KR20070111157A - Sectional plastic pallet - Google Patents

Sectional plastic pallet Download PDF

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Publication number
KR20070111157A
KR20070111157A KR1020060044156A KR20060044156A KR20070111157A KR 20070111157 A KR20070111157 A KR 20070111157A KR 1020060044156 A KR1020060044156 A KR 1020060044156A KR 20060044156 A KR20060044156 A KR 20060044156A KR 20070111157 A KR20070111157 A KR 20070111157A
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South Korea
Prior art keywords
fastening
zones
locking
groove
divided
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KR1020060044156A
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Korean (ko)
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KR100818353B1 (en
Inventor
박일동
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주식회사 아이디광고
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Priority to KR1020060044156A priority Critical patent/KR100818353B1/en
Publication of KR20070111157A publication Critical patent/KR20070111157A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004—Rigid pallets without side walls
    • B65D19/0053—Rigid pallets without side walls the load supporting surface being made of more than one element
    • B65D19/0055—Rigid pallets without side walls the load supporting surface being made of more than one element forming a continuous plane contact surface
    • B65D19/0057—Rigid pallets without side walls the load supporting surface being made of more than one element forming a continuous plane contact surface the base surface being made of a single element
    • B65D19/0061—Rigid pallets without side walls the load supporting surface being made of more than one element forming a continuous plane contact surface the base surface being made of a single element forming discontinuous or non-planar contact surfaces
    • B65D19/0063—Rigid pallets without side walls the load supporting surface being made of more than one element forming a continuous plane contact surface the base surface being made of a single element forming discontinuous or non-planar contact surfaces and each contact surface having a stringer-like shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/0088—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B65D71/0092—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids
    • B65D71/0096—Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids the dimensions of the supports corresponding to the periphery of the load, e.g. pallets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00014—Materials for the load supporting surface
    • B65D2519/00034—Plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00009—Materials
    • B65D2519/00084—Materials for the non-integral separating spacer
    • B65D2519/00104—Plastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00547—Connections
    • B65D2519/00552—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00572—Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer with separate auxiliary element, e.g. screws, nails, bayonets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pallets (AREA)

Abstract

A prefabricated plastic pallet is provided to achieve a light and solid structure and minimize a production cost by inserting many connecting projections into many corresponding connecting holes of several sections, upper and lower plates of which are formed in a net shape, at once so as to configure a pallet unit. A prefabricated plastic pallet includes more than at least three divided sections(10,20,30,40,50) formed in a shape respectively which is symmetric around a central point, and having connecting projections(60) and connecting holes, both of which are formed in contacted portions between themselves respectively so as to be connected with each other, as well as two fork insertion holes(84). Additionally the each section is composed of an upper plate(11,21,31,41,51) and a lower plate(12,22,32,42,52), both of which are formed in a net shape, wherein the upper plates of the divided sections have many projections and holes respectively in upper and lower positions of their sides where they are in contact with each other so as to determine the assembling positions of the divided sections.

Description

조립식 합성수지 팔레트{Sectional plastic pallet}Prefabricated Plastic Pallets {Sectional plastic pallet}

도 1은 본 발명에 따른 조립식 합성수지 팔레트의 분해사시도.1 is an exploded perspective view of a prefabricated synthetic resin pallet according to the present invention.

도 2는 본 발명에 따른 조립식 합성수지 팔레트의 저면 분해사시도.Figure 2 is an exploded perspective bottom view of the prefabricated synthetic resin pallet according to the present invention.

도 3은 본 발명에 따른 조립식 합성수지 팔레트의 사시도.3 is a perspective view of a prefabricated synthetic resin pallet according to the present invention.

도 4a는 본 발명에 따른 조립식 합성수지 팔레트 중 첫번째 구역 사시도.Figure 4a is a perspective view of the first zone of the prefabricated plastic pallet according to the present invention.

도 4b는 본 발명에 따른 조립식 합성수지 팔레트 중 2번째 구역 사시도.Figure 4b is a perspective view of the second zone of the prefabricated plastic pallet according to the present invention.

도 5는 본 발명에 따른 조립식 합성수지 팔레트의 첫 번째 구역과 2번째 구역의 체결상태 사시도.Figure 5 is a perspective view of the fastening state of the first section and the second section of the prefabricated synthetic resin pallet according to the present invention.

도 6은 본 발명에 따른 조립식 합성수지 팔레트의 체결홈과 체결돌기의 체결상태도.Figure 6 is a fastening state of the fastening groove and the fastening protrusion of the prefabricated synthetic resin pallet according to the present invention.

도 7은 본 발명의 다른 실시예에 따른 조립식 합성수지 팔레트의 예시도.Figure 7 is an illustration of a prefabricated synthetic resin pallet according to another embodiment of the present invention.

*** 도면의 주요 부분에 대한 부호의 설명 ****** Explanation of symbols for the main parts of the drawing ***

10,10',20,20',30,30',40,50 : 분할된 각 구역10,10 ', 20,20', 30,30 ', 40,50: Each divided area

11,11',21,21',31,31',41,51 : 분할된 각 구역의 상판11,11 ', 21,21', 31,31 ', 41,51: Top plate of each divided section

12,12',22,22',32,32',42,52 : 분할된 각 구역의 하판12,12 ', 22,22', 32,32 ', 42,52: Bottom plate of each divided section

60 : 체결돌기 61 : 몸체부60: fastening protrusion 61: body

62 : 목부 63,82 : 걸림홈62: neck 63,82: locking groove

70 : 체결홈 71 : 도입부70: fastening groove 71: introduction

72 : 안쪽공간부 73 : 걸림턱72: inner space 73: locking jaw

81 : 걸림돌기 83 : 제거라인81: jamming projection 83: removal line

84,85 : 포크 삽입공84,85: Fork Hole

본 발명은 조립식 합성수지 팔레트에 관한 것으로, 더욱 상세하게는 팔레트를 여러 구역으로 나누어 서로 조립하여 구성할 수 있도록 하되, 그 조립이 간편하게 이루어지면서 모든 부위가 망상구조로 구성되어 무게를 크게 줄일 수 있고, 상판을 측벽보다 더 외측으로 연장하여 보다 넓은 적재면적을 제공하고자 하는 것이다. The present invention relates to a prefabricated synthetic resin pallet, and more specifically, to divide the pallet into several zones to be assembled by configuring each other, while the assembly is made easily, all parts are composed of a network structure can greatly reduce the weight, The upper plate is to extend outwardly than the side wall to provide a larger loading area.

주지하다시피, 팔레트는 특정한 물품을 일정한 적재 단위로 하여 운반하기 위한 것으로, 물품이 올려 놓여지는 사각형 형상의 패널이 형성되고, 지게차의 포크(fork)가 들어갈 수 있도록 패널의 아래쪽 좌우방향과 전후방향으로는 각각 차입구가 형성되어 패널 상부에 물품을 적재한 다음 지게차의 포크를 일측 차입구에 꽂아 패널을 들어올려 운반할 수 있는 것이다.As is well known, pallets are used for transporting a specific item in a certain stacking unit, and a rectangular panel in which the item is placed is formed, and a fork of the forklift is inserted in the lower left, right and front and rear directions of the panel. As the respective inlet is formed to load the goods on the top of the panel, then the fork of the forklift truck can be inserted into one side of the inlet to lift and carry the panel.

이러한 팔레트는 통상 목재나 합성수지를 이용하여 제작하게 되는데, 목재로 제작되는 팔레트는 비교적 중량체이기 때문에 운반 및 제작 과정에서의 사용이 수월하지 않을 뿐만 아니라 개개의 목재를 못 등의 체결수단을 통해 서로 연결하여 구성하게 되므로 그 이음부의 강도가 타부위에 비해 떨어지고, 못이 튀어나와 제품에 손상을 입힐 수도 있었으며, 목재 특유의 재질적 특성에 따라 충격에 의하여 파손되기 쉬운 단점이 있고, 환경 및 방역에 대한 규제로 인하여 국내 및 국제교역시 사용에 제한을 받고 있음은 물론 사용후 폐기시의 문제도 있었다.Such pallets are usually manufactured using wood or synthetic resin. Since pallets made of wood are relatively heavy, they are not easy to use during transportation and manufacturing, and each wood is connected to each other through fastening means such as nails. Because of the connection, the strength of the joints is lower than that of other parts, and the nails may stick out, causing damage to the product. The material characteristics of wood make it easy to break due to impact. In addition to restrictions on use in domestic and international trade, there were also problems in disposal after use.

합성수지를 이용한 팔레트의 경우에는 일체로 성형하는 것이 가능하여 목재 팔레트처럼 이음부가 없는 특징이 있으나 이를 일체로 사출성형하기 위해서는 그 금형의 크기에 따라 각각의 투자비용이 들어 투자비용이 커질 수밖에 없어 설비비가 많이 소요되고, 목재로 된 팔레트보다는 가벼우나 그 무게 역시 상당하여 취급이 어렵고 위험한 단점이 있는 것이었다.In the case of pallets made of synthetic resin, it is possible to mold them integrally, so there are no joints like wood pallets.However, in order to integrally mold injection molding, the investment costs are inevitably increased depending on the size of the mold. It takes a lot, and is lighter than a wooden pallet, but its weight is also considerable, which makes it difficult to handle and dangerous.

이를 감안하여 본 출원인은 특허출원 제 2005-70577 호에서 팔레트를 측방으로 적어도 3구역 이상으로 분할하고, 상기 각 분할된 구역은 중앙부위를 중심으로 대칭되는 형상을 갖도록 구성하며, 상기 분할된 각 구역의 접촉부위에는 서로 대응되는 체결돌기와 체결홈을 각각 형성하여 이들을 서로 체결·고정하는 것에 따라 상기 분할된 각 구역을 서로 고정하되, 체결돌기는 상협하광의 형상이면서 그 몸체부보다 목부의 폭이 좁은 형상으로 구성하고, 체결홈은 상협하광의 형상이면서 하부측은 개방되고 상부측은 폐쇄된 형상으로서 체결돌기의 형상에 맞게 안쪽 공간이 도입부보다 넓은 폭으로 형성하여 체결돌기가 밑에서부터 끼워지도록 구성하며, 체결홈의 도입부 양측에는 적어도 하나 이상의 고정돌기를 형성하고, 체결돌기의 목부에는 고정돌기 대응위치에 고정홈을 형성하여 체결돌기와 체결홈이 고정되도록 구성함으로써 팔레트로서의 기능은 원활히 수행할 수 있으면서 합성수지 팔레트를 성형하는 금형을 작게 구성할 수 있어 금형비용을 절감할 수 있음은 물론 각각의 값비싼 독립금형을 제작할 필요없이 작은 크기의 금형설비를 통해 생산된 조각들을 적절히 조립하여 팔레트의 크기 다양화를 꾀할 수 있으며, 이로 인한 생산 투자 비용을 크게 절감할 수 있어 적은 비용으로 다양한 크기의 합성수지 팔레트를 보급할 수 있고, 합성수지 팔레트의 사용상 취급이 용이하고 보관에 유리하며 물류비용을 절감할 수 있는 조립식 플라스틱 팔레트를 개시한 바 있다.In view of this, the present applicant divides the pallet into at least three or more zones laterally in Patent Application No. 2005-70577, and each of the divided zones is configured to have a symmetrical shape with respect to the central portion, and the divided respective zones. At each of the contact portions of the fastening protrusions and fastening grooves corresponding to each other to form a fastening and fixing them to each other, the respective divided areas are fixed to each other, the fastening projection is the shape of the upper and lower light and narrower than the body portion of the neck width It consists of a shape, the fastening groove is the shape of the upper and lower light, the lower side is open and the upper side is closed, the inner space is formed in a wider width than the introduction portion to fit the shape of the fastening projections, so that the fastening projections are fitted from the bottom, At least one fixing protrusion is formed at both sides of the inlet of the groove, and the fixing protrusion is formed at the neck of the fastening protrusion. By forming a fixing groove in place to fix the fastening protrusion and the fastening groove, the function as a pallet can be performed smoothly, and the mold for molding the synthetic resin pallet can be made small so that the mold cost can be reduced as well as the respective values. It is possible to diversify the size of pallets by properly assembling the pieces produced through the small-sized mold equipment without the need of making expensive independent molds, which can greatly reduce the production investment cost. The present invention discloses a prefabricated plastic pallet that can be used to facilitate the use of synthetic resin pallets, which is advantageous for storage, and can reduce logistics costs.

그런데, 이러한 특허출원 제 2005-70577 호에 따른 조립식 플라스틱 팔레트는 합성수지로 사출성형하더라도 그 무게가 상당하여 취급이 어렵고 재료비가 많이 소요되며, 서로 조립되는 체결돌기와 체결홈의 구조가 매우 복잡하여 금형 설계가 어려운 단점이 있고, 각 구역을 조립한 후 그 상면의 제한된 폭에만 물품을 적재할 수 있어 적재면적이 좁은 단점이 있으며, 각각의 구역이 체결돌기와 체결홈에 의해서만 서로 조립되므로 체결돌기와 체결홈이 없는 부위에서 각 구역의 사이가 이격되는 문제도 있었다.However, the prefabricated plastic pallets according to the patent application No. 2005-70577 are difficult to handle and require a lot of material costs due to their weight, even though injection molding is made of synthetic resin, and the structure of the fastening protrusions and the fastening grooves assembled together is very complicated to design the mold. There is a disadvantage in that it is difficult to load items after assembling each area, and only the limited width of the upper surface thereof has a disadvantage in that the loading area is narrow. Since each area is assembled only by the fastening protrusion and the fastening groove, the fastening protrusion and the fastening groove are There was also a problem in which the spaces were separated from each other.

본 발명은 이러한 점을 감안하여 제안된 것으로, 팔레트를 이루는 각 구역의 상판과 하판을 모두 망체형상으로 구성하고, 각 구역의 상부와 하부에는 서로 대응되도록 다수의 걸림홈과 걸림돌기를 각각 형성하여 각 구역을 서로 체결할 때 각 걸림홈과 걸림돌기가 서로 체결되도록 하며, 각 구역을 서로 조립하는 상협하광형의 체결돌기의 하단 양측에는 걸림홈을 각각 형성하고, 체결돌기와 대응되는 체결홈 하단 양측에는 체결돌기의 걸림홈에 대응되는 걸림턱을 각각 형성하여 한번의 끼움동작으로 견고히 결합되도록 함으로써 가벼우면서도 견고하고, 제조원가를 최소화할 수 있는 조립식 합성수지 팔레트를 제공하고자 하는 것이다.The present invention has been proposed in view of this point, and the upper plate and the lower plate of each section constituting the pallet is formed in a mesh shape, and each of the upper and lower portions of each section to form a plurality of engaging grooves and locking projections respectively to correspond to each other When each section is fastened to each other, each of the locking grooves and the locking projections are fastened to each other, and the locking grooves are formed at both sides of the lower side of the fastening projection of the upper and lower beam type to assemble each of the sections, respectively. It is to provide a prefabricated synthetic resin pallet that is light and robust and can minimize the manufacturing cost by forming a locking jaw corresponding to the locking groove of the fastening protrusion to be firmly combined in one fitting operation.

다른 견지로는, 팔레트의 각 구역의 상판은 그 조립되는 변을 제외한 부위가 각각 외측으로 더 연장되도록 구성하여 적재면적을 넓혀주도록 하는 것이다.In another aspect, the upper plate of each section of the pallet is configured so that the portions other than the side to be assembled are each extended further outward to increase the loading area.

이하, 본 발명을 제시되는 실시예와 첨부된 도면에 따라 상세히 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명에 따른 조립식 합성수지 팔레트의 분해사시도이고, 도 2는 본 발명에 따른 조립식 합성수지 팔레트의 저면 분해사시도이며, 도 3은 본 발명에 따른 조립식 합성수지 팔레트의 사시도이고, 도 4a는 본 발명에 따른 조립식 합성수지 팔레트 중 첫번째 구역 사시도이며, 도 4b는 본 발명에 따른 조립식 합성수지 팔레트 중 2번째 구역 사시도이고, 도 5는 본 발명에 따른 조립식 합성수지 팔레트의 첫 번째 구역과 2번째 구역의 체결상태 사시도이며, 도 6은 본 발명에 따른 조립식 합성수지 팔레트의 체결홈과 체결돌기의 체결상태도이다.1 is an exploded perspective view of a prefabricated synthetic resin pallet according to the present invention, Figure 2 is a bottom exploded perspective view of a prefabricated synthetic resin pallet according to the present invention, Figure 3 is a perspective view of a prefabricated synthetic resin pallet according to the present invention, Figure 4a is a present invention First perspective view of the prefabricated plastic pallet according to Figure 4b is a perspective view of the second zone of the prefabricated synthetic resin pallet according to the present invention, Figure 5 is a perspective view of the fastening state of the first and second zones of the prefabricated synthetic resin pallet according to the present invention 6 is a state diagram of the fastening groove and the fastening protrusion of the prefabricated synthetic resin pallet according to the present invention.

도시된 바와 같이, 본 발명에 따른 조립식 합성수지 팔레트는 기본적으로 합성수지를 통해 사출성형되어 이루어지며, 5개의 구역으로 분할되고, 상기 분할된 각 구역(10)(20)(30)(40)(50)은 중앙부위를 중심으로 대칭되는 형상을 가지며, 상기 분할된 각 구역(10)(20)(30)(40)(50)의 서로 접촉되는 부위에는 서로 대응되는 체결돌기(60)와 체결홈(70)을 각각 형성하여 이들을 서로 체결·고정하는 것에 따라 상기 분할된 각 구역(10)(20)(30)(40)(50)을 서로 고정된다.As shown, the prefabricated synthetic resin pallet according to the present invention is basically formed by injection molding through a synthetic resin, divided into five zones, each of the divided zones 10, 20, 30, 40, 50 ) Has a symmetrical shape with respect to the center portion, and the fastening protrusions 60 and the fastening grooves corresponding to each other in portions of the divided regions 10, 20, 30, 40 and 50 which are in contact with each other. Each of the divided zones 10, 20, 30, 40 and 50 is fixed to each other by forming 70 and fastening and fixing them to each other.

이때, 상기 분할되는 각 구역(10)(20)(30)(40)(50)의 상 판(11)(21)(31)(41)(51)과 하판(12)(22)(32)(42)(52)은 모두 망체 형상으로 이루어지며, 체결돌기(60)는 상협하광형의 몸체부(61)와 이보다는 좁은 폭의 목부(62)로 구성되고, 몸체부(61)의 하단 양측에는 걸림홈(63)이 각각 형성되며, 체결홈(70)은 체결돌기(60)의 목부(62)가 위치되는 도입부(71)와 체결돌기(60)의 몸체부(61) 최대폭과 동일한 폭으로 이루어져 몸체부(61)를 수용하는 안쪽공간부(72)로 구성되고, 체결홈(70) 안쪽공간부(72)의 하단 양측에는 체결돌기(60)의 걸림홈(63)에 대응되는 걸림턱(73)이 각각 형성되어 걸림홈(63)에 걸림턱(73)이 걸리도록 체결돌기(60)와 체결홈(70)을 서로 체결하여 고정하게 된다.At this time, the upper plate 11, 21, 31, 41, 51 and the lower plate 12, 22, 32 of each of the divided zones 10, 20, 30, 40, 50. (42) (52) are all made of a mesh shape, the fastening protrusion 60 is composed of a body portion 61 of the upper and lower light type and rather narrow neck portion 62, of the body portion 61 Locking grooves 63 are formed on both sides of the lower side, and the locking grooves 70 have the maximum width of the inlet 71 and the body 61 of the fastening protrusions 60 in which the neck portion 62 of the fastening protrusions 60 is located. Consists of the same width and consists of the inner space portion 72 to receive the body portion 61, the lower side of the fastening groove 70, the inner space portion 72 corresponds to the locking groove 63 of the fastening protrusion 60 Each of the locking jaws 73 is formed to fasten the fastening protrusion 60 and the fastening groove 70 to each other so that the locking jaw 73 is caught by the locking groove 63.

또한, 각 구역(10)(20)(30)(40)(50)의 상판(11)(21)(31)(41)(51) 중 서로 접촉되는 변 상부와 하부에는 서로 대응되는 다수의 걸림돌기(81)와 다수의 걸림홈(82)을 각각 형성하여 체결돌기(60)와 체결홈(70)의 체결시 각 걸림돌기(81)가 각 걸림홈(82)에 걸려 각 구역(10)(20)(30)(40)(50)의 조립위치가 고정되도록 구성되고, 각 구역(10)(20)(30)(40)(50)의 상판(11)(21)(31)(41)(51) 중 그 서로 접촉되는 변을 제외한 부위가 각각 외측으로 더 연장되도록 하여 적재 면적을 최대한 넓힐 수 있도록 구성되며, 이럴 경우 외측으로 연장되는 부위를 칼을 통해 제거할 수 있도록 상판(11)(21)(31)(41)(51)에는 각 구역(10)(20)(30)(40)(50)의 측벽과 수직한 위치에 별도의 제거라인(83)을 오목하게 형성할 수도 있다.In addition, the upper and lower sides of the upper plates 11, 21, 31, 41, and 51 of each of the zones 10, 20, 30, 40, and 50 are in contact with each other. Each of the locking projections 81 and the plurality of locking grooves 82 are formed to engage the locking projections 81 and the locking grooves 70, respectively. 20, 30, 40, 50, the assembly position is configured to be fixed, the top plate 11, 21, 31 of each zone (10) (20) (30) (40) (50) (41) (51) are configured to extend the loading area as much as possible so that the portions other than the sides in contact with each other to the outside, and in this case, the top plate to remove the portion extending outwards through the knife ( 11) (21) (31) (41) (51) to form a separate removal line (83) at a position perpendicular to the side walls of each of the zones (10) (20) (30) (40) (50). You may.

아울러, 각 구역(10)(20)(30)(40)(50)에는 2개씩의 수평방향의 포크 삽입공(84)이 각각 형성되며, 팔레트가 5분할될 경우 2번째 구역과 4번째 구역에 수직방향의 포크 삽입공(85)이 각각 형성되고, 팔레트가 3분할될 경우 3번째 구역의 양 측에 2개의 수직방향 포크 삽입공이 형성된다.In addition, in each of the zones 10, 20, 30, 40 and 50, two horizontal fork insertion holes 84 are formed, respectively, and when the pallet is divided into five, the second and fourth zones are provided. At each fork insertion hole 85 in the vertical direction is formed, two vertical fork insertion holes are formed at both sides of the third zone when the pallet is divided into three.

이와 같이 구성된 본 발명에 따른 조립식 합성수지 팔레트는 다음과 같은 작용을 한다.The prefabricated synthetic resin pallet according to the present invention configured as described above functions as follows.

먼저, 팔레트를 다양한 크기를 갖는 여러 구역(10)(20)(30)(40)(50)으로 부분부분 개별적으로 각각 제조하되, 3조각 또는 5조각이 서로 조합되어 하나의 팔레트를 이룰 때 중앙구역을 중심으로 대칭되는 형상을 갖도록 3분할일 경우 1번째 구역과 3번째 구역이 서로 대칭되는 형상을 가지도록 각각 제조하고, 5분할일 경우 1번째 구역(10)과 5번째 구역(50), 2번째 구역(20)과 4번째 구역(40)이 서로 대칭되는 형상을 가지도록 각각 제조하며, 중앙구역(30) 역시 좌우 대칭이 되도록 제조하게 된다.First, the pallets are manufactured individually in several sections, each of which is divided into several zones 10, 20, 30, 40, and 50 having various sizes, and when three or five pieces are combined with each other to form one pallet, In the case of three divisions to have a symmetrical shape around the zone, the first zone and the third zone are manufactured to have symmetrical shapes, and in the case of five divisions, the first zone 10 and the fifth zone 50, The second zone 20 and the fourth zone 40 are each manufactured to have symmetrical shapes, and the central zone 30 is also manufactured to be symmetrical.

그런데, 팔레트를 이루는 각 구역(10)(20)(30)(40)(50)의 상판(11)(21)(31)(41)(51)과 하판(12)(22)(32)(42)(52)이 모두 막히도록 구성하게 되면 그에 해당하는 만큼 무거워 취급이 어렵고, 또 재료비가 많이 들게 되므로 본원 발명에서는 팔레트를 이루는 각 구역(10)(20)(30)(40)(50)의 상판(11)(21)(31)(41)(51)과 하판(12)(22)(32)(42)(52)을 모두 망체 형상으로 구성한 것으로, 이와 같이 하면 팔레트가 가벼워져 취급이 쉬우면서 안전해지고, 재료비 역시 절감할 수 있는 것이다.By the way, the upper plate 11, 21, 31, 41, 51 and the lower plate 12, 22, 32 of each of the zones 10, 20, 30, 40 and 50 forming a pallet. If (42) (52) is configured to block all of the heavy as it is difficult to handle, and the material cost is high, so in the present invention, each of the zones 10, 20, 30, 40, 50 forming a pallet The upper plate 11, 21, 31, 41, 51 and the lower plate 12, 22, 32, 42, and 52 are each formed in a mesh shape. It is easy to handle and safe, and material costs can be reduced.

또한, 개별적으로 제작되는 각 구역(10)(20)(30)(40)(50)의 접촉부위에는 체결돌기(60) 또는 체결홈(70)이 서로 대응되게 형성하는데, 팔레트가 5분할되는 경우 1번째 구역(10), 3번째 구역(30), 5번째 구역(50)에는 각각 체결홈(70)이 형성 되고, 2번째 구역(20)과 4번째 구역(40)에는 각각 체결홈(70)에 대응되는 위치에 체결돌기(60)를 형성하는 것이다.In addition, the fastening protrusions 60 or the fastening grooves 70 are formed to correspond to each other at the contact portions of the respective zones 10, 20, 30, 40 and 50, which are individually manufactured, and the pallet is divided into five parts. In the case of the first section 10, the third section 30, the fifth section 50, respectively, the fastening groove 70 is formed, the second section 20 and the fourth section 40, respectively, the fastening groove ( The fastening protrusion 60 is formed at a position corresponding to 70).

따라서, 이러한 각각의 구역(10)(20)(30)(40)(50)을 서로 조립하여 하나의 팔레트를 완성하게 되며, 체결돌기(60)를 갖는 구역(20)(40)을 아래쪽에 위치시키고, 체결돌기(60)에 대응되는 체결홈(70)을 갖는 구역(10)(30)(50)을 위에서부터 끼우게 되면 체결돌기(60)가 상협하광의 형상을 갖고 있으므로 체결돌기(60)와 체결홈(70)의 위치를 맞추기 쉽고, 또 체결돌기(60)가 체결홈(70)으로 쉽게 삽입될 수 있다.Thus, each of these zones 10, 20, 30, 40 and 50 is assembled together to complete one pallet, and the zones 20 and 40 with fastening protrusions 60 are below. Positioning and inserting the regions 10, 30, 50 having a fastening groove 70 corresponding to the fastening protrusion 60 from above, since the fastening protrusion 60 has a shape of upper and lower light, the fastening protrusion ( 60 is easy to match the position of the fastening groove 70, and the fastening protrusion 60 can be easily inserted into the fastening groove (70).

이때, 체결돌기(60)는 상협하광형의 몸체부(61)와 이보다는 좁은 폭의 목부(62)로 구성되고, 몸체부(61)의 하단 양측에는 걸림홈(63)이 각각 형성되어 있으며, 체결홈(70)은 체결돌기(60)의 목부(62)가 위치되는 도입부(71)와 체결돌기(60)의 몸체부(61) 최대폭과 동일한 폭으로 이루어져 몸체부(61)를 수용하는 안쪽공간부(72)로 구성되고, 체결홈(70) 안쪽공간부(72)의 하단 양측에는 체결돌기(60)의 걸림홈(63)에 대응되는 걸림턱(73)이 각각 형성되어 있으므로 체결돌기(60)가 체결홈(70)에 삽입되어 끼워지는 과정에서는 처음에는 체결돌기(60)가 쉽게 끼워지다가 체결돌기(60)의 몸체부(61)의 폭이 넓어지면서 체결홈(70) 안쪽공간부(72)에 형성된 걸림턱(73)에 걸리게 되고, 이러한 시점에서부터 외부로부터 발로 밟아주는 것과 같은 큰 힘을 가하게 되면 합성수지의 특성에 따라 체결돌기(60)의 몸체부(61)가 걸림턱(73)의 안쪽으로 억지끼움되면서 최종적으로 몸체부(61) 하단 양측의 걸림홈(63)에 체결홈(70) 안쪽공간부(72) 하단 양측의 걸림턱(73)이 걸리게 되며, 이 러한 시점에서는 체결돌기(60)의 상단부가 체결홈(70)의 상단부에 걸려 더 이상 상부로 이동할 수 없고, 또 체결홈(70) 안쪽공간부(72)의 걸림돌기(73)가 체결돌기(60) 몸체부(61) 하부 양단의 걸림홈(63)에 체결되어 있으므로 하부로의 이동도 불가하게 되어 체결된 상태를 유지할 수 있게 되는 것이다.At this time, the fastening protrusion 60 is composed of a body portion 61 of the upper and lower beam type and narrower than the neck portion 62, and engaging grooves 63 are formed on both sides of the lower end of the body portion 61, respectively. , The fastening groove 70 is formed of the same width as the maximum width of the introduction portion 71 and the body portion 61 of the fastening protrusion 60 where the neck portion 62 of the fastening protrusion 60 is accommodated to accommodate the body portion 61. It is composed of the inner space 72, the locking groove 70 corresponding to the locking groove (63) of the locking projection (63) of the fastening protrusion (60) is formed on both sides of the lower end of the fastening groove (70) In the process of inserting the protrusion 60 into the fastening groove 70, the fastening protrusion 60 is easily inserted at first, and then the width of the body 61 of the fastening protrusion 60 is widened, and the inside of the fastening groove 70 is increased. It is caught by the latching jaw 73 formed in the space portion 72, and when such a large force is applied, such as stepping on the foot from the outside from this point on the characteristics of the synthetic resin The body portion 61 of the fastening protrusion 60 is forcibly fitted into the locking jaw 73, and finally, the inner space portion 72 of the fastening groove 70 in the locking grooves 63 on both sides of the lower end of the body portion 61. ) The engaging jaw 73 on both sides of the lower side is caught, and at this point, the upper end of the fastening protrusion 60 is caught on the upper end of the fastening groove 70 and can no longer be moved upwards, and the space inside the fastening groove 70 is further reduced. Since the locking protrusion 73 of the portion 72 is fastened to the locking grooves 63 at both ends of the lower portion of the fastening protrusion 60, the body portion 61 is not able to move downward, thereby maintaining the locked state. .

또한, 각 체결돌기(60)가 각 체결홈(70)에 체결되는 과정에서 각 구역의 상판(11)(21)(31)(41)(51) 중 서로 접촉되는 변 상부와 하부에 각각 형성된 걸림돌기(81)와 걸림홈(82)이 자연스럽게 서로 체결될 수 있으며, 이러한 걸림돌기(81)와 걸림홈(82)의 체결을 통해 각 구역(10)(20)(30)(40)(50)의 서로 접촉되는 변이 조립된 상태에서 벌어지지 않게 되어 사용상 신뢰성을 향상시킬 수 있는 것이다.In addition, each of the fastening protrusions 60 is formed on the upper and lower sides of the upper plate 11, 21, 31, 41, 51 of the respective areas in the process of being fastened to the respective fastening grooves 70 The locking projections 81 and the locking grooves 82 may be naturally fastened to each other, and through the fastening of the locking projections 81 and the locking grooves 82, each of the zones 10, 20, 30, 40 ( The sides in contact with each other of 50) do not open in an assembled state, thereby improving reliability in use.

한편, 일반적인 팔레트는 상판(11)(21)(31)(41)(51)이 측벽과 수직하게 이루어지므로 상판(11)(21)(31)(41)(51)의 적재면적에 한계가 있어 팔레트의 무게에 비해 그 적재면적이 좁은 단점이 있었던 바, 본 발명에서는 이를 감안하여 측벽보다 상판(11)(21)(31)(41)(51)을 외측으로 더 연장하여 구성하게 되므로 최소의 크기를 가지면서도 최대의 적재면적을 제공할 수 있으며, 상판(11)(21)(31)(41)(51)의 측벽 수직 위치에 별도의 제거라인(83)이 형성되어 있어 연장부분의 제거가 요구되는 경우 이러한 제거라인(83)을 따라 연장부분을 잘라내면 될 것이다.On the other hand, in the general pallet, since the top plates 11, 21, 31, 41, 51 are made perpendicular to the side walls, the loading area of the top plates 11, 21, 31, 41, 51 is limited. There is a disadvantage that the loading area is narrow compared to the weight of the pallet, in the present invention, the upper plate (11) (21) (31) (41) (51) is further extended to the outside than the side wall in view of this configuration, so the minimum It is possible to provide the maximum loading area while having a size of. A separate removal line 83 is formed at the vertical position of the side walls of the top plates 11, 21, 31, 41, and 51 so that the extension part If removal is desired, the extension may be cut along this removal line 83.

도 7은 본 발명에 따른 조립식 팔레트가 3구역으로 분할된 것을 예로 하여 도시한 것으로, 각 구역(10')(20')(30') 중 2번째 구역(20')의 폭을 타 부위보다 넓게 하거나, 또는 1번째 구역(10')과 3번째 구역(30')의 폭을 2번째 구역(20')보다 넓게 구성할 수 있으며, 도면상에는 전자를 예로 하여 도시한 것이다.Figure 7 shows that the prefabricated pallet according to the present invention is divided into three zones as an example, the width of the second zone (20 ') of each zone (10', 20 ', 30') than other parts The width of the first zone 10 'and the third zone 30' may be wider than that of the second zone 20 ', and the former is illustrated in the drawing as an example.

이와 같이 3개의 구역으로 분할할 경우에도 각 구역(10')(20')(30')의 상판(11')(21')(31')과 하판(12')(22')(32')은 모두 망체형상으로 이루어지며, 각 구역(10')(20')(30') 사이의 조립구조 및 체결구조 역시 본 발명의 실시예와 동일하게 구성되며, 다만 2번째 구역(20')의 양측에 각각 포크삽입공(85)을 형성한 부분에서 차이가 있게 된다.Even in the case of dividing into three zones in this way, the top plate 11 ', 21', 31 'and the bottom plate 12', 22 'and 32 of each zone 10', 20 'and 30' are also ') Are all made of a mesh shape, the assembly structure and the fastening structure between the respective zones 10', 20 ', 30' is also configured in the same manner as the embodiment of the present invention, but only the second zone 20 There is a difference in the portions where the fork insertion holes 85 are formed on both sides of ').

물론, 1번째 구역(10')과 3번째 구역(30')의 폭을 2번째 구역(20')의 폭보다 넓게 구성할 경우에는 1번째 구역(10')과 3번째 구역(30')에 각각 포크삽입공(85)이 형성됨은 자명하다.Of course, when the width of the first zone 10 'and the third zone 30' is wider than the width of the second zone 20 ', the first zone 10' and the third zone 30 ' It is apparent that the fork insertion holes 85 are formed at each.

이상에서 설명한 바와 같이, 본 발명은 합성수지로 된 합성수지 팔레트를 적어도 3구역 이상으로 분할 형성하여 서로 끼워맞춤 결합되도록 하되, 각 구역의 상판과 하판은 모두 망체 형상으로 구성한 것이므로 팔레트로서의 기능은 원활히 수행할 수 있으면서 무게를 크게 경감할 수 있어 취급이 쉽고 안전하며, 재료비를 절감할 수 있고, 체결돌기와 체결홈의 구조가 매우 간결하면서도 그 체결력은 우수하게 유지할 수 있으며, 각 구역의 상판 중 서로 접촉되는 변의 상부와 하부에는 서로 대응되는 다수의 걸림홈과 걸림돌기가 형성되는 것이므로 이러한 걸림홈과 걸림돌기가 체결돌기와 체결홈의 체결시 자연스럽게 서로 체결되어 각 구역을 모두 조립한 상태에서 각 구역이 서로 이격되지 않아 사용상 신뢰성을 향상시킬 수 있으며, 상판의 외측으로 그 면적을 더 연장할 수 있으므로 최소의 크기에 최대의 적재면적을 제공할 수 있는 것이다.As described above, the present invention is to form a synthetic resin palette made of synthetic resin divided into at least three zones or more to be fitted to each other, the upper and lower panels of each zone is configured in a mesh shape, so the function as a pallet can be performed smoothly It is easy to handle and safe, and it can reduce the material cost, and the structure of the fastening protrusion and the fastening groove is very simple, but the fastening force can be kept excellent. Since the upper and lower portions are formed with a plurality of locking grooves and locking projections corresponding to each other, the locking grooves and the locking projections are naturally fastened to each other when the locking projection and the locking groove are fastened to each other, so that the respective zones are not separated from each other. Can improve the reliability, The area can be further extended to provide the largest loading area in the smallest size.

Claims (3)

측방으로 적어도 3구역 이상으로 분할되고, 상기 분할된 각 구역(10, 20, 30, 40, 50 또는 10', 20', 30')은 중앙부위를 중심으로 대칭되는 형상을 갖도록 구성되며, 상기 분할된 각 구역(10, 20, 30, 40, 50 또는 10', 20', 30')의 접촉부위에는 서로 대응되는 체결돌기(60)와 체결홈(70)이 각각 형성되어 상기 체결돌기(60)와 상기 체결홈(70)이 서로 체결되는 것에 의해 상기 각 분할된 각 구역(10, 20, 30, 40, 50 또는 10', 20', 30')이 서로 고정되며, 상기 분할된 각 구역(10, 20, 30, 40, 50 또는 10', 20', 30')에는 2개씩의 포크 삽입공(84)이 각각 형성된 조립식 합성수지 팔레트에 있어서,Divided into at least three zones laterally, wherein each of the divided zones 10, 20, 30, 40, 50 or 10 ', 20', 30 'is configured to have a symmetrical shape about a central portion; In each of the divided regions 10, 20, 30, 40, 50 or 10 ′, 20 ′, 30 ′, a fastening protrusion 60 and a fastening groove 70 corresponding to each other are formed, respectively. 60 and the respective fastening grooves 70 are fastened to each other so that the respective divided sections 10, 20, 30, 40, 50 or 10 ', 20', 30 'are fixed to each other, and the divided angles. In the prefabricated plastic pallets each having two fork insertion holes 84 in the zones 10, 20, 30, 40, 50 or 10 ', 20', 30 ', 상기 각 구역(10, 20, 30, 40, 50 또는 10', 20', 30')의 상판(11, 21, 31, 41, 51 또는 11', 21', 31')과 하판(12, 22, 32, 42, 52 또는 12', 22', 32')은 모두 망체 형상으로 구성하며,The top plate 11, 21, 31, 41, 51 or 11 ′, 21 ′, 31 ′ and the bottom plate 12, of each of the zones 10, 20, 30, 40, 50 or 10 ′, 20 ′, 30 ′. 22, 32, 42, 52 or 12 ', 22', 32 ') all have a mesh shape, 상기 각 구역(10, 20, 30, 40, 50 또는 10', 20', 30')의 상판(11, 21, 31, 41, 51 또는 11', 21', 31') 중 서로 접촉되는 변 상부와 하부에는 서로 대응되는 다수의 걸림돌기(81)와 다수의 걸림홈(82)을 각각 형성하여 상기 체결돌기(60)와 상기 체결홈(70)의 체결시 상기 각 걸림돌기(81)가 상기 각 걸림홈(82)에 걸려 상기 각 구역(10, 20, 30, 40, 50 또는 10', 20', 30')의 조립위치가 고정되도록 구성한 것을 특징으로 하는 조립식 합성수지 팔레트.Sides of the upper plates 11, 21, 31, 41, 51 or 11 ', 21', 31 'of the respective zones 10, 20, 30, 40, 50 or 10', 20 ', 30'. A plurality of locking projections 81 and a plurality of locking grooves 82 corresponding to each other are formed on the upper and lower portions, respectively, so that the locking projections 81 are fastened when the locking projections 60 and the locking grooves 70 are fastened. Prefabricated synthetic resin pallet, characterized in that configured to be fixed to the assembly position of each of the zones (10, 20, 30, 40, 50 or 10 ', 20', 30 ') by hanging in the engaging groove (82). 제 1 항에 있어서,The method of claim 1, 상기 체결돌기(60)는 상협하광형의 몸체부(61)와 이보다는 좁은 폭의 목부(62)로 구성되고, 상기 몸체부(61)의 하단 양측에는 걸림홈(63)이 각각 형성되며,The fastening protrusion 60 is composed of a body portion 61 of the upper and lower beam type and a narrower neck portion 62, the engaging groove 63 is formed on both sides of the lower end of the body portion 61, 상기 체결홈(70)은 상기 체결돌기(60)의 목부(62)가 위치되는 도입부(71)와 상기 체결돌기(60)의 몸체부(61) 최대폭과 동일한 폭으로 이루어져 상기 몸체부(61)를 수용하는 안쪽공간부(72)로 구성되고, 상기 체결홈(70) 안쪽공간부(72)의 하단 양측에는 상기 체결돌기(60)의 걸림홈(63)에 대응되는 걸림턱(73)이 각각 형성되어 상기 걸림홈(63)에 상기 걸림턱(73)이 걸리도록 상기 체결돌기(60)와 상기 체결홈(70)을 서로 체결하는 것을 특징으로 하는 조립식 합성수지 팔레트.The fastening groove 70 has the same width as that of the introduction portion 71 in which the neck portion 62 of the fastening protrusion 60 is positioned and the maximum width of the body portion 61 of the fastening protrusion 60. It consists of an inner space portion 72 to accommodate the, both sides of the lower end of the fastening groove 70, the inner space 72, the locking step 73 corresponding to the locking groove 63 of the fastening protrusion 60 is Prefabricated synthetic resin pallet, characterized in that each fastening projection 60 and the fastening groove 70 is fastened to each other so that the locking projection (73) is caught in the locking groove (63). 제 1 항에 있어서,The method of claim 1, 상기 각 구역(10, 20, 30, 40, 50 또는 10', 20', 30')의 상판(11, 21, 31, 41, 51 또는 11', 21', 31') 중 그 조립되는 변을 제외한 부위가 각각 외측으로 더 연장되도록 구성한 것을 특징으로 하는 조립식 합성수지 팔레트.The assembled side of the top plates 11, 21, 31, 41, 51 or 11 ', 21', 31 'of each of the zones 10, 20, 30, 40, 50 or 10', 20 ', 30'. Prefabricated synthetic resin pallet, characterized in that configured to extend further to the outside, respectively.
KR1020060044156A 2006-05-17 2006-05-17 Sectional plastic pallet KR100818353B1 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100940877B1 (en) * 2009-08-14 2010-02-09 이종근 Joining type pallet
CN105539991A (en) * 2016-02-05 2016-05-04 李婧媛 Splicable tray
CN106435461A (en) * 2016-12-23 2017-02-22 贵州黎阳航空动力有限公司 Fixture applicable to large-sized annular part nitriding
CN114919838A (en) * 2022-05-07 2022-08-19 合肥国轩高科动力能源有限公司 Detachable battery cell tray

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1992001607A1 (en) * 1990-07-19 1992-02-06 E.I. Du Pont De Nemours And Company Interlocking pallet
KR200253575Y1 (en) * 2001-08-02 2001-11-22 강수천 Separation-type support of pellet box
JP2003267370A (en) * 2002-03-11 2003-09-25 Meiji Rubber & Chem Co Ltd Assembled pallet
KR200304161Y1 (en) * 2002-11-28 2003-02-17 내쇼날푸라스틱주식회사 Prefabricated pallet with leg portion connected with linking portion in parallel

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100940877B1 (en) * 2009-08-14 2010-02-09 이종근 Joining type pallet
CN105539991A (en) * 2016-02-05 2016-05-04 李婧媛 Splicable tray
CN106435461A (en) * 2016-12-23 2017-02-22 贵州黎阳航空动力有限公司 Fixture applicable to large-sized annular part nitriding
CN106435461B (en) * 2016-12-23 2019-09-13 中国航发贵州黎阳航空动力有限公司 A kind of fixture suitable for the nitridation of large scale ring-shaped work pieces
CN114919838A (en) * 2022-05-07 2022-08-19 合肥国轩高科动力能源有限公司 Detachable battery cell tray
CN114919838B (en) * 2022-05-07 2024-06-04 合肥国轩高科动力能源有限公司 Detachable assembled battery cell tray

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