KR20170067437A - Carbon nanotube fiber composite and the producing method thereof - Google Patents
Carbon nanotube fiber composite and the producing method thereof Download PDFInfo
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- KR20170067437A KR20170067437A KR1020150174115A KR20150174115A KR20170067437A KR 20170067437 A KR20170067437 A KR 20170067437A KR 1020150174115 A KR1020150174115 A KR 1020150174115A KR 20150174115 A KR20150174115 A KR 20150174115A KR 20170067437 A KR20170067437 A KR 20170067437A
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- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
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- D06M2101/40—Fibres of carbon
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- D10B2401/063—Load-responsive characteristics high strength
Abstract
The present invention relates to a carbon nanotube fiber composite material and a method of manufacturing the carbon nanotube fiber composite material. More particularly, the present invention relates to a carbon nanotube fiber composite material which is obtained by forming a coating layer on carbon nanotube fibers to produce high density carbon nanotube fibers without using strong acids and oxidizing agents, To a carbon nanotube fiber composite material capable of realizing high density and high strength of carbon nanotube fibers by forming crosslinking between carbon nanotube fibers from a bonding thiol crosslinking agent and a method for producing the same.
Description
The present invention relates to a carbon nanotube fiber composite material capable of realizing high density and high strength of a fiber by including a coating layer formed on the surface of the carbon nanotube fiber and a crosslinking agent for forming a crosslinking between the fibers by bonding thereto.
Carbon nanotubes are fine molecules with a diameter of 1 nm, which are formed by long carbon chains connected by hexagonal rings. Specifically, a honeycomb-like carbon plane in which three carbon atoms are combined is a cylindrical carbon crystal having a tube shape of 0.5 to 10 nm in diameter, which has high tensile strength and electrical conductivity and is attracting attention as a next-generation high-tech material.
Carbon nanotubes can be utilized as various types of materials. In particular, when carbon nanotubes are agglomerated and processed into a fiber form, it is possible to manufacture nanofibers which are excellent in electrical conductivity and thermal conductivity, such as super strong fibers that can not be broken, highly durable fibers that can withstand heat and friction, It is thought to be endless. Currently, carbon nanotube fibers are used in high-precision industrial fields such as semiconductors and displays in the form of antistatic fibers and low-hardness, high-capacity fibers, and their productivity is remarkably increased.
These carbon nanotube fibers undergo further processing before they are commercialized so as to have appropriate strength and physical properties. In particular, when direct spinning (direct spinning), which is one of common manufacturing methods in the production of carbon nanotube fibers, is used, a large amount of carbon nanotube fibers can be produced as compared with other methods, It is generally difficult to produce fibers of the above-mentioned type.
One of the methods that have been used conventionally is to chemically introduce a functional group onto the surface of carbon nanotube fibers using a strong acid, Chemical bonding. However, the above method can improve the strength of the carbon nanotube fibers. However, due to the use of a strong acid or an oxidizing agent, defects are formed on the fiber surface during the treatment, . Further, the reaction time is long and a high temperature condition is required for reflux of strong acid, etc., and there is a disadvantage that after the reaction, there is a problem of disposal of used strong acid.
Therefore, there has been a need for an improved method of manufacturing a carbon nanotube fiber capable of imparting excellent strength to carbon nanotube fibers without using a strong acid and an oxidizing agent.
The inventors of the present invention conducted various studies in order to solve the above-mentioned conventional problems. As a result, it has been found that by coating the polyaniline layer on the surface of the carbon nanotube fibers and treating the thiol crosslinking agent bonded thereto, The carbon nanotube fiber composite material of the present invention was produced and it was confirmed that carbon nanotube fiber of high density and high strength can be produced without using strong acid and oxidizer.
Accordingly, an object of the present invention is to provide a carbon nanotube fiber composite material which is stable and has high density and high strength.
It is still another object of the present invention to provide a method for producing a carbon nanotube fiber composite material in which process efficiency and convenience are improved without using a strong acid and an oxidizing agent.
According to an aspect of the present invention,
A plurality of carbon nanotube fibers; And
A polyaniline coating layer formed on the fibrous phase; / RTI >
Wherein the plurality of carbon nanotube fibers form a crosslinking between fibers with a thiol-based crosslinking agent that binds on the polyaniline coating layer.
Further, according to the present invention,
(a) forming a polyaniline coating layer on a surface of a plurality of carbon nanotube fibers;
(b) coating a thiol based crosslinking agent solution on the coating layer; And
(c) performing a crosslinking reaction
And a method of producing the carbon nanotube fiber composite material.
Through the above-mentioned object, the carbon nanotube fiber composite material of the present invention is integrated at a high density and is stable and has high strength.
Further, according to the method for producing a carbon nanotube fiber composite material of the present invention, it is possible to modify the carbon nanotube fiber without causing a defect in the surface of the carbon nanotube fiber without using a strong acid and an oxidizing agent, Conditions are not required, the reaction time is significantly reduced, and the difficulty of the strong acid treatment used is not followed, thereby improving the efficiency and convenience of the entire process.
1 is a longitudinal sectional view of a carbon nanotube fiber composite material of the present invention.
FIG. 2 is a photograph of a bundle surface of a carbon nanotube fiber having no coating layer and no crosslinking by a scanning electron microscope. FIG.
3 is a scanning electron microscope (SEM) photograph of the bundle surface of the carbon nanotube fiber having the coating layer and the crosslinking according to the present invention.
4 is an image of IR data analysis result of the carbon nanotube fiber composite according to the present invention.
In the present invention, a carbon nanotube fiber composite material excellent in strength and a manufacturing method capable of manufacturing the carbon nanotube fiber composite material without using a strong acid and an oxidizing agent are proposed. Specifically, in the carbon nanotube fiber composite material of the present invention, a polymer layer is formed on the surface of individual strands of the bundled carbon nanotube fibers and is crosslinked from a thiol crosslinking agent bonded on each of the polymer layers. From this, the fiber bundle composed of the carbon nanotube fibers crosslinked with each other realizes high density and high strength.
As used herein, the term 'carbon nanotube fiber composite material' means a fiber unit composed of two or more carbon nanotube fiber strands capable of forming a bridge. Since the carbon nanotube fiber is used by bundling several strands of fibers in a commercial application, the 'carbon nanotube fiber composite material' itself becomes a single bundle-type fiber or a constituent part thereof .
The term "thiol crosslinking agent" refers to a crosslinking agent having two or more, preferably two to six, thiol groups (SH-) for crosslinking in a molecular structure and having a double bond (N = pH) Quot; means a substance capable of reacting with carbon nanotube fibers to form a bridge between carbon nanotube fibers.
Hereinafter, the contents of the present invention will be described in more detail. It is to be understood, however, that the scope of the present invention is not limited thereto and that the present invention covers all of the equivalent scope of the following description.
<Carbon nanotube fiber composite material>
The carbon nanotube fiber composite material of the present invention will be described in detail with reference to FIG.
FIG. 1 is a longitudinal cross-sectional view showing the structure of a carbon nanotube fiber composite material according to the present invention. The thiol based compound is represented by, for example, an alkane dithiol (n = 1 to 10) It is not.
1, a carbon nanotube
The constitution of the carbon nanotube fiber
The
The polyaniline constituting the
The term "emeraldine" refers to the fully oxidized polyaniline as pernigraniline, the fully-reduced polyaniline as leucoemeraldine, and the half-oxidized polyaniline as half-oxidized , Fenigraniline, x = 0, y = 1, luco emeraldine, and x = y = 0.5 in the following formula (1) (Macromolecules, 1994, 27, 518-525) . That is, fenigranalin corresponds to a structure having only quinoid diamine, luco emeraldine has benzenoid diamine only, and emeraldine has quinid diamine and benzenoid diamine in half.
The polyaniline constituting the
The thickness of the
As the
As the thiol crosslinking agent (30) of the present invention, dithiol, tithiol, tetrasiol or the like can be preferably used, and more preferably 1,2-ethanedithiol, 1,1- 1,2-propanedithiol, 1,3-propanedithiol, 2,2-propanedithiol, 2,5-hexanedithiol, 1,6-hexanedithiol, 2,9- 1,3-propanetriol, decanedithiol, decanedithiol, 1,2,3-propanetrythiol, 1,8-octanedithiol, 1,4-dithiophenol, and combinations thereof .
The
Specifically, the crosslinking is formed by reacting a thiol group in the structure of the thiol-based crosslinker with respect to the quinoid moiety in the polyaniline molecular structure.
As an example of the crosslinked structure of the
The carbon nanotube
≪ Production method of carbon nanotube fiber composite material >
On the other hand, in the carbon nanotube composite material described above,
(a) forming a polyaniline coating layer on a surface of a plurality of carbon nanotube fibers;
(b) coating a thiol based crosslinking agent solution on the coating layer; And
(c) performing a crosslinking reaction
Can be produced through a method for producing a carbon nanotube fiber composite material.
At this time, among carbon nanotube fibers of the step (a) of the present invention, those prepared through direct spinning (direct spinning) are most preferably used. Direct spinning is one of the dry manufacturing methods of carbon nanotube fibers. It is a method of producing carbon nanotubes in a furnace by injecting a liquid carbon source and a catalyst together with a carrier gas into an upper injection port by vertically erected high temperature heating. And carbon nanotube aggregates, which have been brought down to the lower end of the heating furnace together with carrier gas, can be obtained by wind-up in or out of a heating furnace.
Hereinafter, the above production method will be described in more detail.
In the step (a), polyaniline is uniformly coated on the surfaces of the plurality of
As the solvent for dissolving the polyaniline, N-methyl-2-pyrrolidone (NMP), dimethyl sulfoxide (DMSO), N, N-dimethylformamide N, N-dimethylformamide, DMF), and N, N-dimethylacetamide (DMAC).
As a method of coating the polyaniline solution, a spraying or an immersion process is possible, but preferably an immersion process can be carried out. The impregnation time in accordance with the immersion process may be changed depending on specific process conditions, and therefore, it is not limited to any specific range, but is preferably 30 minutes to 12 hours. Below this time range, a sufficient impregnation effect is hard to appear, and if the above range is exceeded, the difference in impregnation effect is not large and it is uneconomical. When considering both the efficiency of the process and the rate of impregnation, it is usually most preferable to impregnate it to about 2 hours or less.
After sufficiently impregnating the
The heating temperature in this step is preferably 50 to 150 占 폚. If the temperature is lower than the above-mentioned range, the uniform impregnation effect of the polyaniline on the carbon nanotube fibers is not sufficiently exhibited, and if it exceeds the above range, pyrolysis of the polyaniline, vaporization or other side reaction may occur. Most preferably, the heating temperature can be about 100 캜 or less.
The heating time may vary depending on the specific process conditions, so that it is not particularly limited. However, if the heating time is too short, the penetration of polyaniline into the carbon nanotube fiber bundle and the uniform adsorption on the surface can be reduced, In this case, the meaningless process can be continued and uneconomical. Therefore, it is preferably heated for about 30 minutes to 12 hours, and more preferably for about 1 hour for the sufficient effect of the present invention and efficient process execution.
Next, (b) is a step of coating a solution of a thiol crosslinking agent (30) on the polyaniline coating layer (20) coated on the carbon nanotube fibers (10). It should be noted that the crosslinking agent coating in the step (b) is a meaning distinct from the polyaniline coating in the step (a) described above in a concrete sense. That is, the coating in this step has a meaning as a material treatment for forming a bridge between carbon nanotube fibers, not for forming an independent coating layer on each carbon nanotube fiber.
As a method of providing the coating solution, a spraying or an immersion process is possible, but preferably an immersion process can be performed.
In the immersion step, the impregnation time may vary depending on the specific process conditions, and therefore, the impregnation time is not limited to any specific range, but is preferably 30 minutes to 12 hours. Below this time range, a sufficient impregnation effect is hard to appear, and if the above range is exceeded, the difference in impregnation effect is not large and it is uneconomical. Considering both the efficiency of the process and the rate of impregnation, it is most preferable to impregnate it to about 2 hours or less.
The total content of the thiol crosslinking agent is in the range of 1: 0.1 to 1: 1 by weight with the carbon nanotube fibers.
If the content of the crosslinking agent is less than the above range, the crosslinking effect is reduced. If the amount is more than the above range, side reactions may occur and the physical properties of the carbon nanotube fibers may be deteriorated.
Next, the step (c) is a step of forming a crosslinking between the carbon nanotube fibers through the reaction of the polyaniline and the thiol crosslinking agent.
The crosslinking reaction may be performed by heat treatment at 150 to 250 ° C or by irradiating ultraviolet rays. The crosslinking method may vary depending on the kind of the specific crosslinking material.
If the crosslinking agent coating solution is coated by impregnating the
The heating temperature for the heat treatment in this step is preferably 150 to 250 ° C. If the temperature is lower than the above range, the crosslinking reaction is not sufficiently exhibited, and if it exceeds the above range, pyrolysis, vaporization, side reaction or the like of the polyaniline and / or thiol crosslinking agent may occur. Most preferably, this step can be carried out at a temperature of around 200 ° C.
The heating time may vary depending on the specific process conditions, and is not limited to any specific range. If the heating time is too short, the crosslinking reaction efficiency may deteriorate. If the heating time is excessively long, It can be heated to preferably about 30 minutes to 12 hours, more preferably about 2 hours, in order to exhibit a sufficient effect of the invention and to perform an efficient process.
The method of manufacturing the carbon nanotube
The carbon nanotube fiber composite material thus manufactured has high density and high strength and can be applied to various fields of clothing, semiconductor, display, sensor, etc. in the form of super strong fiber, high durable fiber, conductive fiber and the like.
Hereinafter, preparation examples, examples and experimental examples are presented to facilitate understanding of the present invention. It is to be understood, however, that the scope of the present invention is not limited thereto.
< Manufacturing example > - direct Spinning Fabrication of Carbon Nanotube Fibers Used
A spinning solution in which 96.0% by weight of acetone and 4.0% by weight of thiophene were mixed and hydrogen as a carrier gas were prepared. The spinning solution was sublimated at 80 ml / hr, carrier gas at 2 L / min, catalytic precursor ferrocene at 80 ° C, and fed to a vertical cylindrical reactor heated to a temperature of 1,200 ° C at a rate of 0.015 L / Lt; / RTI > Thereafter, the carbon nanotube fibers discharged to the discharge port at the lower end of the reactor were wound by a winding means composed of a bobbin and recovered.
< Example > - Introduction of coating layer and crosslinking reaction
1. Impregnation with polyaniline
0.50 g of polyaniline (emeraldine state, molecular weight: 15,000) was stirred for 1 hour in 20.0 g of N-methyl-2-pyrrolidone. The polyaniline solution dissolved in NMP became dark green and the carbon nanotube fibers produced in the manufacturing process of the above example were impregnated into this solution for 2 hours. In this process, the polyaniline solution penetrated into the carbon nanotube fibers to be impregnated. After sufficient impregnation, the carbon nanotube fibers were taken out from the solution to remove excess polyaniline solution and then heated at 100 ° C for 1 hour.
2. Thiol crosslinking agent impregnation and crosslinking reaction
The polyaniline-impregnated carbon nanotube fibers were impregnated with 1,3-propanedithiol for 2 hours, heated at 200 ° C for 2 hours and heated to effect crosslinking reaction.
< Experimental Example 1> - Observation of surface of carbon bundle fiber bundle
The surface of the carbon nanotube fiber bundle prepared according to the above Preparation Example and Example 1 was compared and observed using a scanning electron microscope (20 um).
The results of observation of the bundle surface of the carbon nanotube fibers produced according to the above Preparation Example are shown in FIG. 2, and the results of observation of the bundle surface of the carbon nanotube fiber composite material prepared according to the above Examples are shown in FIG.
As a result of the above observation, as shown in FIG. 2, the bundles formed by the carbon nanotube fibers having no coating layer and no crosslinking are large and distinct in the fiber strands in the bundle, whereas, as shown in FIG. 3, It was confirmed that the bundle composed of the carbon nanotube fiber composite materials having the coating layer and the crosslinked structure was formed at a high density without any gap between the fibers in the bundle.
< Experimental Example 2> - Analysis of IR data on carbon nanotube fiber composites
In the Experimental Example 2, the carbon nanotube fiber composite according to the present invention was subjected to IR analysis to confirm the final structure. The IR data is shown in FIG.
Referring to the IR data of FIG. 4, it can be confirmed that a polyaniline coating layer and a thiol crosslinking agent for crosslinking the same are present on the carbon nanotube fiber composite material of the present invention.
< Experimental Example 3> - Carbon Measurement of fracture strength of nanotube fiber composites
In Experimental Example 3, in order to measure the fracture strength of the carbon nanotube fiber composite material according to the present invention, an Favimum + Fiber Tester of Textechno was used. The gripping distance of the specimen was set at 20 mm and gripped at a rate of 2 mm / min in the tensile direction The fracture strength was measured until the fracture occurred.
The measurement results of the breaking strength are shown in Table 1 below.
Referring to Table 1, it can be seen that the breaking strength of the coating layer of the present invention and the carbon nanotube fiber composite material according to the present invention improved about 1.5 times as compared with the case of the production example having no coating layer.
100: Carbon nanotube fiber composite material
10: Carbon nanotube fiber
20: polyaniline coating layer
30: thiol-based crosslinking agent
Claims (11)
A polyaniline coating layer formed on the fibrous phase; / RTI >
Wherein the plurality of carbon nanotube fibers form cross-linking fibers from a thiol based cross-linking agent that binds on the polyaniline coating layer.
Wherein the diameter of the carbon nanotube fibers is 1 to 100 mu m.
Wherein the polyaniline coating layer comprises emeraldine or polyaniline in a pernigranaline state.
Wherein the polyaniline coating layer has a thickness of 0.1 to 0.2 times the diameter of the carbon nanotube fiber.
Wherein the thiol crosslinking agent comprises 2 to 6 thiol groups (SH-) in the molecular structure.
The thiol-based crosslinking agent is selected from the group consisting of 1,2-ethanedisthiol, 1,1-propanedisthiol, 1,2-propanedisthiol, 1,3-propanedisthiol, 2,5-hexanedithiol, 1,6-hexanedithiol, 2,9-decanedithiol, 1,2,3-propanetriethiol, 1,8-octanedithiol, 1,4- Dithiophenol, and combinations thereof. The carbon nanotube fiber composite material according to claim 1,
(b) coating a thiol based crosslinking agent solution on the coating layer; And
(c) performing a crosslinking reaction
A method for producing a carbon nanotube fiber composite material according to claim 1.
Wherein the forming of the polyaniline coating layer is performed by coating carbon nanotube fibers with a polyaniline coating solution and then heat treating the carbon nanotube fiber composite.
Wherein the coating is performed by spraying or dipping. ≪ RTI ID = 0.0 > 21. < / RTI >
Wherein the heat treatment is performed at 50 to 150 ° C.
Wherein the cross-linking reaction is performed by heat treatment at 150 to 250 ° C or irradiation of ultraviolet rays.
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JP2008044820A (en) * | 2006-08-17 | 2008-02-28 | Fuji Xerox Co Ltd | Carbon nanotube film, its production method and capacitor using the same |
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KR20120009696A (en) * | 2010-07-20 | 2012-02-02 | 충남대학교산학협력단 | Assembly of carbon nanotubes and method of manufacturing the same |
KR101415255B1 (en) | 2012-11-14 | 2014-07-04 | 한국과학기술연구원 | Post-treatment method of carbon nanotube fibers to enhance mechanical property |
KR20140134142A (en) * | 2013-05-13 | 2014-11-21 | 주식회사 엘지화학 | Highly dispersible carbon nano structures and method for preparation thereof, and polymer composite comprising the carbon nano structures |
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JP2008044820A (en) * | 2006-08-17 | 2008-02-28 | Fuji Xerox Co Ltd | Carbon nanotube film, its production method and capacitor using the same |
EP1988390A2 (en) * | 2007-04-30 | 2008-11-05 | Honeywell International Inc. | Matrix nanocomposite containing aminocarbon nanotubes for carbon dioxide detection |
KR20120009696A (en) * | 2010-07-20 | 2012-02-02 | 충남대학교산학협력단 | Assembly of carbon nanotubes and method of manufacturing the same |
KR101415255B1 (en) | 2012-11-14 | 2014-07-04 | 한국과학기술연구원 | Post-treatment method of carbon nanotube fibers to enhance mechanical property |
KR20140134142A (en) * | 2013-05-13 | 2014-11-21 | 주식회사 엘지화학 | Highly dispersible carbon nano structures and method for preparation thereof, and polymer composite comprising the carbon nano structures |
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