TR201809591A2 - ULTRASOUND WASHING AND DRYING MODULE - Google Patents
ULTRASOUND WASHING AND DRYING MODULE Download PDFInfo
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- TR201809591A2 TR201809591A2 TR2018/09591A TR201809591A TR201809591A2 TR 201809591 A2 TR201809591 A2 TR 201809591A2 TR 2018/09591 A TR2018/09591 A TR 2018/09591A TR 201809591 A TR201809591 A TR 201809591A TR 201809591 A2 TR201809591 A2 TR 201809591A2
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- dyeing
- fabric
- rope
- fabrics
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- 238000001035 drying Methods 0.000 title claims abstract description 14
- 238000002604 ultrasonography Methods 0.000 title 1
- 238000000034 method Methods 0.000 claims description 77
- 239000004744 fabric Substances 0.000 claims description 75
- 238000004043 dyeing Methods 0.000 claims description 63
- 230000000694 effects Effects 0.000 claims description 18
- 238000005470 impregnation Methods 0.000 claims description 17
- 238000002203 pretreatment Methods 0.000 claims description 10
- 235000000177 Indigofera tinctoria Nutrition 0.000 claims description 6
- 229940097275 indigo Drugs 0.000 claims description 6
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 4
- 239000005864 Sulphur Substances 0.000 claims description 3
- UHOKSCJSTAHBSO-UHFFFAOYSA-N indanthrone blue Chemical compound C1=CC=C2C(=O)C3=CC=C4NC5=C6C(=O)C7=CC=CC=C7C(=O)C6=CC=C5NC4=C3C(=O)C2=C1 UHOKSCJSTAHBSO-UHFFFAOYSA-N 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 3
- 239000012209 synthetic fiber Substances 0.000 claims description 3
- 229920002994 synthetic fiber Polymers 0.000 claims description 3
- 238000011001 backwashing Methods 0.000 claims 2
- 235000019239 indanthrene blue RS Nutrition 0.000 claims 1
- 238000005406 washing Methods 0.000 abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 8
- 238000004506 ultrasonic cleaning Methods 0.000 abstract 2
- 239000003599 detergent Substances 0.000 abstract 1
- 239000002689 soil Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 15
- 239000000975 dye Substances 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 235000019646 color tone Nutrition 0.000 description 7
- 238000007730 finishing process Methods 0.000 description 7
- 230000001788 irregular Effects 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 238000010422 painting Methods 0.000 description 3
- 238000009423 ventilation Methods 0.000 description 3
- 238000009941 weaving Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 241001584775 Tunga penetrans Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000007591 painting process Methods 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000006200 vaporizer Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F19/00—Washing machines using vibrations for washing purposes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F25/00—Washing machines with receptacles, e.g. perforated, having a rotary movement, e.g. oscillatory movement, the receptacle serving both for washing and for centrifugally separating water from the laundry and having further drying means, e.g. using hot air
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Accessory Of Washing/Drying Machine, Commercial Washing/Drying Machine, Other Washing/Drying Machine (AREA)
- Control Of Washing Machine And Dryer (AREA)
Abstract
Buluş, çamaşır ve/veya kurutma makinelerine üretici tarafından entegre edilebilen, yoğun yıkamaya ve/veya deterjana gerek olmaksızın az miktarda çamaşırı düşük enerji ve su harcayarak yıkamak ve inatçı kirleri çıkarmak amacıyla kullanılan, çamaşırların aşınmasını ve/veya yıpranmasını önleyen ultrasonik temizleme modülü (10) ile ilgilidir. Modülde; makine gövdesi (11) üzerinde formlandırılan iç duvar (12) ve dış duvar (13) arasında kalan, ultrasonik temizleme için yıkama suyunun doldurulduğu hazne (41), iç duvar (12) ile irtibatlandırılarak hazne (41) içerisindeki bölgeyi temizleyen en az bir ultrasonik dönüştürücü (34) ve makinenin çalışmasını kontrol eden kontrol ünitesi (36) ile bağlantılı olarak çalışan, ultrasonik dönüştürücünün (34) istenilen frekansta çalışmasını sağlayan ultrasonik dönüştürücü devre kartı (35) yer alır.The invention provides an ultrasonic cleaning module (10) that can be integrated into the washing and / or drying machines by the manufacturer, used for washing small amounts of laundry with low energy and water and removing stubborn soils without the need for intensive washing and / or detergent, preventing wear and / or wear of the laundry. is about. Modules; the reservoir (41) between the inner wall (12) formed on the machine body (11) and the outer wall (13), where the washing water is filled for ultrasonic cleaning, is connected to the inner wall (12) and at least one ultrasonic which cleans the region within the reservoir (41). the ultrasonic transducer circuit board (35) operating in conjunction with the transducer (34) and the control unit (36) controlling the operation of the machine, enabling the ultrasonic transducer (34) to operate at the desired frequency.
Description
TARIFNAME KUMASA EFEKT VERMEYI SAGLAYAN BOYAMA Y'ONTEMI TEKNIK ALAN Bulus, dokunmus veya örülmüs kumasa boyama islemi sirasinda efekt vermeyi saglayan bir boyama yöntemi ile ilgilidir. ÖNCEKI TEKNIK Tekstil sektöründe selüloz esasli ve sentetik esasli elyaf, iplik ve kumaslarin renklendirilmesinde birçok yöntem kullanilabilmektedir. Bahsedilen yöntemlerden en genis uygulama alanina sahip olan yöntemler ise çektirme ve emdirme yöntemleridir. DESCRIPTION DYEING METHOD THAT MAKES EFFECTS ON FABRIC TECHNICAL FIELD The invention is to give effect to woven or knitted fabric during the dyeing process. It is related to a dyeing method that provides PRIOR ART In the textile industry, cellulose-based and synthetic-based fibers, yarns and fabrics Many methods can be used for coloring. Of the mentioned methods The methods with the widest application area are extraction and impregnation. are methods.
Bahsedilen çektirme yönteminde tekstil maddesine, uzun flotte oraninda uzun süre, emdirme yönteminde ise kisa flotte oraninda kisa süre muamele edilmektedir. In the aforementioned extrusion method, the textile material, long liquor ratio for a long time, In the impregnation method, it is treated for a short time at the rate of short liquor.
Emdirme ve çektirme yöntemine göre halat veya açik en olarak boyama yapan makine örnekleri sunlardir; Slasher boyama makinesi, ipliklerin açik en olarak emdirme yöntemine göre islem gördügü makinedir. Halat boyama makinesi, ipliklerin halat halinde emdirme yöntemine göre islem gördügü makinedir. Jigger makinesi; kumaslarin açik en olarak çektirme yöntemine göre islem gördügü makinedir. Jet overflow, haspel gibi makineler kumaslarin halat halinde çektirme yöntemine göre islem gördügü makinelerdir. Bobin boyama makinesi, bobine sarili ipliklerin çektirme yöntemine göre islem gördügü makinelerdir. Pad Batch, Pad Steam, Pad Dry gibi makineler ise, kumaslarin açik en olarak emdirme yöntemine göre islem gördügü makinelerdir. Söz konusu makinelerde, dokuma ve örme kumaslarin boyamasi yapilabildigi gibi ayni yöntemle ön terbiye ve bitim islemleri de yapilabilmektedir. Dyeing as rope or open width according to the suction and extraction method. The machine examples are; Slasher dyeing machine, open width of the yarns It is the machine where it is processed according to the impregnation method. rope dyeing machine, It is the machine where the yarns are processed according to the rope impregnation method. jigger machine; fabrics are processed according to the open-width stretching method. it is a machine. Machines such as jet overflow, haspel, rope pulling of fabrics They are the machines that are processed according to the method. Coil dyeing machine, wound on bobbin These are the machines where the yarns are processed according to the pulling method. Pad Batch, Pad Machines such as Steam, Pad Dry, on the other hand, use the open width impregnation method of the fabrics. are the machines that it is processed according to. In these machines, weaving and knitting Pre-treatment and finishing processes can be done with the same method as fabrics can be dyed. can also be done.
Kumaslarin bazi islemleri çektirme bazi islemleri emdirme yöntemiyle de yapilabilmektedir. Farkli yöntemlerle boyanip, mamul hale getirilen spor kesim kumaslarinin büyük bir kismi konfeksiyonda dikildikten sonra komple ve/veya bölgesel olarak farkli yikama ve efektlendirme islemlerine tabi tutulmaktadir. Son yillarda daha da artis gösteren bu tarz ürünlerin basinda gelen denim ürün grubunda, çözgü iplikleri halat (halat boya) veya açik en ( Slasher boyama) olarak boyanmakta, hasillanmakta, dokunmakta ve kumas olarak emdirme yöntemine göre terbiye islemleri yapilarak mamül hale getirilmektedir. Bu ürün grubunun bir kismi da dokunduktan sonra yine açik en kumas olarak emdirme yöntemine göre boyama ve ardindan terbiye islemleri yapilarak ta mamul hale getirilebilmektedir. Some of the fabrics can be processed by shrinking and some processes by impregnation method. can be done. Sports cut, which is dyed with different methods and made into a finished product. After most of the fabrics are sewn in the ready-made garments, they are completely and/or it is subjected to different washing and effecting processes regionally. End The denim product, which is at the forefront of such products, which has increased over the years In the group, warp yarns are used as rope (rope dye) or open width (Slasher dyeing). dyed, harvested, woven and impregnated as fabric It is made into products by finishing processes according to the requirements. This product group is According to the impregnation method as open width fabric after weaving the part It can also be made into a product by dyeing and then finishing processes.
Denim kumaslarin büyük çogunlugunda dogru yüzde indigo ve/veya sülfür boyali çözgü ipligi hâkimken, ters yüzde boyasiz atki ipligi hâkim olmaktadir. Atki ve çözgü ipliginin farkli yöntemlerle ve farkli boya gruplariyla boyanabilmektedir. Bobin boyama makinesinde indigo boyanan iplikler söz konusu oldugu gibi, kumas olarak indigo boyanan kumaslarda bulunmaktadir. Bunlarin her biri çözgüsü emdirme yöntemine göre boyandiktan sonra dokunmakta olup, ancak yukarida bahsedilmis denim ürün grubuyla birebir ayni görüntü elde edilememektedir. Çözgü boyandiktan sonra dokunan ve sonrasinda kumas olarak boyamasi yapilan ürünlerde ise çözgü rengi ile kumas olarak yapilan boyama rengine bagli olmak sartiyla, atki ile çözgü rengi arasindaki fark azalmaktadir. Bu ürün grubunda, konstrüksiyon, elastikiyet derecesi, çözgü ve/veya atki ipliginin rengi, çözgü ipliginde kullanilan hasil cinsi ve miktari, kullanilan boyarmadde, ön terbiye ve bitim islemlerine ve konfeksiyon sonrasi yapilan islemlere göre çok farkli, komple veya bölgesel renk, efekt ve görüntü yaratma durumu söz konusu olmaktadir. Denim ürün grubu disinda spor kesim olarak kullanilan diger kumaslarin üretimi, atki ve/veya çözgü ipligi dogal, yapay, yari yapay, ham veya renkli, çözgü ipligi hasilli veya hasilsiz, olarak dokunan veya örülen kumaslarin farkli yöntem ve islemlerle ön terbiye, boyama ve bitim islemlerini kapsamaktadir. Denim ve diger ürün gruplarinda kumaslara uygulanan ön terbiye ve bitim islemleri, yakma, yikama, merserize, hasil sökme, pisirme ve kostikleme, zimpara, firça, sardon, kaplama, baski, kalender, apre ve sanfor gibi islemlerden olusmaktadir. Urüne göre bu islemlerin bir veya birkaç tanesi yapilabildigi gibi tamaminin da yapildigi ürünler söz konusuduL Ham veya boyali ipliklerle dokunduktan sonra emdirme ve/veya çektirme yöntemine göre boya terbiye islemleri yapilan kumaslarin, her tarafindaki renk, görüntü ve efektin ayni olmasi hedeflenmektedir. Bu hedefler yakalanmadiginda, kumaslara bir veya birkaç defa ek proses islemi yapilmakta, yani tekrardan su, boya, kimyevi, enerji, isçilik ve zaman kaybi oldugu gibi telef miktarinda da artis yasanmaktadir. Akar boyalarla boyanmis elyaf, iplik ve/veya kumaslar basta olmak üzere, spor giyim tarzinda dikilen ürünlerin büyük bir kismi, konfeksiyon sonrasinda lazer, ozon, kimyasal, mekanik ve yikama islemleri ile ciddi oranda isçilik, enerji, su, boya, kimyasal ve zaman harcayarak kisiye, modele, konsepte, trende ve pazara uygun düzenli, düzensiz, kirisik, komple veya bölgesel renk ve efekte sahip ürün haline getirilmektedir. Konfeksiyon sonrasi yapilan bu islemlerin maliyeti çok ciddi boyutlara ulasmaktadir ve her konfeksiyon isletmesi bu yatirimi yapmamakta veya yapamamaktadir. Böylece dikilen ürünler özel bitim islemleri için baska isletmelere gönderilebilmektedir. Tüm üretimlerde oldugu gibi proses, yer degistirme (nakliye), enerji, kimyasal ve su kullanimi ne kadar çok olursa karbon ayak izi ( dogada meydana getirilen karbondioksit miktari) 0 kadar çok artmaktadir. Most of the denim fabrics are indigo and/or sulfur dyed on the correct face. while the warp thread is dominant, the undyed weft thread is dominant on the reverse side. Atki and The warp yarn can be dyed with different methods and different dye groups. Coil As in the case of yarns dyed indigo in the dyeing machine, it can be used as fabric. Available in indigo dyed fabrics. Each of these is warp impregnation It is woven after being dyed according to the method of painting, but mentioned above. The exact same image cannot be obtained with the denim product group. Woven after the warp is dyed and then dyed as fabric in the products, depending on the warp color and the dyeing color made as fabric. condition, the difference between weft and warp color decreases. In this product group, construction, degree of elasticity, color of warp and/or weft thread, warp Type and amount of fabric used in the yarn, dyestuff used, pretreatment and finishing very different, complete or regional color, effect and image creation are in question. Denim production of other fabrics used as sports cut, scarf and/or warp thread natural, artificial, semi-artificial, raw or colored, warp thread fabricated or unlined, woven or knitted fabrics with different methods and processes It includes pre-treatment, dyeing and finishing processes. Denim and other product The pre-treatment and finishing processes applied to the fabrics in the groups, burning, washing, mercerizing, descaling, cooking and causticing, sanding, brushing, sardon, coating, It consists of processes such as printing, calender, finishing and sanforizing. According to this There are products in which one or more of the operations can be done, as well as all of them. subjectL Impregnation and/or shrinkage after weaving with raw or dyed yarns The color on all sides of the fabrics, on which dye finishing processes are made according to the method, It is aimed that the image and the effect are the same. When these goals are not met, additional process is applied to the fabrics one or more times, that is, water again, There is an increase in the amount of waste as well as loss of paint, chemicals, energy, labor and time. is being made. In particular, fibers, yarns and/or fabrics dyed with mite dyes A large part of the products sewn in the style of sportswear, such as laser, ozone, chemical, mechanical and washing processes with serious labor, energy, by spending water, paint, chemicals and time on the person, model, concept, train and regular, irregular, wrinkled, complete or regional color and effect suitable for the market is made into a product. The cost of these processes after the garment is very expensive. is reaching serious dimensions and not every apparel business is making this investment. or unable to. Thus, the sewn products can be used for special finishing processes. can be sent to businesses. As in all productions, process, location the higher the use of replacement (transportation), energy, chemicals and water, the more carbon footprint (the amount of carbon dioxide produced in nature) increases by 0.
Giyim asamasina geldikten sonra kisiye, modele, konsepte, trende ve pazara uygun bölgesel, düzenli, düzensiz, kirisik efekti verilen ürünlere benzer ürünleri kumas halinde yapabilmek mevcut proses, çalisma yöntemi ve bakis açisiyla mümkün görülmemektedir. After coming to the clothing stage, it depends on the person, model, concept, trend and market. products similar to the products with suitable regional, regular, irregular, wrinkle effect. to be able to make it in fabric with the current process, working method and point of view does not seem possible.
Sonuç olarak, yukarida bahsedilen tüm sorunlar, ilgili teknik alanda bir yenilik yapmayi zorunlu hale getirmistir. As a result, all the above-mentioned problems are a novelty in the relevant technical field. does not make it mandatory.
BULUSUN KISA AÇIKLAMASI Mevcut bulus yukarida bahsedilen dezavantajlari ortadan kaldirmak ve ilgili teknik alana yeni avantajlar getirmek üzere, bir boyama yöntemi ile ilgilidir. BRIEF DESCRIPTION OF THE INVENTION The present invention is designed to eliminate the above mentioned disadvantages and It relates to a dyeing method to bring new advantages to the field.
Bulusun bir amaci, ek proseslerle, ek isçilik ve maliyet harcanarak yapilan özellikle denim kumaslardaki kirik, kirisik, farkli renk tonlari seklindeki görünüm efekti ve benzerinin tek bir boyama prosesinde yapilmasini saglamaktir. It is an object of the invention to address the specializations made with additional processes, at the expense of additional labor and cost. The appearance effect in the form of creases, wrinkles, different color tones on denim fabrics and is to ensure that a similar one is made in a single dyeing process.
Bulusun bir diger amaci, tek bir boyama prosesiyle birbirinden farkli renk tonlari ve sekillerdeki kumas üretimi sayesinde seri üretim sartlariyla, özel üretim olan butik üretimin elde edilmesini saglamaktir. Another object of the invention is to produce different color tones and colors in a single dyeing process. Thanks to the production of fabrics in shapes, with mass production conditions, special production boutique to ensure production.
Bulusun bir diger amaci, birbirinden farkli kumaslarin ayni anda boyama imkani ile daha kisa proses, daha az enerji, su, isçilik, kimyevi ürün kullanimi saglanarak, üretim maliyetlerin düsürülmesi disinda, hem is sagligi güvenligindeki risklerin azalmasi, hem de kullanilan kimyasalin azaltilmasi sayesinde çevre kirliliginin azalmasini saglamaktir. Another object of the invention is the possibility of dyeing different fabrics at the same time. By providing a shorter process, less energy, water, labor and chemical product use, Apart from reducing the production costs, both the risks in occupational health and safety reduction of environmental pollution, as well as the reduction of the chemical used. is to reduce it.
Yukarida bahsedilen ve asagidaki detayli anlatimdan ortaya çikacak tüm amaçlari gerçeklestirmek üzere mevcut bulus, dokunmus veya örülmüs kumasa efekt vermeyi saglamak üzere bir boyama yöntemi ile ilgilidir. Buna göre; bahsedilen kumasin eni ve/veya boyu dogrultusunda burularak halat haline getirilmesi, bahsedilen halat haline getirilen kumasin emdirme yöntemine göre boyanmasi islem adimini içermektedir. Böylece; tek bir boyama prosesiyle birbirinden farkli renk tonlari ve sekillerdeki kumaslarin üretimi saglanmaktadir. All the above-mentioned purposes that will emerge from the detailed description below. existing invention, effect on woven or knitted fabric relates to a dyeing method to provide According to this; said turning the fabric into a rope by twisting in the direction of its width and / or length, dyeing of the fabric, which is made into rope, according to the impregnation method contains the name. Like this; different from each other with a single dyeing process The production of fabrics in color tones and shapes is provided.
Bulusun mümkün bir yapilanmasinda; bahsedilen kumasin eni ve/veya boyu dogrultusunda burularak halat haline getirilerek, emdirme yöntemine göre boyanmasi için sirasiyla, en az bir boyama teknesine ve bahsedilen boyama teknesinden sonra en az bir arka yikama teknesine ilerlemesi, bahsedilen arka yikama teknesi sonrasinda kumaslarin yine halat halinde yerlesecegi çikis sahasina ilerlemesi islem adimlarini içermektedir. Böylece, birbirinden farkli sekillere ve renk tonlarina sahip kumaslarin ayni anda seri bir sekilde boyanmasi sayesinde daha kisa proses, daha az enerji, su, isçilik, kimyevi ürün kullanimi saglanarak, üretim maliyetlerin düsürülmesi saglanmaktadir. In a possible embodiment of the invention; width and/or length of said fabric According to the impregnation method, it is turned into a rope by twisting in the direction of for dyeing, at least one dyeing vessel and said dyeing after the trough to at least one rear wash trough, said rear The exit where the fabrics will be placed in ropes after the washing tub progress to the field includes the process steps. Thus, different simultaneous serial dyeing of fabrics with shapes and color tones Thanks to the shorter process, less energy, water, labor, chemical product usage. This ensures that production costs are reduced.
Bulusun mümkün bir yapilanmasinda, halat haline getirilen kumas bahsedilen boyama teknesine iletilmeden önce en az bir ön islem teknesine ve en az bir ön yikama teknesine iletilmektedir. In one possible embodiment of the invention, the fabric made into rope to at least one pretreatment trough and at least one pretreatment trough before being transmitted to the dyeing vat. is transmitted to the washing tub.
Bulusun mümkün bir yapilanmasinda, halat haline getirilen kumasin arka yikama teknesi sonrasinda halat açma islemi uygulanmasi sonrasinda kurutma yapilmasi Bulusun mümkün bir yapilanmasinda, halat haline getirilen kumasin arka yikama teknesi sonrasinda, önce ön kurutma yapilmasi, sonrasinda halat açma islemi uygulanmasi sonrasinda kurutma yapilmasi islem adimlari içermektedir. In one possible embodiment of the invention, the roped fabric is backwashed. drying after the rope opening process after the boat In one possible embodiment of the invention, the roped fabric is backwashed. After the boat, pre-drying first, then rope opening process Drying after application includes process steps.
Bulusun mümkün bir yapilanmasinda, halat formuna getirilen bir veya birden fazla ayni veya farkli konstrüksiyondaki bahsedilen kumaslar farkli ön islemli veya ön islemsiz, indigo, sülfür, pigment, indanthren, reaktif, dispers, direkt gibi dogal ve sentetik elyaflari boyayan boyarmaddelerle boyanabilmektedir. In one possible embodiment of the invention, one or more of the rope-formed mentioned fabrics of the same or different construction, with different pre-treatment or pre-treatment neutral, indigo, sulphur, pigment, indanthren, reactive, disperse, direct and natural and It can be dyed with dyestuffs that dye synthetic fibers.
SEKILIN KISA AÇIKLAMASI Sekil 1' de bulus konusu kumasa efekt vermeyi saglayan boyama yönteminde kullanilan boyama makinesinin temsili bir görünümü verilmistir. BRIEF DESCRIPTION OF THE FIGURE In Figure 1, the subject of the invention is used in the dyeing method that provides an effect to the fabric. A representative view of the dyeing machine used is given.
Sekil 2' de bulus konusu kumasa efekt vermeyi saglayan boyama yönteminde kullanilan boyama makinesinin, alternatif bir yapilanmasinin temsili bir görünümü verilmistir. In Figure 2, the subject of the invention is the dyeing method that provides an effect to the fabric. a representative view of an alternative embodiment of the dyeing machine used given.
Sekil 3” de bulus konusu kumasa efekt vermeyi saglayan boyama yönteminde kullanilan boyama makinesinin, bir diger alternatif yapilanmasinin temsili bir görünümü verilmistir. In Figure 3, the subject of the invention is dyeing method that provides an effect to the fabric. a representation of another alternative configuration of the dyeing machine used view is given.
BULUSUN DETAYLI AÇIKLAMASI Bu detayli açiklamada bulus konusu kumas boyamada efekt verme yöntemi sadece konunun daha iyi anlasilmasina yönelik hiçbir sinirlayici etki olusturmayacak örneklerle açiklanmaktadir. DETAILED DESCRIPTION OF THE INVENTION In this detailed explanation, the method of giving effect in dyeing fabric, which is the subject of the invention, no limiting effect, only for a better understanding of the subject explained with examples.
Bulus, dokunmus veya örülmüs kumasa boyama isleminde efekt vermeyi saglayan bir boyama yöntemi ile ilgilidir. Bahsedilen boyama yönteminde, bahsedilen kumasin eni ve/veya boyu dogrultusunda burularak halat haline getirilmesi ve bahsedilen halat haline getirilen kumasin emdirme yöntemine göre boyanmasi saglanmaktadir. The invention is a woven or knitted fabric that provides an effect in the dyeing process. It's about a dyeing method. In the mentioned dyeing method, twisting the fabric into a rope in the width and/or length direction and dyeing of the fabric, which is made into rope, according to the impregnation method is provided.
Sekil 1' de bulus konusu kumasa efekt vermeyi saglayan boyama yönteminde kullanilan boyama makinesinin (10) temsili bir görünümü verilmektedir. Bahsedilen boyama makinesi (10) mevcut teknikte emdirme yöntemine göre boyama yapan bir makinedir. Bahsedilen boyama makinesinde (10); kumasin halat haline getirilerek yerlestirildigi kumas arabalari (11) bulunmaktadir. Bahsedilen halat haline getirilen kumas sirasiyla en az bir ön islem teknesi (12), en az bir ön yikama teknesi (13), en az bir boyama teknesi (14) ve en az bir arka yikama teknesinden (15) geçmektedir. Sonrasinda ise çikis sahasina (19) iletilebilmektedir. In Figure 1, the subject of the invention is used in the dyeing method that provides an effect to the fabric. A representative view of the dyeing machine (10) used is given. Said dyeing machine (10) is a dyeing machine that dyes according to the impregnation method in the present art. it is a machine. In said dyeing machine (10); by turning the fabric into a rope There are fabric trolleys (11) on which it is placed. said rope at least one pre-treatment trough (12), at least one pre-wash trough (13), respectively, of the fabric from at least one dyeing trough (14) and at least one backwash trough (15) passes. Afterwards, it can be transmitted to the output area (19).
Sekil 2' de görüldügü üzere bulusun bir alternatif yapisinda, bahsedilen arka yikama teknesinin (15) devaminda bahsedilen halat halindeki kumasa, halat açma (17) islemi uygulanabilmekte, sonrasinda ise kurutma (18) islemi yapilabilmektedir. In an alternative embodiment of the invention, as seen in Figure 2, the aforementioned background the rope-like fabric mentioned in the continuation of the washing tub (15) The process (17) can be applied, followed by the drying (18) process.
Sekil 3” te görüldügü üzere bulusun bir diger alternatif yapilanmasinda ise bahsedilen arka yikama teknesinin (15) devaminda, bahsedilen halat halindeki kumasa önce ön kurutma (16) islemi uygulanmakta, daha sonra halat açma (17) islemi uygulanmakta ve sonrasinda ise kurutma (18) islemi uygulanabilmektedir. As can be seen in Figure 3, in another alternative structuring of the invention, in the continuation of said rear wash tub (15), said rope Pre-drying (16) is applied to the fabric first, then rope opening (17) is applied to the fabric. The drying process (18) can be applied.
Kurutma (18) isleminden sonra ise kumaslar çikis sahasina (19) iletilmektedir. After the drying (18) process, the fabrics are conveyed to the output area (19).
Bahsedilen boyama makinesinde (10); bahsedilen ön yikama tekneleri (13), üzerinde konumlandirilmis havalandirma amaciyla kullanilan en az bir buharlatma (20) ve bahsedilen boyama teknelerinin (14) oldugu bölümde yer alan en az bir havalandirma bölümü (21) bulunmaktadir. Bahsedilen boyama makinesi (10), makine parametrelerinin kontrolü için bir otomasyon sistemi (22) ile de iliskilendirilmektedir. In said dyeing machine (10); said prewash tubs (13), at least one vaporizer used for ventilation, positioned above (20) and at least one of the mentioned dyeing vats (14) There is a ventilation section (21). Said dyeing machine (10), also with an automation system (22) for the control of machine parameters are associated.
Halat halindeki bahsedilen kumasi emdirme yöntemiyle boyama saglayan bahsedilen boyama makinesinde (10), önce veya üretim giris kisminda halat formuna getirilen bir veya birden fazla ayni veya farkli konstrüksiyondaki kumaslar farkli ön islemli veya ön islemsiz, indigo, sülfür, pigment, indanthren, reaktif, dispers, direkt gibi dogal ve sentetik elyaflari boyayan boyarmaddelerle boyanabilmektedir. Bahsedilen boyama yönteminde, bahsedilen kumas halat formunda olmasi nedeniyle yapilan boyama islemi tüm yüzey boyunca düzgün olmamaktadir. Kilavuz roliklerin ve özellikle de sikma silindirlerinin halat halindeki kumasi ezmesi nedeniyle atki ve/veya çözgü yönünde geçici ve kalici kirik izleri olusmaktadir. Hava ile oksidasyon olan boyamalarda ise daha belirgin olmak üzere halat halinde olan kumasin her tarafinda esit hava alinmamasi ve sikma silindirlerinin her noktada ayni etkiyi göstermemesi, yer yer farkli renk tonlarinin ve kirik izlerinin olusmasina sebep olmaktadir. Kumasin konstrüksiyon bilgilerine göre geçici ve kalici kirik izleri, bahsedilen kumas yüzeyinde farkli renk tonlari, genellikle atki ve çözgü boyunca ayni sekilde devam etmeyen ve batik boyamada oldugu gibi düzenli boyama veya birebir tekrari olan sekiller içermeyen bir boyama elde edilmektedir. Bunun neticesinde ise bahsedilen kumas yüzeyindeki desenlerin ve bahsedilen kumastan dikilen ürünlerin her birinin birbirinden farkli olmasi saglanmaktadir. Bitmis ürüne yansiyan düzensiz, farkli renklerden olusan, kirik izli olan bu görüntüler seri üretim ile özel üretim olan butik üretimin elde edilmesini saglamaktadir. It provides dyeing with the impregnation method of the aforementioned fabric in the form of a rope. rope in said dyeing machine (10), before or at the production entrance one or more of the same or different construction fabrics brought into the form with or without different pre-treatment, indigo, sulphur, pigment, indanthren, reactive, with dyestuffs that dye natural and synthetic fibers such as disperse, direct can be painted. In said dyeing method, said fabric rope Since it is in the form of paint, the painting process is smooth throughout the entire surface. does not exist. Rope of guide rollers and especially squeezing rollers Temporary and permanent crack marks in the weft and/or warp direction due to fabric crushing is formed. It is more evident in dyeings with air oxidation. not taking in equal air all over the fabric that is in rope and tightening cylinders do not show the same effect at every point, different color tones and causes the formation of crack marks. According to fabric construction information temporary and permanent crack marks, different color tones on the said fabric surface, usually As in tie dye dyeing, which does not continue in the same way throughout the weft and warp regular staining or a painting that does not contain one-to-one repetitive shapes can be achieved. is being done. As a result of this, the patterns on the fabric surface and the fact that each of the products sewn from the mentioned fabric is different from each other is provided. Irregular, consisting of different colors, with broken marks reflected in the finished product These images, which are produced by mass production, show that boutique production, which is a special production, is obtained. it provides.
Bahsedilen kumasin halat formunda emdirme yöntemiyle boyanmasi sonucunda, son dönemde ek proseslerle, ek isçilik ve maliyet harcanarak yapilan özellikle denim kumaslardaki kirik, kirisik, farkli renk tonlari, seklindeki görünüm efekti ve benzerinin tek bir üretim prosesinde yapilmasi saglanmaktadir. Böylece, birbirinden farkli kumaslari ayni anda boyama imkani, daha kisa proses, daha az enerji, su, isçilik, kimyevi ürün kullanimi ve daha kisa zamanda üretim yapilmasi saglanmaktadir. Ozelikle boyama sonrasi ek proseslerle bahsedilen kumasin efektlendirilmesi önlenerek is sagligi ve güvenligi riski azaltilarak, ayrica kullanilan kimyasalin azaltilmasinin saglanmasiyla çevre kirliliginin de azalmasi saglanmaktadir. As a result of dyeing the aforementioned fabric in rope form by impregnation method, in the last period, with additional processes, additional labor and cost expenditure, especially Wrinkled, creased, different color tones, shaped appearance effect on denim fabrics and It is ensured that the like is made in a single production process. Thus, apart from possibility of dyeing different fabrics at the same time, shorter process, less energy, water, labor, use of chemical products and production in a shorter time is provided. In particular, the fabric mentioned with additional processes after dyeing by preventing the effect of the occupational health and safety risks, reduction of environmental pollution by reducing the chemical is provided.
Bulusun koruma kapsami ekte verilen istemlerde belirtilmis olup kesinlikle bu detayli anlatimda örnekleme amaciyla anlatilanlarla sinirli tutulamaz. Zira teknikte uzman bir kisinin, bulusun ana temasindan ayrilmadan yukarida anlatilanlar isiginda benzer yapilanmalar ortaya koyabilecegi açiktir. The scope of protection of the invention is stated in the appended claims and it is absolutely detailed explanation cannot be limited to what is told for the purpose of illustration. Because in technique what has been described above by a specialist without departing from the main theme of the invention It is clear that similar structuring can occur in the light of this.
SEKILDE VERILEN REFERANS NUMARALARI Boyama Makinesi 11 Kumas arabalari 12 On Islem Teknesi 13 On Yikama Teknesi 14 Boyama Teknesi Arka Yikama Teknesi 16 On kurutma 17 Halat açma 18 Kurutma 19 Çikis Sahasi Buharlatma 21 Havalandirma bölümü 22 Otomasyon SistemiREFERENCE NUMBERS IN THE FOLLOWING Dyeing Machine 11 Cloth trolleys 12 Preprocessing Boats 13 Ten Washing Tubs 14 Painting Boat Rear Washer Tub 16 Ten drying 17 Rope unwinding 18 Drying 19 Exit Area steaming 21 Ventilation section 22 Automation System
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| Application Number | Priority Date | Filing Date | Title |
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| TR2018/09591A TR201809591A2 (en) | 2018-07-05 | 2018-07-05 | ULTRASOUND WASHING AND DRYING MODULE |
| PCT/TR2019/050448 WO2020046246A2 (en) | 2018-07-05 | 2019-06-17 | Ultrasonic laundry cleaning and drying module |
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| TR2018/09591A TR201809591A2 (en) | 2018-07-05 | 2018-07-05 | ULTRASOUND WASHING AND DRYING MODULE |
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| CN112831968A (en) * | 2019-11-25 | 2021-05-25 | 彭志军 | Anti-crease ultrasonic washing device for vertically cleaning clothes in hanging mode |
| CN116746821A (en) * | 2020-09-16 | 2023-09-15 | 唐腊辉 | Ultrasonic cleaning and blow-drying integrated machine covered by all air curtains |
| CN113265886B (en) * | 2021-06-18 | 2022-04-08 | 海盐嘉源色彩科技股份有限公司 | Dyeing and finishing process of acetic acid polyester double-layer georgette fabric |
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| JP2001054695A (en) * | 1999-08-20 | 2001-02-27 | Sharp Corp | Ultrasonic washing machine |
| EP1681383A1 (en) * | 2005-01-14 | 2006-07-19 | Electrolux Home Products Corporation N.V. | Textile product treating apparatus having an ultrasonic cleaning device |
| KR20080065751A (en) * | 2007-01-10 | 2008-07-15 | 엘지전자 주식회사 | Multiple laundry treating machine |
| KR101003804B1 (en) * | 2010-01-04 | 2010-12-23 | 김상현 | Cloth washing machine using ultra sonic |
| CN105442241A (en) * | 2014-07-23 | 2016-03-30 | 无锡小天鹅股份有限公司 | Roller washing machine |
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