KR20120059105A - 고전압 배터리팩의 수분 배출장치 - Google Patents
고전압 배터리팩의 수분 배출장치 Download PDFInfo
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Abstract
본 발명은 고전압 배터리팩의 수분 배출장치에 관한 것으로, 기밀구조를 갖춘 언더커버(11)내에 수분이 고여서 수위가 상승하게 되면, BMS(13)의 제어에 의해 워터펌프(22)가 작동하여 상기 언더커버(11)내의 수분을 외부로 강제 배출시킬 수 있게 됨에 따라 상기 언더커버(11)내에 고인 수분의 수위를 자동을 조절할 수 있게 되고, 이를 통해 상기 언더커버(11)내에 탑재된 고가의 배터리 모듈(12) 및 BMS(13) 등과 같은 고전압 부품이 수분에 의해 손상되는 것을 예방할 수 있도록 된 것이다.
Description
본 발명은 고전압 배터리팩의 배수장치에 관한 것으로, 보다 상세하게는 언더커버내의 존재하는 수분을 검출해서 위험수위 도달시 상기 언더커버의 외부로 수분을 자동으로 배출할 수 있도록 된 고전압 배터리팩의 수분 배출장치에 관한 기술이다.
하이브리드 전기 자동차와 연료전지 자동차 그리고 전기 자동차는 모두 전기모터를 이용하여 차량을 구동시키는 차량으로서, 전기모터에 구동전력을 제공하는 고전압 배터리팩이 필수적으로 장착되어 있다.
상기 고전압 배터리팩(10)은 도 1에 도시된 바와 같이 상측으로 개구된 박스형상으로 외부와 기밀구조를 갖도록 형성된 언더커버(11)와, 상기 언더커버(11)내에 장착된 다수개의 배터리 모듈(12)과, 상기 언더커버(11)내에 장착되어서 상기 배터리 모듈(12)을 구성하는 각 단위전지의 전압과 전류 및 온도 등을 감지하고 작동을 제어하는 BMS(13;Battery Management System)를 포함하여 이루어진 구성으로 되어 있다.
상기와 같이 언더커버(11)를 구비한 고전압 배터리팩(10)은 보통 외부와 차단된 구조를 갖도록 차량의 트렁크룸의 공간에 설치되며, 상기 언더커버(11)는 외부로부터의 이물질 유입 및 수분 침투를 방지하기 위한 기밀구조를 기본적으로 갖추고 있다.
그런데, 상기와 같은 종래의 고전압 배터리팩(10)은 동절기시 결로 현상에 의해 언더커버(11)내에 수분이 발생하거나 또는 상기 언더커버(11)의 개구된 상측을 통해 외부로부터 수분이 침투한 경우, 상기 수분이 언더커버(11) 밖으로 스스로 배출되지 못함에 따라 상기 언더커버(11)내에서 고이게 되고, 이러한 현상이 장기간 지속될 경우 수분의 수위가 높아져서 고가의 배터리 모듈(12) 및 BMS(13) 등이 수분에 의해 손상되는 문제점이 있었다.
다시 말해서, 종래의 고전압 배터리팩(10)에는 수분을 배출할 수 있는 장치가 마련되어 있지 않아서 수분에 의한 피해를 입는 경우가 발생하였던 것이다.
이에 본 발명은 상기와 같은 문제점을 해소하기 위해 안출된 것으로서, 언더커버내에 존재하는 수분의 수위가 배터리 모듈 및 BMS 등과 같은 고전압 부품의 손상을 초래하는 위험수위에 도달할 경우, 상기 수분을 언더커버 밖으로 강제적으로 자동 배출할 수 있도록 함으로써, 수분에 의한 고가 장비의 손상을 미리 예방할 수 있도록 된 고전압 배터리팩의 수분 배출장치를 제공함에 그 목적이 있다.
상기와 같은 목적을 달성하기 위한 본 발명 고전압 배터리팩의 수분 배출장치는, 언더커버내에 존재하는 수분의 수위를 검출할 수 있도록 상기 언더커버내에 다수개가 고정 설치된 수위감지센서와; 상기 언더커버내에 고정 설치되고 상기 수위감지센서로부터 검출된 수위정보를 전달받아서 기준 값과의 비교를 통해 상기 수위정보가 기준 값 이하인지 또는 이상인지를 판별하는 기능을 갖춘 BMS(Battery Management System)와; 상기 언더커버내에 다수개가 고정 설치되어서 상기 언더커버내에 존재하는 수분을 상기 언더커버의 외부로 강제로 배출시킬 수 있도록 상기 BMS의 제어신호에 의해 구동하는 수분배출기를 포함하여 구성된 것을 특징으로 한다.
상기 수위감지센서는 수위변화에 따른 저항 값의 변화를 상기 BMS에 전기적인 신호로 전달하는 정전용량형 레벨센서인 것이 바람직하다.
그리고, 상기 수위감지센서는 상기 언더커버의 바닥면에 맞닿도록 고정 설치되는데, 보다 상세하게는 상기 언더커버의 전후 좌우방향의 측면쪽 위치에서 상기 언더커버의 바닥면과 맞닿도록 각각 고정되게 설치된 것이 바람직하다.
상기 수분배출기는 상기 언더커버내에 존재하는 수분을 강제로 펌핑할 수 있는 워터펌프이고; 상기 워터펌프에는 수분을 흡입하고 배출하기 위한 흡입파이프 및 배출파이프가 일체로 구비되며; 상기 워터펌프 한 개와 상기 수위감지센서 한 개가 한 쌍을 이루도록 설치된 것이 바람직하다.
본 발명에 의하면, 기밀구조를 갖춘 언더커버내에 수분이 고여서 수위가 상승하게 되면, BMS의 제어에 의해 워터펌프가 작동하여 상기 언더커버내의 수분을 외부로 강제 배출시킬 수 있게 됨에 따라 상기 언더커버내에 고인 수분의 수위를 자동을 조절할 수 있게 되고, 이를 통해 상기 언더커버내에 탑재된 고가의 배터리 모듈 및 BMS 등과 같은 고전압 부품이 수분에 의해 손상되는 것을 예방할 수 있는 효과가 있다.
도 1은 차량의 트렁크룸에 설치되는 종래 고전압 배터리팩의 사시도,
도 2는 본 발명에 따라 수분배출장치가 구비된 고전압 배터리팩의 사시도,
도 3은 도 2에서 언더커버를 제거한 상태의 도면,
도 4와 도 5는 본 발명 장치를 구성하는 BMS의 기준 값을 설명하기 위한 도면이다.
도 2는 본 발명에 따라 수분배출장치가 구비된 고전압 배터리팩의 사시도,
도 3은 도 2에서 언더커버를 제거한 상태의 도면,
도 4와 도 5는 본 발명 장치를 구성하는 BMS의 기준 값을 설명하기 위한 도면이다.
이하 본 발명의 실시예에 대해 첨부된 예시도면을 참조로 상세히 설명한다.
본 발명에 따라 차량의 트렁크룸의 공간에 고정 설치된 고전압 배터리팩은 외부로부터 이물질 유입 및 수분 침투를 방지하기 위한 기밀구조를 기본적으로 갖추고 있다.
즉, 상기 고전압 배터리팩(10)은 도 2와 도 3에 도시된 바와 같이 상측으로 개구된 박스형상으로 외부와 기밀구조를 갖도록 형성된 언더커버(11)와, 상기 언더커버(11)내에 장착된 다수개의 배터리 모듈(12)과, 상기 언더커버(11)내에 장착되어서 상기 배터리 모듈(12)을 구성하는 각 단위전지의 전압과 전류 및 온도 등을 감지하고 작동을 제어하는 BMS(13;Battery Management System)를 포함하여 이루어진 구성이다.
또한, 본 발명에 따른 고전압 배터리팩(10)은 상기 언더커버(11)내에 존재하는 수분을 외부로 배출할 수 있는 수분 배출장치가 구비되어 있는 바, 상기 수분 배출장치는 상기 언더커버(11)내에 존재하는 수분의 수위를 검출할 수 있도록 상기 언더커버(11)내에 다수개가 고정 설치된 수위감지센서(21)와, 상기 언더커버(11)내에 고정 설치되고 상기 수위감지센서(21)로부터 검출된 수위정보를 전달받아서 기준 값과의 비교를 통해 상기 수위정보가 기준 값 이하인지 또는 이상인지를 판별하는 기능을 갖춘 BMS(13; Battery Management System)와, 상기 언더커버(11)내에 다수개가 고정 설치되어서 상기 언더커버(11)내에 존재하는 수분을 상기 언더커버(11)의 외부로 강제로 배출시킬 수 있도록 상기 BMS(13)의 제어신호에 의해 구동하는 수분배출기를 포함하여 이루어진 구성이다.
여기서, 상기 수위감지센서(21)는 수위변화에 따른 저항 값의 변화를 상기 BMS(13)에 전기적인 신호로 전달하는 정전용량형 레벨센서인 것이 바람직하지만, 이에 한정되는 것은 아니다.
상기 수위감지센서(21)는 상기 언더커버(11)의 바닥면에 맞닿도록 고정 설치된 것이 바람직하며, 보다 상세한 위치는 상기 언더커버(11)의 전후 좌우방향의 측면쪽 위치에서 상기 언더커버(11)의 바닥면과 맞닿도록 각각 고정되게 설치된 것이 바람직하다.
상기와 같이 수위감지센서(21)가 언더커버(11)의 바닥면에 맞닿도록 설치되는 이유는 수분이 상기 언더커버(11)의 바닥면에 존재하기 때문이며, 또한 상기 수위감지센서(21)가 언더커버(11)내의 다수부위에 설치되는 이유는 차량의 거동에 따라 상기 수분이 언더커버(11)의 바닥면을 따라 이동하기 때문인 바, 이에 따라 상기 수분이 언더커버(11)내의 어느 위치에 있던 상기 수위감지센서(21)는 수분의 수위를 검출할 수 있게 된다.
여기서, 상기 BMS(13)에 입력된 기준 값은 도 4에 도시된 일례와 같이 언더커버(11)내에 탑재된 배터리 모듈(12)에서 상기 언더커버(11)의 바닥면과 상기 배터리 모듈(12)을 구성하는 단위 셀(cell)의 연료극 단자(12a;양극단자, 12b;음극단자)까지의 높이(H1)가 된다.
또한, 상기 BMS(13)에 입력된 기준 값이 도 5에 도시된 다른 예에서는 상기 배터리 모듈(12)에 셀 전압센싱 커넥터(12c)가 구비된 경우 상기 언더커버(11)의 바닥면과 상기 셀 전압센싱 커넥터(12c)까지의 높이(H2)가 된다.
즉, 상기 언더커버(11)내에 존재하는 수분의 수위가 상기 연료극 단자(12a,12b)까지의 높이(H1)나 또는 상기 셀 전압센싱 커넥터(12c)까지의 높이(H2)보다 높아지게 되면 배터리 모듈(12)을 포함한 고가의 BMS(13) 장비 등이 침수되어 손상을 입을 수 있게 되는 바, 이를 방지하기 위해 수위의 기준 값을 상기 높이(H1,H2)로 정하는 것이 바람직하다.
한편, 상기 수분배출기는 상기 언더커버(11)내에 존재하는 수분을 강제로 펌핑할 수 있는 워터펌프(22)이고, 상기 워터펌프(22)에는 수분을 흡입하고 배출하기 위한 흡입파이프(22a) 및 배출파이프(22b)가 일체로 구비된 구성인 바, 상기 워터펌프(22) 한 개와 상기 수위감지센서(21) 한 개가 한 쌍을 이루도록 설치된 구조가 바람직하다.
이하, 본 발명 실시예의 작용에 대해 설명한다.
동절기시 결로 현상에 의해 언더커버(11)내에 수분이 발생하거나 또는 상기 언더커버(11)의 개구된 상측을 통해 외부로부터 수분이 침투하게 되면, 상기 언더커버(11)의 기밀구조에 의해 수분은 언더커버(11) 밖으로 배출되지 못하고 언더커버(11)내에 고이게 된다.
상기와 같이 언더커버(11)내에 수분이 고이면 수위감지센서(21)가 이를 검출하여 BMS(13)로 수분의 수위에 대한 정보를 지속적으로 전달하게 되는 바, 상기 BMS(13)는 수위감지센서(21)로부터 전달된 수위정보와 기 설정된 기준 값과 비교하여 상기 수위정보가 기준 값 이하인지 또는 이상인지를 판별하게 된다.
이때, 상기 BMS(13)가 수위감지센서(21)로부터 전달된 수위정보가 기준 값 이상이라고 판단하게 되면 제어신호를 보내서 워터펌프(22)를 구동시키게 되는 바, 이로 인해 언더커버(11)내에 고인 수분은 흡입파이프(22a)를 통해 흡입된 후 배출파이프(22b)를 통해 상기 언더커버(11)의 밖으로 강제 배출된다.
그러면, 언더커버(11)내에 고인 수분의 수위는 점차 낮아지게 되고, 이때의 수위정보를 전달받은 BMS(13)가 기준 값 이하이라고 판단하게 되면, 제어신호를 보내서 워터펌프(22)의 구동을 종료시키게 된다.
따라서, 본 발명에 따른 실시예는 언더커버(11)내에 고인 수분의 수위에 따라 전술한 워터펌프(22)의 구동이 반복 작동하여 언더커버(11)내의 수위를 자동으로 조절할 수 있게 되는 바, 이 결과 상기 언더커버(11)내에 탑재된 고가의 배터리 모듈(12) 및 BMS(13) 등과 같은 고전압 부품이 수분에 의해 손상되는 것을 미리 예방할 수 있게 된다.
10 - 고전압 배터리팩 11 - 배터리 케이스
12 - 배터리 모듈 13 - BMS
21 - 수위감지센서 22 - 워터펌프
22a - 흡입파이프 22b - 배출파이프
12 - 배터리 모듈 13 - BMS
21 - 수위감지센서 22 - 워터펌프
22a - 흡입파이프 22b - 배출파이프
Claims (8)
- 언더커버내에 존재하는 수분의 수위를 검출할 수 있도록 상기 언더커버내에 다수개가 고정 설치된 수위감지센서와;
상기 언더커버내에 고정 설치되고 상기 수위감지센서로부터 검출된 수위정보를 전달받아서 기준 값과의 비교를 통해 상기 수위정보가 기준 값 이하인지 또는 이상인지를 판별하는 기능을 갖춘 BMS(Battery Management System)와;
상기 언더커버내에 다수개가 고정 설치되어서 상기 언더커버내에 존재하는 수분을 상기 언더커버의 외부로 강제로 배출시킬 수 있도록 상기 BMS의 제어신호에 의해 구동하는 수분배출기
를 포함하는 고전압 배터리팩의 수분 배출장치. - 청구항 1에 있어서, 상기 수위감지센서는 수위변화에 따른 저항 값의 변화를 상기 BMS에 전기적인 신호로 전달하는 정전용량형 레벨센서인 것
을 특징으로 하는 고전압 배터리팩의 수분 배출장치. - 청구항 1에 있어서, 상기 수위감지센서는 상기 언더커버의 바닥면에 맞닿도록 고정 설치된 것
을 특징으로 하는 고전압 배터리팩의 수분 배출장치. - 청구항 1에 있어서, 상기 수위감지센서는 상기 언더커버의 전후 좌우방향의 측면쪽 위치에서 상기 언더커버의 바닥면과 맞닿도록 각각 고정되게 설치된 것
을 특징으로 하는 고전압 배터리팩의 수분 배출장치. - 청구항 1에 있어서, 상기 언더커버내에 탑재된 배터리 모듈에서 상기 언더커버의 바닥면과 상기 배터리 모듈을 구성하는 단위 셀(cell)의 연료극 단자(양극단자, 음극단자)까지의 높이(H1)가 상기 BMS에 입력된 상기 기준 값이 되는 것
을 특징으로 하는 고전압 배터리팩의 수분 배출장치. - 청구항 1에 있어서, 상기 언더커버내에 탑재된 배터리 모듈에 셀 전압센싱 커넥터가 구비된 경우 상기 언더커버의 바닥면과 상기 셀 전압센싱 커넥터까지의 높이(H2)가 상기 BMS에 입력된 상기 기준 값이 되는 것
을 특징으로 하는 고전압 배터리팩의 수분 배출장치. - 청구항 1에 있어서, 상기 수분배출기는 상기 언더커버내에 존재하는 수분을 강제로 펌핑할 수 있는 워터펌프이고;
상기 워터펌프에는 수분을 흡입하고 배출하기 위한 흡입파이프 및 배출파이프가 일체로 구비된 것
을 특징으로 하는 고전압 배터리팩의 수분 배출장치. - 청구항 7에 있어서, 상기 워터펌프 한 개와 상기 수위감지센서 한 개가 한 쌍을 이루도록 설치된 것
을 특징으로 하는 고전압 배터리팩의 수분 배출장치.
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JP2011216552A JP2012119307A (ja) | 2010-11-30 | 2011-09-30 | 高電圧バッテリーパックの水分排出装置 |
US13/281,874 US20120132286A1 (en) | 2010-11-30 | 2011-10-26 | Water-discharging device of high voltage battery pack |
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Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000030738A (ja) * | 1998-07-14 | 2000-01-28 | Hitachi Ltd | ナトリウム硫黄電池モジュール |
JP2008060000A (ja) * | 2006-09-01 | 2008-03-13 | Sony Corp | 電池パックおよび電子機器 |
FR2933531B1 (fr) * | 2008-07-04 | 2013-03-01 | Sauermann Ind | Dispositif de detection de niveau de liquide |
US20110217573A1 (en) * | 2010-03-02 | 2011-09-08 | Carl Freudenberg Kg | Sensor for Selectively Detecting Liquids in Apparatuses for Storing and Generating Energy |
-
2010
- 2010-11-30 KR KR1020100120728A patent/KR20120059105A/ko not_active Application Discontinuation
-
2011
- 2011-09-30 JP JP2011216552A patent/JP2012119307A/ja not_active Withdrawn
- 2011-10-26 US US13/281,874 patent/US20120132286A1/en not_active Abandoned
- 2011-11-09 DE DE201110085968 patent/DE102011085968A1/de not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20140020478A (ko) * | 2012-08-08 | 2014-02-19 | 현대자동차주식회사 | 물고임 감지 장치가 구비된 배터리팩 어셈블리 및 물고임 감지 방법 |
Also Published As
Publication number | Publication date |
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JP2012119307A (ja) | 2012-06-21 |
DE102011085968A1 (de) | 2012-05-31 |
US20120132286A1 (en) | 2012-05-31 |
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