KR20100084885A - Bean curd machine - Google Patents

Bean curd machine Download PDF

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KR20100084885A
KR20100084885A KR1020090004260A KR20090004260A KR20100084885A KR 20100084885 A KR20100084885 A KR 20100084885A KR 1020090004260 A KR1020090004260 A KR 1020090004260A KR 20090004260 A KR20090004260 A KR 20090004260A KR 20100084885 A KR20100084885 A KR 20100084885A
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mixture
heat exchanger
soybean
heat exchange
chamber
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KR101036073B1 (en
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이주열
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이주열
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
    • A23L11/07—Soya beans, e.g. oil-extracted soya bean flakes
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
    • A23L11/30—Removing undesirable substances, e.g. bitter substances
    • A23L11/33—Removing undesirable substances, e.g. bitter substances using enzymes; Enzymatic transformation of pulses or legumes
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10—General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10—General methods of cooking foods, e.g. by roasting or frying
    • A23L5/19—General methods of cooking foods, e.g. by roasting or frying using chemicals before or during cooking, e.g. liquid cooking media other than water or oil; Cooking using inert particles, e.g. fluidised bed cooking
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
    • A23L5/25—Removal of unwanted matter, e.g. deodorisation or detoxification using enzymes
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2200/00—Function of food ingredients
    • A23V2200/20—Ingredients acting on or related to the structure
    • A23V2200/218—Coagulant

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Botany (AREA)
  • Agronomy & Crop Science (AREA)
  • Microbiology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

PURPOSE: A whole soybean curd making machine is provided to reduce installation costs of the making machine due to a pump and a cooling device to supply cold water and cool an aged soybean mixture and to smoothly progress the whole processes. CONSTITUTION: A first stirring tank(100) pulverizes a soybean mixture consisting of soybean powder and water at a high speed. A steaming pipe(200) includes a hot wire to boil the soybean mixture and to age the soybean mixture. An aging tank(400) ages the soybean mixture cooled from a heat exchanger. An additive mixing tank(500) agitates a coagulant and protein-binding enzyme. A second agitating tank(600) agitates the soybean mixture and the additive. An air-cooled heat exchanger(300a) cools the aged soybean mixture with cold air. A water-cooled heat exchanger(300b) cools the cold water.

Description

전두부 제조기{Bean curd machine}Bean curd machine {Bean curd machine}

본 발명은 전두부를 제조하기 위한 장치에 관한 것으로서, 구체적으로는 전두부의 원료인 콩 혼합물을 이송시키면서 증자와 숙성이 이루어지도록 하고, 숙성된 콩 원료를 더욱 원활하게 급속냉각시킬 수 있도록 한 전두부 제조기에 관한 것이다. The present invention relates to an apparatus for manufacturing a tofu, specifically, to a steaming and ripening while transferring the soybean mixture, which is the raw material of the tofu, and to a rapid to cool the mature soybean raw material to the tofu maker It is about.

일반적으로 전두부는 콩을 미세분말로 만든 후 응고제를 첨가하여 만든 것으로서, 비지를 분리하지 않기 때문에 영양소의 손실을 방지하고 조직감이 부드러운 특징이 있다.Generally, the frontal tofu is made by adding a coagulant after making soybeans into fine powder, and because it does not separate the sebum, it prevents the loss of nutrients and has a soft texture.

이와 같은 전두부를 제조하기 위한 장치로서 특허 10-0858026호가 개발되어 있다. 상기 특허로서 전두부 제조기는 도 1에 도시된 바와 같이 콩 분말과 물로 이루어진 콩 혼합물을 교반하는 제1 교반조(10); 상기 제1 교반조로부터 불린 콩 혼합물을 공급받아 분쇄하는 습식 분쇄장치(20); 상기 습식 분쇄장치로부터 분리된 콩 혼합물을 스팀으로 끓인 후 숙성시키는 증자 솥(30); 상기 증자 솥으로부터 숙성된 콩 혼합물을 냉각시키는 열교환장치(40); 상기 열교환장치로부터 냉각된 콩 혼합물을 교반하면서 숙성시키는 숙성조(50); 단백질 결합효소와 응고제를 교반하 는 첨가제 배합조(60); 및 상기 열교환장치로부터 콩 혼합물과, 상기 첨가제 배합조로부터 상기 첨가제를 각각 공급받아 교반하여 혼합용액을 생성하는 제2 교반조(70);로 구성된다.Patent 10-0858026 has been developed as an apparatus for manufacturing such a frontal head. As a patent, the tofu maker includes a first stirring tank 10 for stirring a soybean mixture composed of soybean powder and water as shown in FIG. 1; A wet grinding device (20) for receiving and crushing a soybean mixture called from the first stirring tank; Steam pot 30 for aging after boiling the steam mixture soaked from the wet mill with steam; A heat exchanger (40) for cooling the soybean mixture ripened from the cooker; Aging tank (50) for aging while stirring the soybean mixture cooled from the heat exchanger; An additive mixing tank 60 for stirring the protein binding enzyme and the coagulant; And a second stirring tank 70 which receives the bean mixture from the heat exchanger and the additives from the additive mixing tank and agitates them to generate a mixed solution.

상기 증자 솥(30)에서는 두부로서 탄력성과 매끄러움을 가지도록 하면서 콩의 주성분인 단백질과 사포닌(Saponin)을 원형대로 유지할 수 있도록 하기 위해 증기를 이용하여 입도가 13㎛ 이하인 콩 혼합물을 100~110℃까지 끓이고, 끓인 후에는 10~15분간 70~80℃ 숙성시키는 과정이 이루어진다. 이때, 상기 콩 혼합물을 증기로 끓이는 과정에서 발생하는 기포는 증자 솥 내부에 걸린 진공에 의하여 억제된다.In the cooker 30, the soybean mixture having a particle size of 13 μm or less using steam in order to maintain the elasticity and smoothness of the tofu while maintaining the protein and saponin which are the main components of the beans in a circular shape is 100-110 ° C. Boil until, after boiling, 70 to 80 ℃ aging process takes place for 10 to 15 minutes. At this time, the bubbles generated during the boiling of the soybean mixture with steam is suppressed by a vacuum trapped inside the cooker.

상기 열교환장치(40)에서는 1차 냉각수단과 2차 냉각수단으로 구성되는데, 상기 1차 냉각수단에서는 펌프에 의해 공급되는 10℃의 냉각수를 이용하여 증자 솥에서 숙성된 70~80℃의 콩 혼합물을 40~45℃까지 냉각시키고, 2차 냉각수단에서는 냉각기에 의해 공급되는 4~5℃의 냉각수를 이용하여 1차 냉각된 콩 혼합물을 4~10℃로 냉각시키는 것이다.The heat exchanger 40 is composed of a primary cooling means and a secondary cooling means, in the primary cooling means using a 10 ° C cooling water supplied by a pump to mix the soybean mixture of 70 ~ 80 ℃ in the cooker It is cooled to 40 ~ 45 ℃, the secondary cooling means is to cool the primary cooled soybean mixture to 4 ~ 10 ℃ using 4 ~ 5 ℃ cooling water supplied by the cooler.

본 발명은 전두부를 생산하는 과정에서 증자 솥에 저장된 콩 혼합물을 끓이고, 끓은 콩 혼합물을 숙성시키는 과정에서 일정시간이 정체되어 전체 공정의 흐름이 원활하지 못한 종래 문제점을 해결하려는 것이다.The present invention is to solve the conventional problem of boiling the soybean mixture stored in the cooker in the process of producing the tofu, stagnant for a certain time in the process of aging the boiled soybean mixture is not smooth flow of the entire process.

본 발명은 증자 솥에서 숙성된 콩 혼합물을 냉각시키는 과정에서 냉각수를 공급하기 위한 펌프는 물론이고, 별도의 냉각장치를 추가로 설치함에 따라 많은 비용이 발생하는 종래 문제점을 해결하려는 것이다.The present invention is to solve the conventional problem that a large cost is generated by additionally installing a separate cooling device as well as a pump for supplying cooling water in the process of cooling the soybean mixture aged in the cooker.

본 발명의 전두부 제조장치는 콩 분말과 물로 이루어진 콩 혼합물을 고속으로 교반하면서 분쇄하는 제1 교반조; 상기 제1 교반조로부터 분쇄된 콩 혼합물을 통과시키도록 하면서 상기 콩 혼합물이 유입되는 전방 측 외면에는 콩 혼합물을 끓이기 위한 열선이 설치되고, 후방으로 통과하면서 숙성되도록 한 증자 파이프; 상기 증자 파이프로부터 숙성된 콩 혼합물을 냉각시키는 열교환장치; 상기 열교환장치로부터 냉각된 콩 혼합물을 교반하면서 숙성시키는 숙성조; 단백질 결합효소와 응고제를 교반하는 첨가제 배합조; 및 상기 열교환장치로부터 콩 혼합물과, 상기 첨가제 배합조로부터 상기 첨가제를 각각 공급받아 교반하여 혼합용액을 생성하는 제2 교반조;로 구성된다.The whole tofu tofu production apparatus of the present invention comprises a first stirring tank for grinding while stirring the bean mixture consisting of soybean powder and water at high speed; A steam pipe configured to pass a pulverized soybean mixture from the first stirring tank while a heating wire for boiling the soybean mixture is installed on the front side outer surface to which the soybean mixture is introduced and matured while passing backwardly; A heat exchanger for cooling the ripened soybean mixture from the steam pipe; Aging tank for aging while stirring the soybean mixture cooled from the heat exchanger; An additive mixing tank for stirring the protein binding enzyme and the coagulant; And a second agitation tank receiving the bean mixture from the heat exchanger and each of the additives supplied from the additive mixing tank and stirring to generate a mixed solution.

상기 열교화장치는 숙성된 콩 혼합물이 최초 유입되며 블로어에 의해 공급되는 찬 공기로 냉각시키는 공냉식 열교환장치; 및 상기 공냉식 열교환장치를 통과한 콩 혼합물이 유입되며 펌프 또는 수도전에 의해 공급되는 찬 물로 냉각시키는 수냉식 열교환장치;로 구성된다.The heat exchanger is an air-cooled heat exchanger that cools the cold soybeans fed by the blower and enters the aged soybean mixture; And a water-cooled heat exchanger in which the soybean mixture passing through the air-cooled heat exchanger is introduced and cooled with cold water supplied by a pump or a tap water.

상기 공냉식 열교환장치는 일측에 콩 혼합물 유입구가 형성된 유입실; 상기 유입실의 하부에 형성되고, 그 측면 하부에는 블로어로부터 공급되는 공기 유입구가 형성되고 상부에는 공기 배출구가 형성된 열교환실; 상기 열교환실 하부에 형성되고 일측에 콩 혼합물 배출구가 형성된 배출실; 상기 열교환실의 공기 유입구와 배출구 사이에 설치되어 유입된 공기가 좌우로 순환 후 배출되도록 하는 적어도 하나 이상의 수평 유도판; 및 상기 유입실과 배출실로부터 열교환실과 그 내부의 수평 유도판을 수직으로 관통하여 콩 혼합물이 통과하도록 설치되는 다수개의 열교환 파이프;로 구성된다.The air-cooled heat exchanger includes an inlet chamber in which a bean mixture inlet is formed at one side; A heat exchange chamber formed at a lower portion of the inlet chamber, an air inlet formed at a lower side of the inlet chamber, and an air outlet formed at an upper portion thereof; A discharge chamber formed under the heat exchange chamber and having a bean mixture discharge port formed at one side thereof; At least one horizontal guide plate installed between the air inlet and the outlet of the heat exchange chamber so that the introduced air is circulated from side to side and discharged; And a plurality of heat exchange pipes installed to vertically penetrate the heat exchange chamber and the horizontal guide plate therein from the inflow and discharge chambers so that the bean mixture passes therethrough.

상기 수냉식 열교환장치는 일측에 콩 혼합물 유입구가 형성된 유입실; 상기 유입실의 하부에 형성되고, 그 측면 하부에는 펌프 또는 수도전으로부터 공급되는 냉각수 유입구가 형성되고 상부에는 냉각수 배출구가 형성된 열교환실; 상기 열교환실 하부에 형성되고 일측에 콩 혼합물 배출구가 형성된 배출실; 상기 열교환실의 냉각수 유입구와 배출구 사이에 설치되어 유입된 냉각수가 좌우로 순환 후 배출되도록 하는 적어도 하나 이상의 수평 유도판; 및 상기 유입실과 배출실로부터 열교환실과 그 내부의 수평 유도판을 수직으로 관통하여 콩 혼합물이 통과하도록 설치되는 다수개의 열교환 파이프;로 구성된다.The water-cooled heat exchanger includes an inlet chamber in which a bean mixture inlet is formed at one side; A heat exchange chamber formed at a lower portion of the inflow chamber, a coolant inlet formed at a lower side of the inlet chamber, and a coolant outlet formed at a top thereof; A discharge chamber formed under the heat exchange chamber and having a bean mixture discharge port formed at one side thereof; At least one horizontal guide plate installed between the cooling water inlet and the outlet of the heat exchange chamber so that the introduced cooling water is circulated from side to side and discharged; And a plurality of heat exchange pipes installed to vertically penetrate the heat exchange chamber and the horizontal guide plate therein from the inflow and discharge chambers so that the bean mixture passes therethrough.

상기 열교환실에 냉각수를 공급하기 위한 펌프와 연결되며 일정량의 냉각수를 저장하기 위한 물탱크;가 구성된다.And a water tank connected to a pump for supplying cooling water to the heat exchange chamber and storing a predetermined amount of cooling water.

본 발명에 의하면 전두부를 생산하기 위한 콩 혼합물을 증장 파이프 내부로 통과시키면서 단계적으로 끓이고 숙성시킴으로써, 전체 작업이 끊김 없이 원활하게 이루어져 생산성이 향상되는 효과가 있다.According to the present invention, by boiling and aging step by step while passing the soybean mixture for producing the tofu inside the extension pipe, the entire operation is smoothly made without interruption, there is an effect that the productivity is improved.

본 발명에 의하면 숙성된 콩 혼합물을 공냉식 열교환장치와 수냉식 열교환장치 내부로 통과시키면서 단계적으로 냉각시킴으로써, 설치비용을 줄여 더욱 경제적인 효과가 있다.According to the present invention, by gradually cooling the aged soybean mixture through the air-cooled heat exchanger and the water-cooled heat exchanger, there is a more economic effect to reduce the installation cost.

본 발명의 바람직한 실시 예를 첨부된 도면에 의거 구체적으로 살펴본다.A preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings.

본 발명의 전두부 제조기는 도 2 내지 도 5에 도시된 바와 같이 제1 교반조(100), 증자 파이프(200), 열교환장치(300a, 300b), 저장조(400), 첨가제 배합조(500) 및 제2 교반조(600)로 구성된다.The frontal tofu maker of the present invention as shown in Figures 2 to 5, the first stirring tank 100, steam pipe 200, heat exchangers (300a, 300b), storage tank 400, additive mixing tank 500 and It consists of the 2nd stirring tank 600.

상기 제1 교반조(100)는 콩 분말과 물로 이루어진 콩 혼합물을 커터나 로터를 사용하여 고속으로 교반하면서 13㎛의 입도로 잘게 분쇄하기 위한 것으로서, 상기 콩 분말은 껍질을 깐 콩을 갈은 후, 물과 함께 1:5의 비율로 혼합한다.The first agitator 100 is to grind the bean mixture consisting of soybean powder and water finely into a particle size of 13㎛ while stirring at high speed using a cutter or a rotor, the soybean powder after grinding the peeled beans , Mix with water at a ratio of 1: 5.

상기 증자 파이프(200)는 제1 교반조(100)로부터 유입된 콩 혼합물을 통과시키도록 구불구불한 형태로 길게 형성된다. 상기 증자 파이프(200)의 전방 측 외면에는 유입되는 콩 혼합물을 끓이기 위한 열선(210)이 설치되고, 후방 측에는 외면에 열선을 배제하여 열선(210)에 의해 끓은 콩 혼합물이 통과하면서 숙성되도록 한다. 이때, 상기 열선(210)은 증자 파이프(200) 내부를 통과하는 콩 혼합물이 100~110℃의 온도로 끓이도록 높은 열을 발생시킨다. 따라서 상기 증자 파이프(200)는 전방으로 분쇄된 콩 혼합물이 유입되어 천천히 통과하면서 충분히 끓고, 후방에서는 10~15분간 이동하면서 70~80℃의 온도로 숙성될 수 있도록 길게 형성된다.The steam pipe 200 is elongated in a serpentine shape so as to pass the soybean mixture introduced from the first stirring vessel 100. The heating wire 210 for boiling the incoming bean mixture is installed on the front side outer surface of the cooker pipe 200, and the boiled bean mixture by the heating wire 210 passes through the outer side to be matured while passing. At this time, the hot wire 210 generates high heat so that the soybean mixture passing through the steam pipe 200 boils at a temperature of 100 ~ 110 ℃. Therefore, the cooker pipe 200 is formed long so that the bean mixture crushed to the front flows in and slowly boils while passing slowly, and aged at a temperature of 70 to 80 ° C. while moving for 10 to 15 minutes at the rear.

상기 열교환장치(300a, 300b)는 증자 파이프(200)로부터 숙성된 콩 혼합물을 4~10℃로 냉각시키도록 형성된다. 이를 위해 상기 열교환장치(300a, 300b)는 숙성된 콩 혼합물이 최초 유입되며 블로어(330)에 의해 공급되는 찬 공기를 이용하여 40~45℃까지 냉각시키는 공냉식 열교환장치(300a) 및 상기 공냉식 열교환장치(300a)를 통과한 콩 혼합물이 유입되며 펌프(340) 또는 수도전(350)에 의해 공급되는 찬 물을 이용하여 4~10℃까지 냉각시키는 수냉식 열교환장치(300b)로 구성된다.The heat exchangers 300a and 300b are formed to cool the soybean mixture aged from the steam pipe 200 to 4-10 ° C. To this end, the heat exchanger (300a, 300b) is an air-cooled heat exchanger (300a) and the air-cooled heat exchanger 300 is cooled to 40 ~ 45 ℃ by using the cold air supplied by the blower 330 is first introduced into the aged soybean mixture The soybean mixture passed through (300a) is introduced and consists of a water-cooled heat exchanger (300b) for cooling to 4 ~ 10 ℃ using the cold water supplied by the pump 340 or the tap water (350).

상기 공냉식 열교환장치(300a)는 일측에 콩 혼합물 유입구가 형성된 유입실(311), 상기 유입실(311)의 하부에 형성되고 그 측면 하부에는 블로어(330)로부터 공급되는 공기 유입구가 형성되며 상부에는 공기 배출구가 형성된 열교환실(312), 상기 열교환실(312) 하부에 형성되고 일측에 콩 혼합물 배출구가 형성된 배출실(313), 상기 열교환실의 공기 유입구와 배출구 사이에 설치되어 유입된 공기가 좌우로 순환 후 배출되도록 하는 적어도 하나 이상의 수평 유도판(314) 및 상기 유입실(311)과 배출실(313)로부터 열교환실(312)과 그 내부의 수평 유도판(314)을 수직으로 관통하여 콩 혼합물이 통과하도록 설치되는 다수개의 열교환 파이프(315)로 구성된다. 따라서 최초 유입실(311)로 공급되는 콩 혼합물이 열교환 파이 프(315)를 통해 배출실(313)로 이동하는 과정에서 열교환실(312) 내부로 흐르는 차가운 공기와 대향하여 열을 빼앗기면서 온도가 낮아지는 것이다. The air-cooled heat exchanger (300a) is formed in the lower part of the inlet chamber 311, the inlet chamber 311 is formed soybean mixture inlet on one side and the air inlet from the blower 330 is formed on the lower side of the side A heat exchange chamber 312 having an air outlet, a discharge chamber 313 formed under the heat exchange chamber 312 and having a bean mixture outlet formed on one side, and installed between the air inlet and the outlet of the heat exchange chamber, the air introduced left and right At least one horizontal guide plate 314 and the inlet chamber 311 and the discharge chamber 313 vertically penetrate the heat exchange chamber 312 and the horizontal guide plate 314 therein so as to be discharged after circulation in the furnace. It consists of a plurality of heat exchange pipes 315 which are installed to allow the mixture to pass through. Therefore, while the soybean mixture supplied to the first inlet chamber 311 moves to the discharge chamber 313 through the heat exchange pipe 315, the soybean mixture takes heat away from the cold air flowing into the heat exchange chamber 312. Will be lowered.

상기 수냉식 열교환장치(300b)는 일측에 콩 혼합물 유입구가 형성된 유입실(321), 상기 유입실(321)의 하부에 형성되고 그 측면 하부에는 펌프(340) 또는 수도전(350)으로부터 공급되는 냉각수 유입구가 형성되며 상부에는 냉각수 배출구가 형성된 열교환실(322), 상기 열교환실(322) 하부에 형성되고 일측에 콩 혼합물 배출구가 형성된 배출실(323), 상기 열교환실(322)의 냉각수 유입구와 배출구 사이에 설치되어 유입된 냉각수가 좌우로 순환 후 배출되도록 하는 적어도 하나 이상의 수평 유도판(324) 및 상기 유입실(321)과 배출실(323)로부터 열교환실(322)과 그 내부의 수평 유도판(324)을 수직으로 관통하여 콩 혼합물이 통과하도록 설치되는 다수개의 열교환 파이프(325)로 구성된다. 따라서 최초 유입실(321)로 공급되는 콩 혼합물이 열교환 파이프(325)를 통해 배출실(323)로 이동하는 과정에서 열교환실(322) 내부로 흐르는 차가운 공기와 대향하여 열을 빼앗기면서 온도가 낮아지는 것이다. 이때, 상기 냉각수 열교환장치(300b)의 열교환실(322)에 냉각수를 공급하기 위한 펌프(340)와 연결되며 일정량의 냉각수를 저장하기 위한 물탱크(360)가 구성된다.The water-cooled heat exchanger 300b is an inlet chamber 321 having a bean mixture inlet formed at one side thereof, and formed at a lower portion of the inlet chamber 321, and cooling water supplied from a pump 340 or a water tap 350 at a lower side of the inlet chamber 321. A heat exchange chamber 322 having an inlet formed therein and a coolant outlet formed thereon, a discharge chamber 323 formed below the heat exchange chamber 322 and having a bean mixture outlet formed at one side thereof, and a coolant inlet and outlet of the heat exchange chamber 322. At least one horizontal guide plate 324 installed between the inlet chamber 321 and the discharge chamber 323 and at least one horizontal guide plate 324 for circulating from side to side to discharge the coolant flowed from side to side; It consists of a plurality of heat exchange pipes 325 installed vertically through 324 so that the soybean mixture passes. Therefore, while the soybean mixture supplied to the first inlet chamber 321 moves to the discharge chamber 323 through the heat exchange pipe 325, the temperature is lowered while depriving heat to face cold air flowing into the heat exchange chamber 322. To lose. At this time, the water tank 360 for storing a predetermined amount of cooling water is connected to the pump 340 for supplying the cooling water to the heat exchange chamber 322 of the cooling water heat exchanger 300b.

상기 숙성조(400)는 열교환장치(300a, 300b)로부터 냉각된 콩 혼합물을 1시간 30분 내지 2시간 30분간 서서히 혼합하면서 숙성시켜 두부의 맛과 향을 증가시키고 조직을 연화시킨다. 상기 숙성조(400)의 외면에는 열교환장치(300a, 300b)를 통과한 콩 혼합물이 4~10℃로 유지되도록 수냉 제킷을 설치하는 것이 바람직하다.The maturation tank 400 is aged by gradually mixing the beans mixture cooled from the heat exchanger (300a, 300b) for 1 hour 30 minutes to 2 hours 30 minutes to increase the taste and aroma of tofu and soften the tissue. It is preferable to install a water cooling jacket on the outer surface of the aging tank 400 so that the soybean mixture passing through the heat exchangers (300a, 300b) is maintained at 4 ~ 10 ℃.

상기 첨가제 배합조(500)는 단백질 결합효소와 응고제를 교반하는 것으로서, 제조된 두부의 탄력성을 증가시키기 위하여 단백질 결합효소인 티지(Tg, Transglutaminse)와 응고제인 염화마그네슘(MgCl2)의 첨가제가 사용된다. 이때, 상기 티지(Tg, Transglutaminse)는 콩혼합물 중량의 0.1~0.4%이며, 염화마그네슘(MgCl2)은 콩혼합물 중량의 0.25~0.35%가 되도록 배합한다.The additive mixing tank 500 is to agitate the protein binding enzyme and coagulant, and in order to increase the elasticity of the prepared tofu, an additive of protein binding enzyme Tage (Tg, Transglutaminse) and coagulant magnesium chloride (MgCl 2) is used. . At this time, the Tji (Tg, Transglutaminse) is 0.1 ~ 0.4% of the weight of the soybean mixture, magnesium chloride (MgCl 2) is blended to be 0.25 ~ 0.35% of the weight of the soy mixture.

상기 제2 교반조(600)는 숙성조(400)로부터 콩 혼합물과, 첨자제 배합조(500)로부터 첨가제를 각각 공급받아 교반하여 혼합용액을 생성한다. 상기 제2 교반조(600)의 외면에는 열교환장치(300a, 300b)로부터 4~5℃로 냉각된 온도가 유지될 수 있도록 외면에 수냉 제킷을 설치하는 것이 바람직하다.The second agitation tank 600 is supplied with the soybean mixture from the aging tank 400 and the additives from the subtractive mixing tank 500, respectively, and stirred to generate a mixed solution. On the outer surface of the second stirring vessel 600, it is preferable to install a water cooling jacket on the outer surface so that the temperature cooled to 4 to 5 ° C from the heat exchangers 300a and 300b can be maintained.

아울러, 본 발명의 전두부 제조장치는 상기 제2 교반조(600)를 통과한 혼합용액을 용기에 정량 충진 후 용기의 상부를 필름으로 실링(Sealing)하는 자동 포장장치(700), 상기 자동포장장치(700)를 거쳐 포장된 혼합용액이나 상기 자동포장장치(700)를 거치지 않은 상기 혼합용액의 첨가제 중에서 티지를 혼합용액의 단백질과 교차결합을 시키기 위하여 65~75℃에서 30~40분간 침지시킨 후 살균 및 응고시키기 위하여 85~95℃의 온도에서 30~40분간 침지시키는 열탕조(800) 및 상기 열탕조(800)를 거친 포장된 혼합용액 또는 포장되지 않은 혼합용액을 성형시키고 응고제를 용출시켜 맛을 우수하게 하기 위하여 4~5℃의 냉각수가 순환되는 냉각순환조(900)가 더 구비될 수 있다.In addition, the frontal head manufacturing apparatus of the present invention is an automatic packaging device 700 for sealing the upper portion of the container with a film after filling the container with the mixed solution passed through the second stirring tank 600, the automatic packaging device After immersion for 30 to 40 minutes at 65 ~ 75 ℃ to cross-link with the protein of the mixed solution in the mixed solution packaged via (700) or the additive of the mixed solution without the automatic packaging device (700) In order to sterilize and coagulate, the hot water bath 800 soaked for 30 to 40 minutes at a temperature of 85 to 95 ° C. and the packaged mixed solution or the unpacked mixed solution passed through the hot water bath 800 are formed and the coagulant is eluted to taste. In order to improve the cooling cycle may be further provided with a cooling circulation tank 900, the cooling water of 4 ~ 5 ℃.

따라서 본 발명의 전두부 제조장치에 의하면 본 발명에 의하면 전두부를 생산하기 위한 콩 혼합물을 증자 파이프(200) 내부로 통과시키면서 단계적으로 끓이 고 숙성시킴으로써, 전체 작업이 끊김 없이 원활하게 이루어진다. 또한, 숙성된 콩 혼합물을 공냉식 열교환장치(300a)와 수냉식 열교환장치(300b) 내부로 통과시키면서 단계적으로 냉각시킴으로써, 설치비용을 줄일 수 있게 된다.Therefore, according to the present invention tofu head manufacturing apparatus according to the present invention by boiling and aging step by step while passing the soybean mixture for producing the tofu inside the steam pipe (200), the entire operation is made smoothly. In addition, by passing the aged soybean mixture through the air-cooled heat exchanger (300a) and the water-cooled heat exchanger (300b) step by step, it is possible to reduce the installation cost.

이상 살펴본 바와 같은 본 발명은 도면에 도시된 일 실시 예를 참고로 설명되었으나 이는 예시적인 것에 불과하며 본 기술 분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시 예가 가능하다는 점을 이해할 것이다. 따라서 본 발명의 진정한 기술적인 보호 범위는 첨부된 특허청구범위의 기술적 사상에 의해 정해져야 할 것이다.Although the present invention as described above has been described with reference to one embodiment shown in the drawings, this is merely exemplary and various modifications and equivalent other embodiments are possible to those skilled in the art. I will understand. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims.

도 1은 종래 전두부 제조기를 도시한 정면도.1 is a front view showing a conventional frontal head maker.

도 2는 본 발명이 적용된 전두부 제조기를 도시한 정면도.Figure 2 is a front view showing a front head manufacturing machine to which the present invention is applied.

도 3은 본 발명이 적용된 전두부 제조기의 증자 파이프를 도시한 단면 작용도.Figure 3 is a cross-sectional view showing the steam pipe of the front head manufacturing machine to which the present invention is applied.

도 4는 본 발명이 적용된 전두부 제조기의 공냉식 열교환장치를 도시한 단면 작용도.Figure 4 is a cross-sectional view showing an air-cooled heat exchanger of the head tofu manufacturing machine to which the present invention is applied.

도 5는 본 발명이 적용된 전두부 제조기의 수냉식 열교환장치를 도시한 단면 작용도.Figure 5 is a cross-sectional view showing a water-cooled heat exchanger of the head tofu manufacturing machine to which the present invention is applied.

<도면의 주요 부분에 대한 부호의 간단한 설명> <Brief description of symbols for the main parts of the drawings>

100: 제1 교반조100: first stirring tank

200: 증자 파이프 210: 열선200: increase pipe 210: heating wire

300a: 공냉식 열교환장치 300b: 수냉식 열교환장치300a: air-cooled heat exchanger 300b: water-cooled heat exchanger

311, 321: 유입실 312, 322: 열교환실311, 321: Inflow chamber 312, 322: Heat exchange chamber

313, 323: 배출실 314, 324: 수평 유도판313, 323: discharge chamber 314, 324: horizontal guide plate

315, 325: 열교환 파이프 330: 블로어315, 325: heat exchange pipe 330: blower

340: 펌프 350: 수도전340: pump 350: water tap

360: 물탱크360: water tank

400: 숙성조400: aging tank

500: 첨가제 배합조500: additive mixing tank

600: 제2 교반조600: second stirring tank

700: 자동포장장치700: Automatic packaging device

800: 열탕조 900: 냉각순환조800: hot water bath 900: cooling circulation tank

Claims (5)

콩 분말과 물로 이루어진 콩 혼합물을 고속으로 교반하면서 분쇄하는 제1 교반조;A first stirring tank for grinding the bean mixture consisting of soybean powder and water while stirring at high speed; 상기 제1 교반조로부터 분쇄된 콩 혼합물을 통과시키도록 형성되면서 상기 콩 혼합물이 유입되는 전방 측 외면에는 콩 혼합물을 끓이기 위한 열선이 설치되고, 후방으로 통과하면서 숙성되도록 한 증자 파이프;A steam pipe configured to pass through the soybean mixture pulverized from the first stirring tank, and a heating wire for boiling the soybean mixture on the front side outer surface to which the soybean mixture is introduced, and to ripen while passing rearward; 상기 증자 파이프로부터 숙성된 콩 혼합물을 냉각시키는 열교환장치;A heat exchanger for cooling the ripened soybean mixture from the steam pipe; 상기 열교환장치로부터 냉각된 콩 혼합물을 교반하면서 숙성시키는 숙성조;Aging tank for aging while stirring the soybean mixture cooled from the heat exchanger; 단백질 결합효소와 응고제를 교반하는 첨가제 배합조; 및An additive mixing tank for stirring the protein binding enzyme and the coagulant; And 상기 열교환장치로부터 콩 혼합물과, 상기 첨가제 배합조로부터 상기 첨가제를 각각 공급받아 교반하여 혼합용액을 생성하는 제2 교반조;로 구성된 것을 특징으로 하는 전두부 제조기.Soybean mixture from the heat exchanger, and a second stirring tank for receiving each of the additives from the additive mixing tank and agitating to produce a mixed solution; 제 1 항에 있어서, 상기 열교화장치는 숙성된 콩 혼합물이 최초 유입되며 블로어에 의해 공급되는 찬 공기로 냉각시키는 공냉식 열교환장치; 및The heat exchanger according to claim 1, wherein the heat exchanger comprises: an air-cooled heat exchanger for cooling the cold soybeans fed by the blower after the ripened soybean mixture is first introduced; And 상기 공냉식 열교환장치를 통과한 콩 혼합물이 유입되며 펌프 또는 수도전에 의해 공급되는 찬 물로 냉각시키는 수냉식 열교환장치;로 구성된 것을 특징으로 하는 전두부 제조기.And a water-cooled heat exchanger for cooling the bean mixture passing through the air-cooled heat exchanger with cold water supplied by a pump or a tap water. 제 2 항에 있어서, 상기 공냉식 열교환장치는 일측에 콩 혼합물 유입구가 형성된 유입실; 상기 유입실의 하부에 형성되고, 그 측면 하부에는 블로어로부터 공급되는 공기 유입구가 형성되고 상부에는 공기 배출구가 형성된 열교환실; 상기 열교환실 하부에 형성되고 일측에 콩 혼합물 배출구가 형성된 배출실; 상기 열교환실의 공기 유입구와 배출구 사이에 설치되어 유입된 공기가 좌우로 순환 후 배출되도록 하는 적어도 하나 이상의 수평 유도판; 및 상기 유입실과 배출실로부터 열교환실과 그 내부의 수평 유도판을 수직으로 관통하여 콩 혼합물이 통과하도록 설치되는 다수개의 열교환 파이프;로 구성된 것을 특징으로 하는 전두부 제조기.According to claim 2, The air-cooled heat exchanger is an inlet chamber is formed soybean mixture inlet on one side; A heat exchange chamber formed at a lower portion of the inlet chamber, an air inlet formed at a lower side of the inlet chamber, and an air outlet formed at an upper portion thereof; A discharge chamber formed under the heat exchange chamber and having a bean mixture discharge port formed at one side thereof; At least one horizontal guide plate installed between the air inlet and the outlet of the heat exchange chamber so that the introduced air is circulated from side to side and discharged; And a plurality of heat exchange pipes vertically penetrating the heat exchange chamber and the horizontal guide plate therein from the inflow and discharge chambers so that the bean mixture passes therethrough. 제 2 항에 있어서, 상기 수냉식 열교환장치는 일측에 콩 혼합물 유입구가 형성된 유입실; 상기 유입실의 하부에 형성되고, 그 측면 하부에는 펌프 또는 수도전으로부터 공급되는 냉각수 유입구가 형성되고 상부에는 냉각수 배출구가 형성된 열교환실; 상기 열교환실 하부에 형성되고 일측에 콩 혼합물 배출구가 형성된 배출실; 상기 열교환실의 냉각수 유입구와 배출구 사이에 설치되어 유입된 냉각수가 좌우로 순환 후 배출되도록 하는 적어도 하나 이상의 수평 유도판; 및 상기 유입실과 배출실로부터 열교환실과 그 내부의 수평 유도판을 수직으로 관통하여 콩 혼합물이 통과하도록 설치되는 다수개의 열교환 파이프;로 구성된 것을 특징으로 하는 전두부 제조기.According to claim 2, wherein the water-cooled heat exchanger inlet chamber is formed soybean mixture inlet on one side; A heat exchange chamber formed at a lower portion of the inflow chamber, a coolant inlet formed at a lower side of the inlet chamber, and a coolant outlet formed at a top thereof; A discharge chamber formed under the heat exchange chamber and having a bean mixture discharge port formed at one side thereof; At least one horizontal guide plate installed between the cooling water inlet and the outlet of the heat exchange chamber so that the introduced cooling water is circulated from side to side and discharged; And a plurality of heat exchange pipes vertically penetrating the heat exchange chamber and the horizontal guide plate therein from the inflow and discharge chambers so that the bean mixture passes therethrough. 제 4 항에 있어서, 상기 열교환실에 냉각수를 공급하기 위한 펌프와 연결되 며 일정량의 냉각수를 저장하기 위한 물탱크;가 구성된 것을 특징으로 하는 전두부 제조기.The frontal head maker according to claim 4, further comprising: a water tank connected to a pump for supplying cooling water to the heat exchange chamber and storing a predetermined amount of cooling water.
KR1020090004260A 2009-01-19 2009-01-19 Bean curd machine KR101036073B1 (en)

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KR20020089858A (en) * 2001-05-25 2002-11-30 박 창 복 The bean curd manufactur construction
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