KR20040009736A - Dyeing and coating method of screen cloth - Google Patents

Dyeing and coating method of screen cloth Download PDF

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Publication number
KR20040009736A
KR20040009736A KR1020020043778A KR20020043778A KR20040009736A KR 20040009736 A KR20040009736 A KR 20040009736A KR 1020020043778 A KR1020020043778 A KR 1020020043778A KR 20020043778 A KR20020043778 A KR 20020043778A KR 20040009736 A KR20040009736 A KR 20040009736A
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South Korea
Prior art keywords
dyeing
coating
screen fabric
screen
coating method
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KR1020020043778A
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Korean (ko)
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방창덕
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방창덕
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Priority to KR1020020043778A priority Critical patent/KR20040009736A/en
Publication of KR20040009736A publication Critical patent/KR20040009736A/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/003Transfer printing
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47HFURNISHINGS FOR WINDOWS OR DOORS
    • A47H23/00Curtains; Draperies
    • A47H23/02Shapes of curtains; Selection of particular materials for curtains

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Coloring (AREA)

Abstract

PURPOSE: A dyeing and coating method of screen fabric is capable of reducing a producing process, increasing productivity, reducing production cost, preventing environmental pollution and improving working conditions. The screen fabric is useful for a blind, a roll screen and a vertical. CONSTITUTION: A dyeing and coating method of the screen fabric is as follows: adding dyes or a pigment(32) to a coating solution(31) to prepare a solution(33); and then coating and dyeing screen fabric(30) with a knife coating device(40) or a dipping coating device(41).

Description

스크린원단의 염색 및 코팅방법{Dyeing and coating method of screen cloth}Dyeing and coating method of screen cloth

본 발명은 스크린원단의 염색 및 코팅방법에 관한 것으로서 더욱 상세하게는 커텐의 한 종류인 버티컬이나 롤스크린에 사용되는 스크린원단의 염색과 코팅을 한번에 수행할 수 있도록 한 스크린원단의 염색 및 코팅방법의 제공에 관한 것이다.The present invention relates to a method of dyeing and coating a screen fabric, and more particularly, to provide a method of dyeing and coating a screen fabric to perform dyeing and coating of a screen fabric used for vertical or roll screen, which is a kind of curtain, at a time. It is about.

스크린원단은 면, 티시 및 합성섬유사로 평직된 것으로 이를 커텐의 일종인 블라인드나 롤스크린 및 버터컬등으로 주로 사용하게 된다.The screen fabric is plain weave of cotton, tissue and synthetic fiber, and it is mainly used as curtains, roll screens and butter curls.

상기와 같이 블라인드나 롤스크린 및 버터컬등으로 사용할 때에는 가공하지 않은 스크린원단을 그대로 사용할 경우 아무런 무늬나 색상이 없으면서도 쉽게 변형되는 특성을 가지기 때문에 후가공을 거친 스크린원단을 사용하게 된다.When used as blinds, roll screens and butter curls as described above, if the raw screen fabric is used as it is, since it has a characteristic that it is easily deformed without any pattern or color, the screen fabric that has undergone post-processing is used.

상기 스크린원단의 후가공은 다양한 색상과 무늬를 표현하기 위한 염색이 있으며, 스크린원단이 평평한 상태를 지속적으로 유지하여 바람과 같은 외압에 의하여 쉽게 접혀지는 등의 변형을 방지할 수 있도록 뻣뻣한 상태의 질감을 유지하기 위한 코팅이 있다.The post-processing of the screen fabric is dyed to express various colors and patterns, and the screen fabric is kept in a flat state so that the texture of the stiff state can be prevented from being easily folded by external pressure such as wind. There is a coating to retain.

종래에는 스크린원단에 염색의 경우에는 도 1에 도시된 바와같이;Conventionally, in the case of dyeing on the screen fabric as shown in Figure 1;

제직된 스크린원단(1)에 다양한 무늬와 색상을 표현하는 염색공정(2)을 거친 후 스크린원단(1)이 버티컬이나 롤스크린에 적합하도록 뻣뻣한 질감을 가질 수 있도록 하는 코팅공정(3)을 거친 후 완성된다.After the dyeing process (2) expressing various patterns and colors on the woven screen fabric (1), after the coating process (3) to ensure that the screen fabric (1) has a stiff texture suitable for vertical or roll screen Is completed.

염색공정(2)에서는 표현하고자 하는 색상의 염료(4)와 염색기(5)를 이용하여 수행하고, 코팅공정(3)에서는 코팅액(6)과 코팅기(7)를 이용하여 작업을 완료하게 된다.In the dyeing process (2) is performed using the dye (4) and the dyeing machine (5) of the color to be expressed, in the coating process (3) to complete the operation by using the coating liquid (6) and the coating machine (7).

이러한 종래의 기술에서는 염색공정과 코팅공정이 분리되어 있기 때문에 염색을 위해서는 별도의 염색장치와 코팅을 위한 코팅장치를 별도로 구비하여 독립된 공정으로 진행되기 때문에 과다한 설비투자로 인한 원가절감을 기대할 수 없는 실정이다.In the conventional technology, since the dyeing process and the coating process are separated, the dyeing process and the coating process are separately provided for the dyeing, and thus, a separate process may be performed. to be.

특히, 투자된 설비비에 대한 원가를 맞추기 위하여 대량으로 염색작업과 코팅작업을 수행하기 때문에 많은 양의 염료와 안료를 사용하고, 코팅액을 사용하기 때문에 이로인한 수질오염과 같은 환경문제가 가중되고 있는 실정이며, 작업자의 작업환경 또한 양호하지 못한 열악한 실정이다.In particular, due to the large amount of dyes and pigments used in order to meet the cost of equipment investments, large amounts of dyes and pigments are used, and the coating solution is used to increase environmental problems such as water pollution. The worker's work environment is also poor.

이에 본 발명에서는 상기와 같은 문제점들을 해결하기 위하여 발명된 것으로서 제직된 스크린원단에 행하는 염색과 코팅작업을 동시에 수행하여 공정을 대폭 절감하여 생산성의 향상과 원가절감에 기여하면서도 염색으로 야기될 수 있는 환경오염을 방지하여 환경친화적인 생산공정을 득할 수 있도록 하는 데 가장 중요한 목적을 둔다.Therefore, in the present invention, as invented to solve the problems described above, by performing the dyeing and coating work performed on the woven screen fabric at the same time, significantly reducing the process to contribute to the improvement of productivity and cost reduction, while the environment that can be caused by dyeing The main objective is to prevent pollution and to obtain environmentally friendly production processes.

도 1은 종래기술이 적용된 스크린원단의 염색 및 코팅방법을 도시한 공정블럭도.1 is a process block diagram showing a method for dyeing and coating a screen fabric applied with the prior art.

도 2는 본 발명의 기술이 적용된 스크린원단의 염색 및 코팅방법을 도시한 공정블럭도.Figure 2 is a process block diagram showing the dyeing and coating method of the screen fabric to which the technique of the present invention is applied.

도 3은 본 발명의 기술이 적용된 스크린원단의 염색 및 코팅을 위하여 사용되는 1실시예를 도시한 장치도.Figure 3 is a device diagram showing one embodiment used for dyeing and coating the screen fabric to which the technique of the present invention is applied.

도 4는 본 발명의 기술이 적용된 스크린원단의 염색 및 코팅을 위하여 사용되는 2실시예를 도시한 장치도.Figure 4 is a device diagram showing an embodiment used for dyeing and coating the screen fabric to which the technique of the present invention is applied.

*도면의 주요 부분에 사용된 부호의 설명** Description of the symbols used in the main parts of the drawings *

30; 스크린원단30; Screen Fabric

31; 코팅액31; Coating solution

32; 안료32; Pigment

33; 용액33; solution

35; 염색 및 코팅공정35; Dyeing and Coating Process

40; 나이프코팅장치40; Knife Coating Device

41; 디핑코팅장치41; Dipping Coating Device

46; 나이프46; knife

50; 디핑조50; Diping Tank

51; 디핑로울러51; Dipping Roller

이하 첨부되는 도면과 관련하여 상기 목적을 달성하기 위한 본 발명의 바람직한 실시예의 구성과 작용에 대하여 설명하면 다음과 같다.Hereinafter, with reference to the accompanying drawings will be described the configuration and operation of the preferred embodiment of the present invention for achieving the above object.

도 2는 본 발명의 기술이 적용된 스크린원단의 염색 및 코팅방법을 도시한 공정블럭도, 도 3은 본 발명의 기술이 적용된 스크린원단의 염색 및 코팅을 위하여 사용되는 1실시예를 도시한 장치도, 도 4는 본 발명의 기술이 적용된 스크린원단의 염색 및 코팅을 위하여 사용되는 2실시예를 도시한 장치도로서 함께 설명한다.Figure 2 is a process block diagram showing the dyeing and coating method of the screen fabric to which the technique of the present invention is applied, Figure 3 is a device diagram showing an embodiment used for dyeing and coating the screen fabric to which the technique of the present invention is applied 4 is an apparatus diagram showing two embodiments used for dyeing and coating a screen fabric to which the technique of the present invention is applied.

본 발명에서는 커텐의 일종인 블라인드나 롤스크린 및 버터컬등으로 사용할 수 있도록 면, 티시 및 합성섬유사로 평직된 스크린원단의 가공을 위한 염색과 코팅작업을 동시에 수행할 수 있도록 하는 것을 특징으로 한다.The present invention is characterized in that it is possible to simultaneously perform the dyeing and coating work for the processing of the screen fabric woven with cotton, tissue and synthetic fibers to be used as a blind or roll screen and butter curl, which is a kind of curtain.

이를 위하여 본 발명에서는,To this end, in the present invention,

상기 스크린원단(30)에 염색과 코팅을 분리하여 작업하지 않고 한번에 염색과 코팅이 이루어질 수 있도록 코팅액(31)에 표현하고자 하는 색상의 염료나 안료(32)를 첨가하여 만들어진 용액(33)을 이용하여 염색 및 코팅공정(35)을 동시에 수행한 후 건조함으로서 완료하게 된다.Using a solution 33 made by adding a dye or pigment 32 of the color to be expressed in the coating solution 31 so that dyeing and coating can be made at once without separating and dyeing and coating the screen fabric 30. By performing the dyeing and coating process 35 at the same time to complete by drying.

상기 용액(33)을 이용하여 염색 및 코팅공정(35)을 동시에 수행하기 위해서는 도 3에서와 같이 나이프코팅장치(40)를 이용하거나, 도 4에서와 같이 디핑코팅장치(41)를 이용하여 수행하여도 된다.In order to simultaneously perform the dyeing and coating process 35 using the solution 33, the knife coating apparatus 40 is used as shown in FIG. 3, or the dipping coating apparatus 41 is used as shown in FIG. 4. You may also do it.

상기 나이프코팅장치(40)는 스크린원단(30)을 다수개의 가이드로울러(42,43)와 건조기(44)를 경유하여 와인더(45)에 권취되도록 하는 과정을 거친다.The knife coating device 40 undergoes a process of winding the screen fabric 30 to the winder 45 via a plurality of guide rollers 42 and 43 and a dryer 44.

즉, 상기 건조기(44)의 전방에 설치되는 나이프(46)에 의하여 공급된 용액(33)이 스크린원단(30)에 일정한 두께를 가지도록 코팅하게 되고, 코팅이 완료된 스크린원단(30)은 건조기(44)를 통하여 건조되어 와인더(45)에 권취함으로서 완료하게 된다.That is, the solution 33 supplied by the knife 46 installed in front of the dryer 44 is coated to have a predetermined thickness on the screen fabric 30, and the screen fabric 30 of which the coating is completed is a dryer. It is completed by winding through the winder 45 to the winder (45).

상기 디핑코팅장치(41)역시 다수개의 가이드로울러(42,43)와 건조기(44)를 경유하여 와인더(45)에 권취되는 과정을 거치게 된다.The dipping coating device 41 also undergoes a process of being wound on the winder 45 via a plurality of guide rollers 42 and 43 and a dryer 44.

상기 건조기(44)의 전방에 용액(33)을 충진한 디핑조(50)와 그 상방에 디핑로울러(51)를 설치하여 스크린원단(30)이 디핑조(50)에 침적되고 디핑로울러(51)의 가압에 의하여 코팅이 이루어지고 건조기(44)를 통하여 건조되어 와인더(45)에 권취됨으로서 완료하게 된다.The dipping roller 50 filled with the solution 33 in front of the dryer 44 and the dipping roller 51 above the screen fabric 30 are deposited on the dipping tank 50, and the dipping roller 51 is installed. The coating is made by pressurization) and dried through the dryer 44 to be wound on the winder 45 to complete.

이러한 본 발명은;Such a present invention;

스크린원단(30)에 다양한 색상을 표현하기 위한 염색과 스크린원단(30)이 뻣뻣한 상태의 질감을 유지하기 위한 코팅작업을 동시에 수행함으로서 전체적인 스크린원단(30)의 생산공정을 줄여 원가절감과 생산성 향상에 기여할 수 있게되고, 염색으로 야기되는 후처리 문제가 발생하지 않아 환경친화적인 제조가 가능하게 된다.Dyeing to express various colors on the screen fabric 30 and coating to maintain the texture of the screen fabric 30 at the same time to reduce the overall production process of the screen fabric 30 to reduce cost and improve productivity It is possible to contribute to, and the post-treatment problem caused by dyeing does not occur, thereby making it possible to manufacture environmentally friendly.

이상과 같은 본 발명은 제직된 스크린원단에 행하는 염색과 코팅을 동시에 수행하여 공정을 대폭 절감하여 생산성의 향상과 원가절감에 기여하면서도 염색으로 야기될 수 있는 환경오염을 방지하여 환경친화적인 생산공정을 득할 수 있도록 하면서 작업환경을 개선할 수 있도록 하는 등 얻을 수 있는 효과가 상당히 많은 발명이다.As described above, the present invention performs a dyeing and coating process on the woven screen fabric at the same time, greatly reducing the process, thereby contributing to the improvement of productivity and cost reduction, while preventing the environmental pollution that may be caused by dyeing, thereby producing an environmentally friendly production process. It is an invention with a lot of effects that can be obtained, such as improving the working environment while being able to obtain.

Claims (3)

커텐의 일종인 블라인드나 롤스크린 및 버터컬등으로 사용할 수 있도록 면, 티시 및 합성섬유사로 평직된 스크린원단을 가공함에 있어서;In the processing of screen fabrics woven from cotton, tissue and synthetic fibers for use as blinds, roll screens and butter curls; 상기 스크린원단(30)에 염색과 코팅을 분리하여 작업하지 않고 한번에 염색과 코팅이 이루어질 수 있도록 코팅액(31)에 표현하고자 하는 색상의 염료나 안료(32)를 첨가한 용액(33)을 이용하여 염색 및 코팅공정(35)을 동시에 수행하는 것을 특징으로 하는 스크린원단의 염색 및 코팅방법.Using a solution 33 to which the dye or pigment 32 of the color to be expressed in the coating liquid 31 is added so that the screen fabric 30 can be dyed and coated at once without separating and dyeing and coating the screen fabric 30. The dyeing and coating method of the screen fabric, characterized in that to perform the dyeing and coating process (35) at the same time. 제 1 항에 있어서;The method of claim 1; 상기 염색 및 코팅공정(35)은 나이프코팅장치(40)를 이용하여 행하는 것을 특징으로 하는 스크린원단의 염색 및 코팅방법.The dyeing and coating process 35 is a dyeing and coating method of the screen fabric, characterized in that performed using a knife coating device (40). 제 1 항에 있어서;The method of claim 1; 상기 염색 및 코팅공정(35)은 디핑코팅장치(41)를 이용하여 행하는 것을 특징으로 하는 스크린원단의 염색 및 코팅방법.The dyeing and coating process 35 is a dyeing and coating method of the screen fabric, characterized in that performed using a dipping coating device (41).
KR1020020043778A 2002-07-25 2002-07-25 Dyeing and coating method of screen cloth KR20040009736A (en)

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