KR20030065915A - Method for producing waste gypsum mortar composition using waste materials and articles thereof - Google Patents

Method for producing waste gypsum mortar composition using waste materials and articles thereof Download PDF

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KR20030065915A
KR20030065915A KR1020020005987A KR20020005987A KR20030065915A KR 20030065915 A KR20030065915 A KR 20030065915A KR 1020020005987 A KR1020020005987 A KR 1020020005987A KR 20020005987 A KR20020005987 A KR 20020005987A KR 20030065915 A KR20030065915 A KR 20030065915A
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South Korea
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waste
waste gypsum
gypsum
ratio
mortar composition
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KR1020020005987A
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Korean (ko)
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최규원
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최규원
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Priority to KR1020020005987A priority Critical patent/KR20030065915A/en
Publication of KR20030065915A publication Critical patent/KR20030065915A/en

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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/0445—Synthetic gypsum, e.g. phosphogypsum
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B11/00—Calcium sulfate cements
    • C04B11/26—Calcium sulfate cements strating from chemical gypsum; starting from phosphogypsum or from waste, e.g. purification products of smoke
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/10—Clay
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C04B14/06—Quartz; Sand
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/54—Pigments; Dyes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

PURPOSE: Provided is a mortar composition for manufacturing panels, bricks, boards and tiles by using waste gypsum generated from industrial areas or mines, and other materials such as yellow earth, elvan, jade, charcoal, pigment, etc. CONSTITUTION: The gypsum mortar is prepared in the following mixing ratio of raw materials, including waste gypsum heated at 150deg.C: waste gypsum, yellow earth, gypsum in a ratio of 0.2:4.8:4.8; waste gypsum, yellow earth, glue and jade in a ratio of 4:4:1:1; waste gypsum, yellow earth, elvan, charcoal, jade and glue in a ratio of 3:3:1.5:0.5:0.5:1; waste gypsum, gypsum and pigment in a ratio of 6:2:2; waste gypsum, cement, pigment and gypsum in a ratio of 5:3:1:1; waste gypsum, sand, cement and pigment in a ratio of 4:3:2:1.

Description

폐자재를 이용한 폐석고몰탈 조성물의 제조방법 및 그 물건{omitted}Manufacturing method of waste gypsum mortar composition using waste materials and articles thereof

본 발명은 산업현장이나 광산등에서 다량으로 버려지는 폐석고를 고열로 볶음 처리하여 얻어지는 분말상태에서 시멘트 없이도 견고하게 굳어질 수 있도록 개발하여 석고,황토나 모래흙 또는 시멘트,맥반석가루,옥가루,유색안료나 아교가루 등을 혼합하여 주택용 조립식 판넬이나 조립식 벽돌 또는 불에 강한 문짝이나 입체형 합판 혹은 입체형 타일 등을 제조할 수 있는 폐자재를 이용한 폐석고몰탈 조성물의 제조방법 및 그 물건에 관한 것이다.The present invention is developed to be solidly solidified without cement in the powder state obtained by roasting waste gypsum discarded in a large amount in industrial sites or mines at high temperatures, gypsum, loess or sand soil or cement, gangue stone powder, jade powder, pigmented pigment The present invention relates to a method for producing a waste gypsum mortar composition using waste materials capable of mixing prefabricated panels, prefabricated bricks or fire-resistant doors, three-dimensional plywood, or three-dimensional tiles by mixing glue powder.

현재 각 가정이나 산업현장에서 배출되어 나오는 각종 쓰레기나 폐자재 등은 소정의 선별과정을 거쳐 여러가지 용도로 재활용 되고 있지만 발생되고 있는 분량이 다량이어서 배출량에 비하여 재활용 되는 정도가 충분하다고는 볼 수 없으며, 재활용되는 경우에도 모든 쓰레기나 폐자재가 다 재활용 되는 것이 아니라 극히 일부분의 자재에만 특정되고 있는 것이 현실이다.At present, various wastes and waste materials discharged from homes and industrial sites are recycled for various purposes through a predetermined screening process, but the amount generated is large, and it is not sufficient to recycle them. Even if it is recycled, not all waste or waste materials are recycled, but only a fraction of them.

특히 재활용 되는 예에 있어서도 대부분 용도가 한정되어 있고 몰탈이나 볼록등의 건축자재로의 재활용에 있어서도 단순히 몰탈이나 시멘트에 폐자재를 섞어 소정의 모양으로 성형하는 경우가 대부분이다.In particular, in the case of recycling, the use is limited in most cases, and in the recycling of building materials such as mortar or convex, the waste materials are simply mixed with mortar or cement and molded into a predetermined shape.

본 발명 목적은 산업현장이나 광산등에서 다량으로 버려지는 폐석고를 고열로 볶음처리하여 얻어지는 분말상태에서 시멘트 없이도 견고하게 굳어질 수 있도록 개발하여 석고,황토나 모래흙 또는 시멘트,맥반석가루,옥가루,유색안료나 아교가루 등을 혼합하여 주택용 조립식 판넬이나 조립식 벽돌 또는 불에 강한 문짝이나 입체형 합판 혹은 입체형 타일등을 제조할수 있는 폐자재를 이용한 폐석고몰탈 조성물의 제조방법 및 그 물건을 얻고자 하는데 있다.The object of the present invention is to develop a solid solidity without cement in the powder state obtained by roasting waste gypsum discarded in large quantities in industrial sites or mines at high temperatures, gypsum, loess or sand soil or cement, machine powder, jade powder, colored pigments. In order to obtain a method for producing a waste gypsum mortar composition using the waste materials that can be produced by mixing prefabricated panels, prefabricated bricks or fire-resistant doors, three-dimensional plywood or three-dimensional tiles by mixing glue powder and the like.

상기한 목적을 달성하기 위한 본 발명의 특징은,산업현장이나 광산등에서 다량으로 버려지는 폐석고를 고열로 볶음처리하여 얻어지는 분말상태에서 시멘트 없이도 견고하게 굳어질 수 있도록 개발하여 폐석고,황토,석고를 1 : 4.5 : 4.5의 비율로 석고,황토나 모래흙 또는 시멘트,맥반석가루,옥가루,유색안료나 아교가루등을 혼합하여 주택용 조립식 판넬이나 조립식 벽돌 또는 불에 강한 문짝이나 입체형 합판 혹은 입체형 타일등을 제조할수 있는 패자재를 이용한 폐석고몰탈 조성물의 제조방법 및 그 물건에 있어서,건축물의 내부용과 외부용으로 나누어 배합성분과 배합비율을 달리하는 것을 특징으로 한다.A characteristic of the present invention for achieving the above object is, by developing the waste gypsum, loess, gypsum to solidify without cement in the powder state obtained by roasting the waste gypsum discarded in a large amount in industrial sites or mines at high heat 1 : 4.5: 4.5 Produces prefabricated panels, prefabricated bricks, fire-resistant doors, solid plywood or solid tiles by mixing gypsum, ocher or sandy soil or cement, gangue stone powder, jade powder, colored pigments or glue powder. In the method for producing a waste gypsum mortar composition using the loser material and the article, it is characterized by differentiating the blending components and blending ratios for internal and external use of the building.

우선 내부용으로는 폐석고를 150℃정도로 볶은 다음 폐석고,황토,아교가루 및 옥가루를 4:4:1:1 의 비율로 혼합하거나 혹은 폐석고,황토,맥반석 가루,숯가루,옥가루 및 아교가루를 3:3:1.5:0.5:0.5:1.5의 비율로 혼합한 것으로 주택용 조립식 판넬이나 조립식 벽돌 또는 불에 강한 문짝이나 입체형 합판 혹은 입체형 타일등의건축물 내부용 폐석고 몰탈 조성물을 얻을 수 있다.First, roast waste gypsum at about 150 ℃ and mix waste gypsum, ocher, glue and jade in a ratio of 4: 4: 1: 1 or waste gypsum, loess, gangue powder, charcoal, jade and glue. By mixing at a ratio of 3: 3: 1.5: 0.5: 0.5: 1.5, it is possible to obtain a waste gypsum mortar composition for building interiors such as prefabricated panels, prefabricated bricks, fire-resistant doors, solid plywood or solid tiles.

또한 외부용으로는 폐석고를 150℃정도로 볶은 다음 폐석고,석고,유색안료가루를 6:2:2의 비율로 혼합하거나,폐석고,황토,석고 0.2:4.8:4.8 의 비율로 혼합하거나,폐석고,시멘트,안료가루,석고를 5:3:1:1의 비율로 혼합하거나, 혹은 폐석고,모래흙,시멘트,유색안료를 4:3:2:1의 비율로 혼합한 것으로 주택용 조립식 판넬이나 조립식 벽돌 또는 불에 강한 문짝이나 입체형 합판 혹은 입체형 타일 등의 각종 건축물의 외부용 폐석고 몰탈 조성물을 얻을 수 있다.For external use, waste gypsum is roasted at about 150 ℃, and waste gypsum, gypsum and colored pigments are mixed at a ratio of 6: 2: 2, waste gypsum, loess, gypsum at a ratio of 0.2: 4.8: 4.8, waste gypsum, cement, etc. , Pigments, gypsum in a ratio of 5: 3: 1: 1, or waste gypsum, sand, cement, colored pigments in a ratio of 4: 3: 2: 1 The waste gypsum mortar composition for exteriors of various buildings, such as a fire-resistant door, a three-dimensional plywood, or a three-dimensional tile, can be obtained.

상기 각 조성물의 볶는 과정에 있어서 열원으로서 석유나 가스 등의 별도의 연료를 사용할 수 있으나 비용절감을 위해서 지역난방 물탱크 위에 올려 놓고 그 열을 이용할 수 있으며 볶은 폐석고 몰탈은 통상의 종이나 플라스틱 부대에 담아 상품의 용도에 맞게 출하되고 사용자는 부대를 개봉한 후 물에 타서 사용하게 된다.In the roasting process of each composition, a separate fuel such as oil or gas may be used as a heat source, but for cost reduction, the fuel may be placed on a district heating water tank and used to heat the roasted waste gypsum mortar on a regular paper or plastic bag. The product is shipped according to the purpose of use, and the user opens the bag and uses it in water.

이상과 같이 본 발명에 있어서는 산업현장이나 광산등에서 다량으로 버려지는 폐석고를 고열로 볶음 처리하여 얻어지는 분말상태에서 시멘트 없이도 견고하게 굳어질 수 있도록 개발하여 석고,황토나 모래흙 또는 시멘트,맥반석 가루,옥가루,유색안료나 아교가루 등을 혼합하여 주택용 조립식 판넬이나 조립식 벽돌 또는 불에 강한 문짝이나 입체형 합판 혹은 입체형 타일 등을 제조할 수 있는 폐자재를 이용한 폐석고 몰탈 조성물의 제조방법 및 그 물건에 있어서, 건축물의 내부용과 외부용으로 나누어 배합성분과 배합비율을 달리하여 용도에 맞게 제조될 수 있기 때문에 폐자원의 재활용은 물론 현재 심각학 대두되고 있는 쓰레기나 폐자재 처리문제에 있어서 산업공해를 예방할 수 있는 해결책의 하나로서 진일보한 효과가 기대된다.As described above, in the present invention, it is developed to solidify without cement in the powder state obtained by roasting waste gypsum discarded in a large amount at industrial sites or mines at high heat, and thus, gypsum, loess or sand soil or cement, millstone powder, and jade powder. In the manufacturing method and the article of the waste gypsum mortar composition using waste materials that can be mixed with colored pigments, glue powder, etc. to produce prefabricated panels, prefabricated bricks or fire-resistant doors, solid plywood or solid tiles It is possible to prevent industrial pollution in the recycling of waste resources as well as in the treatment of waste and waste materials, which can be manufactured according to the purpose because it can be manufactured according to the purpose by dividing it into internal use and external use. As one of them, further effect is expected.

Claims (12)

폐자재를 이용한 폐석고몰탈의 제조방법에 있어서, 폐석고를 150℃정도로 볶은 다음 폐석고,황토,석고를 0.2:4.8:4.8의 비율로 혼합하여 얻어지는 것을 특징으로 하는 폐자재를 이용한 폐석고몰탈 조성물의 제조방법.In the method for producing waste gypsum mortar using waste materials, the method of producing waste gypsum mortar composition using waste materials, characterized in that the waste gypsum is roasted to about 150 ℃ and then mixed waste gypsum, loess, gypsum in a ratio of 0.2: 4.8: 4.8 . 폐자재를 이용한 폐석고몰탈의 제조방법에 있어서, 폐석고를 150℃정도로 볶은 다음 폐석고,황토,아교가루 및 옥가루를 4:4;1:1의 비율로 혼합하여 얻어지는 것을 특징으로 하는 폐자재를 이용한 폐석고몰탈 조성물의 제조방법.In the method for producing waste gypsum mortar using waste materials, the waste gypsum is obtained by roasting waste gypsum at about 150 ° C. and then mixing waste gypsum, loess, glue powder and jade powder in a ratio of 4: 4; 1: 1. Process for preparing mortar composition. 폐자재를 이용한 폐석고몰탈의 제조방법에 있어서, 폐석고를 150℃정도로 볶은 다음 폐석고,황토, 맥반석가루,숯가루,옥가루 및 아교가루를 3:3:1.5:0.5:0.5:1의 비율로 혼합하여 얻어지는 것을 특징으로 하는 폐자재를 이용한 폐석고몰탈 조성물의 제조방법.In the method of manufacturing waste gypsum mortar using waste materials, the waste gypsum is roasted at about 150 ° C., and then the waste gypsum, loess, ganban stone powder, charcoal powder, jade powder and glue powder are mixed at a ratio of 3: 3: 1.5: 0.5: 0.5: 1. A method for producing a waste gypsum mortar composition using the waste material, characterized in that obtained. 폐자재를 이용한 폐석고몰탈의 제조방법에 있어서, 폐석고를 150℃정도로 볶은 다음 폐석고, 석고 및 유색안료가루를 6:2:2의 비율로 혼합하여 얻어지는 것을 특징으로 하는 폐자재를 이용한 폐석고몰탈 조성물의 제조방법.In the method for producing waste gypsum mortar using waste materials, the waste gypsum mortar composition using waste materials is obtained by roasting the waste gypsum at about 150 ° C. and then mixing waste gypsum, gypsum and colored pigment in a ratio of 6: 2: 2. Manufacturing method. 폐자재를 이용한 폐석고 몰탈의 제조방법에 있어서, 폐석고를 150℃정도로볶은 다음 폐석고, 시멘트, 유색안료가루 및 석고를 5:3:1:1의 비율로 혼합하여 얻어지는 것을 특징으로 하는 폐자재를 이용한 폐석고몰탈 조성물의 제조방법.In the method of manufacturing waste gypsum mortar using waste materials, the waste gypsum is roasted at about 150 ° C., and then the waste gypsum, cement, colored pigment powder and gypsum are mixed at a ratio of 5: 3: 1: 1. Method for producing a waste gypsum mortar composition. 폐자재를 이용한 폐석고 몰탈의 제조방법에 있어서, 폐석고를 150℃정도로 볶은 다음 폐석고,모래흙,시멘트 및 유색안료가루를 4:3:2:1 의 비율로 혼합하여 얻어지는 것을 특징으로 하는 폐자재를 이용한 폐석고몰탈 조성물의 제조방법.In the method for manufacturing waste gypsum mortar using waste materials, the waste gypsum is roasted at about 150 ° C. and then the waste gypsum, sand soil, cement and colored pigment powder are mixed at a ratio of 4: 3: 2: 1. Method for producing a waste gypsum mortar composition. 제 1항의 제조방법으로 얻어지는 폐석고몰탈조성물Waste gypsum mortar composition obtained by the method of claim 1 제 2항의 제조방법으로 얻어지는 폐석고몰탈 조성물Waste gypsum mortar composition obtained by the method of claim 2 제 3항의 제조방법으로 얻어지는 폐석고몰탈 조성물Waste gypsum mortar composition obtained by the method of claim 3 제 4항의 제조방법으로 얻어지는 폐석고몰탈의 조성물Composition of waste gypsum mortar obtained by the method of claim 4 제 5항의 제조방법으로 얻어지는 폐석고몰탈 조성물Waste gypsum mortar composition obtained by the manufacturing method of claim 5 제 6항의 제조방법으로 얻어지는 폐석고몰탈 조성물Waste gypsum mortar composition obtained by the manufacturing method of claim 6
KR1020020005987A 2002-02-01 2002-02-01 Method for producing waste gypsum mortar composition using waste materials and articles thereof KR20030065915A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100799760B1 (en) * 2006-09-22 2008-02-01 고광식 Costruction material using used gypsum, and manufacturing method thereof
CN103641389A (en) * 2013-11-08 2014-03-19 许炜 Inorganic bamboo charcoal insulation mortar for self-insulation light weight wallboard

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100799760B1 (en) * 2006-09-22 2008-02-01 고광식 Costruction material using used gypsum, and manufacturing method thereof
CN103641389A (en) * 2013-11-08 2014-03-19 许炜 Inorganic bamboo charcoal insulation mortar for self-insulation light weight wallboard

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