KR20130090449A - Gear pump - Google Patents
Gear pump Download PDFInfo
- Publication number
- KR20130090449A KR20130090449A KR1020120011565A KR20120011565A KR20130090449A KR 20130090449 A KR20130090449 A KR 20130090449A KR 1020120011565 A KR1020120011565 A KR 1020120011565A KR 20120011565 A KR20120011565 A KR 20120011565A KR 20130090449 A KR20130090449 A KR 20130090449A
- Authority
- KR
- South Korea
- Prior art keywords
- gear
- casing
- fluid
- driven
- sides
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C15/00—Component parts, details or accessories of machines, pumps or pumping installations, not provided for in groups F04C2/00 - F04C14/00
- F04C15/06—Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/12—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C2/14—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2/00—Rotary-piston machines or pumps
- F04C2/08—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing
- F04C2/12—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type
- F04C2/14—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons
- F04C2/18—Rotary-piston machines or pumps of intermeshing-engagement type, i.e. with engagement of co-operating members similar to that of toothed gearing of other than internal-axis type with toothed rotary pistons with similar tooth forms
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2210/00—Fluid
- F04C2210/20—Fluid liquid, i.e. incompressible
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/40—Electric motor
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2225/00—Synthetic polymers, e.g. plastics; Rubber
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S415/00—Rotary kinetic fluid motors or pumps
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S417/00—Pumps
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Rotary Pumps (AREA)
Abstract
Description
The present invention relates to a gear pump, and more particularly, by arranging driven gears on both sides of the drive gear, the eccentric load, which is heavy on the teeth of one side gear, is uniformly applied on both sides of the drive gear. The present invention relates to a gear pump that can prevent breakage or damage of gears.
In general, the gear pump is made of a structure consisting of a drive gear and a driven gear that is installed to engage the teeth of each other inside the casing (Casing). At this time, the driving gear is driven by the driven gear to mesh with each other to rotate the pumping action occurs.
As described above, the pumping action is carried out in a slight vacuum because the suction chamber is formed between the teeth and the teeth of the gear when the teeth of the gear fall from each other on the suction port side, and the volume of the suction chamber increases by the volume occupied by one of them. It is sandwiched between the gear groove and the casing outer circumference to pressurize the fluid in the discharge port direction.
In other words, the gear pump as described above is formed between the groove of the tooth and the wall of the circumference by rotating the gear by inserting a pump gear composed of two driving gears and a driven gear meshing with each other in a casing that is external to it. It consists of a structure of the pumping portion for flowing the fluid through the movement of the space.
The following shows the structure of a general gear pump.
Figure 1 is a side cross-sectional view showing a gear pump according to the prior art, Figure 2 is a front sectional view showing a gear pump according to the prior art.
As shown in FIGS. 1 and 2, the
In the configuration of the
However, in the gear pump according to the related art as described above, since one drive gear and one driven gear are engaged with each other by engagement, a problem arises in that the load is eccentric on only one side of the gears engaged with each other.
Therefore, in the gear pump according to the related art as described above, the problem of eccentric load, in which the load is eccentric, is generated only on one side where the teeth of the gear are engaged with each other. As a result, the life of the gear pump is reduced.
In addition, the gear pump according to the prior art as described above has a structure in which one drive gear and one driven gear are engaged with each other through engagement with each other, so that the intake and discharge of the fluid according to the driving of the gear are limited to one side, thereby limiting the pumping capability. The problem arises.
In addition, the gear pump according to the prior art has a drive rotor and a driven rotor made of a metal material, and the impurities generated from the wear of the gear when delivering liquids or foods requiring high purity due to the wear or damage of the gear. There is a fear that this mixture will cause a lot of problems.
The present invention has been made to solve the problems of the prior art, by arranging driven gears on both sides of the drive gear so that the load is applied uniformly on both sides of the drive gear to the eccentric load, which is placed on the teeth of the one-side gear. It is an object of the present invention to provide a gear pump that can prevent breakage or damage of teeth.
Another object of the technique according to the present invention is to arrange the driven gears on both sides of the drive gear so that the load of the eccentric load, which has been placed on the teeth of the one-side gear, is applied uniformly on both sides of the drive gear, thereby breaking the teeth. It is to prevent the damage or damage to extend the life expectancy of the gear pump.
In addition, the technique according to the present invention is to arrange the driven gears on both sides of the drive gear so that the fluid sucked and discharged through the one path is sucked and discharged through the other path to double the pumping capacity.
Furthermore, the object of the present invention is to manufacture a gear having excellent wear resistance by making the gear made of carbon plastic so that wear of the gear can be minimized during driving.
The present invention configured to achieve the above object is as follows. That is, the gear pump according to the present invention is a gear pump for pumping a fluid while meshing and rotating to engage the inside of the casing, the drive gear rotatably installed in the casing is rotated by the drive of the drive rotor; A first driven gear and a second driven gear which are engaged with each other on the same side or top and bottom of the drive gear in the casing and rotated by rotation of the drive gear; A first suction port and a first discharge port which are formed on both sides or above and below the casing positioned on the same path line between the drive gear and the first driven gear to suck and discharge the fluid; A second inlet formed on both sides of the casing located on the same path line between the drive gear and the second driven gear, or up and down to intake and discharge the fluid, but in which the fluid flows in a direction opposite to the first inlet and the first outlet; And a second discharge port; And a connection hose connected to the first discharge port and the second suction port to guide the fluid discharged through the first discharge port to the second suction port.
The drive gear and the driven gear according to the configuration of the present invention as described above, wherein the drive gear and the driven gear are 70 to 80 parts by weight of the metal powder, 35 to 40 parts by weight of the molten phenolic resin, abrasive, 100 parts by weight of the molten aramid fiber or
In addition, the carbon black in the configuration according to the present invention is made of a special carbon black CF (Conductive Furnace) type of beads (bead) form, but the particle size of 1 to 2 microns (μ) can be used as a HIBLACK.
According to the technique of the present invention, by aligning driven gears on both sides of the drive gear, the eccentric load, which is concentrated on the teeth of one side gear, is applied evenly on both sides of the drive gear, thereby preventing breakage or damage of teeth. I can prevent it.
In addition, another effect of the technique according to the present invention is to arrange the driven gears on both sides of the drive gear so that the load is applied uniformly on both sides of the drive gear. ) Life expectancy of gear pump can be extended by preventing breakage or damage.
In addition, the technique according to the present invention can arrange the driven gears on both sides of the drive gear so that the fluid sucked and discharged through one path is sucked and discharged through the other path, so that the pumping capacity can be doubled.
Furthermore, the technique according to the present invention can be produced by the gear made of carbon plastic to be able to produce a gear having excellent wear resistance to minimize the wear of the gear during driving.
Figure 1 is a side cross-sectional view showing a gear pump according to the prior art.
Figure 2 is a front cross-sectional view showing a gear pump according to the prior art.
Figure 3 is a side cross-sectional view showing a gear pump according to the present invention.
Figure 4 is a front cross-sectional view showing a gear pump according to the present invention.
Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the gear pump according to the present invention.
Figure 3 is a side cross-sectional view showing a gear pump according to the present invention, Figure 4 is a front sectional view showing a gear pump according to the present invention.
3 and 4, the
In other words, the
On the other hand, in addition to the above-described configuration, the
In addition, in the present invention, the suction of the fluid discharged from the
In the present invention, as described above, the fluid pumped through the
Referring to each component of the
Next, the first driven
The first driven
In addition, the
The
Next, the
In other words, the flow of the fluid pumped through the
In addition, the
As described above, the
On the other hand, in the configuration of the
In the above-described gear material mixture composed of molten aramid fiber (or glass fiber), metal powder, molten phenolic resin, abrasive and carbon black, aramid fiber or glass fiber is a reinforcing agent (or reinforcing agent) that imparts the strength of the gear. Aramid fiber as a reinforcing agent for imparting strength is an aromatic polyaramid fiber having excellent strength and heat resistance.
In other words, aramid fiber (CONH) combines an aromatic ring such as benzene ring to form a polymer polyamide, and has excellent tensile strength, toughness and heat resistance, and has high strength and high elastic modulus. It is known to be five times stronger than steel of the same weight. It is a thin thread about 5mm thick, but it has the power to lift a 2t car. In addition, aramid fibers are not burned or melted, and are carbonized only after 500 ° C.
In addition, the aramid fibers as described above do not stretch no matter how much force is considered the best plastic reinforcement (補强 材). Due to these advantages, it is a suitable material for making military items such as bulletproof jackets and bulletproof helmets, golf clubs, and tennis rackets. Internal aggregates of aircraft such as Boeing 747 use epoxy resin (FRP) reinforced with this fiber. In 1984, Dr. Han Han-sik (KIST), the team of researchers at Korea Institute of Science and Technology developed the world's third aramid fiber after the United States and the Netherlands. The company succeeded in developing new aramid fiber that eliminates the property of shrinking when the temperature rises as opposed to the general property of the material expanding with the increase of the ambient temperature.
And, in the case of glass fiber (glass fiber) as a reinforcing agent for imparting the strength of the gear as described above, one of the artificial fibers, such glass fiber is melted glass with less alkali components to increase the speed at high speed or blow by blowing with high-pressure air It is made. These glass fibers are resistant to heat and moisture and do not rust, so they are used as insulation materials, sound insulation materials, insulation materials and optical communication materials, as well as plastic reinforcement materials.
Glass fibers as described above form the fibers in yarn form through a continuous filament process. At the end of the metal barrel to which the molten glass is fed is a spinneret, which extrudes a very fine filament yarn. Hundreds of extruded filaments are combined to form a single stranded yarn. Modern processes using centrifugal forces in the production of short fibers (glass wool) use metal disc spinning machines with hundreds of fine holes. The molten glass blown out by centrifugal force forms a fiber phase by the blower.
On the other hand, the waste phenol resin which forms the gear material mixture as described above functions to bind the materials of molten aramid fiber (or glass fiber), metal powder, abrasive and carbon black as a binder. This phenol resin is a term that refers to a resin made by condensation and polymerization of phenols and aldehydes. It has high flame resistance and high mechanical strength, excellent insulation and water resistance, and is widely used for electric parts and adhesives.
In addition, the carbon black constituting the gear material mixture as described above is a sliding control agent of the gear, the carbon black is a special carbon black particle size of 1 to 2 microns made of CF (Conductive Furnace) type beads (bead) μ) HIBLACK was used. In other words, the spindle oil is impregnated in the groove formed in the carbon black portion at the processing cross section so that the friction between the two gears does not occur.
Carbon black as described above is usually obtained in the form of soot by partial combustion of hydrocarbons. The carbon black is mainly used as a reinforcing agent for automobile tires and other rubber products, and as a black pigment with a large hiding power of a dry film, and is used for printing inks, paints and paper.
In addition, carbon black as described above is used as a protective film, a resistor of plastics and an electronic circuit, as well as used as a reinforcing filler to increase wear resistance and wear resistance. About 1/4 of the car's standard tire weight is carbon black. Tires used in automobiles, such as oil and hospital cars, add carbon black to increase the electrical conductivity of rubber to prevent static charges from accumulating on the wheels.
The carbon black particles as described above are usually crystalline and are a crystalline material having a lower regularity than graphite. When carbon black is heated at 3,000 ° C. for a long time, it turns into graphite. Carbon black is a material that can vary the size of the particles according to the manufacturing process among the very fine particles of material known to date.
In other words, the carbon black as described above may be defined as a "carbon element" made under process conditions in which the size agglomeration state of the particles, surface properties, and the like are controlled. It has been almost 100 years since the carbon black began to be used, and with the development of manufacturing methods, various grades of product development have been actively carried out, and thus a steady market change has occurred.
In the present invention, particulate iron (Fe) was used as the metal powder for forming the gear material mixture as described above.
On the other hand, the composition ratio of the gear material mixture consisting of aramid fibers (or glass fibers), metal powders, phenol resins, abrasives and carbon black in the above-described configuration is 70 to 80 parts by weight of metal powder to 100 parts by weight of molten aramid fibers or glass fibers It is mixed at a ratio of 35 to 40 parts by weight of the molten phenol resin, 10 to 15 parts by weight of the abrasive and 20 to 30 parts by weight of carbon black.
Next, as described above, a predetermined size to the thickness of the gear for the gear pump to prepare a gear material mixture made of a uniform mixture of aramid fibers (or glass fibers), metal powder, phenolic resin, abrasive and carbon black through stirring. The gear plate material is molded. At this time, in the present invention, the compression molding was carried out at a pressure of 150 to 250 kgf / cm 2 through a 25 to 75 ton press to form a plate having a size of 1 m × 1 m in length and width.
As described above, after molding into a gear plate material having a predetermined size corresponding to the thickness of the gear pump gears 120, 130a and 130b to be manufactured, the formed gear plate is processed into a gear through a fine blanking mold. do. At this time, when the gear plate is processed into a gear through a fine blanking mold, the
In other words, the molded gear plate material forms the
Next, as described above, after the gear plate is processed into the
As described above, the heat-treated
In other words, the impregnation of the spindle oil as described above, the gears (120, 130a, 130b) processed through the fine blanking mold is formed by cutting the portion containing carbon black from the surface during the fine blanking process to form fine grooves do. Thus, when the machined gears 120, 130a and 130b are immersed in the spindle oil, the grooves are impregnated with the spindle oil so that the gears have a lubricating property on the processing cross section. Therefore, when the two
Next, as described above, the gears heat-treated in the spindle oil (120, 130a, 130b) is immersed for a predetermined time to allow the impregnation of the spindle oil in the groove formed in the portion containing the carbon black on the surface during the fine blanking process Next, the spindle oil-impregnated gears (120, 130a, 130b) is dried at room temperature (15-25 ° C) to complete the plastic gear for the gear pump to be produced in the present invention.
As described above, the technique according to the present invention arranges the driven
In addition, as described above, the life expectancy of the gear pump can be extended by preventing breakage or damage of the teeth, as well as fluids sucked and discharged through one path by arranging driven gears on both sides of the drive gear. The pumping capacity can be doubled by allowing the suction and discharge through the other path.
In addition, the technology according to the present invention can produce a gear having excellent wear resistance by manufacturing the gear from carbon plastic.
Although specific embodiments of the present invention have been described in detail above, it should be understood that the present invention is not limited thereto. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
10.
12a.
14. Drive
16.
100.
112 114.
120.
130a, 130b.
140.
Claims (3)
A drive gear rotatably installed in the casing and rotated by driving of a drive rotor;
A first driven gear and a second driven gear that are engaged by engagement with both sides of the drive gear in the casing or up and down in the casing to be rotated by rotation of the drive gear;
A first suction port and a first discharge port which are formed on both sides or above and below the casing positioned on the same path line between the drive gear and the first driven gear to suck and discharge fluid;
It is formed on both sides or up and down of the casing located on the same path line between the drive gear and the second driven gear to intake and discharge the fluid, but the fluid flows in the opposite direction to the first suction port and the first discharge port. A second suction port and a second discharge port; And
And a connection hose connected to the first discharge port and the second suction port to guide the fluid discharged through the first discharge port to the second suction port.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020120011565A KR20130090449A (en) | 2012-02-06 | 2012-02-06 | Gear pump |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020120011565A KR20130090449A (en) | 2012-02-06 | 2012-02-06 | Gear pump |
Publications (1)
Publication Number | Publication Date |
---|---|
KR20130090449A true KR20130090449A (en) | 2013-08-14 |
Family
ID=49216028
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020120011565A KR20130090449A (en) | 2012-02-06 | 2012-02-06 | Gear pump |
Country Status (1)
Country | Link |
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KR (1) | KR20130090449A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101715677B1 (en) | 2015-09-17 | 2017-03-15 | (유)한독엘리베이터 | pressure gear pump |
KR102225495B1 (en) * | 2019-11-28 | 2021-03-11 | 명화공업주식회사 | Hydraulic pump |
KR102225499B1 (en) * | 2019-11-28 | 2021-03-11 | 명화공업주식회사 | Hydraulic pump |
-
2012
- 2012-02-06 KR KR1020120011565A patent/KR20130090449A/en not_active Application Discontinuation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101715677B1 (en) | 2015-09-17 | 2017-03-15 | (유)한독엘리베이터 | pressure gear pump |
KR102225495B1 (en) * | 2019-11-28 | 2021-03-11 | 명화공업주식회사 | Hydraulic pump |
KR102225499B1 (en) * | 2019-11-28 | 2021-03-11 | 명화공업주식회사 | Hydraulic pump |
WO2021107538A1 (en) * | 2019-11-28 | 2021-06-03 | 명화공업주식회사 | Hydraulic pump |
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