to KR1020220048239A priority Critical patent/KR20230149375A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B19/00Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
    • B32B19/04Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/14Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B19/00Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
    • B32B19/04Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material
    • B32B19/041Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material of metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B19/00Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
    • B32B19/04Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material
    • B32B19/042Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to another layer of the same or of a different material of wood
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/027Thermal properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D105/00Coating compositions based on polysaccharides or on their derivatives, not provided for in groups C09D101/00 or C09D103/00
    • C09D105/04Alginic acid; Derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J1/00Adhesives based on inorganic constituents
    • C09J1/02Adhesives based on inorganic constituents containing water-soluble alkali silicates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K21/00Fireproofing materials
    • C09K21/06Organic materials
    • C09K21/10Organic materials containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K21/00Fireproofing materials
    • C09K21/06Organic materials
    • C09K21/12Organic materials containing phosphorus
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92Protection against other undesired influences or dangers
    • E04B1/94Protection against other undesired influences or dangers against fire
    • E04B1/941Building elements specially adapted therefor
    • E04B1/942Building elements specially adapted therefor slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • B32B2307/3065Flame resistant or retardant, fire resistant or retardant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00Walls, panels

Abstract

심재와, 심재 외면에 구비되는 마감시트로 이루어지는 건축물용 판넬의 제조방법에 관한 것으로, 특히 심재는 미네랄울로 된 제1난연보드와 그라스울로 된 제2난연보드를 반복적으로 다수개 구비하고, 다수개로 구비된 제1, 2난연보드 사이에 기능성바인더를 도포하여 바인더층을 형성하고, 마감시트는 금속판, 알루미늄 박판, 은박지, 시멘트보드, CRC보드, 석고보드, 목재합판 중 어느 하나로 이루어져 기존의 미네랄울 또는 그라스울 단독재질로 된 심재에 비해 습기에 강하고 높은 강도를 가질 수 있는 건축물용 판넬의 제조방법에 관한 것이다.It relates to a method of manufacturing a building panel consisting of a core material and a finishing sheet provided on the outer surface of the core material. In particular, the core material is repeatedly provided with a plurality of first flame retardant boards made of mineral wool and second flame retardant boards made of glass wool. A binder layer is formed by applying a functional binder between the first and second flame retardant boards, and the finishing sheet is made of any one of metal plate, aluminum sheet, silver foil, cement board, CRC board, gypsum board, and wood plywood, and is made of existing mineral It relates to a method of manufacturing building panels that are resistant to moisture and have high strength compared to core materials made of wool or glass wool alone.

Description

건축물용 판넬의 제조방법{Manufacturing method of panel for building}{Manufacturing method of panel for building}

심재와, 심재 외면에 구비되는 마감시트로 이루어지는 건축물용 판넬의 제조방법에 관한 것으로, 특히 심재는 미네랄울로 된 제1난연보드와 그라스울로 된 제2난연보드를 반복적으로 다수개 구비하고, 다수개로 구비된 제1, 2난연보드 사이에 기능성바인더를 도포하여 바인더층을 형성하고, 마감시트는 금속판, 알루미늄 박판, 은박지, 시멘트보드, CRC보드, 석고보드, 목재합판 중 어느 하나로 이루어져 기존의 미네랄울 또는 그라스울 단독재질로 된 심재에 비해 습기에 강하고 높은 강도를 가질 수 있는 건축물용 판넬의 제조방법에 관한 것이다.It relates to a method of manufacturing a building panel consisting of a core material and a finishing sheet provided on the outer surface of the core material. In particular, the core material is repeatedly provided with a plurality of first flame retardant boards made of mineral wool and second flame retardant boards made of glass wool. A binder layer is formed by applying a functional binder between the first and second flame retardant boards, and the finishing sheet is made of any one of metal plate, aluminum sheet, silver foil, cement board, CRC board, gypsum board, and wood plywood, and is made of existing mineral It relates to a method of manufacturing building panels that are resistant to moisture and have high strength compared to core materials made of wool or glass wool alone.

건축물의 외벽을 담당하는 판넬은 심재와 심재를 감싸는 마감시트로 이루어진다. 판넬의 심재로 발포폴리스티로폼, 폴리우레탄이 주로 사용되며, 발포폴리스티로폼은 폴리스티렌 수지에 발포제를 넣은 다공질의 기포플라스틱으로서, 스티로폼이라고도 한다.The panel that covers the exterior wall of a building is made up of core material and a finishing sheet that surrounds the core material. Expanded polystyrofoam and polyurethane are mainly used as the core material of panels. Expanded polystyrofoam is a porous foam plastic made by adding a foaming agent to polystyrene resin, and is also called styrofoam.

이러한 발포폴리스티로폼을 심재로 사용한 발포폴리스티로폼(EPS) 판넬은 상기 발포폴리스티로폼이 전기 절연성, 특히 고주파에 대한 절연성이 우수하고 다른 단열재에 비해 단열효과가 비교적 크고 흡수율 및 비중이 작을 뿐 아니라 시공성 및 내부식성이 우수하기 때문에 건축물 판넬 시장에서, 발포폴리스티로폼을 심재로 사용한 발포폴리스티로폼(EPS) 판넬이 80% 이상을 차지하고 있다.The expanded polystyrofoam (EPS) panel using expanded polystyrofoam as the core material has excellent electrical insulation, especially high-frequency insulation, has a relatively large thermal insulation effect compared to other insulation materials, and has low water absorption and specific gravity, as well as constructability and Because of its excellent corrosion resistance, expanded polystyrofoam (EPS) panels using expanded polystyrofoam as the core material account for more than 80% of the building panel market.

그러나, 발포폴리스티로폼을 심재로 사용한 발포폴리스티로폼(EPS) 판넬은 가볍고 저렴하며 전국어디서나 생산공장이 있으므로 공급이 원활한 반면, 화재가 발생하는 경우 철판사이에서 불이 확산되기 때문에, 옆 건물의 화재 확대를 방지하기 위한 조치만 가능할 뿐, 건물이 전소될 때까지 대책이 없을 정도로 열에 취약한 단점이 있다.However, expanded polystyrofoam (EPS) panels, which use expanded polystyrofoam as the core material, are light and inexpensive and have production plants located anywhere in the country, so supply is smooth. However, if a fire breaks out, the fire spreads between steel plates, causing the fire to spread to the building next door. It has the disadvantage of being so vulnerable to heat that only measures can be taken to prevent it, and no measures can be taken until the building is completely burned down.

한편, 광석을 고온으로 용융시켜 광물질 섬유로 만드는 미네랄울과 유리 원료를 고온에서 용융한 후 고속 회전력을 이용해 섬유화해서 일정 형태로 만든 무기질의 인조 광물질 섬유로 만드는 그라스울은 건축물의 단열은 물론 내화, 흡음, 보온기능을 구비하여 판넬의 심재로 사용이 급증하고 있다.On the other hand, mineral wool, which is made of mineral fiber by melting ore at high temperature, and glass wool, which is made of inorganic artificial mineral fiber that is made by melting glass raw materials at high temperature and then fibrinizing it into a certain shape using high-speed rotation, not only insulates buildings, but also fireproofs and absorbs sound. , its use as a core material for panels is rapidly increasing due to its thermal insulation function.

하지만 미네랄울과 그라스울은 습기를 조절하는 기능이 부족해 시공 후 시간이 경과되면 곰팡이균의 최적화된 환경이 조성되어 냄새가 날수 있고, 특히 습기가 발생된 상태를 계속적으로 방치하게 되면 습기에 의한 단열성능의 저하가 일어나고 더 나아가서는 판넬의 처짐현상에 발생되는 단점이 있어왔다. However, mineral wool and glass wool lack the ability to control moisture, so as time passes after construction, an optimized environment for mold and mildew is created, which can cause odors. In particular, if moisture is continuously left unattended, the insulation performance due to moisture is reduced. There has been a disadvantage in that it causes deterioration and furthermore causes sagging of the panel.

이러한 단점을 보완하고자 미네랄울 또는 그라스울을 판넬 심재로 사용할 경우 방습포일을 같이 시공하거나 별도의 폴리우레탄이나 발포폴리스티로폼을 같이 심재로 사용하여 왔다.To compensate for these shortcomings, when using mineral wool or glass wool as a panel core material, a moisture-proof foil has been installed together, or a separate polyurethane or expanded polystyrofoam has been used as a core material.

하지만 이는 판넬 생산공정이 늘어남에 따라 판넬의 생산단가가 현저하게 높아져 가격경쟁력이 저하되고, 그 효과 또한 늘어난 생산공정에 비해 미미하여 미네랄울과 그라스울을 판넬 심재로 사용하기 위한 제조기술이 요구되고 있는 실정이다.However, as the panel production process increases, the production cost of the panel increases significantly, reducing price competitiveness, and the effect is also minimal compared to the increased production process, so manufacturing technology to use mineral wool and glass wool as panel core materials is required. am.

대한민국 공개특허 제10-2019-0068453호 (2019. 06. 18)Republic of Korea Patent Publication No. 10-2019-0068453 (2019. 06. 18)

본 발명은 상기와 같은 종래 기술의 문제점을 해결하기 위하여 발명된 것으로서, 심재는 미네랄울로 된 제1난연보드와 그라스울로 된 제2난연보드를 반복적으로 다수개 구비하고, 다수개로 구비된 제1, 2난연보드 사이에 기능성바인더를 도포하여 바인더층을 형성하고, 마감시트는 금속판, 알루미늄 박판, 은박지, 시멘트보드, CRC보드, 석고보드, 목재합판 중 어느 하나로 이루어져 기존의 미네랄울 또는 그라스울 단독재질로 된 심재에 비해 습기에 강하고 높은 강도를 가질 수 있는 건축물용 판넬의 제조방법을 제공하는데 그 목적이 있다.The present invention was invented to solve the problems of the prior art as described above, and the core material is repeatedly provided with a plurality of first flame retardant boards made of mineral wool and second flame retardant boards made of glass wool, and a first flame retardant board provided in plural numbers. , 2A functional binder is applied between flame retardant boards to form a binder layer, and the finishing sheet is made of any one of metal plate, aluminum sheet, silver foil, cement board, CRC board, gypsum board, and wood plywood, and is made of existing mineral wool or glass wool alone. The purpose is to provide a method of manufacturing building panels that are resistant to moisture and have high strength compared to core materials made of .

상기와 같은 목적을 실현하기 위하여 본 발명은, 심재와, 심재 외면에 구비되는 마감시트로 이루어지는 건축물용 판넬의 제조방법에 있어서, 상기 심재는 두께 1 ~ 60㎝인 미네랄울로 된 제1난연보드(10)와 두께 1 ~ 60㎝인 그라스울로 된 제2난연보드(20)를 반복적으로 다수개 구비하고, 다수개로 구비된 제1, 2난연보드(10, 20) 사이에 기능성바인더를 도포하여 바인더층(30)을 형성하고, 상기 마감시트(40)는 금속판, 알루미늄 박판, 은박지, 시멘트보드, CRC보드, 석고보드, 목재합판 중 어느 하나임을 특징으로 하는 건축물용 판넬의 제조방법을 제공한다.In order to realize the above object, the present invention is a method of manufacturing a building panel consisting of a core material and a finishing sheet provided on the outer surface of the core material, wherein the core material is a first flame retardant board made of mineral wool with a thickness of 1 to 60 cm. (10) and a plurality of second flame retardant boards (20) made of glass wool with a thickness of 1 to 60 cm are repeatedly provided, and a functional binder is applied between the first and second flame retardant boards (10, 20) provided in multiple pieces. A binder layer 30 is formed, and the finishing sheet 40 is any one of metal plate, aluminum sheet, silver foil, cement board, CRC board, gypsum board, and wood plywood. A method of manufacturing a building panel is provided. .

상기 기능성바인더는 소듐 실리케이트(Sodium silicate) 35 ~ 50중량%, 물 35 ~ 50중량%, 산화크로뮴(chromium oxide) 1 ~ 10중량%, 티탄 1 ~ 3중량%, 붕소 1 ~ 3중량%, 과산화나트륨(sodium peroxide), 나트륨아미드(sodium amide), 사에틸납(tetraethyl lead), 부타디엔(butadiene), 이소프렌(isoprene), 메타크릴산메틸(methyl methacrylate) 중에서 선택된 어느 1종 또는 2종 이상 혼합되는 첨가제 1 ~ 2중량%로 혼합되는 바인더 100중량부를 기준으로, 팽창흑연 30 ~ 70중량부, 탈크 5 ~ 10중량부, 발수제 5 ~ 10중량부, 분산제 1 ~ 2중량부가 포함됨을 특징으로 한다.The functional binder contains 35 to 50% by weight of sodium silicate, 35 to 50% by weight of water, Chromium oxide 1 to 10% by weight, titanium 1 to 3% by weight, boron 1 to 3% by weight, sodium peroxide, sodium amide, tetraethyl lead, butadiene ( 30 to 70 parts by weight of expanded graphite based on 100 parts by weight of binder mixed with 1 to 2% by weight of any one or two or more additives selected from butadiene, isoprene, and methyl methacrylate , 5 to 10 parts by weight of talc, 5 to 10 parts by weight of water repellent, and 1 to 2 parts by weight of dispersant.

전술한 바와 같이 본 발명에 따르면, 제1, 2난연보드 사이에 기능성바인더가 도포되어 이루어진 바인더층으로 하여금 접착력을 가져 별도의 접착제없이도 제1, 2난연보드와 강력한 접착력을 발휘하여 제1, 2난연보드의 강도 및 경도를 향상시켜 미네랄울과 그라스울로 된 제1, 2난연보드가 포함된 심재의 견고한 지지구조를 구현하여 건축물이 습기에 의해 손상 또는 붕괴되는 현상을 방지하게 되며, 또한 팽창흑연, 탈크 및 발수제가 기능성바인더에 추가적으로 포함되어 내열성, 난연성 및 발수성능이 구비되는 효과가 있다.As described above, according to the present invention, the binder layer formed by applying a functional binder between the first and second flame retardant boards has adhesive strength and exhibits strong adhesion with the first and second flame retardant boards without a separate adhesive, thereby forming a bond between the first and second flame retardant boards. By improving the strength and hardness of the flame retardant board, a solid support structure of the core material containing the first and second flame retardant boards made of mineral wool and glass wool is implemented to prevent the building from being damaged or collapsed by moisture, and expanded graphite is also used. , talc and water repellent are additionally included in the functional binder, which has the effect of providing heat resistance, flame retardancy, and water repellent performance.

도 1은 본 발명의 바람직한 형태를 나타내는 단면도,
도 2는 본 발명의 심재의 바람직한 형태를 나타내는 예시도.
1 is a cross-sectional view showing a preferred form of the present invention;
Figure 2 is an illustration showing a preferred form of the core material of the present invention.

이하 본 발명의 실시를 위한 구체적인 내용을 첨부한 도면을 참조하여 더욱 상세하게 설명한다.Hereinafter, specific details for implementing the present invention will be described in more detail with reference to the attached drawings.

도 1은 본 발명의 바람직한 형태를 나타내는 단면도이고, 도 2는 본 발명의 심재의 바람직한 형태를 나타내는 예시도로서, 도 1, 2에 도시된 바와 같이 본 발명은 건축물의 외벽을 담당하는 건축물용 판넬의 제조방법에 관한 것으로, 더욱 상세히는 심재와, 심재 외면에 구비되는 마감시트(1)로 이루어지는 건축물용 판넬의 제조방법에 관한 것이다.Figure 1 is a cross-sectional view showing a preferred form of the present invention, and Figure 2 is an exemplary view showing a preferred form of the core material of the present invention. As shown in Figures 1 and 2, the present invention is a building panel serving as the outer wall of a building. It relates to a manufacturing method, and more specifically, to a manufacturing method of a building panel consisting of a core material and a finishing sheet (1) provided on the outer surface of the core material.

여기서, 심재는 두께 1 ~ 60㎝인 미네랄울로 된 제1난연보드(10)와 두께 1 ~ 60㎝인 그라스울로 된 제2난연보드(20)가 반복적으로 다수개 구비되고, 다수개로 구비된 제1, 2난연보드(10, 20) 사이에 기능성바인더를 도포하여 바인더층(30)을 형성한다.Here, the core material is repeatedly provided with a first flame retardant board 10 made of mineral wool with a thickness of 1 to 60 cm and a second flame retardant board 20 made with glass wool with a thickness of 1 to 60 cm. A binder layer 30 is formed by applying a functional binder between the first and second flame retardant boards 10 and 20.

제1난연보드(10)로 사용되는 미네랄울은 광석을 고온으로 용융시켜 광물질 섬유로 만드는 것이고, 제2난연보드(20)로 사용되는 그라스울은 유리 원료를 고온에서 용융한 후 고속 회전력을 이용해 섬유화해서 일정 형태로 만든 무기질의 인조 광물질 섬유로 만드는 것으로, 미네랄울과 그라스울은 건축물의 단열은 물론 내화, 흡음, 보온기능이 구비된다.The mineral wool used as the first flame retardant board (10) is made into mineral fiber by melting ore at high temperature, and the glass wool used as the second flame retardant board (20) is made by melting glass raw materials at high temperature and then converting them into fiber using high-speed rotational force. Mineral wool and glass wool are made of inorganic artificial mineral fibers made in a certain shape, and have fire resistance, sound absorption, and heat retention functions as well as insulation of buildings.

이때, 상기 기능성바인더는 소듐 실리케이트(Sodium silicate) 35 ~ 50중량%, 물 35 ~ 50중량%, 산화크로뮴(chromium oxide) 1 ~ 10중량%, 티탄 1 ~ 3중량%, 붕소 1 ~ 3중량%, 과산화나트륨(sodium peroxide), 나트륨아미드(sodium amide), 사에틸납(tetraethyl lead), 부타디엔(butadiene), 이소프렌(isoprene), 메타크릴산메틸(methyl methacrylate) 중에서 선택된 어느 1종 또는 2종 이상 혼합되는 첨가제 1 ~ 2중량%로 혼합되는 바인더 100중량부를 기준으로, 팽창흑연 30 ~ 70중량부, 탈크 5 ~ 10중량부, 발수제 5 ~ 10중량부, 분산제 1 ~ 2중량부가 포함되어 이루어진다.At this time, the functional binder is 35 to 50% by weight of sodium silicate, 35 to 50% by weight of water, Chromium oxide 1 to 10% by weight, titanium 1 to 3% by weight, boron 1 to 3% by weight, sodium peroxide, sodium amide, tetraethyl lead, butadiene ( 30 to 70 parts by weight of expanded graphite based on 100 parts by weight of binder mixed with 1 to 2% by weight of any one or two or more additives selected from butadiene, isoprene, and methyl methacrylate , 5 to 10 parts by weight of talc, 5 to 10 parts by weight of water repellent, and 1 to 2 parts by weight of dispersant.

여기서 기능성바인더는 제1, 2난연보드(10, 20) 사이에 도포되어 이루어진 바인더층(30)으로 하여금 접착력을 가져 별도의 접착제없이도 제1, 2난연보드(10, 20)와 강력한 접착력을 발휘하여 제1, 2난연보드(10, 20)의 강도 및 경도를 향상시켜 미네랄울과 그라스울로 된 제1, 2난연보드(10, 20)가 포함된 심재의 견고한 지지구조를 구현하여 건축물이 습기에 의해 손상 또는 붕괴되는 현상을 방지하게 되며, 또한 팽창흑연, 탈크 및 발수제가 기능성바인더에 추가적으로 포함되어 내열성, 난연성 및 발수성능을 구비하게 한다.Here, the functional binder has adhesive strength through the binder layer 30 applied between the first and second flame retardant boards 10 and 20, thereby demonstrating strong adhesion to the first and second flame retardant boards 10 and 20 without the use of a separate adhesive. By improving the strength and hardness of the first and second flame retardant boards (10, 20), a solid support structure of the core material containing the first and second flame retardant boards (10, 20) made of mineral wool and glass wool is implemented, thereby preventing the building from moisture. It prevents damage or collapse, and expanded graphite, talc, and water repellent are additionally included in the functional binder to provide heat resistance, flame retardancy, and water repellent performance.

기능성바인더의 소듐 실리케이트(Sodium silicate)는 높은 투광성과 낮은 열전도도를 특성으로 하기 때문에 매우 효율적인 단열기능을 담당할 수 있게 되며, 물과 혼합되었을 때 실질적인 바인더의 기능을 담당하게 되며, 또한 바인더의 내화성을 개선하기 위한 방편으로 사용된다.Sodium silicate, a functional binder, is characterized by high light transmittance and low thermal conductivity, so it can perform a very efficient thermal insulation function. When mixed with water, it functions as a practical binder, and also improves the binder's fire resistance. It is used as a way to improve.

바인더의 티탄은 백색분말로 자외선, 적외선 등을 반사시켜 기능성바인더에 의한 바인더층에 온도를 높이지 않은 역할을 함으로써 제1, 2난연보드(10, 20)의 훼손 및 변형을 방지한다.The titanium binder is a white powder that reflects ultraviolet rays, infrared rays, etc., thereby preventing damage and deformation of the first and second flame retardant boards (10, 20) by preventing the temperature of the binder layer caused by the functional binder from increasing.

바인더의 붕소는 화재시 고온으로 인해 바인더층이 열분해될 때 탄소성 탄화층을 형성할 수 있어 탄화층의 생성으로 인해 연소하는 분자의 표면에 두꺼운 장벽을 만들어 열을 차단함으로써 불이 꺼지게 할 수 있다.The boron in the binder can form a carbonaceous carbonization layer when the binder layer is thermally decomposed due to high temperature during a fire. The creation of the carbonization layer creates a thick barrier on the surface of the burning molecules, blocking heat and extinguishing the fire. .

팽창흑연은 100 ~ 300 mesh, 팽창율 250 ~ 300배 범위에서 서로 다른 사이즈 및 물성을 가진 것을 사용하여야 하며, 팽창흑연은 열을 가하면 흑연 입자가 수백배 팽창함에 따라 층 분리 현상이 발생하는 구조적 특징을 가지므로, 기능성바인더에 의한 바인더층 내에 분산된 팽창흑연은 화재로 인해 팽창된 탄화층을 형성하여 차열 및 차염의 역할을 수행할 수 있어 화염이나 불꽃이 심재에 직접 접촉되는 것을 차단하여 화재가 확산되는 것을 방지한다.Expanded graphite should be used with different sizes and physical properties ranging from 100 to 300 mesh and expansion rate of 250 to 300 times. Expanded graphite has a structural feature in which layer separation occurs as graphite particles expand hundreds of times when heated. Therefore, the expanded graphite dispersed within the binder layer by the functional binder forms an expanded carbonized layer due to the fire and can play the role of heat insulator and flame insulator, preventing the flame or flame from coming into direct contact with the core material, thereby spreading the fire. prevent it from happening.

또한, 팽창흑연은 30 ~ 70중량부 범위 내에서 서로 다른 사이즈를 채택하여 화재시 팽창크기가 서로 달라져 더욱 균일하면서 고르게 기능성바인더에 의한 바인더층 내부에서 팽창되는 것이다.In addition, expanded graphite adopts different sizes within the range of 30 to 70 parts by weight, so that the expansion size varies during fire and expands more uniformly and evenly inside the binder layer by the functional binder.

탈크는 활석광석을 미분쇄 또는 초미분쇄하여 제조된 입자 형상이 판상인 분말로서, 무기 광산물 중 가장 경도가 낮고, 화학적 안정성이 우수하며, 단가가 저렴하여 가격경쟁력이 우수한 물질이다.Talc is a powder with a plate-shaped particle shape manufactured by finely or ultrafinely grinding talc ore. It has the lowest hardness among inorganic mineral products, has excellent chemical stability, and is inexpensive, making it highly competitive in price.

즉, 바인더층에 탈크가 혼합되어 바인더층의 내열성을 향상시키는 것은 물론 방열의 기능을 구비하여 팽창흑연과 함께 탄화층을 형성하여 차열 및 차염의 역할을 수행할 수 있게 된다.In other words, talc is mixed in the binder layer, which not only improves the heat resistance of the binder layer, but also has the function of heat dissipation, forming a carbonized layer with expanded graphite to play the role of heat and flame insulation.

발수제는 제1, 2난연보드(10, 20) 사이에 수분과 오염물의 침투를 지연시켜 주는 작용을 하는 것으로 장마가 있는 여름철 장마로 인해 수분을 머금고 있는 심재가 높은 온도로 가열됨에 따라 습기를 내뿜어 심재가 축축해지거나 결로현상이 발생되는 현상을 차단하도록 하는 것이다.The water repellent acts to delay the penetration of moisture and contaminants between the first and second flame retardant boards (10, 20). As the core material, which retains moisture, is heated to a high temperature due to the rainy season during the summer, moisture is lost. This is to prevent the core material from becoming moist or condensation occurring.

발수제는 내열성과 내연성이 탁월할 뿐만 아니라 강력한 발수성능을 발휘함으로써 주변 환경에 노출되어 있는 심재의 기능과 수명을 더욱 향상시키게 한다.Water repellent not only has excellent heat resistance and flame resistance, but also exhibits strong water repellent performance, further improving the function and lifespan of the core material exposed to the surrounding environment.

분산제는 팽창흑연과 탈크가 기능성바인더로 혼합될 때 원활하게 분산시켜 팽창흑연과 탈크가 고르게 분산되어 제1, 2난연보드(10, 20) 사이에 균일하게 위치되어 난연 및 준불연기능을 향상시키도록 한다.The dispersant smoothly disperses expanded graphite and talc when they are mixed with a functional binder, so that the expanded graphite and talc are evenly dispersed and are evenly positioned between the first and second flame retardant boards (10, 20) to improve flame retardant and quasi-incombustible functions. Let’s do it.

마감시트(1)는 금속판, 알루미늄 박판, 은박지, 시멘트보드, CRC보드, 석고보드, 목재합판 중 어느 하나이며, 열반사효율이 좋고 무게가 가벼우며 가공성이 좋은 알루미늄 박판 또는 은박지를 주로 사용한다. 이러한 마감시트(1)는 판넬에 내리쬐는 열을 반사하거나 외기를 차단하여 단열기능 및 물을 방수하는 기능을 담당한다.The finishing sheet (1) is one of metal plate, aluminum sheet, silver foil, cement board, CRC board, gypsum board, and wood plywood, and aluminum sheet or silver foil, which has good heat reflection efficiency, light weight, and good processability, is mainly used. This finishing sheet (1) serves the function of insulating and waterproofing water by reflecting heat falling on the panel or blocking external air.

여기서, 미네랄울로 된 제1난연보드(10)와 그라스울로 된 제2난연보드(20)는 1 : 0.5 ~ 0.8의 두께비울로 사용될 수 있으며, 이는 미네랄울은 튼튼하며 열에 강한 기능을 가지고 있는 반면 그라스울은 가벼우면서 단열 성능이 높은 기능을 가지고 있어서 이러한 두께비율로 시공되었을 때 건출물 판넬로서의 강도와 단열기능을 충족하게 되는 것이다.Here, the first flame retardant board (10) made of mineral wool and the second flame retardant board (20) made of glass wool can be used with a thickness ratio of 1:0.5 ~ 0.8, which means that mineral wool is strong and has a heat-resistant function. On the other hand, glass wool is lightweight and has high insulation performance, so when constructed with this thickness ratio, it satisfies the strength and insulation function of a building panel.

한편, 기능성바인더에 사용되는 팽창흑연은 코팅제에 의해 코팅된 후 건조한 것을 사용하며, 이때 코팅제는 50 ~ 70℃ 온도의 물 88 ~ 90중량%, 알긴산소다 8 ~ 10중량%, 제올라이트분말 0.5 ~ 2중량%, 실리카겔 0.5 ~ 1중량%, 수산화알루미늄분말 0.5 ~ 1중량%를 혼합하여 이루어진 것이다.Meanwhile, the expanded graphite used in the functional binder is used after being coated with a coating agent and then dried. At this time, the coating agent is 88 to 90% by weight of water at a temperature of 50 to 70℃, 8 to 10% by weight of sodium alginate, and 0.5 to 2% of zeolite powder. It is made by mixing 0.5 to 1% by weight of silica gel and 0.5 to 1% by weight of aluminum hydroxide powder.

알긴산소다는 미역, 다시마, 감태와 같은 갈조류를 알칼리 추출한 후 산을 첨가하여 젤화한 것으로, 천연의 고분자 응집제로 불리울만큼 접착력이 뛰어나서 알긴산소다와 물이 혼합되어 제올라이트분말, 실리카겔, 수산화알루미늄분말 등이 발포를 통한 팽창과정에서 팽창흑연 표면에 이탈되지 않도록 구비되는 것이다.Sodium alginate is made by extracting brown algae such as seaweed, kelp, and Ecklonia cava with alkali and then adding acid to gel it. It has excellent adhesion so that it can be called a natural polymer coagulant. When sodium alginate and water are mixed, it is used to create zeolite powder, silica gel, aluminum hydroxide powder, etc. It is provided so that it does not escape from the surface of the expanded graphite during the expansion process through foaming.

즉, 알긴산소다와 혼합되어 접착력을 가지는 물은 50 ~ 70℃의 온도인 온수를 사용하며, 분말형태인 알긴산소다는 온수와 혼합하게 되면 면 점성이 발생됨으로 제올라이트분말, 실리카겔, 수산화알루미늄분말 등의 고착력이 극대화되어 팽창흑연 외측에 안정적으로 고정된다.In other words, water mixed with sodium alginate and having adhesive properties uses hot water with a temperature of 50 to 70℃. Sodium alginate in powder form becomes viscous when mixed with hot water, so it can be used in zeolite powder, silica gel, aluminum hydroxide powder, etc. The adhesion is maximized and is stably fixed to the outside of the expanded graphite.

제올라이트는 신생대 3기층의 화산재가 속성 작용을 받아 생성된 미세한 다공질로 물리적 흡착력과 화학적 양이온 치환작용이 뛰어나 수분 외 다른 물질, 즉 유해가스를 20배까지 흡수, 흡착하여 보관하고 있다가 서서히 배출하는 특이한 기능이 있어 건축용물 판넬의 원료로 사용될 경우 습도유지가 가능한 특수 기능성이 부과되고, 다공성에 의한 흡착제로써의 습도조절 능력 및 심재의 부패를 가속시키는 에틸렌 가스와 같은 물질의 포집, 형상선택성 촉매반응과 같은 특이한 구조에 의한 이온반응에 의한 항균작용을 발휘하게 되는 것이다.Zeolite is a finely porous substance created through the diagenesis of volcanic ash from the Tertiary Era of the Cenozoic Era. It has excellent physical adsorption and chemical cation substitution, and is a unique substance that absorbs and stores substances other than moisture, i.e. harmful gases, up to 20 times and then slowly releases them. When used as a raw material for building panels, it has a special functionality that can maintain humidity, has the ability to control humidity as an adsorbent due to porosity, captures substances such as ethylene gas that accelerates the decay of core materials, and has a shape-selective catalytic reaction. It exerts an antibacterial effect through an ionic reaction due to its unique structure.

실리카겔은 알카리염 등의 유기화합물을 흡착시켜 산화시킬 수 있는 강력한 산화 기능 효과가 있고 흡착력 및 방습력이 우수하여 수산화알루미늄과 함께 곰팡이균이 발생되는 것을 최소화하고 악취 및 향균 효과를 발휘하게 된다.Silica gel has a strong oxidizing function that can adsorb and oxidize organic compounds such as alkaline salts, and has excellent adsorption and moisture-proofing properties, which minimizes the occurrence of mold and mildew together with aluminum hydroxide and exerts an anti-odor and anti-bacterial effect.

수산화알루미늄은 음이온 화합물로서 음이온과 원적외선이 방출되는 특성을 가지고, 항균 및 항진균 효과와 탈취 효과를 나타낼 수 있다.Aluminum hydroxide is an anionic compound that has the property of emitting negative ions and far-infrared rays, and can exhibit antibacterial and antifungal effects and deodorizing effects.

이러한 기능성 물질들이 코팅제의 원료가 되어 팽창흑연과 함께 기능성바인더의 구성요소가 됨으로써, 천연성분인 알긴산소다를 이용하여 제올라이트분말, 실리카겔 및 수산화알루미늄분말이 팽창흑연의 외면에 접착되어 화재시 팽창흑연의 발포과정에서도 팽창된 팽창흑연에 접착되어 그 형태를 온전히 유지시켜주면서도 팽창흑연과 함께 제1, 2난연보드(10, 20) 사이에 균일하게 분포되고, 팽창흑연을 통한 난연 및 준불연기능과 더불어 향균 및 곰팡이균의 생성 및 확산을 최소화하는 심재를 제공하게 되는 효과를 가지게 되는 것이다. These functional materials become the raw materials for the coating agent and become components of the functional binder along with expanded graphite. By using sodium alginate, a natural ingredient, zeolite powder, silica gel, and aluminum hydroxide powder are bonded to the outer surface of the expanded graphite, thereby protecting the expanded graphite in the event of a fire. Even during the foaming process, it adheres to the expanded expanded graphite and maintains its shape, and is evenly distributed between the first and second flame retardant boards (10, 20) along with the expanded graphite, and has flame retardant and quasi-non-flammable functions through the expanded graphite. This has the effect of providing heartwood that minimizes the creation and spread of antibacterial and fungal bacteria.

좀 더 상세한 팽창흑연에 코팅제가 코팅되는 형태를 살펴보면, 내부 하측에 스크류 형태의 교반기가 다수 설치되며, 상부에 다수의 투입구가 형성되는 본체에 상기 팽창흑연과 코팅제를 1 : 0.5 ~ 1.5의 중량비율로 투입하게 된다.Looking at the form in which the coating agent is coated on the expanded graphite in more detail, a number of screw-shaped stirrers are installed at the bottom of the interior, and the expanded graphite and the coating agent are applied to the main body with a number of inlets at the top at a weight ratio of 1:0.5 to 1.5. It is invested as.

상기 본체에 투입된 팽창흑연과 코팅제는 스크류 형태인 다수의 교반기의 구동으로 인해 본체 내부에서 이동되면서 팽창흑연 외면에 코팅제가 코팅되면서 교반이 이루어지게 된다.The expanded graphite and coating agent added to the main body are moved inside the main body by driving a plurality of screw-type stirrers, and the coating agent is coated on the outer surface of the expanded graphite, thereby causing stirring.

상기 코팅제가 코팅된 팽창흑연은 코팅제의 점도로 서로 달라붙은 상태로 바로 사용하지 못하기 때문에, 30 ~ 60분간 비교적 저온인 5 ~ 15℃의 온도에서 건조하는 과정을 거치게 된다.Since the expanded graphite coated with the coating agent cannot be used immediately in a state where it sticks to each other due to the viscosity of the coating agent, it undergoes a drying process at a relatively low temperature of 5 to 15°C for 30 to 60 minutes.

이때 팽창흑연은 여전히 서로 달라붙은 상태이며, 이를 분리하기 위해 100 ~ 300 mesh로 이루어지는 메쉬체에 건조된 팽창흑연을 걸러준 것을 사용하여 사용상의 편의성을 향상시켜준다.At this time, the expanded graphite is still stuck to each other, and to separate it, the dried expanded graphite is filtered through a mesh sieve of 100 to 300 mesh, which improves convenience in use.

여기서, 상기 심재와 접하는 마감시트의 일면으로 소듐 실리케이트(Sodium silicate) 50 ~ 60중량%, 물 35 ~ 45중량%, 인산에스테르계 난연제와 멜라민계 난연제가 혼합된 복합 난연제 2 ~ 3중량%, 발수제 2 ~ 3중량%가 혼합된 난연성바인더를 도포할 수 있다.Here, on one side of the finishing sheet in contact with the core material, 50 to 60% by weight of sodium silicate, 35 to 45% by weight of water, 2 to 3% by weight of a composite flame retardant mixed with a phosphoric acid ester-based flame retardant and a melamine-based flame retardant, and a water repellent. A flame retardant binder mixed at 2 to 3% by weight can be applied.

소듐 실리케이트(Sodium silicate)는 무기질 난연제로 물과 같이 혼합되었을 때 접착력을 가져 별도의 접착제없이도 심재에 마감시트를 부착할 수 있게 되며, 이때 마감시트와 심재에 견고한 접착 구조를 유도함으로써, 마감시트와 심재로 된 건축용 판넬의 강도 및 경도를 향상시킴은 물론, 내열성 및 난연성을 구비하게 한다.Sodium silicate is an inorganic flame retardant that has adhesive properties when mixed with water, allowing the finishing sheet to be attached to the core material without a separate adhesive. At this time, it induces a strong adhesive structure between the finishing sheet and the core material, thereby creating a bond between the finishing sheet and the core material. It not only improves the strength and hardness of building panels made of core material, but also provides heat resistance and flame retardancy.

또한, 소듐 실리케이트(Sodium silicate)는 높은 투광성과 낮은 열전도도를 특성으로 하기 때문에 매우 효율적인 단열기능을 담당할 수 있게 된다.In addition, sodium silicate is characterized by high light transmittance and low thermal conductivity, so it can perform a very efficient insulation function.

인산에스테르계 난연제와 멜라민계 난연제가 혼합된 복합 난연제는 마감시트에 산소의 차단과 불꽃의 확대를 저지하고, 특히 화재시 불연성 가스를 발생시켜 마감시트에 공급되는 산소를 차단하여 연소를 억제시켜 건축용 판넬의 난연 및 준불연의 기능을 향상시키면서 또한 인산에스테르계 난연제와 멜라민계 난연제는 브롬계 화합물을 사용하지 않는 비할로겐계 난연제로서 이를 사용하는 건축용 판넬에 친환경적인 이점이 가져오게 한다.Composite flame retardant, which is a mixture of phosphate ester flame retardant and melamine flame retardant, blocks oxygen in the finishing sheet and prevents the spread of flames. In particular, it generates non-flammable gas in the event of a fire, blocks oxygen supplied to the finishing sheet, and suppresses combustion, making it suitable for building use. While improving the flame retardant and quasi-incombustible functions of the panel, phosphoric acid ester-based flame retardants and melamine-based flame retardants are non-halogen-based flame retardants that do not use bromine-based compounds, bringing environmentally friendly benefits to building panels using them.

발수제는 마감시트 외면에 수분과 오염물의 침투를 지연시켜 주는 작용을 하는 것으로 장마가 있는 여름철 장마로 인해 수분을 머금고 있는 건축용 판넬이 높은 온도로 가열됨에 따라 습기를 내뿜어 건축용 판넬이 축축해지거나 결로현상이 발생되는 현상을 차단하도록 하는 것이다.Water repellent acts to delay the penetration of moisture and contaminants into the outer surface of the finishing sheet. As construction panels, which retain moisture, are heated to high temperatures due to the rainy season during the summer, moisture is released, causing the construction panels to become damp or condense. The goal is to block the phenomenon from occurring.

발수제는 내열성과 내연성이 탁월할 뿐만 아니라 강력한 발수성능을 발휘함으로써 주변 환경에 노출되어 있는 건축용 판넬의 기능과 수명을 더욱 향상시키게 한다.Water repellent not only has excellent heat resistance and flame resistance, but also exhibits strong water repellent performance, further improving the function and lifespan of architectural panels exposed to the surrounding environment.

한편, 심재의 외면으로 실리카 에어로겔 20 ~ 30중량%, 파라핀 20 ~ 30중량%, 아크릴에멀젼수지 5 ~ 10중량%, 벤토나이트용액 30 ~ 40중량%, 수산화마그네슘 5 ~ 8중량%, 안티몬 2 ~ 5중량%, 백탄분말 1 ~ 3중량%로 이루어지는 코팅액과, 상기 코팅액 100중량부를 기준으로 탄산칼슘 2 ~ 5중량부, 제올라이트분말 1 ~ 2중량부, 실리카겔 1 ~ 2중량부, 수산화알루미늄분말 1 ~ 2중량부, 은행나무껍질분말 1 ~ 3중량부, 편백나무분말 1 ~ 3중량부, 벤조페논 1 ~ 3중량부가 혼합된 기능성코팅액이 코팅되어, 기능성코팅액을 통해 심재가 습기에 의해 강도가 약해지거나 곰팡이균이 발생되는 것을 방지하게 된다.Meanwhile, the outer surface of the core material contains 20 to 30% by weight of silica airgel, 20 to 30% by weight of paraffin, 5 to 10% by weight of acrylic emulsion resin, 30 to 40% by weight of bentonite solution, 5 to 8% by weight of magnesium hydroxide, and 2 to 5% of antimony. % by weight, a coating solution consisting of 1 to 3% by weight of white charcoal powder, 2 to 5 parts by weight of calcium carbonate, 1 to 2 parts by weight of zeolite powder, 1 to 2 parts by weight of silica gel, and 1 to 1 part of aluminum hydroxide powder, based on 100 parts by weight of the coating solution. A functional coating solution containing 2 parts by weight, 1 to 3 parts by weight of ginkgo bark powder, 1 to 3 parts by weight of cypress tree powder, and 1 to 3 parts by weight of benzophenone is coated, and the strength of the heartwood is weakened by moisture through the functional coating solution. This prevents mold or mildew from forming.

실리카 에어로겔은 지름이 2 ~ 10nm의 나노실리카 입자 및 지름이 1 ~ 100nm의 분산 나노가공으로 구성된 다공성 재료로서, 높은 기공률로 인해 높은 방음력, 충격흡수, 단열 등의 장점이 있으며, 특히 높은 투과성에 비해 열전도도가 매우 낮아 건축물 판넬로서의 가치가 아주 높은 것으로 평가받고 있다.Silica airgel is a porous material composed of nano-silica particles with a diameter of 2 to 10 nm and dispersed nano-processing with a diameter of 1 to 100 nm. Due to its high porosity, it has advantages such as high sound insulation, shock absorption and heat insulation, and especially high permeability. Compared to other materials, its thermal conductivity is very low, so it is evaluated as having a very high value as a building panel.

파라핀은 무색으로 휘발성이 적고, 거의 냄새가 없어 건축물 내외장재로도 많이 사용되며, 파라핀이 가지는 특유의 방습성에 의해 미네랄울과 그라스울로 된 심재에 습기가 생성되는 것을 차단하며, 해충을 방제할 수 있는 기능을 지니는 것은 물론 인체에 무해하며 친환경적이다.Paraffin is colorless, has little volatility, and has almost no odor, so it is widely used as interior and exterior materials for buildings. Paraffin's unique moisture-proof properties block moisture from forming in core materials made of mineral wool and glass wool, and can control pests. Not only is it functional, it is harmless to the human body and is eco-friendly.

아크릴에멀젼수지는 비닐아세테이트나 스틸렌계보다 물성에서나 성능면에서 우수한 바인더로 알려져 있으며, 특히 유연하면서도 강인한 도막을 형성하여 내후성이 우수하고 내수성, 내알칼리성이 양호한 장점을 지니고 있다. 또한, 상기 아크릴에멀젼수지는 수성이므로 화재의 위험성이 없고 유해한 유기용제를 다량 방출하는 경우도 없어서 취급이 용이하며, 바인더기능과 더불어 파라핀과 함께 심재에 습기가 생성되는 것을 차단한다.Acrylic emulsion resin is known as a binder that is superior to vinyl acetate or styrene in terms of physical properties and performance. In particular, it forms a flexible yet strong coating film, has excellent weather resistance, and has good water and alkali resistance. In addition, since the acrylic emulsion resin is water-based, it is easy to handle because it has no risk of fire and does not emit large amounts of harmful organic solvents. In addition to its binder function, it blocks moisture from being generated in the core material along with paraffin.

벤토나이트용액은 벤토나이트와 물이 혼합되어 이루어진 것으로 벤토나이트가 가지는 특유의 다른 물질과 혼합하여 다른 물질을 화학적으로 영향을 주지 않으면서 서로 점결시키는 성질로 인해 접착력이 향상될 수 있게 되는 것이다.Bentonite solution is a mixture of bentonite and water. When mixed with other materials, the adhesion can be improved due to bentonite's unique property of coagulating with other materials without chemically affecting them.

수산화마그네슘은 화재시 산소를 흡수하고 물을 생성하여 가연성 물질을 제거하기 때문에 화재 방지용 코팅제로 사용되기도 할만큼 난연성을 향상시키고 화재 발생시 용융수지의 드롭(drop) 현상을 방지하면서 연기 발생을 최소화시킴에 따라 화염의 확산을 최대한 억제할 수 있다.Magnesium hydroxide absorbs oxygen and generates water in the event of a fire to remove combustible substances, so it improves flame retardancy to the extent that it can be used as a fire prevention coating and minimizes smoke generation while preventing the drop of molten resin in the event of a fire. Accordingly, the spread of flame can be suppressed as much as possible.

안티몬은 방염제의 기능을 구비하는 것으로 수산화마그네슘과 더불어 화재에 대한 피해를 최소화하도록 한다.Antimony has the function of a flame retardant and, along with magnesium hydroxide, helps minimize damage from fire.

백탄분말은 800 ~ 1200℃에서 고온 탄화시킨 후 급랭시킨 목탄으로서, 탈취, 방습, 습도 조절능 외에도 음이온 방사능을 가지며 전자파 흡수성 및 도전성이 있고 알칼리성을 나타내어 실리카 에어로겔과 함께 강알카리염을 차단하는 효능을 가지게 한다.White charcoal powder is charcoal that is carbonized at high temperature at 800 ~ 1200℃ and then rapidly cooled. In addition to deodorizing, moisture-proofing, and humidity control functions, white charcoal powder has negative ion radiation, electromagnetic wave absorption, conductivity, and alkalinity, so it has the effect of blocking strong alkali salts along with silica airgel. Let them have it.

즉, 심재의 외면으로 도포되는 기능성코팅액에 포함되는 실리카 에어로겔, 파라핀, 아크릴에멀젼수지, 백탄분말을 통해 습기를 효율적으로 차단하고, 수산화마그네슘 및 안티몬을 통하여 화재에 대응이 완벽하게 이루어지게 되는 것이다.In other words, moisture is efficiently blocked through silica airgel, paraffin, acrylic emulsion resin, and white charcoal powder contained in the functional coating solution applied to the outer surface of the core material, and fire response is completely achieved through magnesium hydroxide and antimony.

탄산칼슘은 탄산이온과 칼슘이온이 만나 생성되는 흰색 물질로서, 코팅제로 사용될 때 마감시트와 밀착도가 뛰어나 박리현상이 없으며, 흡습성이 없고 방수기능이 탁월하게 한다.Calcium carbonate is a white substance created when carbonate ions and calcium ions meet. When used as a coating agent, it has excellent adhesion to the finish sheet, preventing peeling, is not hygroscopic, and has excellent waterproofing properties.

제올라이트는 신생대 3기층의 화산재가 속성 작용을 받아 생성된 미세한 다공질로 물리적 흡착력과 화학적 양이온 치환작용이 뛰어나 수분 외 다른 물질, 즉 유해가스를 20배까지 흡수, 흡착하여 보관하고 있다가 서서히 배출하는 특이한 기능이 있어 코팅제에 포함되는 원료로 사용될 경우 습도유지가 가능한 특수 기능성이 부과되고, 다공성에 의한 흡착제로써의 습도조절 능력 및 심재의 부패를 가속시키는 에틸렌 가스와 같은 물질의 포집, 형상선택성 촉매반응과 같은 특이한 구조에 의한 이온반응에 의한 항균작용을 발휘하게 되는 것이다.Zeolite is a finely porous substance created through the diagenesis of volcanic ash from the Tertiary Era of the Cenozoic Era. It has excellent physical adsorption and chemical cation substitution, and is a unique substance that absorbs and stores substances other than moisture, i.e. harmful gases, up to 20 times and then slowly releases them. When used as a raw material included in a coating agent, it has a special functionality that can maintain humidity, has the ability to control humidity as an adsorbent due to porosity, captures substances such as ethylene gas that accelerates the decay of the core material, and has a shape-selective catalytic reaction. It exerts an antibacterial effect through an ionic reaction due to its unique structure.

실리카겔은 알카리염 등의 유기화합물을 흡착시켜 산화시킬 수 있는 강력한 산화 기능 효과가 있고 흡착력 및 방습력이 우수하여 수산화알루미늄과 함께 곰팡이균이 발생되는 것을 최소화하고 악취 및 향균 효과를 발휘하게 된다.Silica gel has a strong oxidizing function that can adsorb and oxidize organic compounds such as alkaline salts, and has excellent adsorption and moisture-proofing properties, which minimizes the occurrence of mold and mildew together with aluminum hydroxide and exerts an anti-odor and anti-bacterial effect.

수산화알루미늄은 음이온 화합물로서 음이온과 원적외선이 방출되는 특성을 가지고, 항균 및 항진균 효과와 탈취 효과를 나타낼 수 있다.Aluminum hydroxide is an anionic compound that has the property of emitting negative ions and far-infrared rays, and can exhibit antibacterial and antifungal effects and deodorizing effects.

은행나무는 살균, 살충 성분이 있어 갖가지 벌레의 유충과 식물에 기생하는 곰팡이, 바이러스 등을 죽이거나 억제하는 효과가 있다.Ginkgo biloba has sterilizing and insecticidal properties and is effective in killing or suppressing various insect larvae, fungi, and viruses that live on plants.

편백나무는 노송나무, 회목(檜木)이라고도 하며 겉씨식물인 측백나무과(側柏―科 Cupressaceae)에 속하는 상록비늘잎교목으로 모기나 파리 등의 해충의 유충에 대해 생장 억제능을 가지는 것으로 확인되었다.Cypress, also known as cypress or Hoewood, is an evergreen scale-leaved tree belonging to the Cupressaceae family, which is a gymnosperm. It has been confirmed to have growth-inhibiting properties against the larvae of pests such as mosquitoes and flies.

또한, 편백나무는 세균에 대한 항균 및 살균 작용이 뛰어나며, 특히 피톤치드라는 천연 항균물질이 많이 함유되어 있어 살균 작용이 뛰어나고, 내수성이 강해 물에 닿으면 고유의 향이 진하게 퍼지는 장점이 있다.In addition, the cypress tree has excellent antibacterial and sterilizing properties against bacteria. In particular, it contains a lot of natural antibacterial substances called phytoncides, so it has excellent sterilizing properties. It has strong water resistance, so it has the advantage of spreading its unique scent when it comes in contact with water.

벤조페논은 자외선차단제 및 변색방지제에 주로 사용되는 물질로서, 코팅제 포함되어 심재를 자외선에서 보호할 수 있는 기능을 구비하도록 한다.Benzophenone is a substance mainly used in sunscreens and anti-discoloration agents, and is included in a coating agent to provide the function of protecting the core material from ultraviolet rays.

여기서, 본 발명인 건축물용 판넬의 제조방법을 당업자가 용이하게 이해하고 실시할 수 있을 정도의 바람직한 실시예를 통하여 본 발명을 설명한다.Here, the present invention will be described through preferred embodiments so that a person skilled in the art can easily understand and practice the method of manufacturing a building panel according to the present invention.

[실시예][Example]

두께 1 ~ 60㎝인 미네랄울로 된 제1난연보드(10)와 두께 1 ~ 60㎝인 그라스울로 된 제2난연보드(10)를 반복적으로 다수개 구비하고, 다수개로 구비된 제1, 2난연보드(10, 20) 사이에 소듐 실리케이트(Sodium silicate) 35 ~ 50중량%, 물 35 ~ 50중량%, 산화크로뮴(chromium oxide) 1 ~ 10중량%, 티탄 1 ~ 3중량%, 붕소 1 ~ 3중량%, 과산화나트륨(sodium peroxide), 나트륨아미드(sodium amide), 사에틸납(tetraethyl lead), 부타디엔(butadiene), 이소프렌(isoprene), 메타크릴산메틸(methyl methacrylate) 중에서 선택된 어느 1종 또는 2종 이상 혼합되는 첨가제 1 ~ 2중량%로 혼합되는 바인더 100중량부를 기준으로, 팽창흑연 30 ~ 70중량부, 탈크 5 ~ 10중량부, 발수제 5 ~ 10중량부, 분산제 1 ~ 2중량부가 포함된 기능성바인더를 도포하여 1 ~ 5시간 가량 건조하여 심재를 완성한다.A plurality of first flame retardant boards (10) made of mineral wool with a thickness of 1 to 60 cm and second flame retardant boards (10) made of glass wool with a thickness of 1 to 60 cm are repeatedly provided, and the first and second boards are provided in multiple numbers. Between the flame retardant boards (10, 20), 35 to 50% by weight of sodium silicate, 35 to 50% by weight of water, Chromium oxide 1 to 10% by weight, titanium 1 to 3% by weight, boron 1 to 3% by weight, sodium peroxide, sodium amide, tetraethyl lead, butadiene ( 30 to 70 parts by weight of expanded graphite based on 100 parts by weight of binder mixed with 1 to 2% by weight of any one or two or more additives selected from butadiene, isoprene, and methyl methacrylate , a functional binder containing 5 to 10 parts by weight of talc, 5 to 10 parts by weight of a water repellent, and 1 to 2 parts by weight of a dispersant is applied and dried for 1 to 5 hours to complete the core material.

심재의 외면으로 실리카 에어로겔 20 ~ 30중량%, 파라핀 20 ~ 30중량%, 아크릴에멀젼수지 5 ~ 10중량%, 벤토나이트용액 30 ~ 40중량%, 수산화마그네슘 5 ~ 8중량%, 안티몬 2 ~ 5중량%, 백탄분말 1 ~ 3중량%로 이루어지는 코팅액과, 상기 코팅액 100중량부를 기준으로 탄산칼슘 2 ~ 5중량부, 제올라이트분말 1 ~ 2중량부, 실리카겔 1 ~ 2중량부, 수산화알루미늄분말 1 ~ 2중량부, 은행나무껍질분말 1 ~ 3중량부, 편백나무분말 1 ~ 3중량부, 벤조페논 1 ~ 3중량부가 혼합된 기능성코팅액이 코팅시킨다.The outer surface of the core material contains 20 to 30% by weight of silica airgel, 20 to 30% by weight of paraffin, 5 to 10% by weight of acrylic emulsion resin, 30 to 40% by weight of bentonite solution, 5 to 8% by weight of magnesium hydroxide, and 2 to 5% by weight of antimony. , a coating solution consisting of 1 to 3% by weight of white charcoal powder, 2 to 5 parts by weight of calcium carbonate, 1 to 2 parts by weight of zeolite powder, 1 to 2 parts by weight of silica gel, and 1 to 2 parts by weight of aluminum hydroxide powder, based on 100 parts by weight of the coating solution. It is coated with a functional coating solution mixed with 1 to 3 parts by weight of ginkgo bark powder, 1 to 3 parts by weight of cypress tree powder, and 1 to 3 parts by weight of benzophenone.

금속판, 알루미늄 박판, 은박지, 시멘트보드, CRC보드, 석고보드, 목재합판 중 어느 하나로 된 마감시트를 준비하고, 준비된 마감시트는 심재와 접하는 면에 소듐 실리케이트(Sodium silicate) 50 ~ 60중량%, 물 35 ~ 45중량%, 인산에스테르계 난연제와 멜라민계 난연제가 혼합된 복합 난연제 2 ~ 3중량%, 발수제 2 ~ 3중량%가 혼합된 난연성바인더를 도포하여 심재와 외면에 구비되는 마감시트를 부착시킨 후 1시간 가량 건조하여 건축물용 판넬을 완성하였다.Prepare a finishing sheet made of any one of metal plate, aluminum sheet, silver foil, cement board, CRC board, gypsum board, and wood plywood. The prepared finishing sheet is coated with 50 to 60% by weight of sodium silicate and water on the side in contact with the core material. A flame retardant binder containing 35 to 45% by weight of a composite flame retardant mixed with a phosphoric acid ester flame retardant and a melamine flame retardant and 2 to 3% by weight of a water repellent is applied to attach the finishing sheet provided on the core and the outer surface. After drying for about an hour, the building panel was completed.

1 : 마감시트
10 : 제1난연보드 20 : 제1난연보드
30 : 바인더층 40 : 마감시트
1: Finishing sheet
10: first flame retardant board 20: first flame retardant board
30: Binder layer 40: Finishing sheet

Claims (5)

심재와, 심재 외면에 구비되는 마감시트로 이루어지는 건축물용 판넬의 제조방법에 있어서,
상기 심재는 두께 1 ~ 60㎝인 미네랄울로 된 제1난연보드(10)와 두께 1 ~ 60㎝인 그라스울로 된 제2난연보드(20)를 반복적으로 다수개 구비하고, 다수개로 구비된 제1, 2난연보드(10, 20) 사이에 기능성바인더를 도포하여 바인더층(30)을 형성하고,
상기 마감시트(40)는 금속판, 알루미늄 박판, 은박지, 시멘트보드, CRC보드, 석고보드, 목재합판 중 어느 하나임을 특징으로 하는 건축물용 판넬의 제조방법.
In the method of manufacturing a building panel consisting of a core material and a finishing sheet provided on the outer surface of the core material,
The core material is repeatedly provided with a plurality of first flame retardant boards (10) made of mineral wool with a thickness of 1 to 60 cm and second flame retardant boards (20) made of glass wool with a thickness of 1 to 60 cm. A functional binder is applied between the first and second flame retardant boards (10, 20) to form a binder layer (30),
A method of manufacturing a building panel, characterized in that the finishing sheet (40) is any one of metal plate, aluminum sheet, silver foil, cement board, CRC board, gypsum board, and wood plywood.
제1항에 있어서,
상기 기능성바인더는 소듐 실리케이트(Sodium silicate) 35 ~ 50중량%, 물 35 ~ 50중량%, 산화크로뮴(chromium oxide) 1 ~ 10중량%, 티탄 1 ~ 3중량%, 붕소 1 ~ 3중량%, 과산화나트륨(sodium peroxide), 나트륨아미드(sodium amide), 사에틸납(tetraethyl lead), 부타디엔(butadiene), 이소프렌(isoprene), 메타크릴산메틸(methyl methacrylate) 중에서 선택된 어느 1종 또는 2종 이상 혼합되는 첨가제 1 ~ 2중량%로 혼합되는 바인더 100중량부를 기준으로, 팽창흑연 30 ~ 70중량부, 탈크 5 ~ 10중량부, 발수제 5 ~ 10중량부, 분산제 1 ~ 2중량부가 포함됨을 특징으로 하는 건축물용 판넬의 제조방법.
According to paragraph 1,
The functional binder contains 35 to 50% by weight of sodium silicate, 35 to 50% by weight of water, Chromium oxide 1 to 10% by weight, titanium 1 to 3% by weight, boron 1 to 3% by weight, sodium peroxide, sodium amide, tetraethyl lead, butadiene ( 30 to 70 parts by weight of expanded graphite based on 100 parts by weight of binder mixed with 1 to 2% by weight of any one or two or more additives selected from butadiene, isoprene, and methyl methacrylate , 5 to 10 parts by weight of talc, 5 to 10 parts by weight of water repellent, and 1 to 2 parts by weight of dispersant.
제2항에 있어서,
상기 팽창흑연은 코팅제에 의해 코팅된 후 건조한 것을 사용하며,
상기 코팅제는 50 ~ 70℃ 온도의 물 88 ~ 90중량%, 알긴산소다 8 ~ 10중량%, 제올라이트분말 0.5 ~ 2중량%, 실리카겔 0.5 ~ 1중량%, 수산화알루미늄분말 0.5 ~ 1중량%를 혼합하여 이루어짐을 특징으로 하는 건축물용 판넬의 제조방법.
According to paragraph 2,
The expanded graphite is used after being coated with a coating agent and then dried.
The coating agent is made by mixing 88 to 90% by weight of water at a temperature of 50 to 70°C, 8 to 10% by weight of sodium alginate, 0.5 to 2% by weight of zeolite powder, 0.5 to 1% by weight of silica gel, and 0.5 to 1% by weight of aluminum hydroxide powder. A method of manufacturing a building panel, characterized in that:
제1항에 있어서,
상기 심재와 접하는 마감시트의 일면으로 소듐 실리케이트(Sodium silicate) 50 ~ 60중량%, 물 35 ~ 45중량%, 인산에스테르계 난연제와 멜라민계 난연제가 혼합된 복합 난연제 2 ~ 3중량%, 발수제 2 ~ 3중량%가 혼합된 난연성바인더를 도포함을 특징으로 하는 건축물용 판넬의 제조방법.
According to paragraph 1,
On one side of the finishing sheet in contact with the core material, 50 to 60% by weight of sodium silicate, 35 to 45% by weight of water, 2 to 3% by weight of a composite flame retardant mixed with a phosphate ester-based flame retardant and a melamine-based flame retardant, and 2 to 2% by weight of a water repellent. A method of manufacturing a building panel, characterized by applying a flame retardant binder mixed at 3% by weight.
제1항에 있어서,
상기 심재의 외면으로 실리카 에어로겔 20 ~ 30중량%, 파라핀 20 ~ 30중량%, 아크릴에멀젼수지 5 ~ 10중량%, 벤토나이트용액 30 ~ 40중량%, 수산화마그네슘 5 ~ 8중량%, 안티몬 2 ~ 5중량%, 백탄분말 1 ~ 3중량%로 이루어지는 코팅액과, 상기 코팅액 100중량부를 기준으로 탄산칼슘 2 ~ 5중량부, 제올라이트분말 1 ~ 2중량부, 실리카겔 1 ~ 2중량부, 수산화알루미늄분말 1 ~ 2중량부, 은행나무껍질분말 1 ~ 3중량부, 편백나무분말 1 ~ 3중량부, 벤조페논 1 ~ 3중량부가 혼합된 기능성코팅액이 코팅됨을 특징으로 하는 건축물용 판넬의 제조방법.
According to paragraph 1,
The outer surface of the core material contains 20 to 30% by weight of silica airgel, 20 to 30% by weight of paraffin, 5 to 10% by weight of acrylic emulsion resin, 30 to 40% by weight of bentonite solution, 5 to 8% by weight of magnesium hydroxide, and 2 to 5% by weight of antimony. %, a coating solution consisting of 1 to 3% by weight of white charcoal powder, 2 to 5 parts by weight of calcium carbonate, 1 to 2 parts by weight of zeolite powder, 1 to 2 parts by weight of silica gel, and 1 to 2 parts by weight of aluminum hydroxide powder, based on 100 parts by weight of the coating solution. A method of manufacturing a building panel, characterized in that the functional coating solution is coated with a mixture of 1 to 3 parts by weight of ginkgo bark powder, 1 to 3 parts by weight of cypress powder, and 1 to 3 parts by weight of benzophenone.
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Citations (1)

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Publication number Priority date Publication date Assignee Title
KR20190068453A (en) 2017-12-08 2019-06-18 (주)엘지하우시스 Non-combustible thermal insulation

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20190068453A (en) 2017-12-08 2019-06-18 (주)엘지하우시스 Non-combustible thermal insulation

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