KR20070091085A - Fermentation method of livestock waste and waste containing organic matter - Google Patents

Fermentation method of livestock waste and waste containing organic matter Download PDF

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KR20070091085A
KR20070091085A KR1020070082510A KR20070082510A KR20070091085A KR 20070091085 A KR20070091085 A KR 20070091085A KR 1020070082510 A KR1020070082510 A KR 1020070082510A KR 20070082510 A KR20070082510 A KR 20070082510A KR 20070091085 A KR20070091085 A KR 20070091085A
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fermentation
aging
waste
tank
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KR100960166B1 (en
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김정태
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(주)지앤엘
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    • C—CHEMISTRY; METALLURGY
    • C05—FERTILISERS; MANUFACTURE THEREOF
    • C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F3/00—Fertilisers from human or animal excrements, e.g. manure
    • C—CHEMISTRY; METALLURGY
    • C05—FERTILISERS; MANUFACTURE THEREOF
    • C05D—INORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
    • C05D3/00—Calcareous fertilisers
    • C05D3/02—Calcareous fertilisers from limestone, calcium carbonate, calcium hydrate, slaked lime, calcium oxide, waste calcium products
    • C—CHEMISTRY; METALLURGY
    • C05—FERTILISERS; MANUFACTURE THEREOF
    • C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F11/00—Other organic fertilisers
    • C05F11/08—Organic fertilisers containing added bacterial cultures, mycelia or the like
    • C—CHEMISTRY; METALLURGY
    • C05—FERTILISERS; MANUFACTURE THEREOF
    • C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
    • C05F17/20—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation using specific microorganisms or substances, e.g. enzymes, for activating or stimulating the treatment
    • C—CHEMISTRY; METALLURGY
    • C05—FERTILISERS; MANUFACTURE THEREOF
    • C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G3/00—Mixtures of one or more fertilisers with additives not having a specially fertilising activity
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse

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Abstract

A method for fermenting organic substance-containing livestock excrement and waste material is provided to allow treatment of a large amount of livestock excrement and food garbage in a short time while preventing environmental pollution, and to produce high-quality organic compost in a co-friendly method. A method for fermenting organic substance-containing livestock excrement and waste material comprises the steps of: mixing and fermenting liquid and solid organic substances including livestock excrement and organic waste materials in a mixing tank(5) under a moisture content of 60-65% by introducing inorganic materials(zeolite, soda ash, lime and slaked lime) as a moisture controlling agent, swollen chaff as a fast fermenting and fertilizer composition modifying agent and four types of microorganisms to the mixing tank, followed by aging; and further aging the resultant product in an aging-fermentation tank(23) to provide a solid fertilizer, while recycling it partially from the aging-fermentation tank to the mixing tank so that it is used as a moisture controlling agent.

Description

유기질이 함유된 축산 배설물 및 폐기물의 발효 처리방법{omitted}Fermentation method for livestock manure and waste containing organic matter

도 1은 본 발명의 공정 불럭도1 is a process block diagram of the present invention.

도 2는 본 발명의 공정 개략도2 is a process schematic diagram of the present invention.

〈도면의 주요 부분에 대한 부호 설명〉<Description of Signs of Major Parts of Drawings>

1 : 액체유기물 저장조 2 : 고체유기물 저장조 3 13 16 : 펌프DESCRIPTION OF SYMBOLS 1 Liquid organic storage tank 2 Solid organic storage tank 3 13 16 Pump

4 : 8 9 19 : 나선 콘베어 5 : 혼합조(Mixer) 6 : 왕겨 호퍼(Hopper)4: 8 9 19: Spiral Conveyor 5: Mixer 6: Chaff Hopper

7. 왕겨 팽연화 기계 10 : 4종 복합미생물 탱크 11. 발효조7. Rice husk expanding machine 10: 4 kinds of microorganism tank 11. Fermentation tank

12 : 와류형 교반기 14 : 탈취액 탱크 15 : 전처리 설비12 Vortex Agitator 14 Deodorization Tank 15 Pretreatment Facility

17 : 에어 탱크 18 : 교반기 20 : 에어 브라스터 21 : 산기장치17 air tank 18 agitator 20 air blaster 21 air diffuser

22 : 고체비료 포장기 23 : 숙성발효조 24 : 무기질 원료 저장조22: solid fertilizer packaging machine 23: aging fermentation tank 24: inorganic raw material storage tank

25 : 탈취 라인 26 : 보일러 27 : 팽연왕겨 저장조25 deodorization line 26 boiler 27 bulk chaff reservoir

유기물을 함유한 고체 및 액체유기물을 처리하여 고품질의 유기질비료를 생산하는 구성은,The composition that produces high quality organic fertilizer by processing solid and liquid organic matter containing organic matter,

악취 발생 문제, 하천 방류시 하천오염, 해양 투기시 연안해안의 황폐화, 축 산농가의 배설물 처리 문제, 경종농가에서는 유기질비료 사용량이 적어 화학비료 사용으로 토질의 산성화를 촉진시키고, 저질 및 고가의 수입 수분 조절제를 사용하므로 저질비료 사용 및 과다한 운영비 지출 문제,Odor generation problems, river pollution during river discharge, desolation of coastal coasts during ocean dumping, waste disposal of livestock farms, organic farm fertilizers are used at light farms, and the use of chemical fertilizers promotes acidification of soils. The use of moisture regulators reduces the use of poor fertilizers and excessive operating expenses,

폐기물 중 수분 함량이 많아 동절기 설비 가동 중단 등 문제점이 많았다.Due to the high moisture content in the waste, there were many problems such as the shutdown of winter facilities.

이에 따라 기 특허 등록된 유기물을 함유한 폐기물 및 배설물 처리방법과 장치의 기존 구성에 보완하여 많은 실험과 파이롯 설비 가동결과 및 테스트를 통해, 다량의 축산 배설물 및 유기성 폐기물 처리문제와 고품질의 유기질비료 생산, 수분조절제의 사용량 조절, 4계절 설비가동 등의 문제점을 해결하여 환경오염 발생원인 축산 배설물 및 유기성 폐기물을 다량으로 처리할 수 있음은 물론, 경종농가에서는 고품질의 유기질비료를 사용하여 토양의 산성화를 방지할 수 있는 공법을 제시할 수 있는 자연순환형 대안을 제시함의 목적을 가진 방법이다.As a result, many experiments and pilot plant operation results and tests are supplemented with the existing configuration of wastes and excreta treatment methods and devices that contain patented organic matters. It solves the problems of production, controlling the amount of moisture control agent, operation of four seasons, and can handle livestock excretion and organic wastes, which are the source of environmental pollution, in addition to high quality organic fertilizers in farming farms. It is a method with the purpose of presenting a natural circulation alternative that can suggest a method to prevent the problem.

즉, 유기물을 함유한 고체 및 액체 유기물 즉, 축산 배설물 및 유기질 폐기물에다 수분조절 및 호기성 발효촉진을 위한 팽연왕겨와 수분조절 및 양질의 비료생산에 필수적인 무기질 원료를 혼합조(5)에서 혼합과정을 통해 호기성 발효조건의 C/N비:25∼35%, 온도:50∼60℃, PH:6∼8, 함수율:50∼60%, 산소:5∼15% 을 형성시켜 4가지의 복합 미생물을 투입함으로 단기간 호기성 발효과정(유기물+O2

Figure 112007507398081-PAT00003
분해유기물+Co2+HO2+NH3+열)을 거쳐 숙성발효조(23)에 이송하여 27∼30일 동안 뒤집기 작업을 통해 일반 부숙퇴비를 생산 할 수 있게 하고,That is, in the mixing tank (5), a solid and liquid organic substance containing organic matter, namely, livestock excreta and organic wastes, and an inorganic raw material necessary for controlling moisture and promoting aerobic fermentation and inorganic raw materials necessary for moisture control and production of high-quality fertilizers are mixed. C / N ratio of aerobic fermentation conditions: 25 to 35%, temperature: 50 to 60 ℃, PH: 6 to 8, water content: 50 to 60%, oxygen: 5 to 15% to form four complex microorganisms Short term aerobic fermentation process (organic + O 2)
Figure 112007507398081-PAT00003
Decomposed organics + Co 2 + HO 2 + NH 3 + heat) to be transferred to the fermentation tank (23) to produce a general home compost through flipping for 27 to 30 days,

또는 혼합조에서 혼합된 원료를 발효조에 투입 1, 2차 단기간 속성발효 시켜 숙성발효조에 21∼24일 동안 뒤집기 및 여러 차례 발효 시킨 뒤 고품질의 유기질 그린퇴비를 생산, 경종농가에 공급하여 사용케 함으로써 축산농가의 최대 고민인 축산 배설물 처리 해결하고 경종농가에서는 양질의 유기질비료를 사용하여 작물생산 증가는 물론, 농지의 산성화를 방지하고 궁극적으로는 환경오염의 주 원인인 축산 배설물 및 유기질 폐기물을 악취 없이 무방류로 대량처리 가능케 하는 방법과 장치이다.Alternatively, the raw materials mixed in the mixing tank are put into the fermentation tank, and the first and second short-term rapid fermentation are carried out and the fermentation tank is inverted and fermented several times for 21 to 24 days, so that high-quality organic green compost is produced and supplied to the seedling farmers. Addressing livestock manure, the biggest concern of livestock farmers, and using high quality organic fertilizers to increase crop production, prevent acidification of farmland, and ultimately eliminate animal waste and organic waste, the main cause of environmental pollution. It is a method and apparatus for enabling mass treatment with no discharge.

종래에는 이 분야의 기술이 끊임없는 연구개발로 많은 새로운 기술이 개발되어 있고 그 기술을 적용하고 있으나, 현재까지 완전한 시스템이 없어 축산 배설물 및 유기질 폐기물의 처리 방법에서 많은 시행착오가 발생되어지고 있고, 그러므로 향후 더 많은 연구개발이 이루어져야 한다.Conventionally, many new technologies have been developed due to continuous research and development of this technology, and the technology has been applied. However, since there is no complete system, many trials and errors have occurred in the method of treating livestock waste and organic waste. Therefore, more research and development should be done in the future.

문제점으로는, 축산 배설물 및 유기질 폐기물을 전처리 과정에서 고액분리를 하여 고체 물질은 비료로, 액체 물질은 약품처리 하여 수처리 과정을 거쳐 폐수처리설비로 방류하게 되어 있어 하천오염의 원인이 되고,The problem is that the livestock waste and organic waste are separated into solids in the pretreatment process, and the solid material is fertilizer, and the liquid material is chemically treated and discharged to the wastewater treatment facility, which causes river pollution.

축산 배설물 및 유기질 폐기물에다 생석회나 무기질 원료를 수분조절제로 사용하여 처리하거여 일반 퇴비를 생산할 수 있으나 악취 많은 저질의 비료생산만 가능하며 수처리 처리시 약품처리의 약품비용이 막대하게 지출되거나,Livestock excrement and organic wastes can be treated with quicklime or inorganic raw materials as moisture regulators to produce general compost, but only odorous, low-quality fertilizers can be produced.

고액분리 된 고체 물질을 퇴비화 시켰을 때 또는 축산 배설물 및 유기질 폐기물에 생석회나 무기질 원료를 수분 조절제나 발효물질로 사용했을 때나 생산된 퇴비의 성분이 작물의 생육, 발아 수량, 토양의 이화학성, 토양과 식물체의 중금속 함량에 미치는 영향에 많은 지장을 초래하여 왔고 특히 혹한기 및 동절기에는 축산 배설물 및 유기질 폐기물이 동결되어 설비가동 중단 등 많은 문제점이 발생하고,When composting solid-liquid separated solid materials, or using quicklime or mineral raw materials as livestock excretion and organic wastes as a moisture regulator or fermentation material, the components of the compost produced are the growth of crops, germination, soil physicochemical properties, soil and It has caused many obstacles to the effect on the heavy metal content of the plant, especially during the cold and winter periods, livestock excrement and organic waste is frozen, causing many problems, such as stopping the operation of the plant,

또한, 일부에서는 왕겨, 톱밥, 밀짚펠렛 등 많은 종류가 수분 조절제로 사용되어 왔으나 처리량에 대한 조절제 투입량이 대량으로 소비되어 수급 또한 어려움이 따르는 등 많은 문제점이 대두되어 왔던 것이다.In addition, in some cases, many types such as chaff, sawdust, straw pellets have been used as a moisture control agent, but many problems have arisen, such as supply and demand difficulties due to the large amount of regulator input to the throughput.

이와같은 종래의 문제점을 해결하기 위하여 본원 출원자가 선출원한 제 10-2006-7982호, 제 10-2006-3325호, 제10-2006-85085호, 제 10-2007-29527호, 제 10-2007-70895호등 유기물을 함유한 폐기물 및 배설물을 자원화 하는 방법과 장치등 다수 출원중에 있는데, 이들은 유기물을 함유한 폐기물, 가축의 배설물, 등을 처리하여 비료를 제조하는 방법과 장치 및 처리 과정에서 악취 발생을 방지하기 위한, 탈취 장치등에 관한 것으로서, 무기질 원료와 수분조절 및 속성발효, 비료성분 조정제인 팽연왕겨와 복합 미생물을 혼합조에서 혼합하여 발효조를 거치고 숙성 발효조에서 비료 생산 단계와 수분 조절제로서 전단계의 혼합조에 순환시켜 재 투입토록하여 패연왕겨와 복합 미생물 및 무기질 원료, 탈취액을 대체 토록하는 방법과 장치가 아니였던 것이다10-2006-7982, 10-2006-3325, 10-2006-85085, 10-2007-29527, 10-2007 filed by the applicant of the present application to solve such a conventional problem. -70895 There are many applications such as methods and apparatus for the recycling of wastes and wastes containing organic matters such as No. 70895.They produce odors in the process, apparatus and process of manufacturing fertilizers by treating wastes containing organic matters, animal wastes, etc. In order to prevent deodorization, etc., it relates to inorganic raw materials, moisture control, rapid fermentation, fermented rice hull and fermentation agent, which are mixed with microorganisms in a mixing tank, and then through fermentation tank and fertilizer production stage and moisture control agent in fermentation tank. It was not a method and device for circulating the mixed tank and re-injecting it to replace the paddy rice husk, the complex microorganism, the mineral raw material and the deodorant.

축산 배설물 및 유기성 폐기물 처리에 있어서는 끊임없는 연구개발로 인하여 새로운 기술 및 처리공법이 하루가 다르게 속속 개발, 개선됨에도 불구하고 종래의 처리방법으로는 향후 계속 증가가 예상되는 축산 배설물 및 유기성 폐기물의 처리에 있어서 다음의 해결 과제가 있다.In the treatment of livestock excrement and organic waste, although new technologies and treatment methods are developed and improved one after another due to the continuous research and development, the conventional treatment method is used for the treatment of livestock excrement and organic waste which is expected to increase in the future. There are the following problems.

1) 수분 조절제인 왕겨·톱밥·밀짚펠렛 등의 수급문제,1) Supply and demand problems such as chaff, sawdust, straw pellets, etc.

2) 단기간 1, 2차 발효공정을 거칠 수 있고 호기성 속성 발효 조건의 조성 문제,2) problems with the composition of aerobic rapid fermentation conditions,

3) 유기물 및 무기물 폐기물에 따른 적합한 미생물 제재의 개발 문제, 등의 많은 해결 과제를 위한 추가적인 설비를 갖춤에도 불구하고 대량 처리 용량을 갖춘 무방류·무악취로 환경오염이 없고, 축산 배설물 및 유기성 폐기물의 전량 자연 순환형 즉, 양질의 유기질 비료로 생산하는 기술 및 처리 공법이 개발되지 못하였던 것이다. 이와 같은 문제점을 해결하기 위하여 파이롯 설비 가동 및 많은 실험결과, 축산 배설물 및 유기성 폐기물을 대량 처리 가능하고 전량 양질의 유기질 비료로 생산하여 축산농가 및 경종농가의 자연 순환형 장치을 확립함은 물론 폐기물에 의한 환경오염을 극 최소화 할 수 있는 구성에 대한 설명이다.3) No additional pollution and odor without environmental pollution due to the large amount of processing capacity, despite the additional equipment for the development of suitable microbial products according to organic and inorganic wastes, and no pollution to livestock wastes and organic wastes. The technology and processing methods to produce the whole natural circulation type, that is, high quality organic fertilizers have not been developed. In order to solve this problem, pilot plant operation and many experiments have resulted in a large amount of livestock excrement and organic wastes produced with high quality organic fertilizers to establish natural circulation system for livestock farms and breeders. It is a description of the configuration that can minimize the environmental pollution caused by.

상기와 같은 문제점을 해결하기 위하여,In order to solve the above problems,

먼저 혼합조(5)에 혼합을 하기 위하여 액체 유기물 즉, 축산농가에서 발생되는 가축 배설물인 우분·돈분·계분 등을 수거차량을 이용 탈취액 처리 후 액체유기물 저장조(1)에 저장하고,First, in order to mix in the mixing tank (5), the liquid organic matter, that is, cow manure, pig meal, poultry, etc., which are livestock manure generated from the livestock farm, are stored in the liquid organic storage tank (1) after the deodorizing liquid treatment using a collection vehicle

고체 유기물 즉, 축산농가 및 폐기물 발생지에서 발생되는 음식물 쓰레기·도축 쓰레기 등을 수거차량을 이용 탈취액 처리 후 전처리 설비(15)를 거쳐 고체유기물 저장조(2)에 저장하며,Solid organic matter, that is, food wastes and slaughtered wastes generated from livestock farms and waste generation sites are collected in a solid organic matter storage tank (2) through a pretreatment facility (15) after a deodorizing liquid treatment using a collection vehicle.

그 후 수분조절제인 무기물 즉, 죠라이트, 소다-아쉬, 생석회, 소석회 등을 무기질원료 저장조(24)에 저장하며, 수분 조절제 및 속성발효의 조성을 도우며 동시에 양질의 퇴비원료인 팽연왕겨는 왕겨팽연화기계(7)를 거쳐 팽연왕겨 저장조 (27)에 저장 되어지게 한다.Afterwards, minerals that are moisture regulators, such as jawrite, soda-ash, quicklime, and slaked lime, are stored in the mineral raw material storage tank 24. It is to be stored in the expanded chaff reservoir 27 through the machine (7).

이 후 액체유기물(60∼65%), 고체유기물(5∼10%), 팽연왕겨(10∼15%), 무기물원료(10∼15%) 및 4종 복합미생물(1%) 투입 후 와류형 교반기(12)에 의해 수분:60∼65%, 투입고형물(입도:30mm이하, PH:5.5∼8, C/N비:30∼50가 되도록)을 고루 교반 후 숙성발효조(23)로 운반 되게 하고,Afterwards, liquid organics (60 to 65%), solid organics (5 to 10%), swollen rice husks (10 to 15%), inorganic raw materials (10 to 15%) and four complex microorganisms (1%) are introduced into the vortex type. Moisture 12: 60-65%, solid content (particle size: 30 mm or less, PH: 5.5-8, C / N ratio: 30-50) by stirring the stirrer to be transported to the aging fermentation tank 23 after stirring and,

혼합된 원료는 숙성발효조(23)에서 단백질, 탄수화물 등이 풍부한 유기질 폐기물 원료 량의 10%이상 산소의 지속적인 공급을 통해 미생물로 인한 동화 작용으로 이산화탄소+물이 1차(중온), 2차(고온), 3차(숙성)의 발효과정을 거치고 숙성 15∼20일, 후숙 20∼25일을 거쳐 (C/N비:10%이하, 온도:40℃, 수분:40%이하, Co:6%이하 로) 숙성 되었을 때, 일부는 고체비료 포장기(22)를 거쳐 포장되어 농가에 제공되고 후숙을 거친 일부 고체비료 원료는 다시 혼합조(5)에 이송되어 수분 조절제로 이용 된다.The mixed raw materials are assimilated by microorganisms through the continuous supply of more than 10% oxygen of organic waste raw materials rich in proteins and carbohydrates in the aging fermentation tank (23). ), Through 3rd fermentation process, 15-20 days of aging, 20-25 days of ripening (C / N ratio: 10% or less, temperature: 40 ° C, moisture: 40% or less, Co: 6%) When matured, some are packaged via a solid fertilizer packaging machine 22 to be provided to the farmhouse, and some solid fertilizer raw materials that have undergone ripening are transferred back to the mixing tank 5 to be used as a moisture control agent.

여기서 수분조절제인 무기물 혼합비는 죠라이트30%, 소다 아쉬(Soda-Ash) 30%, 생석회 10%, 소석회 30% 이나 축산 배설물 및 유기성 폐기물의 혼합비 즉, 액체유기물(돈분80%, 액체계분10%, 우분 10%) 및 고체유기물(고체 계분, 음식물 쓰레기, 도축 쓰레기)의 혼합비에 따라 무기질원료의 양을 조절 혼합 한다.In this case, the mineral mixing ratio of the moisture control agent is 30% of Joelite, 30% of Soda-Ash, 10% of quicklime, 10% of hydrated lime, but 30% of livestock waste and organic waste, that is, liquid organic matter (80% of pig meal, 10% of liquid fraction). , 10% of manure) and solid organic matter (solid meal, food waste, slaughter waste) according to the mixing ratio of the amount of inorganic raw materials are controlled and mixed.

숙성발효조(23)에 C4 H6 O2 N+3.75O2

Figure 112007507398081-PAT00004
4Co2+1.5H2O+NH3 의 호기성 반응에 의해 퇴비화 할 수 있는 구성이다.C 4 H 6 O 2 N + 3 in the aging fermentation tank (23). 75 O 2
Figure 112007507398081-PAT00004
4Co + 1.5H 2 is a configuration that can be composted by aerobic reaction of the 2 O + NH 3.

또한 액체유기물이나 고체유기물에는 수분이 많이 함유되어 있어 혹한기 및 동절기에는 원료자체가 결빙되므로, 설비가동을 중단하는 사례가 발생함을 방지하기 위하여 열매체 보일러(26)를 설치 가동하여 발효조(11) 및 숙성발효조(23)에 공급하여 적정 발효온도인 50∼60℃로 가온 후 발효시킴으로 혹한기에도 설비가동 가능케 하고 에어 콤프레샤를 이용 공기를 생산 에어탱크(17)에 저장, 적정 발효조건인 산소공급(혼합원료 kg당, 5∼15%이상)을 하여 줌으로써 속성발효를 돕고, 이미 선출원된 4종 복합미생물 바실러스 리체니포미스(Bacillus Licheniformis), 케이디 -1(KD-1), 시어리스(Cereus), 퍼미루스(Pumilus)를 배양하여 4종 복합미생물 탱크(17)에 저장, 혼합조(5)에서 혼합시 투입하므로 한국적 토양에 맞는 양질의 비료 생산은 물론 단시간 속성발효 시키고 발효 및 숙성 공정 기간을 단축시킬 수 있으며 각 과정에서 발생되는 악취 또한 현저하게 줄일 수 있는 장치이며,In addition, liquid organic matter or solid organic matter contains a lot of moisture, so in the cold and cold season, the raw material itself freezes, so that the thermal medium boiler 26 is installed and operated in order to prevent the occurrence of the operation of the fermentation tank 11 and It is supplied to the aging fermentation tank (23) and heated to 50 ~ 60 ℃, which is the fermentation temperature, and then fermented, so that the equipment can be operated even in cold weather, and the air is stored in the production air tank (17) by using an air compressor, and oxygen is supplied as an appropriate fermentation condition (mixing). Per kg of raw material, more than 5 to 15%) to aid rapid fermentation, and the four pre-applied complex microorganisms Bacillus Licheniformis, Cady-1 (KD-1), Cereus, Perme Lupus (Pumilus) is cultured and stored in four complex microbial tanks (17) and added when mixed in the mixing tank (5), thus producing high-quality fertilizers suitable for Korean soil as well as short-term rapid fermentation and fermentation. And it is possible to shorten the aging process period and also significantly reduce the odor generated in each process,

미생물 제재 부분, 탈취 부분은 특허출원 중에 있고 왕겨팽연화 기계, 유기질 배설물 처리방법과 장치는 특허등록 완료된 시스템이다.The microbial material part and deodorization part are patent pending, and the chaff dilatation machine, organic waste treatment method and device are patented systems.

본 발명은 도 2 공정 개략도의 도시와 같이 유기물을 함유한 고체 및 액체유기물 즉, 축산 배설물 및 유기질 폐기물을 환경오염 없이 전량 단시간 내에 대량으로 처리하여 고품질의 유기물비료로 생산하여 경종농가에 보급함으로써 완전 자연순환형 처리방법과 장치로서,The present invention, as shown in the process schematic of Figure 2 is a solid and liquid organic matter containing livestock, that is, livestock excrement and organic wastes are processed in large quantities in a short amount of time without environmental pollution to produce a high-quality organic fertilizer to supply to farming farms completely As a natural circulation treatment method and apparatus,

가축 배설물이나 액체유기물은 액체유기물 저장조(1)에서 펌프(3)로 혼합조(5)에 투입되고 고체유기물은 전처리설비(15)를 거쳐 고체유기물 저장조(2)에서 나선(4)로 혼합조(5)에 투입되고 또한 무기질원료 저장조(24)에 저장 되어진 무기질 원료 죠라이트, 소다 아쉬(Soda-Ash), 생석회, 소석회는 계량에 의해 나선 콘베어(9)로 혼합조(5)에 투입되며,Animal wastes or liquid organics are introduced into the mixing tank (5) from the liquid organic storage tank (1) to the pump (3), and the solid organics are mixed into the spiral (4) from the solid organic storage tank (2) via the pretreatment facility (15). The mineral raw material zoite, soda ash, quicklime, and slaked lime which are put into (5) and stored in the mineral raw material storage tank 24 are put into the mixing tank 5 by the spiral conveyor 9 by metering. ,

끝으로 왕겨는 왕겨 홉퍼(6)에서 왕겨팽연화 기계(7)를 거쳐 팽연왕겨 저장조(27)에서 나선 콘베어(8)에 의해 혼합조(5)에 투입된다.Finally, the rice husk is introduced into the mixing tank 5 by the spiral conveyor 8 in the rice hull storage tank 27 in the rice hull hopper 6 through the rice husk expanding machine 7.

혼합조(5)에 투입된 액체유기물, 고체유기물, 무기질원료, 팽연왕겨는 적정 계량에 의해 4종 복합미생물 (B/C, KD-1, C/E, P/L)투입과 함께 혼합조(5)의 와류형 교반기(12)로 골고루 혼합되어 진다.The liquid organic matter, solid organic matter, inorganic raw material, and swollen rice husk added to the mixing tank 5 are mixed with four complex microorganisms (B / C, KD-1, C / E, P / L) by appropriate metering. The vortex stirrer 12 of 5) is mixed evenly.

혼합된 고체비료(수분:60∼65%) 일부는 벨트 콘베어를 통하여 발효조(11)에 이송 되거나, 일부는 숙성발효조(23)에 이송되어 발효 시키고,Some of the mixed solid fertilizer (moisture: 60-65%) is transferred to the fermentation tank 11 through a belt conveyor, or part of the fertilizer is fermented by fermentation tank 23,

발효조(11)에 투입된 고체비료는 단시간의 1, 2차 발효를 거쳐 숙성발효조(23)에 이송되어 숙성 및 후숙을 거친 후 고체비료 포장기(22)에 의해 포장되어 저장 및 시판 되며, 일부의 숙성발효조(23)에서 발효숙성 된 고체비료는 수분조절제로 사용될 수 있도록 혼합조(5)에 순환 이송 공급되어 재혼합시키며,The solid fertilizer introduced into the fermentation tank 11 is transferred to the fermentation fermentation tank 23 through the first and second fermentation in a short time, and then aged and ripened, and then packaged, stored and marketed by the solid fertilizer packing machine 22, and partially aged. The solid fertilizer matured in the fermentation tank 23 is circulated and fed to the mixing tank 5 so as to be used as a moisture control agent and mixed again.

또한 혼합조(5)에서 혼합시 발생되는 액체비료는 펌프(16)에 의해 숙성발효조(23)로 이송되어 고체비료와 혼합 발효숙성 하여 일부는 대기로 증발, 일부는 고체비료 포장시의 수분조절제로 사용된다. (고체비료 수분함량 : 50∼55%)In addition, the liquid fertilizer generated when mixing in the mixing tank (5) is transferred to the fermentation fermentation tank (23) by the pump (16), mixed with fermentation fermentation of the solid fertilizer, part of the evaporation to the atmosphere, part of the moisture control during solid fertilizer packaging Zero is used. (Solid fertilizer moisture content: 50-55%)

상기의 각 공정에서 발생되는 악취는 탈취액 탱크(14)에서 목초액등 3가지의 탈취액을 정량 혼합하여 액체유기물 저장조(1), 고체유기물 저장조(2), 혼합조(5)에 스프레이 형식으로 투입함으로써,The odor generated in each of the above processes is quantitatively mixed with three kinds of deodorant such as wood vinegar in the deodorizing liquid tank 14 and sprayed into the liquid organic storage tank (1), the solid organic storage tank (2), and the mixing tank (5). By putting

저장 및 혼합시 발생되는 악취를 완전히 제거하여 환경오염이 없는 공정으 로, 축산 배설물 및 유기질 폐기물을 전량 방류수의 발생 없이 단시간 내 대량으로 처리하여 고품질의 유기질비료를 생산, 경종농가에 보급할 수 있는 구성 이다.It is a process that eliminates odors generated during storage and mixing. It is a process that does not cause environmental pollution. It can produce high quality organic fertilizers and distribute them to farming farmers by treating large amounts of livestock wastes and organic wastes in a short time without generating effluent. It is a composition.

또한 혹한기 및 동절기에도 설비가동 중단 없이 축산 배설물 및 유기질 폐기물의 처리가 가능하게 하기 위한 열매체 보일러(26)를 이용하여 단시간 발효조건을 유지시켜 후숙 발효 할 수 있게 하는 시스템 이다.In addition, it is a system that enables fermentation after ripening by maintaining short-term fermentation conditions by using a thermal medium boiler 26 to enable the treatment of livestock excrement and organic waste without interruption of equipment operation in cold and winter.

상기에서 설명한 바와 같이 본 발명은 유기물을 함유한 가축 배설물 및 음식물 쓰레기 즉, 액체 및 고체 유기성 폐기물을 무기질원료와 수분조절제 및 발효 속성제인 팽연왕겨와 4종의 복합미생물을 효과적으로 균일하게 혼합, 단시간 내 최적의 발효조건을 형성하여 효율적인 기계설비에 의하여 환경오염의 원인인 유기성 폐기물을 방류 및 환경오염 없이 다량으로 처리 가능케 하여 고품질의 유기성 퇴비를 다량으로 생산,As described above, the present invention efficiently and uniformly mixes organic waste containing animal waste, food waste, that is, liquid and solid organic wastes, inorganic raw materials, water-modifying agent, and fermented chaff and four complex microorganisms within a short time. By forming the optimum fermentation conditions, it is possible to treat organic wastes, which are the causes of environmental pollution, in large quantities without discharge and environmental pollution by efficient mechanical facilities, and produce high quality organic compost in large quantities.

경종농가에 배급하고 축산농가 및 폐기물 발생지에서 발생되는 가축 배설물 및 폐기물을 대량으로 처리 가능한 구성으로서,As a composition capable of distributing to livestock farms and processing large amounts of animal wastes and wastes from livestock farms and waste sources,

종래의 소량 처리량에서 대량처리를 가능케 하며 수입에 의존하는 고가의 미생물제재 및 무기질원료는 국내에서 저렴하게 직접 배양 사용하고, 비교적 저렴한 가격으로 국내에서 구입이 쉬운 죠라이트, 소다-아쉬, 생석회, 소석회를 사용함으로써 외화 절약은 물론 운영비 면에서도 많은 절감이 예상되어 지며, 또한 기존의 소량의 처리용량에도 불구하고 양질의 유기질비료 생산이 불가능 하여 고품질의 비료생산을 위하여 고가의 수입 부재료를 첨가하여 사용해 옴으로서 비경제서에 따른 문제점을 해결 하고,Expensive microbial materials and inorganic raw materials, which can be processed in a small amount of conventional amount and depend on imports, are directly incubated at low cost domestically, and can be easily purchased in Korea at a relatively low price. Joelite, soda-ash, quicklime and slaked lime It is expected to save a lot of foreign currency as well as to reduce operating costs.In addition, despite the existing small amount of processing capacity, it is impossible to produce high quality organic fertilizers. Therefore, expensive imported subsidiary materials are used to produce high quality fertilizers. As a solution to the problems of non-economies,

고형물은 고체 퇴비로, 액체 퇴비는 수 처리 설비로 약품처리 후 하천에 방류시키므로 약품 비 지출이 과다하고, 설비의 고장에 보수 시에는 수질방류 허용치 이상을 방류하는 사례가 발생하여 하천오염이 필연적으로 대두되어 왔으며 혹한기 및 동절기에는 원료의 결빙현상으로 처리설비 전체를 가동중지 하는 등 많은 문제점이 발생됨을 근본적으로 해소 함은 물론,Solids are solid compost, and liquid compost is discharged into river after treatment with water treatment facilities. Excessive expenditure on chemicals is generated. It has been emerging and fundamentally solves many problems such as shutting down the entire processing equipment due to freezing of raw materials during the cold and winter seasons.

본 발명 구성에서는 상기와 같은 문제점을 해결함은 물론, 수입에 의존하는 모든 원-부자재 대신 국산화 자재를 사용할 수 있고, 약품비 지출이 없으며 4계절 기후변화에 상관없이 가동될 수 있고 하천으로의 방류 없이 유기성 폐기물을 대량으로 처리하여 고품질의 유기질비료를 생산함으로써,In the configuration of the present invention, as well as solving the above problems, it is possible to use localized materials instead of all raw and subsidiary materials that depend on imports, there is no chemical expenditure, can operate regardless of the four seasons climate change, without discharge into the river By treating organic waste in large quantities to produce high quality organic fertilizers,

정부에서 추진하는 환경 순환형, 환경친화적 폐기물 처리 효과를 얻을 수 있는 효과적인 것이다It is effective to obtain environmental recycling type and environmentally friendly waste disposal effect promoted by the government.

Claims (1)

액체 및 고체유기물 즉, 축산 배설물 및 유기성 폐기물 처리에 있어서 수분조절제인 무기질원료 (Zeolite, Soda-Ash, 생석회, 소석회)와 수분조절 및 속성발효, 비료성분 조정제인 팽연왕겨를 4종의 복합미생물과 함께 혼합조에 투임하여 수분 60∼65%로 균일하게 혼합 발효 및 숙성후, 숙성발효조에서 후숙을 거쳐 용도에 따라 고체비료로 생산하는 단계와, 숙성발효조에서 혼합조에 순환 이송하여 재투입토록 구성하여 수분조절제로 재사용 가능하게 함을 특징으로 하는 유기질이 함유된 축산 배설물 및 폐기물 발효처리방법4 kinds of microorganisms include inorganic raw materials (Zeolite, Soda-Ash, quicklime, hydrated lime) and water-controlled, fast-acting fertilizer, and swelled rice husk, which are used to treat liquid and solid organic matter, namely livestock excretion and organic waste. After mixing fermentation and aging uniformly to 60 ~ 65% of water by mixing in fermentation tank, after fermentation in aging fermentation tank to produce solid fertilizer according to the use, and circulating transfer to aging fermentation tank in aging fermentation tank to make water again Livestock excretion and waste fermentation methods containing organic matter, characterized by reusability as a regulator
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KR100989013B1 (en) * 2008-03-04 2010-10-20 (주)지앤엘 Method and apparatus for fertilizing livestock manure and waste containing organic matter
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KR100851947B1 (en) * 2008-01-29 2008-08-12 보성환경산업(주) A sewage and clean water sludge manage equipment and method the same
KR100989013B1 (en) * 2008-03-04 2010-10-20 (주)지앤엘 Method and apparatus for fertilizing livestock manure and waste containing organic matter
KR101068701B1 (en) * 2009-02-06 2011-09-28 오태석 Method for preparing Echo-Compost using the Pig Slurry removed the heavy metal, and the Product obtained therefrom
KR101124799B1 (en) * 2009-08-18 2012-03-23 양재식 A apparatus for food garbage using and method thereof
KR101152960B1 (en) * 2009-10-15 2012-06-11 김해중 A pellet compost manufacturing apparatus

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