KR20020090766A - a surface reinforcement method of a block - Google Patents

a surface reinforcement method of a block Download PDF

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Publication number
KR20020090766A
KR20020090766A KR1020010029779A KR20010029779A KR20020090766A KR 20020090766 A KR20020090766 A KR 20020090766A KR 1020010029779 A KR1020010029779 A KR 1020010029779A KR 20010029779 A KR20010029779 A KR 20010029779A KR 20020090766 A KR20020090766 A KR 20020090766A
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South Korea
Prior art keywords
natural
brick body
brick
building
natural gemstone
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KR1020010029779A
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Korean (ko)
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이장현
김기봉
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이장현
강영진
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Priority to KR1020010029779A priority Critical patent/KR20020090766A/en
Publication of KR20020090766A publication Critical patent/KR20020090766A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/30—Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00—Building elements of block or other shape for the construction of parts of buildings
    • E04C1/24—Elements for building-up floors, ceilings, roofs, arches, or beams

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Aftertreatments Of Artificial And Natural Stones (AREA)

Abstract

PURPOSE: Provided is a method for surface-treatment of building bricks, which enables decorative, reinforcing layer to be formed at outer surface of brick body except for natural, unworked stone more conveniently and safely. CONSTITUTION: The method comprises the steps of (i) applying a releasing agent to projected outer surface of natural, unworked stone(12) of building brick produced so that the natural, unworked stone(12) is projected from the outer surface of the brick body(11), spraying a surface-treatment on the outer surface of the brick body(11) and drying the surface-treatment to form a decorative, reinforcing layer on the brick body(11); and (ii) removing the decorative, reinforcing layer around the natural, unworked stone(12), and applying a water repellent to the outer surface of the brick body(11) and drying the water repellent to form a water repelling layer on the outer surface of the brick body(11).

Description

건축용 벽돌의 표면처리방법 {a surface reinforcement method of a block}{A surface reinforcement method of a block}

본 발명은 건축물의 벽면을 축조할 수 있도록 하는 건축용 벽돌의 외표면을 보강할 수 있도록 하는 건축용 벽돌의 표면처리방법에 관한 것으로, 더 자세하게는 일정크기의 천연원석이 벽돌 본체의 외표면에 돌출 설치되는 건축용 벽돌에 있어서 천연원석의 장식미를 그대로 유지하면서 천연원석을 제외한 나머지 외표면의 방음성 및 방습성, 강성을 향상시킬 수 있도록 한 것에 관한 것이다.The present invention relates to a method for treating a surface of a building brick to reinforce the outer surface of a building brick to build a wall surface of the building, and more particularly, a natural stone of a certain size protrudes from the outer surface of the brick body. Regarding the building bricks to be made so as to improve the soundproofing, moisture resistance, rigidity of the outer surface except for natural gemstones while maintaining the decorative beauty of natural gemstones.

일반적으로 장방형 등으로 제작되는 건축용 벽돌은 바닥면으로부터 순차적으로 적층하여 건물의 벽면이나 담장 등을 축조하는 데에 사용되는 것으로, 본 발명은 특히 일정크기의 천연원석이 벽돌 본체의 외표면에 돌출 설치되어 뛰어난 장식미를 갖도록 한 건축용 벽돌에 관계하는 것이다.In general, building bricks manufactured in a rectangular shape are used to build a wall or a fence of a building by sequentially stacking them from the floor surface, and the present invention is a natural stone of a certain size protruding from the outer surface of the brick body. It is concerned with the building brick which had the outstanding decoration.

상기 건축용 벽돌은 형틀의 내하단에 천연원석을 투입한 후 일정 높이만큼 모래를 채워 넣고 그 상부에 시멘트 모르타르를 부어넣어 일정시간 양생한 후 형틀에서 빼어내어 외표면의 모래를 털어내면 천연원석이 벽돌 본체의 외표면에 돌출된 형태로 제작할 수 있게 되는 바, 이와 같은 제작된 건축용 벽돌은 천연원석을 제외한 벽돌 본체에 많은 기공을 생성되기 때문에 방음성과 방습성이 좋지 못할 뿐 아니라 벽돌 본체의 외표면에 값싼 시멘트의 질감이 그대로 나타나게 되고, 자외선을 통한 변색 및 백화현상이 생기기 쉽게 된다.The building brick is a natural gemstone is placed in the lower and lower ends of the mold, fill the sand to a certain height, pour cement mortar on the upper part of the building to cure for a certain period of time, take it out of the mold and shake off the sand on the outer surface. As it is possible to produce a protruding form on the outer surface of the main body, such manufactured bricks produce a lot of pores in the main body of the brick except natural gemstones. The texture of the cement appears as it is, and discoloration and whitening through ultraviolet rays are likely to occur.

따라서 상기 건축용 벽돌의 외표면에 보강 장식층을 형성하여 방음성 및 방습성, 강성 등을 향상시킬 수 있도록 함은 물론 외부 미관을 더욱 미려하게 하는 예가 많은 바, 종래에 있어서 상기 건축용 벽돌의 표면처리방법은 형틀에 천연원석이 상부로 향하도록 건축용 벽돌을 투입한 후 백시멘트와 규사를 일정량의 물과 혼합한 겔(gel)상의 표면처리제를 부어넣고 일정시간 양생함으로써 천연원석을 제외한 벽돌 본체의 외표면에 보강 장식층을 형성하는 방법을 주로 사용하였다.Therefore, there are many examples of forming a reinforcement decorative layer on the outer surface of the building brick to improve sound insulation, moisture resistance, rigidity, and the like, and to make the exterior aesthetic more beautiful. In the related art, the surface treatment method of the building brick is Inject the building brick so that the natural gemstone is upwards in the mold, and then pour a surface treatment agent on the gel mixed with white cement and silica sand with a certain amount of water and cure it for a certain period of time. The method of forming the reinforcement decorative layer was mainly used.

그러나 상기 종래의 표면처리방법은 겔상의 표면처리제를 천연원석을 제외한 벽돌 본체의 외표면에 일정한 높이로 주입하는 작업이 극히 번거롭게 될 뿐 아니라 표면처리제 주입과정에서 천연원석의 외표면이 오손될 우려가 많게 되는 문제가 있었고, 표면처리제의 양생을 마친 후 형틀에서 완성된 제품을 꺼내는 과정에서 보강장식층의 외곽 테두리 부분이 파손되어 상품성을 저하시키게 되는 일이 빈번하게 되는 문제가 있었다.However, in the conventional surface treatment method, it is extremely cumbersome to inject gel-like surface treatment agent into the outer surface of the brick body except natural gemstone at a certain height, and there is a concern that the surface of the natural gemstone may be damaged during the surface treatment agent injection process. There were a lot of problems, and after finishing the curing of the surface treatment agent in the process of taking out the finished product from the mold, there was a problem that the outer edge of the reinforcement decorative layer is damaged to reduce the commerciality.

본 발명은 상기와 같은 종래의 건축용 벽돌의 표면처리방법의 제결함을 감안하여 안출한 것이며, 그 목적이 일정크기의 천연원석이 벽돌 본체의 외표면에 돌출 설치되는 건축용 벽돌의 천연원석을 제외한 벽돌 본체의 외표면에 보다 간편하고도 안전하게 보강 장식층을 형성할 수 있도록 하는 건축용 벽돌의 표면처리방법을 제공하는 데에 있는 것이며, 아울러 그 다른 목적이 건축용 벽돌의 천연원석을 포함한 벽돌 본체의 외표면의 발수성을 강화할 수 있도록 하는 건축용 벽돌의 표면처리방법을 제공하는 데에 있는 것이다.The present invention has been devised in view of the above-described method of treating the surface of the conventional building bricks, the object of which is a brick other than the natural gemstones of building bricks, the natural stone of a certain size protrudes to the outer surface of the brick body The present invention is to provide a surface treatment method for building bricks, which makes it possible to more easily and safely form a reinforcement decorative layer on the outer surface of the main body, and another object thereof is to provide an outer surface of the brick main body including natural gemstones of the building brick. It is to provide a surface treatment method for building bricks to enhance the water repellency of the.

도 1a는 본 발명의 한 실시예의 형틀로 건축용 벽돌을 성형하는 상태의 종단면도Figure 1a is a longitudinal cross-sectional view of a state of forming a building brick in the form of an embodiment of the present invention

도 1b는 상기 건축용 벽돌의 천연원석 외표면에 박리제를 도포하는 상태의 종단면도1B is a longitudinal sectional view of a state in which a release agent is applied to an outer surface of a natural gemstone of the building brick;

도 1c는 상기 건축용 벽돌의 외표면에 표면처리제를 스프레이 뿜칠하는 상태의 종단면도Figure 1c is a longitudinal sectional view of the state spraying the surface treatment agent on the outer surface of the building brick

도 1d는 상기 건축용 벽돌의 천연원석의 외표면에서 보강 장식층을 벗겨낸 상태의 종단면도1D is a longitudinal sectional view of a state in which a reinforcing decorative layer is peeled off from an outer surface of a natural gemstone of the building brick;

도 1e는 상기 건축용 벽돌의 외표면에 발수처리층을 형성한 상태의 종단면도1E is a longitudinal sectional view of a state in which a water repellent layer is formed on an outer surface of the building brick;

< 도면의 주요 부분에 대한 부호의 설명 ><Description of Symbols for Main Parts of Drawings>

10 : 건축용 벽돌11 : 본체10 building brick 11: body

12 : 천연원석13 : 보강 장식층12: natural gemstone 13: reinforcement decorative layer

14 : 발수처리층14: water repellent layer

본 발명은 상기의 목적을 달성하기 위하여 형틀에서 제작한 건축용 벽돌의 천연원석의 돌출 외표면에 박리제를 도포하고, 표면처리제를 벽돌 본체의 외표면에 스프레이 뿜칠하여 건조함으로써 벽돌 본체에 보강 장식층을 형성한 후, 천연원석부위의 보강 장식층을 제거하는 것과, 천연원석의 외표면을 포함한 벽돌 본체의 외표면에 발수처리제를 도포하여 건조함으로써 천연원석의 외표면을 포함한 벽돌 본체의 외표면에 발수처리층을 형성하는 것을 특징으로 하며, 이하 그 구체적인 기술내용을 첨부도면에 의거하여 더욱 자세히 설명하면 다음과 같다.In order to achieve the above object, the present invention applies a release agent to the protruding outer surface of the natural gemstone of the building brick manufactured in the mold, and sprays the surface treatment agent on the outer surface of the brick body to dry the reinforcing decorative layer on the brick body. After forming, remove the reinforcement decorative layer of the natural gemstone portion, and apply water-repellent agent to the outer surface of the brick body including the outer surface of the natural gemstone and dry it to water repellent to the outer surface of the brick body including the outer surface of the natural gemstone Characterized by forming a treatment layer, the following detailed description of the technical details based on the accompanying drawings as follows.

즉, 도 1a에서 도 1e까지에는 본 발명의 한 실시예의 건축용 벽돌 제작공정도가 도시되어 있는 바, 본 발명은 형틀(20)에 의해 외표면에 천연원석(12)이 돌출 설치되도록 제작된 건축용 벽돌(10)의 천연원석(12)의 돌출 외표면에 박리제를 도포한 후 표면처리제를 벽돌 본체(11)의 외표면에 스프레이 뿜칠하여 건조함으로써 벽돌 본체(11)에 보강 장식층(13)을 형성하고, 천연원석(12) 부위의 보강 장식층(13)을 제거한 다음 천연원석(12)의 외표면을 포함한 벽돌 본체(11)의 외표면에 발수처리제를 도포하여 건조함으로써 천연원석(12)의 외표면을 포함한 벽돌 본체(11)의 외표면에 발수처리층(14)을 형성하여서 되는 것이다.That is, Figure 1a to Figure 1e is a building brick manufacturing process diagram of an embodiment of the present invention is shown, the present invention is a building brick manufactured so that the natural gemstone 12 protrudes on the outer surface by the mold 20 After applying the release agent to the protruding outer surface of the natural gemstone 12 of (10), the surface treatment agent is spray-sprayed to the outer surface of the brick body 11 and dried to form the reinforcement decorative layer 13 on the brick body 11. Then, the reinforcing decorative layer 13 of the natural gemstone 12 is removed, and then a water repellent treatment agent is applied to the outer surface of the brick body 11 including the outer surface of the natural gemstone 12 to dry. The water repellent treatment layer 14 is formed on the outer surface of the brick body 11 including the outer surface.

본 발명에 있어서 박리제는 식용유나 그 밖의 식물성 기름, 동물성 기름을 포함하는 각종 유성 박리제나 그 밖의 수용성 박리제를 사용할 수 있으며, 천연원석은 천연화강석, 대리석, 규석 등의 일반 광석은 물론 직경 25mm 이하의 1종 건자재 및 직경 40mm 이하의 2종 건자재에 해당되지 않아 폐기하여야 하는 직경 40mm 이상의 폐자재를 재활용할 수 있다.In the present invention, as the release agent, various oil release agents including cooking oil, other vegetable oils, and animal oils, and other water-soluble release agents may be used. Natural gemstones may have a diameter of 25 mm or less as well as general ores such as natural granite, marble, and quartzite. It is possible to recycle waste materials with a diameter of 40mm or more that do not fall under the 1st construction materials and 2 types of construction materials with a diameter of 40mm or less.

그리고 벽돌 본체(11)의 외표면에 스프레이 뿜칠되는 표면처리제는 백시멘트와 규사를 일정량의 물과 혼합한 형태의 기존의 것이나 천연화강석과 방수성 에멀젼 수지를 혼합한 것, 또는 황토와 방수성 에멀젼 수지를 혼합한 것 등의 다양한형태의 것을 사용할 수 있고, 발수처리제는 투명도료 등을 이용할 수 있다.The surface treatment agent to be sprayed on the outer surface of the brick body 11 is a conventional mixture of white cement and silica sand with a certain amount of water, or a mixture of natural granite and waterproof emulsion resin, or ocher and waterproof emulsion resin. Various forms, such as a mixture, can be used, and a water-repellent treatment agent can use a transparent paint etc.

상기와 같이 구성된 본 발명에 있어서는 형틀(20)로 제작된 벽돌 본체(11)의 외표면에 돌출된 천연원석(12)의 돌출 외표면에 박리제를 도포한 후 표면처리제를 스프레이 뿜칠하는 작업으로 보강 장식층(13)을 형성하기 때문에 형틀에 벽돌 본체를 투입한 후 겔상의 표면처리제를 부어넣은 종래의 방법에 비해 작업이 극히 간편하게 됨은 물론 많은 양의 벽돌 본체(11)를 서로 밀착시켜 배열한 후 스프레이 뿜칠을 하게 되면 동시에 많은 양의 건축용 벽돌(10)에 보강 장식층(13)을 형성할 수 있게 된다.In the present invention configured as described above, after applying the release agent to the protruding outer surface of the natural gemstone 12 protruding to the outer surface of the brick body 11 made of the mold 20, the reinforcement by spraying the surface treatment agent. Since the decorative layer 13 is formed, the operation is extremely simple compared to the conventional method in which the brick body is poured into the mold and then the gelled surface treatment agent is poured, and a large amount of the brick body 11 is arranged in close contact with each other. When sprayed, the reinforcement decorative layer 13 can be formed on a large amount of building bricks 10 at the same time.

또한 본 발명에 있어서는 보강 장식층(13)의 외표면 및 천연원석(12)의 외표면에 발수처리층(14)을 형성하여 미세구멍을 밀폐할 수 있게 되므로 건축용 벽돌(10)의 표면 발수성을 크게 향상시킬 수 있게 된다.In addition, in the present invention, the water repellent treatment layer 14 is formed on the outer surface of the reinforcement decorative layer 13 and the outer surface of the natural gemstone 12, so that the micropores can be sealed, so that the surface water repellency of the building brick 10 can be sealed. It can be greatly improved.

이상에서 설명한 바와 같이 본 발명은 벽돌 본체(11)의 외표면에 돌출된 천연원석(12)의 외표면에 박리제를 도포한 후 전체 외표면에 표면처리제를 스프레이 뿜칠하는 것에 의해 보강 장식층(13)을 형성할 수 있게 되는 것으로, 본 발명에 의하면 건축용 벽돌(10)의 표면처리작업을 보다 신속하고도 간편하게 할 수 있게 됨은 물론 일시에 많은 양에 대한 작업이 가능하게 되므로 생산성을 크게 향상시킬 수 있게 되고 작업비용을 크게 절감할 수 있게 되어 제품의 제작원가를 크게 낮출 수 있게 될 뿐 아니라 보강 장식층(13)의 외곽 테두리부분이 파손될 우려가 거의 없게 되므로 상품성을 크게 향상시킬 수 있게 되는 등의 효과를 얻을 수 있게 된다.As described above, in the present invention, after applying a release agent to the outer surface of the natural gemstone 12 protruding from the outer surface of the brick body 11, the reinforcing decorative layer 13 by spraying the surface treatment agent on the entire outer surface. In this case, according to the present invention, the surface treatment of the building brick 10 can be made more quickly and easily, and a large amount of work can be performed at a time, thereby greatly improving productivity. It will be possible to greatly reduce the operating cost and to significantly reduce the manufacturing cost of the product, as well as the outer edge of the reinforcement decorative layer 13 is hardly to be damaged, thereby greatly improving the merchandise. You will get the effect.

Claims (1)

외표면에 천연원석(12)이 돌출 설치되도록 제작된 건축용 벽돌(10)의 천연원석(12)의 돌출 외표면에 박리제를 도포한 후 표면처리제를 벽돌 본체(11)의 외표면에 스프레이 뿜칠하여 건조함으로써 벽돌 본체(11)에 보강 장식층(13)을 형성하고, 천연원석(12) 부위의 보강 장식층(13)을 제거한 다음 천연원석(12)의 외표면을 포함한 벽돌 본체(11)의 외표면에 발수처리제를 도포하여 건조함으로써 천연원석(12)의 외표면을 포함한 벽돌 본체(11)의 외표면에 발수처리층(14)을 형성하는 것을 특징으로 하는 건축용 벽돌의 표면처리방법.After applying the release agent to the protruding outer surface of the natural gemstone 12 of the building brick 10, the natural gemstone 12 is formed so as to project the natural gemstone 12 on the outer surface by spraying the surface treatment agent to the outer surface of the brick body (11) By drying, the reinforcement decorative layer 13 is formed on the brick body 11, the reinforcement decorative layer 13 of the natural gemstone 12 region is removed, and then the brick body 11 including the outer surface of the natural gemstone 12 is removed. A surface treatment method for building bricks, wherein the water repellent agent is applied to an outer surface to form a water repellent layer 14 on the outer surface of the brick body 11 including the outer surface of the natural gemstone 12.
KR1020010029779A 2001-05-29 2001-05-29 a surface reinforcement method of a block KR20020090766A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020095578A (en) * 2001-06-15 2002-12-27 이장현 a block and manufacturing method thereof
KR20030004852A (en) * 2001-07-06 2003-01-15 김용술 Hardening and processing techniques such as rosin and pine cone and mixed mixer and inlaid technique
KR101112017B1 (en) * 2009-09-21 2012-02-15 에스닷디자인(주) process of manufacturing boundary roadblock

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020095578A (en) * 2001-06-15 2002-12-27 이장현 a block and manufacturing method thereof
KR20030004852A (en) * 2001-07-06 2003-01-15 김용술 Hardening and processing techniques such as rosin and pine cone and mixed mixer and inlaid technique
KR101112017B1 (en) * 2009-09-21 2012-02-15 에스닷디자인(주) process of manufacturing boundary roadblock

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