KR20130098717A - Polyurethane foam tape of thin film and manufacturing method thereof - Google Patents

Polyurethane foam tape of thin film and manufacturing method thereof Download PDF

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KR20130098717A
KR20130098717A KR1020120020451A KR20120020451A KR20130098717A KR 20130098717 A KR20130098717 A KR 20130098717A KR 1020120020451 A KR1020120020451 A KR 1020120020451A KR 20120020451 A KR20120020451 A KR 20120020451A KR 20130098717 A KR20130098717 A KR 20130098717A
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polyurethane foam
film
adhesive
manufacturing
tape
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KR1020120020451A
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Korean (ko)
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박종권
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브이티컴퍼지트(주)
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/29Laminated material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • C09J7/26Porous or cellular plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/10Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
    • C09J2301/16Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the structure of the carrier layer
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/40Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2475/00Presence of polyurethane
    • C09J2475/006Presence of polyurethane in the substrate

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Adhesive Tapes (AREA)

Abstract

PURPOSE: A manufacturing method of a thin film polyurethane foam tape is provided to easily manufacture the thin film polyurethane foam tape by using thin film polyurethane foam by improving production processes. CONSTITUTION: A manufacturing method of a thin film polyurethane foam tape includes a step of manufacturing a release film (20) by treating a PET film (10) in a specific thickness by a releasing agent in a specific thickness; a step of spreading an adhesive (30) on the release film and drying the adhesive; a step of manufacturing an adhesive by the foaming process of polyurethane foam (40) on the adhesive; a step of spreading an adhesive (50) on the polyurethane foam; and a step of attaching a release film (50) to the film by a compressing roll.

Description

박막 폴리우레탄 폼 테이프 및 그 제조방법{Polyurethane foam tape of thin film and manufacturing method thereof}Polyurethane foam tape of thin film and manufacturing method

본 발명은 박막 폴리우레탄 폼(Polyurethane foam) 테이프 및 그 제조방법에 관한 것으로서, 더욱 상세하게는 점착테이프 공정 개선을 통해 초박형 폼 상태로도 테이프를 제조할 수 있도록 한 박막 폴리우레탄 폼 테이프 및 그 제조방법에 관한 것이다.
The present invention relates to a thin film of polyurethane foam (Polyurethane foam) tape and a method for manufacturing the same, and more particularly to a thin film polyurethane foam tape and to produce a tape in an ultra-thin foam state by improving the adhesive tape process It is about a method.

1990년대 이후 전기, 전자 산업이 발전하면서 다양한 테이프가 전기, 전자산업에 적용되기 시작하였다. 아울러 자동차 분야는 부품소재의 개발과 함께 경량화, 기능화를 필요로 하여 점착테이프의 사용이 증가하고 있는 실정이다. 이들 적용 분야 외 휴대폰 기기에 사용되는 작은 부품을 비롯하여 대면적의 디스플레이 패널에 이르기까지 많은 부품을 조합하는 데 점착테이프는 최적의 해결책이었으며, 부품 사이의 공간을 최소화하고 외관도 깨끗하게 만드는 데 많은 기여를 했다.Since the 1990s, with the development of the electrical and electronics industry, various tapes have been applied to the electrical and electronics industry. In addition, in the automotive field, the use of adhesive tapes is increasing due to the development of parts and materials, which requires light weight and functionalization. In addition to these applications, adhesive tapes have been the optimal solution for combining many components, from small parts used in mobile devices to large display panels, and have contributed significantly to minimizing the space between parts and making their appearance clean. did.

최근 들어 전기, 전자부품의 기능화에 따라 테이프도 구조적으로 변화하였으며 디스플레이 패널의 제조공정을 예로 들면, 접합면의 경량화 및 대면적화에 따른 테이프 물성의 신뢰성, 패널 조립 후 성능 검사 시 발생한 문제를 해결하기 위한 탈착 작업의 용이성 등을 필요로 하여 다양한 구조물 및 기능을 필요로 한 점착테이프가 사용되고 있다.In recent years, the tape has also been structurally changed according to the functionalization of electrical and electronic components. For example, the manufacturing process of the display panel is used to solve the problems caused by the reliability of the tape properties due to lightening and large area of the bonding surface and performance inspection after panel assembly. Adhesive tapes requiring various structures and functions have been used for the ease of desorption work.

디스플레이 패널은 여러 공정을 거처 조립되고 패널의 경량화 및 슬림화를 위해 점착테이프가 사용되며, 일반적으로 금속패널과 유리패널 사이에 적용된다. 디스플레이 패널은 조립완료 후 성능검사를 수행하며 조립의 불량 및 결함 발생시 각 조립부품 중 금속패널과 유리 패널을 분리시켜야 한다. 기존의 분리공정은 패널에 고온의 열을 가하여 점착테이프의 열탈착 특성을 이용하여 왔다. 이 방법은 열탈착에 소요되는 시간이 오래 걸리며 고온의 열로 인해 디스플레이 패널에 손상을 줄 수 있고 에너지 손실을 유발한다.The display panel is assembled through various processes and adhesive tape is used to make the panel lighter and slimmer, and is generally applied between the metal panel and the glass panel. The display panel performs the performance test after the assembly is completed. In case of defects and defects in assembly, the metal panel and the glass panel should be separated. Conventional separation process has been utilizing the thermal desorption characteristics of the adhesive tape by applying a high temperature heat to the panel. This method takes a long time for thermal desorption, and high temperature heat may damage the display panel and cause energy loss.

상기의 열탈착 문제를 해결하기 위해서는 상온에서 패널 간의 분리가 용이한 구조물을 필요로 한다. 상온에서 금속패널과 유리패널의 분리는 패널 사이에 있는 점착테이프를 두께가 가는 칼로 절개시키는 방법이다, 절개시킨 각각의 패널은 표면에 붙어있는 점착테이프를 제거하면 곧바로 재사용이 가능하게 된다. 이때 두께가 가는 칼로 절개 가능한 점착테이프는 구조적으로 공극구조이어야 하고, 이러한 공극구조로는 고분자 발포 폼 양면테이프, 부직포 합침 양면 테이프 등이 있다.In order to solve the thermal desorption problem, a structure that can be easily separated between panels at room temperature is required. Separation of the metal panel and the glass panel at room temperature is a method of cutting the adhesive tape between the panels with a thin knife. Each of the cut panels can be reused as soon as the adhesive tape on the surface is removed. At this time, the adhesive tape that can be cut with a thin knife should be structurally pore structure, and such pore structures include polymer foam foam double-sided tape and nonwoven fabric double-sided tape.

고분자 발포 폼(폴리우레탄 폼)을 이용한 점착테이프에 대해 종래에 제안된 기술이, 대한민국특허청 등록특허공보 등록번호 10-0964618호(2010.06.10 등록)(발명의 명칭: 고분자 발포 폼의 표면 개질을 이용한 점착테이프의 제조방법 및 그 구조물)가 개시되어 있다.The conventionally proposed technique for the adhesive tape using a polymer foam (polyurethane foam) is registered in the Republic of Korea Patent Publication No. 10-0964618 (Jun. 10, 2010 registration) (Invention name: surface modification of the polymer foam foam Disclosed is a method of manufacturing a used adhesive tape and its structure).

개시된 종래기술은 고분자 발포 폼, 감압성 점착제, 고분자 필름으로 구성되며, 고분자 발포 폼은 폴리우레탄, 감압성 점착제는 아크릴계 점착제, 고분자 필름으로는 폴리에스터로 구성된다. 구조물 제작은 내부 및 표면에 형성된 공극구조를 가진 발포 폼의 표면을 개질하여 점착제를 코팅, 또는 고분자 필름을 접합시킨 후 점착제를 코팅하는 방법으로 한다. 제조된 점착테이프 구조물은 액정배향막 디스플레이 패널, 플라즈마 디스플레이 패널 및 전기 전자 부품 조립용 충격완화재, 자동차 충격흡수용 완충재에 적용할 수 있다.The disclosed prior art is composed of a polymer foam, pressure-sensitive adhesive, a polymer film, the polymer foam is a polyurethane, the pressure-sensitive adhesive is composed of an acrylic pressure-sensitive adhesive, a polymer film polyester. Structure fabrication is to modify the surface of the foam foam having a void structure formed on the inside and the surface to coat the pressure-sensitive adhesive, or to bond the polymer film and then the pressure-sensitive adhesive coating. The prepared adhesive tape structure can be applied to the liquid crystal alignment film display panel, the plasma display panel and the shock absorber for assembling electrical and electronic components, the shock absorbing buffer for automobiles.

이러한 종래 기술은 상온에서 탈착 작업 시 발포 폼을 절개하여 쉽게 테이프를 제거할 수 있도록 작업성을 개선하였고, 테이프 제거 시 점착제를 완벽하게 제거함으로써 디스플레이 패널의 금속과 유리의 재사용이 가능하다는 장점이 있다.
This prior art has improved workability to easily remove the tape by cutting the foam foam at the room temperature desorption operation, there is an advantage that the metal and glass of the display panel can be reused by completely removing the adhesive when removing the tape. .

1. 대한민국특허청 등록특허공보 등록번호 10-0964618호(2010.06.10 등록)(발명의 명칭: 고분자 발포 폼의 표면 개질을 이용한 점착테이프의 제조방법 및 그 구조물)1. Patent Registration No. 10-0964618 (Registered on June 10, 2010) of Korea Patent Office (Invention name: Manufacturing method and structure of adhesive tape using surface modification of polymer foam)

그러나 상기와 같은 종래기술은 발포 폼 절개를 통해 쉽게 테이프를 제거할 수 있는 장점은 있으나, 폴리우레탄 폼의 특성상 너무 부드러운 문제로 500㎛ 이하의 단독 폴리우레탄 폼을 가공하여 테이프를 제조하는 것은 불가능하다는 문제점이 있었다. However, the prior art as described above has the advantage that it is easy to remove the tape through the foam foam incision, but due to the characteristics of the polyurethane foam is too soft problem it is impossible to manufacture the tape by processing a single polyurethane foam of 500㎛ or less There was a problem.

이러한 종래기술의 문제점을 해결하기 위해서 근래에는 PET 필름을 기재로 한 포론 등의 형태로 점착테이프를 제조하였으나, 이러한 경우 공정이 복잡하다는 단점이 있다.In order to solve the problems of the prior art, the adhesive tape is manufactured in the form of poron based on PET film, but in this case, there is a disadvantage in that the process is complicated.

이에 본 발명은 상기와 같은 종래기술의 제반 문제점을 해소하기 위해서 제안된 것으로서,Accordingly, the present invention has been proposed to solve all the problems of the prior art as described above,

본 발명이 해결하고자 하는 과제는 테이프 공정 개선을 통해 초박형 폼 상태로도 테이프를 제조할 수 있도록 한 박막 폴리우레탄 폼 테이프 및 그 제조방법을 제공하는 데 있다.The problem to be solved by the present invention is to provide a thin polyurethane foam tape and a method for producing the tape to be produced in a tape form even through an ultra-thin foam through improved tape process.

본 발명이 해결하고자 하는 다른 과제는 초박형 폼(400㎛ 이하)을 이용하여도 가공이 편리하고 박막형 점착테이프의 제조가 가능하도록 한 박막 폴리우레탄 폼 테이프 및 그 제조방법을 제공하는 데 있다.
Another problem to be solved by the present invention is to provide a thin polyurethane foam tape and a method for manufacturing the same, which allows for easy processing and manufacture of a thin adhesive tape even when using an ultra-thin foam (400 μm or less).

상기와 같은 과제들을 해결하기 위한 본 발명에 따른 "박막 폴리우레탄 폼 테이프 제조방법"은,"Method of manufacturing a thin polyurethane foam tape" according to the present invention for solving the above problems,

소정 두께의 PET 필름상에 소정 두께의 이형제를 처리하여 이형필름을 제조하는 제1공정과;A first step of manufacturing a release film by treating a release agent of a predetermined thickness on a PET film of a predetermined thickness;

상기 이형필름 위에 점착제를 소정 두께로 도포한 후 건조하는 제2공정과;A second step of applying an adhesive to a predetermined thickness on the release film and then drying the film;

상기 제2공정 후 상기 점착제 위에 폴리우레탄 폼을 발포 공정을 통해 처리하여 점착필름을 제조하는 제3공정과;A third step of manufacturing an adhesive film by treating the polyurethane foam on the pressure-sensitive adhesive after the second process through a foaming process;

상기 제3공정에 의해 완성된 점착필름의 폴리우레탄 폼 면 위에 점착제를 도포하는 제4공정과;A fourth step of applying the pressure-sensitive adhesive on the polyurethane foam surface of the pressure-sensitive adhesive film completed by the third process;

상기 제4공정에 의해 완성된 필름에 이형필름을 압축 롤을 이용하여 합지하는 제5공정을 포함하는 것을 특징으로 한다.
And a fifth step of laminating the release film to the film completed by the fourth step using a compression roll.

상기에서 제1공정은, 건조 챔버 내에서 히터를 이용하여 60℃ ~ 80℃ 온도로 1 내지 2분 정도 가열하여 PET 필름상에 이형제를 처리하는 것을 특징으로 한다.
The first step is characterized in that for 1 to 2 minutes by heating to a temperature of 60 ℃ to 80 ℃ using a heater in the drying chamber to treat the release agent on the PET film.

상기에서 제2공정은, 20 ~ 40㎛ 두께의 점착제를 상기 이형필름 위에 도포한 후, 건조 챔버 내에서 히터를 이용하여 60℃ ~ 80℃ 온도로 2 내지 3분 정도 가열하여 건조시키는 것을 특징으로 한다.
In the second process, after applying a pressure-sensitive adhesive having a thickness of 20 ~ 40㎛ on the release film, it is dried by heating for about 2 to 3 minutes at a temperature of 60 ℃ ~ 80 ℃ using a heater in a drying chamber. do.

상기에서 제3공정은, 점착제 위에 발포 공정을 통해 200 ~ 400㎛ 두께의 폴리우레탄 폼을 발포 처리하는 것을 특징으로 한다.
In the third step, the polyurethane foam having a thickness of 200 ~ 400㎛ over the pressure-sensitive adhesive is characterized in that the foaming treatment.

상기에서 제4공정은, 20 ~ 40㎛ 두께의 점착제를 상기 폴리우레탄 폼 위에 도포한 후, 건조 챔버 내에서 히터를 이용하여 60℃ ~ 80℃ 온도로 2 내지 3분 정도 가열하여 건조시키는 것을 특징으로 한다.
In the fourth step, after applying a pressure-sensitive adhesive having a thickness of 20 to 40㎛ on the polyurethane foam, it is dried by heating for about 2 to 3 minutes at a temperature of 60 ℃ to 80 ℃ using a heater in a drying chamber. It is done.

상기와 같은 과제들을 해결하기 위한 본 발명에 따른 "박막 폴리우레탄 폼 테이프"는,"Thin film polyurethane foam tape" according to the present invention for solving the above problems,

소정 두께의 PET 필름상에 코팅 롤을 이용하여 소정 두께의 이형제를 코팅하여 형성된 제1이형필름층과;A first release film layer formed by coating a release agent of a predetermined thickness using a coating roll on a PET film of a predetermined thickness;

상기 이형필름 위에 점착제를 소정 두께로 도포한 후 건조하여 형성되는 제1점착제층과;A first adhesive layer formed by applying an adhesive to a predetermined thickness on the release film and then drying it;

상기 제1점착제층상에 폴리우레탄 폼을 발포 공정을 통해 처리하여 점착필름을 형성하는 폴리우레탄 폼층과;A polyurethane foam layer which forms an adhesive film by treating the polyurethane foam on the first adhesive layer through a foaming process;

상기 폴리우레탄 폼층 위에 점착제를 도포한 후 건조하여 형성되는 제2점착제층과;A second adhesive layer formed by applying an adhesive on the polyurethane foam layer and then drying it;

상기 제2점착제층에 이형필름을 압축 롤을 이용하여 합지하여 형성되는 제2이형필름층을 포함하는 것을 특징으로 한다.
And a second release film layer formed by laminating a release film on the second adhesive layer using a compression roll.

본 발명에 따르면 점착테이프 공정 개선을 통해 200 ~ 400㎛ 초박형 폴리우레탄 폼을 적용하여 점착테이프를 편리하게 제조할 수 있는 장점이 있다.According to the present invention there is an advantage that the adhesive tape can be conveniently manufactured by applying an ultra-thin polyurethane foam 200 ~ 400㎛ through the adhesive tape process improvement.

또한, 본 발명에 따르면 공정 개선을 통해 박막형 폴리우레탄 폼 단독 점착테이프를 제조할 수 있는 효과가 있다.
In addition, according to the present invention there is an effect that can be produced through a process improvement, a thin film polyurethane foam sole adhesive tape.

도 1은 본 발명에 따른 박막 폴리우레탄 폼 테이프의 구조도.1 is a structural diagram of a thin film polyurethane foam tape according to the present invention.

이하 본 발명의 바람직한 실시 예를 첨부한 도면에 의거 상세히 설명하면 다음과 같다. 본 발명을 설명하기에 앞서 관련된 공지 기능 혹은 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에는 그에 대한 상세한 설명은 생략한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the following description, well-known functions or constructions are not described in detail since they would obscure the invention in unnecessary detail.

도 1은 본 발명에 따른 "박막 폴리우레탄 폼 테이프"의 구조도로서, PET 필름(10), 제1이형필름층(20), 제1점착제층(30), 폴리우레탄 폼층(40), 제2점착제층(50) 및 제2이형필름층(60)을 포함한다.1 is a structural diagram of a "thin polyurethane foam tape" according to the present invention, the PET film 10, the first release film layer 20, the first adhesive layer 30, the polyurethane foam layer 40, the second The pressure-sensitive adhesive layer 50 and the second release film layer 60 are included.

이와 같이 구성된 본 발명에 따른 박막 폴리우레탄 폼 테이프의 제조방법을 구체적으로 설명하면 다음과 같다.Referring to the manufacturing method of the thin film polyurethane foam tape according to the present invention configured as described above in detail.

먼저, 10 ~ 20㎛ 두께의 PET 필름(10)상에 소정 두께의 이형제를 처리하여 제1이형필름층(20)이 형성된 이형필름을 제조하게 된다. 예컨대, 코팅 롤을 이용하여 소정 두께(10 ~ 20㎛)의 이형제를 PET 필름(10)상에 도포하고, 건조 챔버 내에서 히터를 이용하여 60℃ ~ 80℃ 온도로 1 내지 2분 정도 가열하여 PET 필름상에 이형제를 처리하여 이형필름을 제조하게 된다.First, a release film having a first release film layer 20 is formed by treating a release agent having a predetermined thickness on a PET film 10 having a thickness of 10 to 20 μm. For example, a release agent having a predetermined thickness (10 to 20 μm) is applied onto the PET film 10 using a coating roll, and heated to a temperature of 60 ° C. to 80 ° C. for 1 to 2 minutes using a heater in a drying chamber. The release film is treated on a PET film to prepare a release film.

다음으로, 상기 이형필름 위에 점착제를 소정 두께로 도포한 후 건조하여, 제1점착제층(30)을 형성하게 된다. 여기서 제1점착제층(30)은 20 ~ 40㎛ 두께의 점착제를 상기 이형필름 위에 도포한 후, 건조 챔버 내에서 히터를 이용하여 60℃ ~ 80℃ 온도로 2 내지 3분 정도 가열하여 건조하는 공정을 통해 형성하게 된다.Next, the adhesive is applied to a predetermined thickness on the release film and then dried to form a first adhesive layer 30. Here, the first adhesive layer 30 is a step of applying a pressure-sensitive adhesive of 20 ~ 40㎛ on the release film, and then dried by heating for about 2 to 3 minutes at a temperature of 60 ℃ to 80 ℃ using a heater in a drying chamber It is formed through.

이후, 제1점착제층(30)상에 폴리우레탄 폼(PU-Foam)을 발포 공정을 통해 처리하여 폴리우레탄 폼층(40)이 형성된 점착필름을 제조하게 된다. 바람직하게 폴리우레탄 폼층(40)은 점착제 위에 발포 공정을 통해 200 ~ 400㎛ 두께의 폴리우레탄 폼을 발포 처리하여 형성하게 된다.Thereafter, the polyurethane foam (PU-Foam) is treated on the first adhesive layer 30 through a foaming process to prepare an adhesive film having the polyurethane foam layer 40 formed thereon. Preferably, the polyurethane foam layer 40 is formed by foaming a polyurethane foam of 200 ~ 400㎛ thickness through a foaming process on the pressure-sensitive adhesive.

다음으로, 상기 공정에 의해 완성된 점착필름의 폴리우레탄 폼층(40) 위에 점착제를 소정 두께로 도포한 후 건조하여 제2점착제층(50)을 형성하게 된다. 여기서 제2점착제층(50)은 20 ~ 40㎛ 두께의 점착제를 상기 폴리우레탄 폼층(40) 위에 도포한 후, 건조 챔버 내에서 히터를 이용하여 60℃ ~ 80℃ 온도로 2 내지 3분 정도 가열하여 건조시키는 공정을 통해 형성하게 된다.Next, the adhesive is applied to a predetermined thickness on the polyurethane foam layer 40 of the pressure-sensitive adhesive film completed by the above process, and then dried to form a second adhesive layer 50. Here, the second adhesive layer 50 is coated with an adhesive of 20 to 40㎛ thickness on the polyurethane foam layer 40, and then heated for 2 to 3 minutes at a temperature of 60 ℃ to 80 ℃ using a heater in a drying chamber It is formed through the drying process.

이후, 상기 공정에 의해 완성된 필름에 이형필름(이형지)을 압축 롤로 합지하여 제2이형필름층(60)을 형성하는 공정을 통해, 박막 폴리우레탄 폼 테이프를 제조하게 된다.Subsequently, a thin film polyurethane foam tape is manufactured through a process of forming a second release film layer 60 by laminating a release film (release paper) to a film completed by the above process with a compression roll.

이러한 본 발명에 의해 제조되는 박막 폴리우레탄 폼 테이프는, 제조 공정의 개선을 통해 초박형 폴리우레탄 폼(200 ~ 400㎛)을 이용하여, 초박형 폴리우레탄 폼 테이프를 용이하게 제조할 수 있는 장점이 있다.The thin polyurethane foam tape manufactured by the present invention has an advantage of easily manufacturing an ultra thin polyurethane foam tape using an ultra thin polyurethane foam (200 to 400 μm) through an improvement in a manufacturing process.

본 발명은 상술한 특정의 바람직한 실시 예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위 내에 있게 된다.
It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined in the appended claims and their equivalents. Of course, such modifications are within the scope of the claims.

10… PET 필름
20… 제1이형필름층
30… 제1점착제층
40… 폴리우레탄 폼층
50… 제2점착제층
50… 제2이형필름층
10... PET film
20... First Release Film Layer
30 ... The first pressure-
40 ... Polyurethane foam layer
50 ... 2nd adhesive layer
50 ... Second Release Film Layer

Claims (6)

소정 두께의 PET 필름상에 소정 두께의 이형제를 처리하여 이형필름을 제조하는 제1공정과;
상기 이형필름 위에 점착제를 소정 두께로 도포한 후 건조하는 제2공정과;
상기 제2공정 후 상기 점착제 위에 폴리우레탄 폼을 발포 공정을 통해 처리하여 점착필름을 제조하는 제3공정과;
상기 제3공정에 의해 완성된 점착필름의 폴리우레탄 폼 면 위에 점착제를 도포하는 제4공정과;
상기 제4공정에 의해 완성된 필름에 이형필름을 압축 롤로 합지하는 제5공정을 포함하는 것을 특징으로 하는 박막 폴리우레탄 폼 테이프 제조방법.
A first step of manufacturing a release film by treating a release agent of a predetermined thickness on a PET film of a predetermined thickness;
A second step of applying an adhesive to a predetermined thickness on the release film and then drying the film;
A third step of manufacturing an adhesive film by treating the polyurethane foam on the pressure-sensitive adhesive after the second process through a foaming process;
A fourth step of applying the pressure-sensitive adhesive on the polyurethane foam surface of the pressure-sensitive adhesive film completed by the third process;
And a fifth step of laminating the release film to the film completed by the fourth step with a compression roll.
청구항 1에 있어서, 상기 제1공정은, 건조 챔버 내에서 히터를 이용하여 60℃ ~ 80℃ 온도로 1 내지 2분 정도 가열하여 PET 필름상에 이형제를 처리하는 것을 특징으로 하는 박막 폴리우레탄 폼 테이프 제조방법.
The method according to claim 1, wherein the first step is a thin film polyurethane foam tape characterized in that the release agent is treated on a PET film by heating for about 1 to 2 minutes at a temperature of 60 ℃ to 80 ℃ using a heater in a drying chamber. Manufacturing method.
청구항 1에 있어서, 상기 제2공정은, 20 ~ 40㎛ 두께의 점착제를 상기 이형필름 위에 도포한 후, 건조 챔버 내에서 히터를 이용하여 60℃ ~ 80℃ 온도로 2 내지 3분 정도 가열하여 건조시키는 것을 특징으로 하는 박막 폴리우레탄 폼 테이프 제조방법.
The method according to claim 1, wherein the second step, after applying a pressure-sensitive adhesive having a thickness of 20 ~ 40㎛ on the release film, and dried by heating for about 2 to 3 minutes at a temperature of 60 ℃ ~ 80 ℃ using a heater in a drying chamber Thin-film polyurethane foam tape manufacturing method characterized in that.
청구항 1에 있어서, 상기 제3공정은, 점착제 위에 발포 공정을 통해 200 ~ 400㎛ 두께의 폴리우레탄 폼을 발포 처리하는 것을 특징으로 하는 박막 폴리우레탄 폼 테이프 제조방법.
The method according to claim 1, wherein the third step, a foaming process of the polyurethane foam having a thickness of 200 ~ 400㎛ on the pressure-sensitive adhesive through a foaming process.
청구항 1에 있어서, 상기 제4공정은, 20 ~ 40㎛ 두께의 점착제를 상기 폴리우레탄 폼 위에 도포한 후, 건조 챔버 내에서 히터를 이용하여 60℃ ~ 80℃ 온도로 2 내지 3분 정도 가열하여 건조시키는 것을 특징으로 하는 박막 폴리우레탄 폼 테이프 제조방법.
The method according to claim 1, wherein the fourth step, after applying a pressure-sensitive adhesive having a thickness of 20 to 40㎛ on the polyurethane foam, by heating for about 2 to 3 minutes at a temperature of 60 ℃ to 80 ℃ using a heater in a drying chamber Method for producing a thin polyurethane foam tape, characterized in that the drying.
소정 두께의 PET 필름상에 코팅 롤을 이용하여 소정 두께의 이형제를 코팅하여 형성된 제1이형필름층과;
상기 제1이형필름층 위에 점착제를 20 ~ 40㎛ 두께로 도포한 후 건조하여 형성되는 제1점착제층과;
상기 제1점착제층상에 200 ~ 400㎛ 두께의 폴리우레탄 폼을 발포 공정을 통해 처리하여 점착필름을 형성하는 폴리우레탄 폼층과;
상기 폴리우레탄 폼층 위에 점착제를 20 ~ 40㎛ 두께로 도포한 후 건조하여 형성되는 제2점착제층과;
상기 제2점착제층에 이형필름을 압축 롤로 합지하여 형성되는 제2이형필름층을 포함하는 것을 특징으로 하는 박막 폴리우레탄 폼 테이프.


A first release film layer formed by coating a release agent of a predetermined thickness using a coating roll on a PET film of a predetermined thickness;
A first adhesive layer formed by applying an adhesive to a thickness of 20 to 40 μm on the first release film layer and then drying it;
Polyurethane foam layer to form an adhesive film by treating the polyurethane foam of 200 ~ 400㎛ thickness on the first adhesive layer through a foaming process;
A second adhesive layer formed by applying an adhesive to the polyurethane foam layer to a thickness of 20 to 40 μm and then drying it;
Thin polyurethane foam tape comprising a second release film layer formed by laminating a release film to the second adhesive layer with a compression roll.


KR1020120020451A 2012-02-28 2012-02-28 Polyurethane foam tape of thin film and manufacturing method thereof KR20130098717A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20150086730A1 (en) * 2013-09-26 2015-03-26 Saint-Gobain Performance Plastics Corporation Super thin foam gasket and bonding tape
US9751241B2 (en) 2013-06-13 2017-09-05 Saint-Gobain Performance Plastics Corporation Foam gasket and bonding tape based on polyurethane dispersions
KR20190083731A (en) 2018-01-05 2019-07-15 이성우 Releasing paper needless non-woven polyurethane foam tape and manufacturing method of that
KR102146204B1 (en) 2019-11-06 2020-08-20 대원케미칼(주) Double-sided adhesive tape
US10800946B2 (en) 2017-07-17 2020-10-13 Samsung Display Co., Ltd. Display apparatus
CN111993731A (en) * 2019-05-27 2020-11-27 宁波长阳科技股份有限公司 Foaming type release film and preparation method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9751241B2 (en) 2013-06-13 2017-09-05 Saint-Gobain Performance Plastics Corporation Foam gasket and bonding tape based on polyurethane dispersions
US9878471B2 (en) 2013-06-13 2018-01-30 Saint-Gobain Performance Plastics Corporation Foam gasket and bonding tape based on polyurethane dispersions
US20150086730A1 (en) * 2013-09-26 2015-03-26 Saint-Gobain Performance Plastics Corporation Super thin foam gasket and bonding tape
US10800946B2 (en) 2017-07-17 2020-10-13 Samsung Display Co., Ltd. Display apparatus
KR20190083731A (en) 2018-01-05 2019-07-15 이성우 Releasing paper needless non-woven polyurethane foam tape and manufacturing method of that
CN111993731A (en) * 2019-05-27 2020-11-27 宁波长阳科技股份有限公司 Foaming type release film and preparation method thereof
CN111993731B (en) * 2019-05-27 2023-11-14 宁波长阳科技股份有限公司 Foaming release film and preparation method thereof
KR102146204B1 (en) 2019-11-06 2020-08-20 대원케미칼(주) Double-sided adhesive tape

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