KR20120123755A - The device for rolling - Google Patents
The device for rolling Download PDFInfo
- Publication number
- KR20120123755A KR20120123755A KR1020110041275A KR20110041275A KR20120123755A KR 20120123755 A KR20120123755 A KR 20120123755A KR 1020110041275 A KR1020110041275 A KR 1020110041275A KR 20110041275 A KR20110041275 A KR 20110041275A KR 20120123755 A KR20120123755 A KR 20120123755A
- Authority
- KR
- South Korea
- Prior art keywords
- roller
- jig
- glass fiber
- fiber mat
- guide
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/56—Winding and joining, e.g. winding spirally
- B29C53/562—Winding and joining, e.g. winding spirally spirally
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/80—Component parts, details or accessories; Auxiliary operations
- B29C53/8008—Component parts, details or accessories; Auxiliary operations specially adapted for winding and joining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0012—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds having particular thermal properties
- B29K2995/0015—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/22—Tubes or pipes, i.e. rigid
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Nonwoven Fabrics (AREA)
- Thermal Insulation (AREA)
Abstract
Description
The present invention relates to a rolling device for producing insulation pipes, and in particular, when the glass fiber mat is wound in multiple layers, the binder is automatically immersed in the contact surface of the glass fiber mat, so that the binder process and the winding process of the insulation pipe are easily made. It relates to a rolling device for manufacturing.
In general, pipes such as cooling and heating facilities of power generation and petrochemical plants, cooling and heating facilities of industrial equipment, cooling and heating facilities of various manufacturing equipment, and heating and cooling facilities of air conditioning equipment are used for insulating materials of various sizes and materials. Insulation materials (hereinafter referred to as 'insulation pipes') are installed to block heat exchange with the outside through the pipe to achieve energy savings and cost reduction.
The heat insulation pipe is to be used to effectively insulate the surface of the pipe body installed in the industrial facilities, such as power plants, by using a high heat insulating glass, glass fiber is generally heat-resistant is not burned, and less absorbent and hygroscopic It has strong chemical durability, excellent tensile strength and electrical insulation.
In recent years, in order to reduce manpower and improve productivity, the insulation pipes are made through automation lines when installing (installing) these pipes. The insulation pipes can be automatically inserted into the pipes. Standardization is required.
Accordingly, a method for automatically manufacturing the insulation pipe as described above has been published, and the insulation pipe production method includes a supply step of supplying raw materials, that is, glass fibers in a mat form, and a glass fiber mat supplied in the supply step. And a binder spraying step of spraying a binder on the surface, a winding step of winding up a glass fiber mat sprayed with a binder, and a drying step of drying the wound glass fiber mat.
The insulation pipe manufactured by the insulation pipe manufacturing step as described above is formed by winding a glass fiber mat in multiple layers, and each glass fiber mat is bonded to each other by a binder applied to the surface thereof to produce one insulation pipe. .
However, since the binder spraying step of applying the binder to bond the glass fiber mat is made by spraying the binder on the glass fiber mat, the amount of binder applied on the surface of the glass fiber mat cannot be controlled so that the binder is sprayed excessively. As the shape of the fiber mat is deformed or the consumption of the binder is increased, the production cost is increased, and the injection amount of the binder is small, so that the glass fiber mat is not properly adhered and thus loses the adhesive force, and thus, each fiber mat layer is separated and peeled off. Insulation pipes manufactured as described above have a problem that heat is leaked when they are installed on cooling and heating pipes due to loss of insulation function, resulting in waste of energy and risk of accidents. There was a problem that occurred.
An object of the present invention devised to solve the above problems, the fresh water in which the binder is fresh water to the roller for guiding the glass fiber mat when the glass fiber is wound in multiple layers of glass fiber mat supplied in the form of a mat It is to provide a rolling device for producing a heat insulation pipe that can be reduced by the sieve is configured to allow the glass fiber mat to be wound in the form of a heat insulation pipe and at the same time the binder dipping operation can be significantly reduced.
The above object is achieved by the following constitutions provided in the present invention.
Rolling device for producing a heat insulation pipe according to the present invention, the body is formed of a square pipe structure to erect the vertical pipe vertically and to reinforce the standing square pipe at intervals; Glass fiber mat guide means for guiding a glass fiber mat in the main body; A fresh water body in which the binder is fresh so that the glass fiber mat guided from the glass fiber mat guide means is moved to the other side of the main body to immerse the binder in the glass fiber mat; An immersion roller interposed in the freshwater body and driven by a first motor to immerse and move the glass fiber mat guided from the second guide roller to the freshwater body with a binder; The driving shaft is rotated by the second motor on the upper side of the immersion roller is configured to be inserted into one side of the jig so that the jig is positioned on the upper side of the immersion roller at the tip of the driving shaft to rotate the jig by the rotation of the drive shaft. Jig-fixed body in which the drawn-in solid body is composed; A jig for rotating the jig according to the rotation of the drive shaft is provided with a rotatable electric shaft provided at a position spaced apart from the jig fixing body on the upper part of the immersion roller, and an inlet crimping body which is inserted into the other side of the jig at the tip of the electric shaft. Compression body; characterized in that it comprises a.
The guide body is formed by the outer circumference of the transmission shaft, and the guide body is connected to the rod end of the compression cylinder made of a normal cylinder, so that the transmission shaft moves forward and backward in accordance with the operation of the compression cylinder, so that one side is fixed to the jig fixing body. The other side of the fixed jig is characterized in that the crimping or crimping is released by the inlet crimping body.
Fresh water control means for vertically moving the fresh water body to adjust the gap between the jig fixed body and the jig fixed body and the immersion roller is configured, the fresh water control means are respectively located on both sides of the fresh water body A ground plate which is grounded at an end of the fresh water body and has a screw groove formed at its center; And a conveying screw extending through the screw groove of the ground plate and having a screw formed on an outer circumference to move the ground plate up and down according to the rotation direction.
According to the present invention, a jig fixing body and a jig compression body for forming a immersion roller in a fresh water body in which the binder is fresh and configured to fix the jig to the upper side of the immersion roller are configured so that the jig passes through the immersion roller. By winding the mat in the form of a multi-layered insulating pipe, the binder process of the glass mat fiber and the winding process of the glass fiber mat are performed at the same time, thereby significantly reducing the insulation pipe manufacturing process, thereby improving productivity.
Also, since the jig crimping body selectively fixes or releases the other side of the jig fixed by the jig fixing body, the jig is released when the jig is finished winding the glass fiber mat or when fixing a new jig. It is easy to use and increases the fixing force of the jig to minimize the defective rate during the winding operation.
In addition, because the fresh water is moved vertically by the fresh water control means, by adjusting the gap between the immersion roller and the jig to adjust the pressing force of the glass fiber mat wound from the jig can be molded to the desired thickness to produce a good insulation pipe Although it is possible to manufacture the residual binder immersed in the glass fiber mat removed, the residual binder removed by the fresh water to reduce the consumption of the binder has the effect of reducing the production cost of the insulation pipe.
1 is a perspective view showing a preferred form of a rolling device for producing a heat insulation pipe according to the present invention,
Figure 2 is an exemplary view showing an example of a preferred embodiment of a rolling device for producing a heat insulation pipe according to the present invention,
Figure 3 (a), (b) is an exemplary view showing an example of a preferred embodiment in which the fresh water control means according to the invention acts,
Figure 4 (a), (b) is an exemplary view showing an example of a preferred embodiment in which the jig according to the present invention is fixed,
Figure 5 (a), (b) is an exemplary view showing an example of a preferred embodiment of the operation of the pressing roller adjustment means according to the present invention.
Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the accompanying drawings.
1 is a perspective view showing a preferred form of a rolling device for producing a heat insulating pipe according to the present invention, Figure 2 is an exemplary view showing an example of a preferred embodiment of a rolling device for producing a heat insulating pipe according to the present invention, for producing a heat insulating pipe according to the
The
The
The glass fiber mat guide means 20 is made up to include the
On one side of the
The
The
In addition, the
The
The pressing roller adjusting means 26 is composed of a
The
The
The
The
In addition, the glass fiber mat (1) guided by the
The
On the upper side of the
The
The jig compression body (60) is provided with a rotatable electric shaft (61) rotatable at a position spaced apart from the jig fixing body (50) on the other side of the immersion roller (40) in which the jig fixing body (50) is formed. An inlet crimping body (63) drawn into the other side of the jig (5) is included at the tip of (61).
Therefore, when the
Here, as illustrated in FIGS. 4A and 4B, a
The
Therefore, when the
On the other hand, the
Fresh water control means 31 for vertically moving the
The fresh water control means 31 is located on both sides of the
Therefore, as the
In addition, the fresh water adjusting means 31 is formed on both sides of the
In addition, the stop of the
Therefore, when the driving
Due to the rotation of the
The
1: glass fiber mat 5: jig
10: main body 20: glass mat guide means
21: unwinding bar 22: the first guide roller
23: rotating roller 24: third motor
25: pressing roller 26: pressing roller adjusting means
27: guide 28: adjusting cylinder
29: second guide roller 30: fresh water body
31: freshwater control means 32: ground plate
33: Transfer screw 34: Electric gear
35: drive bar 36: drive gear
37: drive chain 38: fourth motor
40: immersion roller 43: the first motor
50: jig fixed body 51: second motor
53: drive shaft 55: drawing fixed body
60: jig compression member 61: electric shaft
63: drawn compression body 70: guide body
80: crimp cylinder
Claims (7)
Glass fiber mat guide means (20) for guiding the glass fiber mat (1) in the main body (10);
A desalination body 30 in which the binder is fresh so that the glass fiber mat 1 guided from the glass fiber mat guide means 20 is moved to the other side of the main body 10 so as to immerse the binder in the glass fiber mat 1;
The glass fiber mat (1) guided from the second guide roller 29 to the fresh water body (30) by a binder interposed inside the fresh water body (30) and driven to rotate by the first motor (43) as a binder. Immersion roller 40 to immerse and move;
The driving shaft 53 is rotated by the second motor 51 on the upper side of the immersion roller 40, and the jig 5 is positioned above the immersion roller 40 as the tip of the driving shaft 53. A jig fixing body 50 configured to have an inlet fixing body 55 drawn into one side of the jig 5 to facilitate rotation of the jig 5 by rotation of the drive shaft 53;
A rotatable electric shaft 61 is provided at a position spaced apart from the jig fixing body 50 of the upper part of the immersion roller 40 and is drawn in and crimped into the other side of the jig 5 at the tip of the electric shaft 61. Rolling device for producing a heat insulation pipe, characterized in that the sieve (63) is configured and the jig compression body (60) for rotating the jig (5) in accordance with the rotation of the drive shaft (53).
The glass fiber mat guide means 20,
An unwinding bar 21 formed of a circular bar shape interposed in the main body 10 to unwind the glass fiber mat 1;
A first guide roller (22) for guiding the glass fiber mat (1) unrolled from the unwinding bar (21) by a roller interposed in the main body (10);
A rotating roller 23 interposed between the main body 10 and a roller driven to rotate by the third motor 24 to move the glass fiber mat 1 guided by the first guide roller 22;
Compression roller 25 made of a roller interposed at a position corresponding to the upper side of the rotary roller 23 for pressing and rolling the glass fiber mat (1) moved from the rotary roller (23);
A second guide roller (29) for guiding the glass fiber mat (1) rolled from the rotating roller (23) and the pressing roller (25) by rollers interposed in the main body (10); Rolling device for manufacturing.
The guide body 70 is formed on the outer circumference of the transmission shaft 61, and the guide body 70 is connected to the rod end of the compression cylinder 80 made of a normal cylinder, and according to the operation of the compression cylinder 80. Rolling device for producing a heat insulation pipe, characterized in that the electric shaft 61 is moved to the front, rear to squeeze or squeezed the other side of the jig fixed to the jig fixing body (50) by the inlet compression body (63).
Compression roller adjustment means 26 for vertically moving the compression roller 25 to adjust the interval between the rotary roller 23 and the compression roller 25 is configured,
The pressing roller adjusting means 26 is a guide 27 for grounding or supporting both ends of the pressing roller 25 to both sides of the pressing roller 25; And an adjustment cylinder (28) which is composed of a normal cylinder and the tip of the rod is connected to the guide (27) and the pressing roller (25) moves up and down depending on the operation. Device.
Fresh water control means 31 for vertically moving the fresh water body 30 to adjust the gap between the jig fixed body 50 and the jig compression body 60 and the jig and immersion roller 40 is configured ,
The fresh water control means 31 is located on both sides of the fresh water body 30, the ground plate 32 is grounded at the end of the fresh water body 30 is formed with a screw groove in the center;
Rolling device for insulating pipe manufacturing; comprising a; screw extending through the screw groove of the ground plate 32 and the screw is formed in the outer circumference to move the ground plate 32 up and down according to the rotation direction .
The fresh water control means 31 is an electric gear 34 formed integrally with the lower side of the transfer screw 33;
A driving bar 35 meshing with the electric gear 34 to transmit power to the driving gears 36 formed at both sides;
Rolling device for manufacturing a heat insulation pipe, characterized in that it comprises; a drive chain (37) for driving the drive bar (35) by receiving power from the fourth motor (38) at the stop of the drive bar (35).
The electric gear 34 and the drive gear 36 is a helical gear, a worm gear, a rolling device for producing a heat insulation pipe, characterized in that any one of the bevel gear.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020110041275A KR20120123755A (en) | 2011-05-02 | 2011-05-02 | The device for rolling |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020110041275A KR20120123755A (en) | 2011-05-02 | 2011-05-02 | The device for rolling |
Publications (1)
Publication Number | Publication Date |
---|---|
KR20120123755A true KR20120123755A (en) | 2012-11-12 |
Family
ID=47509303
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020110041275A KR20120123755A (en) | 2011-05-02 | 2011-05-02 | The device for rolling |
Country Status (1)
Country | Link |
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KR (1) | KR20120123755A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103786351A (en) * | 2014-01-29 | 2014-05-14 | 哈尔滨工业大学 | Winding-molding device of fiber-reinforced teflon composite material |
KR102124133B1 (en) * | 2020-04-23 | 2020-06-18 | 손경덕 | Rolling device for manufacturing pipe insulation |
-
2011
- 2011-05-02 KR KR1020110041275A patent/KR20120123755A/en not_active Application Discontinuation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103786351A (en) * | 2014-01-29 | 2014-05-14 | 哈尔滨工业大学 | Winding-molding device of fiber-reinforced teflon composite material |
KR102124133B1 (en) * | 2020-04-23 | 2020-06-18 | 손경덕 | Rolling device for manufacturing pipe insulation |
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E902 | Notification of reason for refusal | ||
E601 | Decision to refuse application |