CN114438678B - Preparation device and preparation method of negative ion fabric - Google Patents
Preparation device and preparation method of negative ion fabric Download PDFInfo
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- CN114438678B CN114438678B CN202210051633.XA CN202210051633A CN114438678B CN 114438678 B CN114438678 B CN 114438678B CN 202210051633 A CN202210051633 A CN 202210051633A CN 114438678 B CN114438678 B CN 114438678B
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- 239000004744 fabric Substances 0.000 title claims abstract description 158
- 238000002360 preparation method Methods 0.000 title claims abstract description 23
- 239000007788 liquid Substances 0.000 claims abstract description 182
- 150000002500 ions Chemical class 0.000 claims abstract description 83
- 229920000742 Cotton Polymers 0.000 claims description 60
- 150000001450 anions Chemical class 0.000 claims description 52
- 238000003756 stirring Methods 0.000 claims description 29
- 238000004140 cleaning Methods 0.000 claims description 27
- 230000002457 bidirectional effect Effects 0.000 claims description 18
- 238000004804 winding Methods 0.000 claims description 12
- 244000309464 bull Species 0.000 claims description 8
- 210000001503 joint Anatomy 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 230000035515 penetration Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 238000009826 distribution Methods 0.000 abstract description 3
- 239000007921 spray Substances 0.000 description 7
- 238000004043 dyeing Methods 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/10—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material
- D06B1/14—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller
- D06B1/144—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by contact with a member carrying the treating material with a roller the treating material being kept in a trough formed between the roller and non-rotating elements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/026—Rollers characterised by particular surface features
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/30—Means for cleaning apparatus or machines, or parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The application relates to a preparation device and a preparation method of negative ion fabric, and relates to the technical field of negative ions; the device comprises a frame and a support roller arranged on the frame; the outer side wall of the supporting roller is provided with a sponge sheet layer, the sponge sheet layer is arranged along the length direction of the supporting roller, the periphery of the supporting roller is provided with a liquid supply assembly, the liquid supply assembly is used for supplying negative ion liquid to the whole sponge sheet layer so that the sponge sheet layer absorbs the negative ion liquid, the supporting roller is further provided with a driving assembly for driving the sponge sheet layer to approach or separate from the fabric, the frame is further provided with a baffle, and the frame is further provided with a conveying assembly for conveying the fabric between the baffle and the sponge sheet layer; the method has the effects of enabling the negative ion liquid to be uniformly dip-dyed on the fabric and optimizing the distribution uniformity of the negative ion liquid on the fabric.
Description
Technical Field
The application relates to the technical field of anions, in particular to a preparation device and a preparation method of an anion fabric.
Background
The negative ion fabric is a fabric with a negative ion release function, and negative ions released by the fabric have obvious effects on improving air quality and environment and also have health care effects on human bodies; the negative ion liquid is fixed on the outer surface of the fabric to enable the fabric to have a negative ion function.
The related Chinese patent with publication number CN209798297U discloses a curtain fabric production device capable of releasing negative ions, which comprises a first box body and a second box body which are communicated with each other, wherein a booster pump is fixedly arranged at the bottom of the outer wall of the first box body, a feed inlet is formed in the middle of the first box body, a guide roller is rotationally connected to the position, close to the feed inlet, of the first box body, a liquid storage box is fixedly arranged at the bottom end of the middle of the first box body, a water tank is fixedly arranged at the top of the liquid storage box, a plurality of spray heads are fixedly arranged at the bottom of the water tank, the bottom of the spray heads are communicated inside the liquid storage box, a discharge hole is formed in the side wall, far away from the first box body, of the second box body, a plurality of rotating rollers are fixedly arranged at two sides of the inside of the second box body, and a blower is fixedly arranged on the inner top wall and the inner wall of the bottom end of the second box body; during preparation, the fabric is input into the first box body from the feed inlet, the fabric enters the second box body through the guide roller, negative ion liquid in the liquid storage box is sprayed out of the spray head onto the fabric passing through the guide roller through the booster pump, then the fabric containing negative ions enters the second box body, drying of the negative ion liquid on the outer surface of the fabric is realized under the action of the started blower, and finally the fabric is output from the discharge port, so that production and preparation of the negative ion fabric are realized.
Aiming at the related technology, the inventor finds that the positions of the spray heads are fixed, and that the negative ion liquid received by the fabric between the adjacent spray heads is less or even cannot be received, namely, the spray heads have spray dead areas, so that part of the fabric is not sprayed with the negative ion liquid, and the negative ion liquid sprayed on the fabric is uneven, so that the negative ion liquid adhesion effect is poor.
Disclosure of Invention
In order to solve the technical problem that the negative ion liquid sprayed on the fabric in the related art is easy to generate non-uniformity, the application provides a preparation device and a preparation method of the negative ion fabric.
In a first aspect, the present application provides a preparation device for negative ion fabric, which adopts the following technical scheme:
the preparation device of the negative ion fabric comprises a frame and a supporting roller arranged on the frame; the supporting roller outer side wall is provided with the sponge sheet layer, the sponge sheet layer sets up along supporting roller length direction, the supporting roller periphery is provided with the liquid supply subassembly, the liquid supply subassembly is used for providing anion liquid for whole sponge sheet layer to make the sponge sheet layer absorb anion liquid, still be provided with on the supporting roller and be used for driving the sponge sheet layer and be close to or keep away from the drive assembly of surface fabric, still be provided with the baffle in the frame, still be provided with in the frame and be used for carrying the surface fabric through the conveying subassembly between baffle and the sponge sheet layer.
Through adopting above-mentioned technical scheme, when conveying the surface fabric through separation blade and sponge sheet layer, provide the anion liquid for the sponge sheet layer through the confession liquid subassembly, so that the sponge sheet layer absorbs the anion liquid, then drive the direction removal of sponge sheet layer towards being close to the surface fabric through drive assembly, so that the surface fabric is by sponge sheet layer and separation blade centre gripping, the anion liquid that the sponge sheet layer absorbed is by the dip-dyeing to the surface fabric surface under the extrusion of separation blade and drive assembly this moment, because sponge sheet layer sets up along backing roll length direction, and the confession liquid subassembly is negative ion liquid for whole sponge sheet layer, consequently, the difficult position that does not be by the anion liquid of reality appears through the surface fabric between sponge sheet layer and the separation blade, improve the dip-dyeing homogeneity of anion liquid on the surface fabric, optimize anion liquid and dip-dye the effect to the surface fabric.
Preferably, the support roller is rotatably connected to the frame, the liquid supply assembly comprises a liquid supply box for storing negative ion liquid and a rotating member for driving the support roller to rotate, a fixing hole is formed in the side wall of the liquid supply box, which faces the support roller, the lower part of the support roller penetrates through the fixing hole and is positioned in the liquid supply box, and the upper part of the support roller is positioned outside the liquid supply box; the liquid level of the negative ion liquid in the liquid supply box is higher than the lowest point of the sponge sheet layer positioned at the supporting roller.
Through adopting above-mentioned technical scheme, every time it removes to be close to the direction of surface fabric to drive the sponge sheet layer through drive assembly, after with the negative ion liquid extrusion dip-dye on the sponge sheet layer to the surface fabric surface, rethread drive assembly drives the sponge sheet layer and removes to the direction of keeping away from the surface fabric, in order to realize the reset of sponge sheet layer, rethread rotates the piece and drives the backing roll and rotate, with the sponge sheet layer that originally is located the liquid supply incasement portion changes to the liquid supply incasement portion outside, because the partial negative ion liquid in the sponge sheet layer that originally is located the liquid supply incasement portion has been adsorbed by the surface fabric, if continue to use above-mentioned sponge sheet layer to carry out the dip-dye of follow-up surface fabric this moment, then the negative ion liquid that follow-up surface fabric received will be less than the negative ion liquid that the preceding surface fabric received, result in the negative ion liquid on the surface fabric distributes unevenly, consequently, can be through the position of the sponge sheet layer inside and outside the liquid supply case that changes the piece is to be guaranteed, simultaneously also can realize the supply of negative ion liquid in the sponge sheet layer for dip-dye.
Preferably, the conveying component comprises an unreeling roller, a reeling roller and a conveying motor, wherein the unreeling roller is rotatably connected to one end of the rack and used for releasing fabric, the reeling roller is rotatably connected to the other end of the rack and used for reeling fabric, the unreeling roller is rotatably connected to the rack and used for propping the fabric on the outermost layer of the unreeling roller, and the conveying motor is used for driving the reeling roller to rotate; the winding direction of the fabric on the winding roller and the unwinding roller is opposite, and the rotating piece comprises a first sprocket fixedly sleeved at the end part of the winding roller, a second sprocket fixedly sleeved at the end part of the supporting roller, and a chain meshed and connected to the outer parts of the first sprocket and the second sprocket.
Through adopting above-mentioned technical scheme, drive first sprocket through starting conveying motor and rotate, and then make the second sprocket rotate under the drive of chain and first sprocket to make backing roll and wind-up roll rotate, wind-up roll pivoted while rolling surface fabric, the surface fabric is pulling down of wind-up roll and is unreeled the roller and rotate, thereby realize the transport of surface fabric, the setting of supporting the compression roller can prevent that the surface fabric between wind-up roll and the unreeled roller is too loose, and simultaneously, the rotation of backing roll has realized the change of the position of sponge sheet layer.
Preferably, the end part of the supporting roller is further sleeved with a first gear, the first gear is externally meshed with a second gear, a stirring roller is fixedly inserted in the middle of the second gear, the stirring roller is rotationally connected in the liquid supply box, a plurality of stirring blades are arranged on the outer side wall of the stirring roller in the liquid supply box, and through holes are formed in the side wall of the stirring blades in a penetrating mode.
Through adopting above-mentioned technical scheme, when conveying assembly drives the backing roll and rotates at the in-process of carrying the surface fabric, the backing roll drives the stirring roller and rotates when rotating to make stirring vane turn over the anion liquid of stirring confession liquid incasement under the drive of stirring roller, prevent anion liquid deposit or concretion at confession liquid incasement wall.
Preferably, the sponge sheet layer comprises two cotton sheets symmetrically arranged at the periphery of the supporting roller, and the two cotton sheets are semicircular and jointly enclosed to form a circular ring structure matched with the peripheral outline of the supporting roller; the driving assembly comprises a connecting arc plate arranged on the side wall of each cotton piece and a bidirectional air cylinder used for driving the two connecting arc plates to be far away from or close to each other, each cotton piece is attached to the side wall of the supporting roller towards the side wall of the supporting roller, the driving ends of the bidirectional air cylinders are in one-to-one correspondence with the connecting arc plates, and each connecting arc plate is connected to the driving end of the bidirectional air cylinder towards the side wall of the supporting roller.
Through adopting above-mentioned technical scheme, the connection arc that is close to surface fabric department through two-way cylinder drive removes towards the direction that is close to the surface fabric to make connect the arc and cooperate to hold the surface fabric, simultaneously, the connection arc that keeps away from surface fabric department is located the confession liquid incasement, and drive under two-way cylinder drive the cotton piece that links to each other with above-mentioned connection arc and immerse in the anion liquid, on the one hand can make the cotton piece fully absorb anion liquid, on the other hand also can be after anion liquid uses for a long time, when the liquid level of anion liquid is lower, make the cotton piece can also immerse in anion liquid under two-way cylinder's drive, guarantee the cotton piece to the abundant absorption of anion liquid.
Preferably, each of the side walls of the connecting arc plates is provided with a surrounding plate along the circumferential direction thereof, the surrounding plate is located at the periphery of the cotton sheet, one side of the surrounding plate away from the connecting arc plate is obliquely arranged in a direction away from the cotton sheet, the surrounding plate, the cotton sheet and the connecting arc plate are jointly enclosed into a receiving groove, the receiving groove is used for receiving negative ion liquid extruded from the cotton sheet, and the surrounding plate is located at the periphery of the baffle.
Through adopting above-mentioned technical scheme, when being located the cotton piece between connection arc and the baffle by the extrusion, by cotton piece absorbing anion liquid by extruding, by the anion liquid part of extruding by dip-dyeing to the surface fabric on, can accept the anion liquid of extruding through accepting the groove in addition, prevent that anion liquid from wantonly crossing, pollution operational environment.
Preferably, the side wall of the baffle, which faces the fabric, is provided with a abdication surface matched with the cambered surface of the connecting arc plate, and the side wall of the baffle, which is contacted with the fabric, is provided with a transition arc.
Through adopting above-mentioned technical scheme, the setting of face of stepping down can make the increase surface fabric and baffle, surface fabric and the area of contact of being connected the arc, and the setting of transition circular arc also can prevent that the surface fabric from being worn and torn by the sharp-pointed position of baffle tip when passing through the baffle tip simultaneously.
Preferably, the cleaning device also comprises a cleaning component for cleaning the abdication surface, wherein the cleaning component comprises a sliding sleeve, cleaning cotton, pull ropes symmetrically arranged on two sides of the sliding sleeve, rotating rods arranged in one-to-one correspondence with the pull ropes, and a rotating motor for driving each rotating rod to rotate; the butt joint hole that supplies the baffle to run through has been seted up at the sliding sleeve middle part, clean cotton sets up in the sliding sleeve towards the lateral wall of face department of stepping down, the one end wiring that sliding sleeve department was kept away from to the stay cord is in bull stick lateral wall, rotation motor and bull stick one-to-one setting.
Through adopting above-mentioned technical scheme, when carrying the surface fabric through conveying assembly, start two rotation motors simultaneously in order to drive one of them stay cord and release from corresponding the bull stick, another stay cord is around rolling up to corresponding on the bull stick, thereby make the sliding sleeve slide to the other end from baffle one of them end, at sliding sleeve sliding process, clean cotton can with the face of stepping down contact, thereby clear away the anion liquid on the face of stepping down, prevent to remain the anion liquid on the face of stepping down and contact with follow-up surface fabric, and result in the unnecessary preceding surface fabric of anion liquid on the follow-up surface fabric, result in the condition that anion liquid appears maldistribution on whole surface fabric.
Preferably, the inner wall of the liquid supply box, which is close to the fixing hole, is provided with a cleaning brush, and one end of the cleaning brush, which is far away from the inner wall of the fixing hole, is abutted against the outer side wall of the cotton piece.
Through adopting above-mentioned technical scheme, after driving two connection curved plates through the driving piece and removing to the position that is close to the backing roll again, drive the backing roll through conveying assembly and rotate in order to change the position of cotton piece, at cotton piece along with backing roll pivoted in-process, the cleaning brush scrapes cotton piece surface to the realization is to the cleanness of the surface of cotton piece.
In a second aspect, the present application further provides a method for preparing an anion fabric, including:
winding the fabric to be impregnated with the anion liquid on an unreeling roller, and then enabling one end of the fabric to pass through between a supporting roller and a baffle plate;
the driving assembly drives the sponge sheet layer impregnated with the negative ion liquid to move towards the direction close to the fabric, so that the fabric is clamped between the baffle and the sponge sheet layer, and the negative ion liquid on the sponge sheet layer is extruded and impregnated on the fabric;
the sponge sheet layer is driven by the driving component to move and reset towards the direction close to the supporting roller, the fabric is transported by the transporting component, so that the fabric which is not immersed in the negative ion liquid moves between the baffle and the supporting roller, and the operations of immersing the fabric in the negative ion liquid and transporting the fabric are repeated
In summary, the present application includes at least one of the following beneficial technical effects:
1. the sponge sheet layer is provided with the negative ion liquid through the liquid supply assembly, so that the sponge sheet layer absorbs the negative ion liquid, the driving assembly drives the sponge sheet layer to move towards the direction close to the fabric, so that the fabric is clamped by the sponge sheet layer and the baffle sheet, the negative ion liquid absorbed by the sponge sheet layer is dip-dyed to the outer surface of the fabric under the extrusion of the baffle sheet and the driving assembly, and the sponge sheet layer is arranged along the length direction of the supporting roller, and the liquid supply assembly supplies the negative ion liquid for the whole sponge sheet layer, so that the fabric passing through the position between the sponge sheet layer and the baffle sheet is not easy to generate the part which is not subjected to the negative ion liquid, the dip-dyeing uniformity of the negative ion liquid on the fabric is improved, and the dip-dyeing effect of the negative ion liquid on the fabric is optimized;
2. when carrying the surface fabric through conveying assembly, start two rotation motors simultaneously in order to drive one of them stay cord and release from corresponding the bull stick, another stay cord is reeled to on corresponding the bull stick to make the sliding sleeve slide to the other end from baffle one of them, at sliding sleeve sliding in-process, clean cotton can contact with the face of stepping down, thereby clear away the anion liquid on the face of stepping down, prevent that the anion liquid that remains on the face of stepping down from contacting with follow-up surface fabric, and lead to the anion liquid to appear the uneven condition of distribution on whole surface fabric.
Drawings
Fig. 1 is a schematic structural diagram of a preparation apparatus for embodying a negative ion fabric in an embodiment.
Fig. 2 is a sectional view of a manufacturing apparatus for embodying a negative ion fabric in the embodiment.
Fig. 3 is an enlarged schematic view of the structure of fig. 2 for embodying part a.
Reference numerals illustrate: 1. a frame; 2. a support roller; 21. a sponge sheet layer; 211. cotton sheets; 22. a first gear; 3. a transport assembly; 31. an unreeling roller; 32. pressing roller; 33. a wind-up roll; 34. a conveying motor; 4. a liquid supply assembly; 41. a liquid supply tank; 411. a fixing hole; 4111. cleaning a brush; 412. a stirring roller; 4121. a second gear; 4122. stirring blades; 4123. a through hole; 42. a rotating member; 421. a first sprocket; 422. a second sprocket; 423. a chain; 5. a drive assembly; 51. connecting the arc-shaped plates; 511. coaming plate; 512. a receiving groove; 52. a bidirectional cylinder; 6. a baffle; 61. a yielding surface; 62. a transitional arc; 7. a cleaning assembly; 71. a sliding sleeve; 711. a butt joint hole; 72. cleaning cotton; 73. a pull rope; 74. a rotating rod; 75. and rotating the motor.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-3.
The embodiment of the application discloses a preparation device of negative ion fabric. Referring to fig. 1 and 2, the preparation device of the negative ion fabric comprises a frame 1, a conveying component 3 arranged on the frame 1 and used for conveying the fabric, a supporting roller 2 is further rotatably connected to the frame 1, a sponge sheet layer 21 is arranged on the supporting roller 2, a liquid supply component 4 is further arranged on the frame 1, the liquid supply component 4 is used for supplying negative ion liquid to the whole sponge sheet layer 21 so that the sponge sheet layer 21 absorbs the negative ion liquid, a driving component 5 used for driving the sponge sheet layer 21 to be close to or far away from the fabric is further arranged on the supporting roller 2, a baffle 6 is further arranged on the frame 1, one end of the baffle 6 is welded to the side wall of the frame 1, the baffle 6 is positioned above the supporting roller 2, and the length direction of the baffle 6 is parallel to the length direction of the supporting roller 2; the surface fabric is between baffle 6 and backing roll 2 in the transportation process of conveying assembly 3, provide anion liquid for sponge sheet 21 through liquid supply assembly 4, so that sponge sheet 21 absorbs anion liquid, rethread drive assembly 5 drives the sponge sheet 21 that has anion liquid and moves towards the direction that is close to the surface fabric, so that the surface fabric between baffle 6 and backing roll 2 is held between baffle 6 and sponge sheet 21, thereby make anion liquid on the sponge sheet 21 be extruded and dip-dyed on the surface fabric, realize the preparation of anion surface fabric.
Referring to fig. 1 and 2, the conveying assembly 3 includes an unreeling roller 31 rotatably connected to one end of the frame 1, a wind-up roller 33 rotatably connected to the other end of the frame 1, a pressing roller 32 rotatably connected to one end of the frame 1 near the unreeling roller 31, and a conveying motor 34 for driving the wind-up roller 33 to rotate; the unreeling roller 31 is wound with fabric which is not impregnated with the anion liquid, the outer side wall of the abutting roller 32 abuts against the outermost layer of the fabric on the unreeling roller 31, the reeling roller 33 is used for reeling the fabric impregnated with the anion liquid, the conveying motor 34 is arranged on the frame 1 through bolts, and the driving end of the conveying motor 34 is welded at the end part of the reeling roller 33 so as to drive the reeling roller 33 to rotate.
Referring to fig. 2 and 3, the support roller 2 and the liquid supply assembly 4 are both located between the unreeling roller 31 and the reeling roller 33, the liquid supply assembly 4 comprises a liquid supply tank 41 and a rotating member 42 for driving the support roller 2 to rotate, negative ion liquid is stored in the liquid supply tank 41, the liquid supply tank 41 is welded to the side wall of the frame 1, and the liquid supply tank 41 is located at the periphery of the support roller 2; the length direction of the liquid supply tank 41 is parallel to the length direction of the supporting roller 2, the side wall of the liquid supply tank 41, facing the supporting roller 2, is provided with a fixing hole 411, the length direction of the fixing hole 411 is parallel to the length direction of the liquid supply tank 41, the lower part of the supporting roller 2 penetrates through the fixing hole 411 and is positioned in the liquid supply tank 41, the upper part of the supporting roller 2 is positioned outside the liquid supply tank 41, and the liquid level of the negative ion liquid positioned in the liquid supply tank 41 is higher than the lowest point of the sponge sheet layer 21 at the lower part of the supporting roller 2; the cleaning brush 4111 is fixedly adhered to the inner wall of one side of the fixing hole 411, the cleaning brush 4111 is arranged along the length direction of the fixing hole 411, and one end of the cleaning brush 4111 away from the inner wall of the fixing hole 411 is abutted to the side wall of the sponge sheet 21.
Referring to fig. 1 and 2, the rotating member 42 includes a second sprocket 422 fixedly coupled to one end of the support roller 2, a first sprocket 421 fixedly coupled to an end of the wind-up roller 33, and a chain 423 simultaneously engaged with and connected to the first sprocket 421 and the second sprocket 422, and when the conveying motor 34 is started to drive the wind-up roller 33 to rotate, the first sprocket 421, the second sprocket 422, and the chain 423 drive the support roller 2 to rotate, so that the sponge sheet 21 positioned outside the liquid supply tank 41 can enter the liquid supply tank 41 along with the rotation of the support roller 2, and absorb the negative ion liquid positioned inside the liquid supply tank 41.
Referring to fig. 1 and 2, one end of the support roller 2 away from the second sprocket 422 is fixedly sleeved with a first gear 22, a second gear 4121 is connected to the outside of the first gear 22 in a meshed manner, a stirring roller 412 is fixedly inserted in the middle of the second gear 4121, the stirring roller 412 penetrates through the liquid supply tank 41 and is rotatably connected in the liquid supply tank 41, a plurality of stirring blades 4122 are welded on the outer side wall of the stirring roller 412 in the liquid supply tank 41, the stirring blades 4122 are uniformly distributed along the length direction of the stirring roller 412, and a plurality of through holes 4123 are formed in the side wall of each stirring blade 4122 in a penetrating manner; so that the stirring roller 412 is driven to rotate by the second gear 4121 and the first gear 22 when the support roller 2 rotates, and the stirring blade 4122 is driven by the stirring roller 412 to stir the anion liquid in the liquid supply tank 41.
Referring to fig. 2 and 3, the driving assembly 5 includes a connection arc plate 51 symmetrically disposed at the periphery of the support roller 2, and a bi-directional cylinder 52 for driving the connection arc plate 51 to approach or separate from each other; the bidirectional air cylinders 52 are fixedly embedded in the support roller 2 through bolts, the driving ends of the bidirectional air cylinders 52 are arranged in one-to-one correspondence with the connecting arc plates 51, and the driving ends of the bidirectional air cylinders 52 penetrate through the side walls of the support roller 2 and are welded on the side walls at the middle parts of the connecting arc plates 51; when the bidirectional cylinder 52 is not started, the side wall of the connecting arc plate 51 facing the supporting roller 2 is attached to the outer side wall of the supporting roller 2, the two connecting arc plates 51 are jointly enclosed into a circular ring structure matched with the supporting roller 2, namely, the vertical section of each connecting arc plate 51 is exactly semicircular, the side wall of each connecting arc plate 51 is integrally formed with the enclosing plate 511 along the circumference of the connecting arc plate 51, and the side, away from the connection position of the enclosing plate 511, of the enclosing plate 51 is obliquely arranged towards the side away from the position of the connecting arc plate 51.
Referring to fig. 2 and 3, the sponge sheet layer 21 includes cotton sheets 211 symmetrically disposed on the periphery of the support roller 2, the cotton sheets 211 are disposed in one-to-one correspondence with the connecting arc plates 51, the cotton sheets 211 are attached to the side walls of the connecting arc plates 51 toward the side walls of the support roller 2, and the enclosing plates 511 are located on the periphery of the cotton sheets 211 at the corresponding positions, and the cotton sheets 211, the enclosing plates 511 and the connecting arc plates 51 jointly enclose a receiving groove 512 for receiving the extruded negative ion liquid when the negative ion liquid absorbed by the cotton sheets 211 is extruded by an external force.
Referring to fig. 2 and 3, transition circular arcs 62 are arranged on the side walls on two sides of the baffle 6, a yielding surface 61 matched with the cambered surface on the connecting arc plate 51 is arranged on the side wall of the baffle 6 facing the fabric, and the coaming 511 is positioned on the periphery of the baffle 6; when the bidirectional cylinder 52 is started, the driving end of the bidirectional cylinder 52 drives the two connecting arc plates 51 to move in the directions away from each other, the cotton piece 211 positioned in the liquid supply tank 41 is immersed in the negative ion liquid in the liquid supply tank 41 to fully pick up the negative ion liquid, the cotton piece 211 positioned outside the liquid supply tank 41 moves in the direction close to the baffle plate 6, when the driving end of the bidirectional cylinder 52 stretches out of the bidirectional cylinder 52 to the maximum extent, the fabric positioned between the baffle plate 6 and the cotton piece 211 can be just clamped between the cotton piece 211 and the baffle plate 6, one side of the fabric is abutted against the yielding surface 61, and the other side of the fabric is abutted against the cotton piece 211, so that the cotton piece 211 is extruded and the negative ion liquid adsorbed by the basic cotton piece 211 is immersed on the fabric, and part of the negative ion liquid is accepted by the accepting groove 512, so that the fabric is immersed and dyed.
Referring to fig. 1 and 2, the cleaning assembly 7 for cleaning the abdication surface 61 is further included, the cleaning assembly 7 comprises a sliding sleeve 71, cleaning cotton 72, pull ropes 73 symmetrically adhered to side walls of two sides of the sliding sleeve 71, rotating rods 74 arranged in one-to-one correspondence with the pull ropes 73, and a rotating motor 75 for driving each rotating rod 74 to rotate; the side wall of the sliding sleeve 71 and the middle part of the sliding sleeve 71 is provided with a butt joint hole 711 for the baffle 6 to penetrate, the cleaning cotton 72 is fixedly adhered to the side wall of the sliding sleeve 71 facing the position of the yielding surface 61, one ends of the two pull ropes 73 far away from the position of the sliding sleeve 71 are wound outside the corresponding rotating rods 74, the straight lines connected with the two rotating rods 74 are parallel to the length direction of the baffle 6, the rotating motor 75 is arranged on the frame 1 through bolts, the rotating motor 75 and the rotating rods 74 are in one-to-one correspondence, and the driving ends of the rotating motor 75 are welded at the ends of the corresponding rotating rods 74.
Referring to fig. 1 and 2, when the sliding sleeve 71 is initially positioned at one end of the baffle 6, and two rotating motors 75 are started to release the pull rope 73 on one of the rotating rods 74 from the corresponding rotating rod 74, and when the pull rope 73 on the other rotating rod 74 is wound on the corresponding rotating rod 74, the wound pull rope 73 pulls the sliding sleeve 71 to move along the length direction of the baffle 6, at this time, the cleaning cotton 72 contacts the yielding surface 61 in the moving process of the sliding sleeve 71, so as to remove the residual negative ion liquid on the yielding surface 61 and prevent the residual negative ion liquid on the yielding surface 61 from being stained on the subsequent fabric.
The embodiment of the application discloses a preparation method of negative ion fabric, which comprises the following steps:
winding the fabric to be impregnated with the anion liquid on an unreeling roller 31, and then enabling one end of the fabric to pass through between the supporting roller 2 and the baffle 6;
the driving component 5 drives the sponge sheet layer 21 impregnated with the negative ion liquid to move towards the direction close to the fabric, so that the fabric is clamped between the baffle 6 and the sponge sheet layer 21, and the negative ion liquid on the sponge sheet layer 21 is extruded and impregnated on the fabric;
the sponge sheet layer 21 is driven to move and reset towards the direction close to the supporting roller 2 by the driving component 5, the fabric is transported by the transporting component 3, so that the fabric which is not impregnated by the anion liquid moves between the baffle 6 and the supporting roller 2, and the operations of impregnating the anion liquid with the fabric and transporting the fabric are repeated.
The implementation principle of the preparation device of the negative ion fabric in the embodiment of the application is as follows: inputting the negative ion liquid into the liquid supply tank 41 so that the cotton piece 211 positioned in the liquid supply tank 41 is fully immersed in the negative ion liquid; then winding the fabric which is not impregnated with the negative ion liquid on an unreeling roller 31, and propping the outer surface of the outermost layer fabric on the unreeling roller 31 by a propping roller 32; one end of the fabric is released from the unreeling roller 31 and passes through the space between the baffle 6 and the supporting roller 2, the supporting roller 2 is driven to rotate 180 degrees by starting the conveying motor 34, so that the cotton piece 211 positioned in the liquid supply tank 41 is rotated outside the liquid supply tank 41, the cotton piece 211 originally positioned outside the liquid supply tank 41 is rotated inside the liquid supply tank 41, then the bidirectional cylinder 52 is started to drive the two cotton pieces 211 to move in the direction away from each other, the cotton piece 211 positioned outside the liquid supply tank 41 is pressed against the side wall of the fabric, one side of the fabric away from the cotton piece 211 is pressed against the yielding surface 61 of the baffle 6, when the driving end of the bidirectional cylinder 52 stretches out of the cylinder body to the maximum extent, negative ion liquid absorbed by the cotton piece 211 contacted with the fabric is extruded by the connecting arc plate 51 and the baffle 6, and the extruded negative ion liquid is immersed on the fabric, so that the preparation of the negative ion fabric is realized;
then the bidirectional air cylinder 52 drives the two cotton sheets 211 to approach each other to realize resetting, and finally the conveying component 3 drives the supporting roller 2 and the winding roller 33 to rotate until the fabric which is not impregnated by the anion liquid is conveyed between the baffle 6 and the supporting roller 2 to stop rotating; a blower can be additionally arranged between the supporting roller 2 and the wind-up roller 33, and an electric heater is additionally arranged at an air outlet of the blower, so that the blower blows hot air, and the hot air blows to the fabric impregnated with the anion liquid, thereby realizing the drying of the fabric, and finally winding the dried fabric onto the wind-up roller 33, realizing the preparation and processing of the anion fabric, and improving the distribution uniformity of the anion liquid on the fabric.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (5)
1. The preparation facilities of anion surface fabric, its characterized in that: comprises a frame (1) and a supporting roller (2) arranged on the frame (1); the sponge sheet type fabric conveying machine is characterized in that a sponge sheet layer (21) is arranged on the outer side wall of the supporting roller (2), the sponge sheet layer (21) is arranged along the length direction of the supporting roller (2), a liquid supply assembly (4) is arranged on the periphery of the supporting roller (2), the liquid supply assembly (4) is used for supplying negative ion liquid to the whole sponge sheet layer (21) so that the sponge sheet layer (21) absorbs the negative ion liquid, a driving assembly (5) used for driving the sponge sheet layer (21) to be close to or far away from fabric is further arranged on the supporting roller (2), a baffle (6) is further arranged on the frame (1), and a conveying assembly (3) used for conveying fabric between the baffle (6) and the sponge sheet layer (21) is further arranged on the frame (1).
The support roller (2) is rotatably connected to the frame (1), the liquid supply assembly (4) comprises a liquid supply box (41) for storing negative ion liquid and a rotating piece (42) for driving the support roller (2) to rotate, a fixing hole (411) is formed in the side wall of the liquid supply box (41) facing the support roller (2), the lower part of the support roller (2) penetrates through the fixing hole (411) and is positioned in the liquid supply box (41), and the upper part of the support roller (2) is positioned outside the liquid supply box (41); the liquid level of the negative ion liquid in the liquid supply tank (41) is higher than the lowest point of the sponge sheet layer (21) positioned at the supporting roller (2);
the sponge sheet layer (21) comprises two cotton sheets (211) symmetrically arranged on the periphery of the supporting roller (2), and the two cotton sheets (211) are semicircular and jointly enclosed to form a circular ring structure matched with the peripheral outline of the supporting roller (2); the driving assembly (5) comprises a connecting arc plate (51) arranged on the side wall of each cotton piece (211) and a bidirectional air cylinder (52) used for driving the two connecting arc plates (51) to be far away from or close to each other, each cotton piece (211) is attached to the side wall of the connecting arc plate (51) towards the side wall of the supporting roller (2), the driving ends of the bidirectional air cylinders (52) are arranged in one-to-one correspondence with the connecting arc plates (51), and each connecting arc plate (51) is connected to the driving end of the bidirectional air cylinder (52) towards the side wall of the supporting roller (2);
each connecting arc plate (51) side wall is provided with a coaming (511) along the circumference direction, the coaming (511) is positioned at the periphery of the cotton piece (211), one side of the coaming (511) away from the connecting arc plate (51) is obliquely arranged in a direction away from the cotton piece (211), the coaming (511), the cotton piece (211) and the connecting arc plate (51) jointly enclose a receiving groove (512), the receiving groove (512) is used for receiving negative ion liquid extruded from the cotton piece (211), and the coaming (511) is positioned at the periphery of the baffle (6);
a yielding surface (61) matched with the cambered surface of the connecting arc-shaped plate (51) is arranged on the side wall of the baffle (6) facing the fabric, and a transition arc (62) is arranged on the side wall of the baffle (6) contacted with the fabric;
the cleaning device comprises a cleaning assembly (7) for cleaning a yielding surface (61), wherein the cleaning assembly (7) comprises a sliding sleeve (71), cleaning cotton (72), pull ropes (73) symmetrically arranged on two sides of the sliding sleeve (71), rotating rods (74) which are arranged in one-to-one correspondence with the pull ropes (73), and a rotating motor (75) for driving each rotating rod (74) to rotate; the middle part of sliding sleeve (71) has seted up butt joint hole (711) that supplies baffle (6) to run through, clean cotton (72) set up in the lateral wall of sliding sleeve (71) orientation face (61) department of stepping down, the one end wire-wound that sliding sleeve (71) department was kept away from to stay cord (73) is in bull stick (74) lateral wall, rotation motor (75) and bull stick (74) one-to-one setting.
2. The apparatus for producing negative ion fabric according to claim 1, wherein: the conveying assembly (3) comprises an unreeling roller (31) which is rotatably connected to one end of the frame (1) and used for releasing the fabric, a reeling roller (33) which is rotatably connected to the other end of the frame (1) and used for reeling the fabric, a pressing roller (32) which is rotatably connected to the frame (1) and used for pressing the fabric on the outermost layer of the unreeling roller (31), and a conveying motor (34) which is used for driving the reeling roller (33) to rotate; the winding direction of the fabric on the winding roller (33) and the unwinding roller (31) is opposite, and the rotating piece (42) comprises a first sprocket (421) fixedly sleeved at the end part of the winding roller (33), a second sprocket (422) fixedly sleeved at the end part of the supporting roller (2) and a chain (423) meshed and connected to the outer parts of the first sprocket (421) and the second sprocket (422) simultaneously.
3. The apparatus for producing negative ion fabric according to claim 2, wherein: the utility model discloses a stirring device for a liquid supply tank, including backing roll (2), stirring roller (412), support roll (2) tip has still cup jointed first gear (22), first gear (22) external engagement is connected with second gear (4121), fixed the inserting in second gear (4121) middle part is equipped with stirring roller (412), stirring roller (412) rotate and connect in liquid supply tank (41), are located in liquid supply tank (41) stirring roller (412) lateral wall is provided with a plurality of stirring vane (4122), through-hole (4123) have been seted up in the penetration of stirring vane (4122) lateral wall.
4. The apparatus for producing negative ion fabric according to claim 1, wherein: the inner wall of the liquid supply box (41) close to the fixing hole (411) is provided with a cleaning brush (4111), and one end of the cleaning brush (4111) away from the inner wall of the fixing hole (411) is abutted to the outer side wall of the cotton piece (211).
5. A method for producing an anion fabric used in the apparatus for producing an anion fabric as claimed in any one of claims 1 to 4, comprising:
winding the fabric to be impregnated with the anion liquid on an unreeling roller (31), and then enabling one end of the fabric to pass through between the supporting roller (2) and the baffle (6);
the sponge sheet layer (21) impregnated with the negative ion liquid is driven to move towards the direction close to the fabric by the driving component (5), so that the fabric is clamped between the baffle (6) and the sponge sheet layer (21), and then the negative ion liquid on the sponge sheet layer (21) is extruded and impregnated on the fabric;
the sponge sheet layer (21) is driven to move and reset towards the direction close to the supporting roller (2) through the driving component (5), the fabric is transported through the conveying component (3), so that the fabric which is not impregnated by the anion liquid moves between the baffle plate (6) and the supporting roller (2), and the operations of impregnating the anion liquid with the fabric and transporting the fabric are repeated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210051633.XA CN114438678B (en) | 2022-01-17 | 2022-01-17 | Preparation device and preparation method of negative ion fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210051633.XA CN114438678B (en) | 2022-01-17 | 2022-01-17 | Preparation device and preparation method of negative ion fabric |
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| CN114438678A CN114438678A (en) | 2022-05-06 |
| CN114438678B true CN114438678B (en) | 2023-07-07 |
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Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1302070A (en) * | 1960-09-13 | 1962-08-24 | Samcoe Holding Corp | Method and apparatus for continuously dyeing tubular knitted material |
| CN109261436A (en) * | 2018-11-26 | 2019-01-25 | 王飞 | Laminating apparatus is used in a kind of fabric processing of uniform coating |
| CN110258142B (en) * | 2019-06-14 | 2021-08-17 | 浙江华晨印染有限公司 | Nylon-cotton fabric dyeing process |
| CN112746406A (en) * | 2020-12-23 | 2021-05-04 | 常州安达环保科技有限公司 | Fabric waterless printing and dyeing equipment and method thereof |
| CN214362209U (en) * | 2021-01-09 | 2021-10-08 | 江苏丰裕纺织科技有限公司 | Environment-friendly printing and dyeing equipment |
| CN214782617U (en) * | 2021-01-28 | 2021-11-19 | 杭州航民美时达印染有限公司 | Low-temperature energy-saving dyeing and finishing device for cotton viscoelastic-dynamic active printing fabric |
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