KR20090088289A - Cabon deice heater using floor board and method - Google Patents

Cabon deice heater using floor board and method Download PDF

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Publication number
KR20090088289A
KR20090088289A KR1020080022857A KR20080022857A KR20090088289A KR 20090088289 A KR20090088289 A KR 20090088289A KR 1020080022857 A KR1020080022857 A KR 1020080022857A KR 20080022857 A KR20080022857 A KR 20080022857A KR 20090088289 A KR20090088289 A KR 20090088289A
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South Korea
Prior art keywords
heating element
heat
plate
carbon heating
resin
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KR1020080022857A
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Korean (ko)
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박동수
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주식회사 청화건설
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Publication of KR20090088289A publication Critical patent/KR20090088289A/en

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D13/00—Electric heating systems
    • F24D13/02—Electric heating systems solely using resistance heating, e.g. underfloor heating
    • F24D13/022—Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements
    • F24D13/024—Electric heating systems solely using resistance heating, e.g. underfloor heating resistances incorporated in construction elements in walls, floors, ceilings
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
    • E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
    • E04C2/525—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling for heating or cooling
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/18—Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/181—Insulating layers integrally formed with the flooring or the flooring elements
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D19/00—Details
    • F24D19/06—Casings, cover lids or ornamental panels, for radiators
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00—Ohmic-resistance heating
    • H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/22—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible
    • H05B3/26—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater non-flexible heating conductor mounted on insulating base
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D2200/00—Heat sources or energy sources
    • F24D2200/08—Electric heater
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24—HEATING; RANGES; VENTILATING
    • F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
    • F24D2220/00—Components of central heating installations excluding heat sources
    • F24D2220/20—Heat consumers
    • F24D2220/2081—Floor or wall heating panels
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/013—Heaters using resistive films or coatings
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/026—Heaters specially adapted for floor heating
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Structural Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Central Heating Systems (AREA)
  • Floor Finish (AREA)

Abstract

A laminated floor material using a carbon heater and a manufacturing method of the same is provided to increase the thermal efficiency by delivering the heat from the CARBON HEATER to an upper part without the loss of the heat. A laminated floor material using a carbon heater comprises a lower part finishing member(1), a resin plate(3a), a heat blocking plate(3), a carbon heater(4), an insulating member(5), and an upper part finishing member(2). The lower part finishing member is made of a vinyl sheet. The resin plate is comprised of a thin plate. The heat blocking plate is made of the thin metal plate adhered at the upper part of the resin plate. The heat blocking plate is adhered on the top of the lower part finishing member to block the heat. The carbon heater is adhered on the upper part of the resin plate of the heat blocking plate. The insulating member is adhered on the upper part of the carbon heater. The upper part finishing member is attached on the upper part of the insulating member and made of the vinyl sheet.

Description

카본 발열체를 이용한 적층형 바닥재 및 그에 따른 제조방법{cabon deice heater using floor board and method}Laminated flooring using carbon heating element and manufacturing method according thereto {cabon deice heater using floor board and method}

본 발명은 카본 발열체를 이용한 적층형 바닥재 및 그에 따른 제조방법에 관한 것으로, 상세하게는 자체에 열이 발생되는 카본 발열체의 열이 하단으로 전달되어 손실되는 것을 막고, 대신 상부로 전달함으로써 열효율을 높이며, 우수한 단열, 흡음으로 온도 차이에 의한 결로 현상 및 열에너지 손실을 막을 수 있도록 구성한 것이다.The present invention relates to a laminated flooring material using a carbon heating element and a method for manufacturing the same, and more particularly, to prevent heat from being transferred to the lower end of the carbon heating element that generates heat to itself, and to transfer the upper portion to increase the thermal efficiency, It is configured to prevent condensation phenomenon and heat energy loss by temperature difference with excellent insulation and sound absorption.

일반적으로 건물에 난방방법은 바닥을 가열하여 전체 공간을 난방하는 온돌방식과; 스팀이나 히터 등의 의한 난방으로 이루어진다.In general, the heating method for the building and the ondol method for heating the entire space by heating the floor; It consists of heating by steam or a heater.

이러한 온돌방식은 적정 공간의 바닥에 배관을 설치하고, 이 배관 위에 콘크리트를 타설한 후, 보일러의 가동에 의해 가열된 온수를 배관으로 순환시킴에 따라 온수의 열이 콘크리트 바닥면으로 전달되는 방식이다.This ondol method installs a pipe at the bottom of a proper space, puts concrete on the pipe, and heats the hot water to the concrete floor by circulating the heated hot water through the boiler. .

보일러를 사용한 온돌난방은 시공이 복잡하고 시공비가 많이 소요될 뿐만 아니라 보수 및 교체 작업이 어렵다는 문제점이 있다. 또한, 난방수단으로서 가스, 경유 또는 등유 등 고가의 에너지원을 사용하기 때문에 고유가 사회에서 난방비 부 담을 증가시키는 문제점이 있다.Ondol heating using a boiler has a problem in that the construction is complicated and the construction cost is high, and the repair and replacement work is difficult. In addition, there is a problem of increasing the heating cost burden in the high-priced society because it uses an expensive energy source such as gas, diesel or kerosene as a heating means.

이러한 문제점을 보완하기 위하여 최근에는 시공이 간편하고, 에너지 효율이 우수한 면상 발열체를 바닥에 설치하여 바닥을 발열하는 방법이 사용되고 있다.In order to compensate for these problems, a method of heating a floor by installing a planar heating element having a simple construction and excellent energy efficiency on the floor has been recently used.

상기한 면상 발열체를 바닥에 설치하는 방법은 발열이 요구되는 바닥에 단열부재를 배치한 후, 상기 단열부재의 상부에 면상 발열체를 설치한 다음, 상기 면상발열체의 상부에 장판을 통해 마감함으로써 시공을 완료하였다. In the method of installing the planar heating element on the floor, the insulation member is disposed on the floor where heat is required, and then the planar heating element is installed on the upper part of the heat insulating member, and then the construction is completed by covering the upper surface of the planar heating element. Completed.

그러나, 이러한 면상 발열체를 이용한 바닥 난방방법은 단열재, 면상 발열체, 장판을 순차적으로 시공해야 하는 절차를 거쳐야 하므로 그 시공이 복잡하고 어려울 뿐만 아니라, 시공시간도 오래 걸리는 단점이 있었다.However, the floor heating method using the planar heating element has a disadvantage in that the construction is complicated and difficult as well as the construction time is long because the insulation material, the planar heating element, and the floor plate must be sequentially processed.

또한, 면상 발열체로부터 발생되는 열이 바닥으로 손실되는 것을 차단하지 못하여 열효율이 떨어지고, 장기적으로 사용시에 화재의 위험이 내재 되고 있는 문제점이 발생 되었다.In addition, there is a problem that the heat generated from the surface heating element to prevent the loss of heat to the floor, the thermal efficiency is lowered, the risk of fire is inherent in the long-term use.

본 발명은 카본 발열체에 발생되는 열이 하부, 즉 바닥으로 전달되어 손실되는 것을 차단하여 상부로 전달함으로써 열효율을 높였다. 또한, 전달되는 열에 대한 단열과 흡음이 우수하여 온도 차이에 의한 결로 현상을 막을 수 있는 카본 발열체를 이용한 적층형 바닥재 및 그에 따른 제조방법을 제공하는 데 그 목적이 있다.The present invention prevents heat generated in the carbon heating element from being transferred to the bottom, that is, the bottom, thereby transferring the heat to the top to increase heat efficiency. In addition, the object of the present invention is to provide a laminated flooring material using a carbon heating element that can prevent condensation due to temperature difference due to excellent heat insulation and sound absorption of heat, and a manufacturing method thereof.

본 발명의 과제 해결 수단은 바닥재를 구성하는 재료를 순차적으로 접착제로 부착하여 적층 하는 공정과 상기 순차적으로 적층된 바닥재의 구성요소를 롤 타입의 성형장치를 통과시키면서 열 압착으로 압착시켜 적정두께로 성형하는 공정으로 이루어진 바닥재 제조방법을 사용한다. 상기 바닥재 적층 공정은 하부마감재 상부에 부착되어 열을 차단하는 열차단판, 상기 열차단판 상부에 부착되고 자체적으로 열을 발생하도록 제작 구성된 카본 발열체, 카본 발열체 상부에 부착되고 PE폼으로 이루어진 흡음 또는 단열을 할 수 있는 단열재, 상기 단열재 상부에 부착되는 비닐시트의 상부마감재로 구성되어 있다.The problem solving means of the present invention is a step of sequentially attaching the material constituting the floor covering with an adhesive and laminating the components of the sequentially laminated flooring by pressing through thermal pressing while forming a roll-type molding apparatus to form a suitable thickness Use the flooring manufacturing method consisting of the process. The flooring lamination process is a heat shielding plate attached to the upper portion of the lower finishing material to block heat, the carbon heating element is attached to the upper heat shielding plate and configured to generate heat itself, the sound-absorbing or thermal insulation made of PE foam and attached to the carbon heating element It can be composed of a heat insulating material, an upper finish of the vinyl sheet attached to the heat insulating material.

본 발명은 카본 발열체에서 발생되는 열이 바닥으로 전달되어 손실되는 것을 차단하여 상부로 전달함으로써 열효율이 우수하게 되었으며, 또한 전달되는 열에 대한 단열과 흡음이 우수하여 온도 차이에 의한 결로 현상을 막을 수 있으며, 장기적인 발열에도 화재의 위험이 없도록 하였다.The present invention is excellent in thermal efficiency by preventing the heat generated from the carbon heating element is transferred to the bottom to prevent the loss of heat transfer, and also excellent heat insulation and sound absorption to the heat transferred to prevent condensation due to temperature differences. In the long run, there is no risk of fire.

이하, 첨부된 도면을 참조로 본 발명의 실시를 위한 구체적인 내용을 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings will be described a specific content for the practice of the present invention.

첨부된 도면중 도 1은 본 발명에 따른 카본 발열체를 이용한 제조방법으로 제조된 바닥재의 구조를 도시한 요부 분해 사시도이며, 도 2는 도 1의 결합상태 단면도이다.1 is an exploded perspective view showing main parts of a flooring manufactured by a manufacturing method using a carbon heating element according to the present invention, and FIG. 2 is a cross-sectional view of the bonded state of FIG. 1.

본 발명에 따른 카본 발열체를 이용한 적층형 바닥재 제조방법은, 바닥재를 구성하는 재료를 순차적으로 접착제로써 부착하여 적층 하는 공정; 및 상기 순차적 으로 부착 적층된 바닥재의 구성요소를 롤 타입의 성형장치를 통과시키면서 열 압착시켜 적정 두께로 성형하는 공정을 포함하여 이루어진다.Laminated flooring manufacturing method using a carbon heating element according to the present invention comprises the steps of laminating by sequentially attaching the material constituting the flooring material with an adhesive; And a step of thermally compressing the components of the flooring material, which are sequentially attached and laminated, through a roll-type molding apparatus and molding them to an appropriate thickness.

상기 바닥재 적층 공정은; 하부마감재, 열차단판, 카본 발열체, 단열재 및 상부마감재로 이루어져 접착제로써 순차적으로 부착 적층 된다.The flooring lamination process is; It consists of a lower finish material, heat shield, carbon heating element, heat insulating material and the upper finish material is laminated in order by adhesive.

상기 하부마감재(1)와 상부마감재(2)는 얇게 이루어지고, 공히 일반적인 합성수지를 사용하여 제조할 수 있지만, 내열성, 내습성, 내마모성 등이 우수한 비닐 시트지를 사용하는 것이 바람직하다. 이러한 하부마감재(1)와 상부마감재(2)는 롤 타입으로 롤러에 감겨져 보관되어 제조시 순차적으로 공급된다. The lower finish material (1) and the upper finish material (2) is made of a thin, can be manufactured using a general synthetic resin, but it is preferable to use a vinyl sheet paper excellent in heat resistance, moisture resistance, wear resistance and the like. The lower finish material (1) and the upper finish material (2) is wound in a roll type and stored in the roller is supplied sequentially during manufacturing.

상기 열차단판(3)은 카본 발열체에서 방출되는 열이 하부로 전달되는 것을 차단하여 열효율을 높이는 역할을 하기 위한 내열성이 우수한 박판의 판체로서, 유연성이 탁월하고, 어느 장소에서도 시공을 간편하게 할 수 있는 것이다. The heat shield plate (3) is a plate of excellent heat resistance to serve to increase the heat efficiency by blocking the heat emitted from the carbon heating element is transferred to the lower side, excellent flexibility, can be easily installed in any place will be.

이러한 열차단판(3)은 카본 발열체에서 방출되는 열과 전기충돌(쇼트)의 위험 있어 폴리에스테르 수지에 속하는 폴리에틸렌 테레프탈레이트(PET)수지 계열의 수지판(3a)과; 수지판(3a) 하부에는 알루미늄, 니켈, 동 등으로 이루어진 박판의 금속판(3b)이 접착제로써 부착된다.The heat shield plate 3 includes a polyethylene terephthalate (PET) resin-based resin plate 3a belonging to a polyester resin because of the risk of heat and electric collision (short) emitted from a carbon heating element; A thin metal plate 3b made of aluminum, nickel, copper, or the like is attached to the lower portion of the resin plate 3a with an adhesive.

상기와 같은 폴리에틸렌 테레프탈레이트(PET)수지는 무독성의 단열 효과가 뛰어나 유리섬유나 석면에 비하여 인체에 무해하고 친환경적이며 부피 및 무게가 가벼우면서도 난연의 효과가 뛰어나 바닥으로 전달되는 열 손실을 최소화시키게 된다. Polyethylene terephthalate (PET) resin as described above is excellent in non-toxic thermal insulation, harmless to the human body compared to glass fiber or asbestos, environmentally friendly, light in volume and weight, but also excellent in flame retardant effect to minimize the heat loss transmitted to the floor. .

이러한 재질로 이루어진 수지판과 금속판은 얇게 가공되어 두께가 0.01~0.05mm 정도가 바람직하다. 상기 두께보다 두꺼우면 유연성이 떨어지기 때문이다.The resin plate and the metal plate made of such a material are preferably processed to a thin thickness of 0.01 ~ 0.05mm. If it is thicker than the thickness, the flexibility is inferior.

상기 카본 발열체(4)는 자체에서 열을 발생하기 위하여 것으로, 이에 대한 제조방법을 설명하기로 한다. 카본 발열체 제조방법은, 먼저 액상 실리콘고무와 도전성 카본블랙을 혼합하는 혼합단계; 액상 실리콘고무와 도전성 카본블랙의 혼합물에 희석제를 첨가하여 교반하는 교반단계; 및 일정한 형상을 갖는 구조틀에 도포 또는 코팅하여 경화시키는 성형 및 경화단계를 포함하여 구성된다.The carbon heating element 4 is to generate heat in itself, and a manufacturing method thereof will be described. Carbon heating element manufacturing method, the first step of mixing the liquid silicone rubber and conductive carbon black; A stirring step of adding and diluting the diluent to the mixture of the liquid silicone rubber and the conductive carbon black; And a molding and curing step of curing by applying or coating the structure having a predetermined shape.

처음 혼합단계에서는 액상 실리콘고무와 카본블랙(carbon black)이 혼합되고, 이때 상기 액상 실리콘고무와 카본블랙의 혼합비율은 질량비를 기준으로 하여 약 100:1~15로 한다. In the first mixing step, the liquid silicone rubber and carbon black are mixed, and the mixing ratio of the liquid silicone rubber and carbon black is about 100: 1 to 15 based on the mass ratio.

그 다음으로 액상 실리콘고무와 카본블랙의 혼합물에 희석제를 첨가하여 교반하는 교반단계를 거치게 되는데, 이때 상기 희석제는 톨루엔(toluene) 또는 크실렌(xylene)이 주로 사용된다.Then, a diluent is added to the mixture of the liquid silicone rubber and carbon black, followed by stirring, wherein the diluent is mainly toluene or xylene.

이와 같은 교반단계를 거치는 상기 혼합물에 첨가되는 희석제는 상기 액상 실리콘고무의 질량비를 기준으로 하여 약0~100%의 범위인 것이 바람직하다.The diluent added to the mixture through such a stirring step is preferably in the range of about 0 to 100% based on the mass ratio of the liquid silicone rubber.

이때, 상기 교반단계에서 카본블랙의 함유량이 적으면 희석제를 첨가하지 않고도 상기 전도성 조성물의 유동성이 확보되나, 상기 카본블랙의 함유량이 높을수록 유동성이 떨어지게 되므로 희석제를 첨가하여 교반시 전도성 조성물의 유동성이 좋게 되는 것이다.At this time, when the content of carbon black is small in the stirring step, the fluidity of the conductive composition is secured without adding a diluent, but the higher the content of the carbon black is, the less the fluidity is. It will be good.

상기와 같이 혼합단계 및 교반단계를 거친 전도성 조성물은 성형 및 경화단 계를 거치게 되고, 이에 따라 원하는 용도에 맞는 카본유연성 발열구조체가 만들어지게 된다.The conductive composition that has undergone the mixing and stirring steps as described above is subjected to a molding and curing step, thereby forming a carbon flexible heating structure suitable for a desired use.

상기 교반된 혼합물인 전도성 조성물은 일정한 형상으로 성형한 후에 이를 경화시키거나 또는 일정한 형상의 구조 틀에 도포 또는 코팅하고, 이를 경화시키게 된다. 이때, 상기 일정한 형상 또는 일정한 형상을 갖는 구조 틀은 메시(mesh), 판상(板狀), 봉상(棒狀), 환상(環狀), 바(bar) 등 다양한 형상의 구조가 사용될 수 있다. The conductive composition, which is the stirred mixture, is cured after being molded into a predetermined shape or coated or coated on a structural frame of a predetermined shape and cured. In this case, the structure having a predetermined shape or a predetermined shape may be a structure of a variety of shapes such as mesh (mesh), plate (,), rod (,), annular (環狀), bar (bar).

그리고, 코팅제로는 부드러운 재질인 실리콘 수지를 사용하게 되는데, 이러한 실리콘 수지가 코팅된 표면은 우수한 내화학성, 내마모성, 유연성 절연 특성을 나타내게 된다. 또한, 이러한 카본 발열체(4)는 외부에서 전원을 간단하게 연결하여 내부에서 발열 가능한 구조로 이루어진다.As the coating agent, a soft silicone resin is used, and the surface coated with the silicone resin exhibits excellent chemical resistance, abrasion resistance, and flexible insulating properties. In addition, the carbon heating element (4) is made of a structure capable of generating heat inside by simply connecting a power source from the outside.

상기 단열재(5)는 PE(Poly Ethylene)폼으로 이루어져 카본 발열체(4)로부터 발생되는 열이 하부로 손실되는 것을 차단하고, 외부와의 온도 차이에 의한 결로 현상과 열에너지 손실을 차단하게 되는 것이다.The heat insulator 5 is made of PE (Poly Ethylene) foam to block the heat generated from the carbon heating element 4 to be lowered, and to block condensation and heat energy loss due to the temperature difference from the outside.

이러한 PE폼으로 이루어진 단열재(5)의 외측면에는 폴리에스테르(Polyester)필름과 같은 다양한 재질의 외피를 적어도 한겹 이상 선택적으로 압착 성형이 가능한 것이다.The outer surface of the heat insulating material (5) made of PE foam is capable of selectively compression molding at least one or more layers of various materials such as polyester (Polyester) film.

한편, 본 발명에 따른 바닥재의 구성요소를 적층시 사용되는 접착제는 통상의 접착제를 사용하여도 무방하지만, 폴리카보네이트 접착제를 사용하는 것이 바람직하다. 단 합성수지 비닐장판 제조시 열 압착으로 적층 할 수도 있다.On the other hand, the adhesive used when laminating the components of the flooring according to the present invention may be used a conventional adhesive, it is preferable to use a polycarbonate adhesive. However, it may be laminated by thermocompression in the production of synthetic resin vinyl sheets.

이와 같이 본 발명에 따른 바닥재에 대한 그 제조방법을 구체적으로 설명하면 다음과 같다.Thus, the manufacturing method for the flooring according to the present invention will be described in detail.

먼저, 비닐시트로 이루어진 하부마감재를 공급한 다음, 하부마감재 상부에, 금속판(3b)과 수지판(3a)으로 이루어진 열차단판(3)을 안착시키되, 금속판(3b)이 하부마감재 상부에 위치되도록 안착시키게 된다.First, supply the lower finish material made of a vinyl sheet, and then on the lower finish material, The heat shield plate 3 consisting of the metal plate 3b and the resin plate 3a is seated, and the metal plate 3b is seated so as to be positioned above the lower finisher.

이러한 상태에서 열차단판(3)을 구성하는 수지판(3a) 상부에 카본 발열체를 설치시키게 되면, 카본 발열체에서 방출되는 열과 전기충돌(쇼트)의 위험을 방지하게 된다. In this state, when the carbon heating element is installed on the resin plate 3a constituting the heat shield plate 3, the risk of heat and electric collision (short) emitted from the carbon heating element is prevented.

그 다음으로 카본 발열체 위에 PE폼으로 이루어진 단열재를 설치한 다음, 비닐시트로 이루어진 상부마감재로 구성함으로써 마감한다. Next, a heat insulating material made of PE foam is installed on the carbon heating element, and then finished by forming an upper finish material made of a vinyl sheet.

이렇게 순차적으로 적층된 바닥재의 구성요소를 롤 타입의 성형장치를 통과시켜 열 압착시키면, 그 두께가 얇고, 유연성이 높으며, 단열과 흡음이 우수하며, 열효율이 우수한 바닥재가 만들어진다. When the components of the flooring laminated in this way through the roll-type molding apparatus is thermally compressed, the thickness of the flooring material is thin, high flexibility, excellent insulation and sound absorption, and excellent thermal efficiency.

이러한 바닥재는 온돌장판, 온돌마루, 온돌 타일 제품에 적용하여 사용 가능한 것으로, 설치되는 공간에 적절하게 재단하여 사용할 수 있으며, 그 시공이 간편하고, 취급이 용이한 것이다.These flooring materials can be applied to ondol floors, ondol floors, ondol tile products, and can be used by appropriately cutting the installed space, and the construction is simple and easy to handle.

도 1은 본 발명에 따른 카본 발열체를 이용한 제조방법으로 제조된 바닥재의 구조를 도시한 요부 분해 사시도.Figure 1 is an exploded perspective view of the main portion showing the structure of the flooring manufactured by the manufacturing method using the carbon heating element according to the present invention.

도 2는 도 1의 결합상태 단면도.Figure 2 is a cross-sectional view of the coupled state of FIG.

<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>

1 : 하부마감재 2 : 상부마감재1: lower finisher 2: upper finisher

3 : 열차단판 3a : 수지판3: heat shield 3a: resin plate

3b : 금속판 4 : 카본 발열체3b: metal plate 4: carbon heating element

5 : 단열재5: insulation

Claims (5)

바닥재를 구성하는 재료를 순차적으로 접착제로써 부착하여 적층 하는 공정; 및 상기 순차적으로 적층된 바닥재의 구성요소를 롤 타입의 성형장치를 통과시키면서 열 압착시켜 성형하는 공정으로 이루어진 바닥재 제조방법에 있어서,Sequentially attaching and constituting a material constituting the floor covering with an adhesive; And in the flooring manufacturing method consisting of the step of forming the components of the sequentially laminated flooring material by thermal compression while passing through a roll-type molding apparatus, 상기 바닥재 적층 공정은;The flooring lamination process is; 비닐시트로 이루어진 하부마감재 상부에, 박판의 수지판과; 수지판 상부에 부착되는 박판의 금속판으로 이루어진 열차단판을 부착하는 단계;On top of the lower finish material made of a vinyl sheet, a resin plate of a thin plate; Attaching a thermal barrier plate made of a thin metal plate attached to an upper portion of the resin plate; 상기 열차단판의 수지판 상부에, On the resin plate of the heat shield plate, 액상 실리콘고무와 도전성 카본블랙을 혼합하는 혼합단계와; 액상 실리콘고무와 도전성 카본블랙의 혼합물에 희석제를 첨가하여 교반하는 교반단계와; 일정한 형상을 갖는 구조틀에 도포 또는 코팅하여 경화시키는 성형 및 경화단계로 제작된 카본 발열체를 부착하는 단계; A mixing step of mixing the liquid silicone rubber and the conductive carbon black; A stirring step of adding and diluting the diluent to the mixture of the liquid silicone rubber and the conductive carbon black; Attaching a carbon heating element manufactured by a forming and curing step of applying or coating a structure to a structure having a predetermined shape to cure; 상기 카본 발열체 상부에 PE폼으로 이루어져 흡음 또는 단열을 하게 되는 단열재를 부착하는 단계; 및Attaching a heat insulating material made of PE foam on the carbon heating element to the sound absorbing or heat insulating; And 상기 단열재 상부에 비닐시트로 이루어진 상부마감재를 부착하는 단계를 포함하여 이루어지고, 상기 롤 타입의 성형장치에 의해 열 압착되어 두께가 얇게 제조되는 것을 특징으로 하는 카본 발열체를 이용한 적층형 바닥재 제조방법.A method of manufacturing a laminated flooring material using a carbon heating element, comprising the step of attaching an upper finishing material made of a vinyl sheet on the heat insulating material, the thickness of which is manufactured by the thermal compression by the roll type molding apparatus. 제1항에 있어서, 상기 카본 발열체는 외표면에 내화학성, 내마모성, 유연성 절연 특성이 나타나도록 실리콘 수지로 코팅 처리한 것을 특징으로 하는 카본 발열체를 이용한 적층형 바닥재 제조방법.The method of claim 1, wherein the carbon heating element is coated with a silicone resin such that chemical resistance, abrasion resistance, and flexible insulating properties appear on an outer surface thereof. 제1항에 있어서, 상기 단열재는 외측면에 폴리에스테르(Polyester) 필름 재질의 외피를 적어도 한겹 이상 압착 성형한 것을 특징으로 하는 카본 발열체를 이용한 적층형 바닥재 제조방법.The method of claim 1, wherein the heat insulating material is a laminated flooring material manufacturing method using a carbon heating element, characterized in that the outer surface is formed by compression molding at least one or more outer layers of the polyester (Polyester) film material. 비닐시트로 이루어진 하부마감재와;A lower finisher made of a vinyl sheet; 박판의 수지판과; 상기 수지판 상부에 부착되는 박판의 금속판으로 이루어져 상기 하부마감재 상부에 부착되어 전달되는 열을 차단하기 위한 열차단판과;Thin resin plates; A heat shield plate made of a metal plate of a thin plate attached to an upper portion of the resin plate to block heat transmitted by being attached to an upper portion of the lower finish material; 상기 열차단판의 수지판 상부에, 부착되어 자체 발열을 하게 되는 카본 발열체와;A carbon heating element attached to an upper portion of the resin plate of the heat shield plate to generate heat by itself; 상기 카본 발열체 상부에 부착되고, PE폼으로 이루어져 흡음 또는 단열을 할 수 있는 단열재와;An insulating material attached to an upper portion of the carbon heating element and made of PE foam to perform sound absorption or heat insulation; 상기 단열재 상부에 부착되고, 비닐시트로 이루어진 상부마감재로 구성되어 열압착으로 얇게 제작된 것을 특징으로 하는 카본 발열체를 이용한 적층형 바닥재.Attached to the top of the heat insulating material, the laminated flooring material using a carbon heating element, characterized in that consisting of a thin sheet made of a top finish made of a vinyl sheet by thermocompression bonding. 제4항에 있어서, 상기 열차단판의 수지판은 카본 발열체의 하부에 위치되도록 구성하여 카본 발열체의 열에 의한 쇼트를 방지하게 되는 것을 특징으로 하는 카본 발열체를 이용한 적층형 바닥재.The laminated flooring material using a carbon heating element according to claim 4, wherein the resin plate of the heat shield plate is disposed under the carbon heating element to prevent a short due to heat of the carbon heating element.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101737840B (en) * 2010-01-07 2015-04-08 李新发 Heating floor
KR200485083Y1 (en) * 2016-08-23 2017-11-27 신은호 Structure of Floor for Preventing Noise through Floor
CN108224541A (en) * 2018-01-11 2018-06-29 四川大仁新创科技有限公司 The nothing of a kind of frequency conversion vaporization floor heating pipe and its composition cyclically dim system
CN109185959A (en) * 2018-09-03 2019-01-11 盐城市裕达机械制造有限公司 A kind of high molecular electrothermal cloth electric heating system
CN110158910A (en) * 2018-02-08 2019-08-23 湖南盛世名嘉热能科技有限公司 A kind of safety-type graphene carbon crystal heat floor tile

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101737840B (en) * 2010-01-07 2015-04-08 李新发 Heating floor
KR200485083Y1 (en) * 2016-08-23 2017-11-27 신은호 Structure of Floor for Preventing Noise through Floor
CN108224541A (en) * 2018-01-11 2018-06-29 四川大仁新创科技有限公司 The nothing of a kind of frequency conversion vaporization floor heating pipe and its composition cyclically dim system
CN110158910A (en) * 2018-02-08 2019-08-23 湖南盛世名嘉热能科技有限公司 A kind of safety-type graphene carbon crystal heat floor tile
CN109185959A (en) * 2018-09-03 2019-01-11 盐城市裕达机械制造有限公司 A kind of high molecular electrothermal cloth electric heating system

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