KR20110035015A - Method for manufacturing panel having solid pattern - Google Patents

Method for manufacturing panel having solid pattern Download PDF

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Publication number
KR20110035015A
KR20110035015A KR1020090092554A KR20090092554A KR20110035015A KR 20110035015 A KR20110035015 A KR 20110035015A KR 1020090092554 A KR1020090092554 A KR 1020090092554A KR 20090092554 A KR20090092554 A KR 20090092554A KR 20110035015 A KR20110035015 A KR 20110035015A
Authority
KR
South Korea
Prior art keywords
magnetic
pattern
product material
coating
magnet
Prior art date
Application number
KR1020090092554A
Other languages
Korean (ko)
Inventor
오우택
Original Assignee
주식회사 한국큐빅
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 주식회사 한국큐빅 filed Critical 주식회사 한국큐빅
Priority to KR1020090092554A priority Critical patent/KR20110035015A/en
Publication of KR20110035015A publication Critical patent/KR20110035015A/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/24—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length
    • B29C41/32—Making multilayered or multicoloured articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/22—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using layers or sheathings having a shape adapted to the shape of the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C3/00—Processes, not specifically provided for elsewhere, for producing ornamental structures
    • B44C3/02—Superimposing layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037—Other properties
    • B29K2995/0072—Roughness, e.g. anti-slip
    • B29K2995/0074—Roughness, e.g. anti-slip patterned, grained
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2007/00—Flat articles, e.g. films or sheets
    • B29L2007/002—Panels; Plates; Sheets

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Finishing Walls (AREA)

Abstract

PURPOSE: A method for manufacturing panels having three-dimensional patterns is provided to produce a three-dimensional effect since pigment particles are naturally arranged by the magnetic force of magnetic paint. CONSTITUTION: A method for manufacturing panels having three-dimensional patterns comprises the following steps. A magnet(120) is cut according to the specifications of a desired design on a non-magnetic base panel(110). A non-magnetic material protecting cover plate(130) is installed to prevent the pattern of the upper side of the magnet from being changed. A product material(150) is installed on the base panel. A coating layer(160) is formed on the coated surface of the product material with magnetic paint so that patterns are formed by mutual magnetic force between the magnet and the magnetic paint. The coating layer of the product material is heated and dried at 40~100°C for 10~120 minutes. The coating layer is formed for pattern protection. The finish coating layer of the product material is heated and dried at 40~100°C for 10~120 minutes.

Description

Method for manufacturing panel having solid pattern {Method for manufacturing Panel having Solid Pattern}

The present invention relates to a method of manufacturing a decorative material having a three-dimensional pattern effect, and more specifically, by using the characteristics of the magnetic magnetic coating to express a variety of patterns by magnetic force, in particular deeper according to the distribution of the paint particles It relates to a manufacturing method of a three-dimensional pattern forming panel to feel a soft three-dimensional feeling.

In general, the decorative material is used to decorate the living space beautifully, and should have a decorative effect while having durability and anti-slip effect, and has been manufactured from natural stone, wood, ceramic, and synthetic resin, and recently, processing Synthetic resin decoration materials that can easily and various decorative effects are manufactured and used.

The synthetic resin decorative material forms a transparent surface layer on the printed layer to give a simple flat printed pattern and color effect, a variety of products in accordance with the improvement of living standards due to boredom, boredom by the simple repeatability of the flat pattern, color, etc. There is not enough to satisfy the needs of consumers who prefer high quality products.

Recently, a decorative material having a three-dimensional pattern using decorative chips that can improve the aesthetics and practicality at the same time has appeared. Such a decorative material is formed by arranging the decorative chips inside the decorative material and forming a transparent layer thereon. Is formed.

As a method of forming the three-dimensional pattern, a manufacturing method of a decorative material provided with the three-dimensional pattern effect of Patent Registration No. 10-0061521 has been known.

The manufacturing process of the patent registration No. 10-0061521 is a foam layer forming step (S10) of applying a thermoplastic adhesive resin containing a blowing agent to the substrate, as shown in Figure 6, the printing layer for printing a base pattern on the foam layer Forming step (S20), decorative chip arrangement step of arranging the decorative chip on the printed layer (S30), heat pressing step of melting the chip edges by passing through a heater at 120-150 ℃ for 3-5 seconds to squeeze (S40), a transparent layer forming step (S50) of applying the plastisol (coater) with a coater (coater), the heating and foaming step (S60) to pass it through an oven of 200 ± 5 ℃ for about 1 minute 30 seconds, this transparent layer In order to increase the appearance effect of the product on top of the polyurethane surface treatment agent or uv is composed of a finishing step (S70) by applying a curing paint to cure, the decorative material produced by the manufacturing method as shown in Figure 7, Base from the bottom ( 40), the foamed layer 42, the printed layer 44, and the adhesive layer 46 in which the decorative chip 45 is arranged, and the transparent layer 48 and the UV layer 50 are comprised.

However, the manufacturing method is mainly focused on the melt processing the sharp edges of the chip to facilitate the pressing, the three-dimensional feeling of the decorative chip in the melt pressing step of the decorative chip is easy to lose, and also gives a hard three-dimensional pattern There was no choice but to limit the three-dimensional effect to the decorative material.

In addition, the conventional method has a thick coating layer because the decorative chip for directing a three-dimensional impression is to be added directly, it is difficult to obtain a natural harmony of the three-dimensional pattern, and to form a pattern having a regularity or arbitrarily desired pattern There was a difficulty.

In the present invention for improving the above problems of the three-dimensional pattern forming panel to take a three-dimensional effect by forming a pattern according to the characteristics of the coating itself by magnetic force by using a magnetic coating having a magnetic to obtain a soft pattern effect as a whole The purpose is to provide a manufacturing method.

In order to achieve the above object, the present invention provides a magnetic base panel manufacturing process of cutting magnets and arranging them according to a desired design specification on a base panel made of a nonmagnetic material; A protective cover plate installation step of installing a protective cover plate of a non-magnetic material that is not affected by the magnet so that the pattern of the pattern arranged on the upper surface of the magnet arranged on the base panel is not changed; A product material mounting process of forming a pattern on the base panel on which the protective cover plate is installed and matching the product material for painting; A magnetic undercoat process for forming a pattern by magnetic force between the magnetic paint and a magnet installed on the lower portion by forming a coating layer of the magnetic paint on the coated surface of the product material; A magnetic coating drying step of heating and drying the coating layer of the undercoated product material at 40 to 100 ° C. for 10 to 120 minutes; A TOP coating process for protecting the pattern on the coating layer of the dried undercoated product material; And a coating coating drying process of heating and drying the finish coating layer of the TOP coated product material at 40 to 100 ° C. for 10 to 120 minutes.

In the present invention, further comprising a transfer step of forming a transfer layer by transferring a desired pattern on the coating layer after the magnetic coating step.

In the present invention, the primer is applied to the surface of the product material prior to the magnetic coating process, characterized in that the primer is further added to form a primer for forming a primer layer.

The present invention by using a magnetic paint having a magnetic to form a pattern according to the characteristics of the paint itself arranged by the magnetic force interacting with the magnet installed in the lower to have a soft feeling as a whole, in particular according to the characteristics of the paint itself By arranging the coating particles by magnetic force to have a three-dimensional effect is very easy to work and has the effect of maximizing the three-dimensional effect.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is a manufacturing process diagram of a three-dimensional pattern panel according to an embodiment of the present invention, Figure 2 is a cross-sectional view of a three-dimensional pattern panel manufactured according to an embodiment of the present invention, Figure 3 is a three-dimensional pattern forming principle according to an embodiment of the present invention It is a cross-sectional view.

The manufacturing process of the three-dimensional pattern panel according to an embodiment of the present invention is a magnetic base panel manufacturing process; Installing a protective cover plate on the magnet of the manufactured base panel; A product material mounting process of seating a product material on a base panel on which the protective cover plate is installed; Magnetic coating coating process; Magnetic coating drying process; TOP coating process for pattern protection; The TOP coating finish coating layer is made of a coating coating drying process by heating and drying.

The magnetic base panel manufacturing process is a preparation work process for the production of a three-dimensional pattern panel, the design of the desired pattern and then cut the magnet by reflecting the polarity of the magnet to the appropriate standard base panel made of a non-magnetic material (110) ) Is a process of arranging in consideration of the polarity of the magnet 120 according to the desired design specifications.

The design of the three-dimensional pattern according to the present invention is substantially completed by the magnetic base panel manufacturing process, and the magnet 120 must be cut according to the design specification, and the cut magnet 120 is adapted to the pattern of the base panel 110. This is a very important task to be arranged above.

In addition, the base panel 110 should use a plate made of a material of wood, acrylic, plastic, which is a non-magnetic material that does not mutually affect the magnet 120.

The protective cover plate installation process is a process of installing a non-magnetic protective cover plate 130 is not affected by the magnet so that there is no change in the pattern arranged on the upper surface of the magnet 120 arranged on the base panel 110 Complete the preparatory work process.

The protective cover plate 130 should also use a plate made of a material of wood, acrylic, plastic, which is a non-magnetic material that does not mutually affect the magnet 120.

In addition, there is no flow of the product material 150 to be installed on the upper portion of the protective cover plate 130, the guider 140 for accurate positioning should be formed.

The work is carried out by mounting the material 150 to form a three-dimensional pattern on the magnetic base panel 110 is completed by the preparation work process.

That is, the product material mounting process is a process of installing the product material 150 for painting so that the pattern is formed on the base panel 110 on which the protective cover plate 130 is installed. It is very important that the magnetic base panel 110 and the product material 150 is matched with the correctly set guider 140.

The magnetic material coating process is performed in a state where the product material 150 is stably seated at the correct position by the product material mounting process.

The magnetic undercoat process is to form a coating layer 160 of the magnetic coating on the coating surface of the product material 150 by spraying the magnetic coating is applied.

Since the magnetic paint is magnetic in the process of applying the magnetic paint, the arrangement of the paint particles is made by magnetic force by interaction with the magnet 120 installed in the lower part, and at this time, the characteristics of the paint particles due to the influence of the magnetic force It is to have a three-dimensional effect.

The coating layer 160 of the product material 150 coated by the magnetic coating process is more completely arranged and fixed through the magnetic coating drying process of heat drying at 40 to 100 ° C. for 10 to 120 minutes. Will be.

The finish coating layer 170 is formed by performing a TOP coating process to have durability for pattern protection on the coating layer 160 of the dried undercoated product material 150.

The finish coating layer 170 of the TOP coated product material 150 is heat-dried for 10 to 120 minutes at 40 ~ 100 ℃ performs a coating coating drying process.

The present invention is such that the magnetic coating and the magnetic magnet having magnetic properties in the coating layer 160 by the magnetic paint is arranged by the magnetic force interaction so that the desired pattern can be smoothly distributed to feel a three-dimensional feeling.

As another embodiment of the present invention Figure 4 is a cross-sectional view of the manufacturing process diagram of the three-dimensional pattern panel to which the transfer process is added according to another embodiment of the present invention and thus produced.

A new effect is obtained by forming a transfer layer 165 by additionally performing a transfer process of transferring a desired pattern on the coating layer 160 after the magnetic undercoat process by magnetic coating on the upper surface of the product material 150. It can also express.

That is, the transfer process to express various patterns such as wood grain or metal grain.

In addition, as another embodiment of the present invention Figure 5 is a manufacturing process diagram of a three-dimensional pattern panel and a three-dimensional pattern panel prepared according to the primer process according to another embodiment of the present invention, the product before the magnetic coating layer It can also be performed by adding the primer working process which apply | coats a primer paint to the surface of a raw material.

That is, as a work to form a primer layer 155 to enhance the adhesion of the paint to perform a primer coating work as a material of the product material 150 that requires such work, glass, steel, PC + ABS, PP, etc. Primer application is required.

The material that requires primer coating such as glass, steel, PC + ABS, PP, etc. is to increase the durability of the coating layer 160 by allowing the paint layer to be more strongly adhered by the primer layer 155.

The present invention as described above is a technology to have a three-dimensional pattern that can meet the aesthetic sense and practicality at the same time by improving the simple flat printed pattern formation, the product through various patterns of the outer plate of various products such as refrigerators, air conditioners It is a technology that is highly applicable to the industry as a technology to upgrade the quality.

1 is a manufacturing process of the three-dimensional pattern panel according to an embodiment of the present invention.

Figure 2 is a cross-sectional view of the three-dimensional pattern panel produced in accordance with an embodiment of the present invention.

Figure 3 is a cross-sectional view showing a three-dimensional pattern formation principle according to an embodiment of the present invention.

Figure 4 is a cross-sectional view of the manufacturing process of the three-dimensional pattern panel and the three-dimensional pattern panel produced according to the transfer process added according to another embodiment of the present invention.

Figure 5 is a cross-sectional view of the manufacturing process of the three-dimensional pattern panel and the three-dimensional pattern panel produced according to the primer process added according to another embodiment of the present invention.

Figure 6 is a conventional three-dimensional pattern manufacturing process diagram.

Figure 7 is a cross-sectional view of the decorative material according to the conventional three-dimensional pattern manufacturing process.

* Explanation of symbols for main parts

110: base plate 120: magnet

130: protective cover plate 140: guider

150: product material 155: primer layer

160: paint layer 165: transfer layer

170: finish coating layer

Claims (3)

Magnetic base panel manufacturing process of cutting the magnet 120 according to the desired design specifications on the base panel 110 made of a non-magnetic material and arranged in consideration of the polarity; A protective cover plate installation process of installing a non-magnetic protective cover plate 130 which is not affected by the magnet so that the pattern of the pattern arranged on the upper surface of the magnet 120 arranged on the base panel 110 is not changed; A product material mounting process of forming a pattern on the base panel 110 on which the protective cover plate 130 is installed to fit the product material 150 for painting; A magnetic undercoat process for forming a pattern by the mutual magnetic force between the magnetic paint and the magnet 120 installed on the lower part by forming the coating layer 160 by the magnetic paint on the coated surface of the product material 150; A magnetic coating drying step of heating and drying the coating layer 160 of the undercoated product material 150 at 40 to 100 ° C. for 10 to 120 minutes; A TOP coating process for protecting a pattern on the coating layer 160 of the dried undercoated product material 150; Method of manufacturing a three-dimensional pattern forming panel comprising a coating coating drying process for drying the finish coating layer 170 of the TOP coated product material 150 for 10 to 120 minutes at 40 ~ 100 ℃. The method of claim 1, The method of manufacturing a three-dimensional pattern forming panel further comprises a transfer step of forming a transfer layer 165 by transferring a desired pattern on the coating layer 160 after the magnetic undercoat process. The method of claim 1, The method of manufacturing a three-dimensional pattern forming panel, characterized in that the addition of a primer work process for forming a primer layer 155 by applying a primer paint on the surface of the product material prior to the magnetic undercoat process.
KR1020090092554A 2009-09-29 2009-09-29 Method for manufacturing panel having solid pattern KR20110035015A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020090092554A KR20110035015A (en) 2009-09-29 2009-09-29 Method for manufacturing panel having solid pattern

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020090092554A KR20110035015A (en) 2009-09-29 2009-09-29 Method for manufacturing panel having solid pattern

Publications (1)

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KR20110035015A true KR20110035015A (en) 2011-04-06

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KR1020090092554A KR20110035015A (en) 2009-09-29 2009-09-29 Method for manufacturing panel having solid pattern

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102081991B1 (en) 2019-12-02 2020-05-15 김용호 Surface coating method for solid patterned with growth using a powder paint
CN111790136A (en) * 2020-08-10 2020-10-20 美盈森集团股份有限公司 Chessboard for printing magnetic ink and processing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102081991B1 (en) 2019-12-02 2020-05-15 김용호 Surface coating method for solid patterned with growth using a powder paint
CN111790136A (en) * 2020-08-10 2020-10-20 美盈森集团股份有限公司 Chessboard for printing magnetic ink and processing method

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