KR20120083017A - Apparatus and method for bonding flexible pcb on panel using anisotropic conductive film - Google Patents
Apparatus and method for bonding flexible pcb on panel using anisotropic conductive film Download PDFInfo
- Publication number
- KR20120083017A KR20120083017A KR1020110004431A KR20110004431A KR20120083017A KR 20120083017 A KR20120083017 A KR 20120083017A KR 1020110004431 A KR1020110004431 A KR 1020110004431A KR 20110004431 A KR20110004431 A KR 20110004431A KR 20120083017 A KR20120083017 A KR 20120083017A
- Authority
- KR
- South Korea
- Prior art keywords
- film
- bonding
- substrate
- main substrate
- circuit board
- Prior art date
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
- H05K3/321—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives
- H05K3/323—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by conductive adhesives by applying an anisotropic conductive adhesive layer over an array of pads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1207—Heat-activated adhesive
- B32B2037/1215—Hot-melt adhesive
- B32B2037/1223—Hot-melt adhesive film-shaped
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/83—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
- H01L2224/838—Bonding techniques
- H01L2224/8385—Bonding techniques using a polymer adhesive, e.g. an adhesive based on silicone, epoxy, polyimide, polyester
- H01L2224/83851—Bonding techniques using a polymer adhesive, e.g. an adhesive based on silicone, epoxy, polyimide, polyester being an anisotropic conductive adhesive
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Nonlinear Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Chemical & Material Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Combinations Of Printed Boards (AREA)
Abstract
A bonding apparatus and a bonding method for bonding a main substrate and a flexible circuit board using an anisotropic conductive film are disclosed. The bonding method of the present invention is to heat and pressurize and bond a substrate set on which a main substrate, an anisotropic conductive film, and a flexible circuit board are stacked, and pressurize using air pressure to press the main substrate and the flexible circuit in spite of a planar state such as the main substrate. The parallelism between the substrates can be maintained within a certain range. This bonding method prevents a poor electrical connection that may occur between the main substrate and the flexible circuit board according to the plan view of the main substrate.
Description
The present invention relates to a bonding apparatus for bonding a main substrate and a flexible circuit board using an anisotropic conductive film and a bonding method thereof.
In accordance with the tendency of light and thin in information equipment, the main circuit board and the flexible printed circuit board (FPCB) are directly bonded by using an anisotropic conductive film (ACF) without using a separate connector. It is widely used in various devices such as a flat panel display, a touch panel, a camera module, and the like.
In the anisotropic conductive film (ACF), conductive particles or conductive balls are dispersed in the insulating adhesive film, thereby bonding two opposite substrates together and electrically connecting the conductive pads formed on the respective substrates. have.
For example, Korean Patent Laid-Open Publication No. 10-2006-0011607 discloses a method of bonding a liquid crystal display device and a flexible circuit board using an anisotropic conductive film, and a method of eliminating contact failure in a situation different from that of the present invention. Suggesting.
1 illustrates a main circuit and an FPCB bonded to each other using a conventional anisotropic conductive film, and FIG. 2 provides a description of the manufacturing process based on a cross-sectional view taken along the line A-A 'of FIG. 1. It is a drawing.
Referring to FIG. 1, the FPCB 30 is bonded to one side of the
As shown in FIG. 2, bonding of the
The bonding process of the substrate using the anisotropic conductive film will be briefly described. First, the
Subsequently, when a press unit (not shown) provided on the upper side of the FPCB 30 presses the FPCB 30, the FPCB 30 and the
However, according to the conventional method, a defect in which the
There may be various causes of this problem, but in the process of the present invention, the applicant may be one of the causes that the parallelism of the
On the other hand, the parallelism assumes that the
Therefore, the plane of the
An object of the present invention is to provide a bonding apparatus and a bonding method for bonding a main substrate and a flexible circuit board using an anisotropic conductive film.
It is still another object of the present invention to provide a bonding apparatus and a bonding method capable of maintaining alignment between respective pattern portions of the main substrate and the flexible printed circuit board by maintaining parallelism between the main substrate and the flexible printed circuit board, even during the pressing process for bonding. Is in.
In order to achieve the above object, the main substrate and the flexible circuit board are bonded to each other at the same time by electrically connecting the first pattern portion of the main substrate and the second pattern portion of the flexible circuit board using an anisotropic conductive film. The bonding apparatus includes a base plate, a pressurizing film, a pressurizing means, and a heater part.
The base plate fixes a position of a substrate set in which the main substrate, the anisotropic conductive film, and the flexible circuit board are sequentially stacked. The pressing film is fixed on the upper side of the substrate set on the base plate and is elastic.
The pressurizing means provides an air pressure acting on the upper surface of the pressurizing film so that the pressurizing film pressurizes the substrate set by the air pressure, and the heater part is heated to the substrate set to melt the anisotropic conductive film during the pressurization. Supply energy.
According to an embodiment, the pressurizing means may include a cylinder, a piston for reciprocating the inner space of the cylinder, and a piston feeder for vertically reciprocating the piston. In this case, the pressurizing film is provided in the lower end portion of the cylinder to seal the inner space portion to press the substrate set by the air pressure of the inner space portion is pressed in accordance with the downward movement of the piston.
According to another embodiment, the pressurizing film is preferably a metal plate so that the heater unit can supply thermal energy to the substrate set through the pressurizing film.
According to another embodiment of the present invention, a bonding method of bonding a main substrate and a flexible circuit board includes: disposing the substrate set on a base plate, and fixing the first pattern portion and the second pattern portion to face each other; Disposing an elastic pressing film on an upper side of the substrate set fixed to the base plate; Providing an air pressure acting on an upper surface of the pressure film, so that the pressure film presses the substrate set by the air pressure; And melting and bonding the anisotropic conductive film by supplying thermal energy to the substrate set during the pressing.
In the bonding apparatus according to the present invention, the main substrate and the flexible circuit board may be bonded to each other by heating and pressing a substrate set on which the main substrate, the anisotropic conductive film, and the flexible circuit board are stacked. Here, in the pressing step, the parallelism between the main board and the flexible circuit board can be maintained within a certain range despite the planar state of the main board or the like by using air pressure.
Accordingly, even when the planar view of the main board and the flexible printed circuit board arranged for bonding as the main board is not an absolute plane exceeds the allowable range, the bonding apparatus of the present invention can bond the electrical connection of each pattern part without problems. Can be.
The bonding apparatus of the present invention pressurizes the anisotropic conductive film and the flexible circuit board provided in the bonding to a uniform strength by using the air pressure, but to ensure a uniform uniformity of the air pressure transmission through the pressure film.
1 illustrates an example of bonding between a main board and a flexible circuit board by an anisotropic conductive film;
FIG. 2 is a cross-sectional view schematically illustrating the bonding portion of FIG. 1 cut along line AA ′; FIG.
3 is a bonding apparatus for bonding a main substrate and a flexible circuit board by using an anisotropic conductive film according to an embodiment of the present invention, and
Figure 4 is a schematic cross-sectional view comparing the cross section bonded by the bonding apparatus of the prior art and the present invention.
BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described in more detail with reference to the drawings.
The present invention is a problem in the prior art occurs when the parallelism between the
In case the
Hereinafter, a
Referring to the embodiment of Figure 3, the
The
In addition, the
The pressurizing means 310 may be in any form capable of generating air pressure, and it is sufficient to provide an even pressure of air pressure over the entire surface of the pressurizing membrane 330 (or the surface in contact with the FPCB 30).
For example, the pressurizing means 310 of FIG. 3 includes a
The
For example, as shown in FIG. 3, the
The pressurizing
Accordingly, the substrate set 200 is positioned between the
Therefore, the
Furthermore, when the pressurizing
According to another exemplary embodiment, the
When the
Since the pressurization by the pressurizing
Furthermore, there is a feature that the direction of the pressing acts in the normal direction for each point of the
Subsequently, when the
In addition, for the melting of the
Alternatively, the
The
The bonding method based on the
After the substrate set 200 is positioned on the
Although the above has been illustrated and described with respect to preferred embodiments of the present invention, the present invention is not limited to the above-described specific embodiments, it is usually in the technical field to which the invention belongs without departing from the spirit of the invention claimed in the claims. Various modifications can be made by those skilled in the art, and these modifications should not be individually understood from the technical spirit or the prospect of the present invention.
10: main substrate 11: first pattern portion
30: flexible printed circuit board (FPCB) 31: second pattern portion
50: anisotropic conductive film (ACF) 51; Conductive ball
200: substrate set 300: bonding apparatus
310; Pressurization means 311: cylinder
313: piston 315: piston transfer portion
330: pressure film 350: base plate
Claims (6)
A base plate for fixing a position of the substrate set in which the main substrate, the anisotropic conductive film and the flexible circuit board are sequentially stacked;
A pressure film fixed on the base plate on the base plate and having elasticity;
Pressurizing means for providing an air pressure acting on an upper surface of the pressurizing film, such that the pressurizing film pressurizes the substrate set by the air pressure; And
Bonding apparatus, characterized in that for bonding the main substrate and the flexible circuit board including a heater unit for supplying heat energy to the substrate set for melting the anisotropic conductive film.
The pressing means includes a cylinder; A piston for reciprocating an inner space of the cylinder; A piston feeder configured to vertically reciprocate the piston,
The pressurizing film is provided in the lower end of the cylinder is implemented in a form to seal the inner space bonding device characterized in that for pressing the substrate set by the air pressure of the inner space portion is pressed in accordance with the downward transfer of the piston.
The heater unit supplies heat energy to the substrate set through the pressure film,
Bonding device, characterized in that the pressure film is a metal plate.
Arranging a substrate set in which the main substrate, the anisotropic conductive film, and the flexible circuit board are sequentially stacked on the base plate, and fixing the first pattern portion and the second pattern portion to face each other;
Disposing an elastic pressing film on an upper side of the substrate set fixed to the base plate;
Providing an air pressure acting on an upper surface of the pressure film, so that the pressure film presses the substrate set by the air pressure; And
Bonding the main substrate and the flexible circuit board by supplying thermal energy to the substrate set during the pressing to melt and bond the anisotropic conductive film.
A cylinder for sealing an inner space part by the pressurizing membrane, the piston transferring the inner space part downward; And
And the pressurizing film pressurizes the substrate set by the air pressure of the inner space portion pressurized according to the downward movement of the piston.
The bonding step is a bonding method, characterized in that for supplying thermal energy to the substrate set through the pressure film is a metal plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020110004431A KR20120083017A (en) | 2011-01-17 | 2011-01-17 | Apparatus and method for bonding flexible pcb on panel using anisotropic conductive film |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020110004431A KR20120083017A (en) | 2011-01-17 | 2011-01-17 | Apparatus and method for bonding flexible pcb on panel using anisotropic conductive film |
Publications (1)
Publication Number | Publication Date |
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KR20120083017A true KR20120083017A (en) | 2012-07-25 |
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KR1020110004431A KR20120083017A (en) | 2011-01-17 | 2011-01-17 | Apparatus and method for bonding flexible pcb on panel using anisotropic conductive film |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114698387A (en) * | 2020-10-27 | 2022-07-01 | 京东方科技集团股份有限公司 | Display device and binding method of display device |
-
2011
- 2011-01-17 KR KR1020110004431A patent/KR20120083017A/en not_active Application Discontinuation
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114698387A (en) * | 2020-10-27 | 2022-07-01 | 京东方科技集团股份有限公司 | Display device and binding method of display device |
CN114698387B (en) * | 2020-10-27 | 2023-10-17 | 京东方科技集团股份有限公司 | Display device and binding method of display device |
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