KR20000049663A - The nonflammable building materials and brick using the waste and the manufacturing method thereof - Google Patents

The nonflammable building materials and brick using the waste and the manufacturing method thereof Download PDF

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Publication number
KR20000049663A
KR20000049663A KR1020000021130A KR20000021130A KR20000049663A KR 20000049663 A KR20000049663 A KR 20000049663A KR 1020000021130 A KR1020000021130 A KR 1020000021130A KR 20000021130 A KR20000021130 A KR 20000021130A KR 20000049663 A KR20000049663 A KR 20000049663A
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KR
South Korea
Prior art keywords
gypsum
waste
panel
mortar
ocher
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KR1020000021130A
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Korean (ko)
Inventor
최길호
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최길호
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Priority to KR1020000021130A priority Critical patent/KR20000049663A/en
Publication of KR20000049663A publication Critical patent/KR20000049663A/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B13/00—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material
    • B32B13/04—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B13/12—Layered products comprising a a layer of water-setting substance, e.g. concrete, plaster, asbestos cement, or like builders' material comprising such water setting substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243—Coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2272/00—Resin or rubber layer comprising scrap, waste or recycling material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00—Condition, form or state of the layers or laminate
    • B32B2305/70—Scrap or recycled material

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

PURPOSE: A fireproof construction panel is provided which treats wasted plasters at high temperature to gain powder state to be firmly hardened so that it is useful in recycling resources as well as making practical and firm materials. CONSTITUTION: A production process of fireproof construction panel and assembly block is as follows: (a) coating an ocher mortar(3) which consists of an ocher, a jewel powder, a charcoal and a glue on the cubic panel plate(5); (b) putting wasted materials(1) which is pasted by a bond; (c) pasting a bond on the wasted materials and pouring a mortar(4) which comprises wasted plaster, plaster, ocher and coloring pigment before a bond is hardened; and (d) compressing a cubic panel(5') before a mortar is hardened and removing to form a certain patterned shape(6) to produce a fireproof panel.

Description

폐자재를 이용한 내열성 건축용판넬과 조립식블록의 제조방법 및 그 물건{THE NONFLAMMABLE BUILDING MATERIALS AND BRICK USING THE WASTE AND THE MANUFACTURING METHOD THEREOF}Manufacturing method of heat-resistant building panel and prefabricated block using waste materials and its articles {THE NONFLAMMABLE BUILDING MATERIALS AND BRICK USING THE WASTE AND THE MANUFACTURING METHOD THEREOF}

본 발명은 산업현장이나 광산등에서 다량으로 버려지는 폐석고를 고열로 볶음처리하여 얻어지는 분말상태에서 시멘트없이도 견고하게 굳어질수 있도록 개발하여 폐석고에 석고 및 유색안료와 아교가루를 혼합하여 불에 강한 내열성 건축용 판넬을 얻을 수 있고, 또한 석고몰탈에 일반 가정등에서 나오는 공병, 토목건축 공사장에서 폐기되는 합판목재나 철판 및 스치로폴, 합성수지 그리고 통기성이 뛰어난 참숯등의 폐자재를 일체화 되도록 개재하여 구하고자 하는 무늬모양을 가진 입체형 판넬의 표면부에 소정의 형상 무늬모양이 본떠지도록 제조하므로써 실내외 장식 및 각종 건축용 자재로 활용하므로서 자원의 재활용은 물론 견고하면서도 실용적인 실내장식용 입체합판과 건축용조립식블록을 얻을 수 있도록 하여 실내외 장식 및 각종 건축용 자재로 활용하므로서 자원의 재활용은 물론 견고하면서도 실용적인, 폐자재를 이용한 내열성 건축용판넬과 조립식블록의 제법 및 그 물건에 관한 것이다.The present invention is developed to be solidly solidified without cement in powder state obtained by roasting waste gypsum discarded in a large amount at an industrial site or a mine at high temperature to mix plaster, colored pigments and glue powder in the waste gypsum and heat resistant building panel resistant to fire. In addition, it has a pattern shape to obtain through gypsum mortar so as to integrate waste materials such as sapphire from general homes, plywood or iron plate and styropol, synthetic resin and highly breathable charcoal, which are discarded in civil engineering construction sites. By manufacturing the shape of the pattern on the surface of the three-dimensional panel, it can be used for interior and exterior decoration and various building materials, so as to obtain solid and practical interior decoration solid plywood and building assembly blocks for recycling of resources as well as interior and exterior decoration and various For construction The present invention relates to a method for manufacturing heat-resistant building panels and prefabricated blocks using waste materials as well as recycling resources as well as using them as materials.

현재 각 가정이나 산업현장에서 배출되어 나오는 각종 쓰레기나 폐자재등은 소정의 선별과정을 거쳐 여러가지 용도로 재활용되고 있지만 발생되고 있는 분량이 다량이어서 배출량에 비하여 재활용되는 정도가 충분하다고는 볼 수 없으며, 재활용되는 경우에도 모든 쓰레기나 폐자재가 다 재활용되는 것이 아니라 극히 일부분의 자재에만 특정되고 있는 것이 현실이다.Currently, various kinds of garbage and waste materials discharged from homes and industrial sites are recycled for various purposes through a predetermined screening process, but the amount generated is not enough to be recycled compared to the emissions. Even when recycled, the reality is that not all waste or waste materials are recycled, but are specific to only a few parts.

특히 재활용되는 예에 있어서도 대부분 용도가 한정되어 있고 몰탈이나 블록 등의 건축자재로의 재활용에 있어서도 단순히 몰탈이나 씨멘트에 폐자재를 섞어 소정의 모양으로 성형하는 경우가 대부분이다.In particular, in the case of recycling, the use is limited in most cases, and in the case of recycling to building materials such as mortar and blocks, the waste materials are simply mixed with mortar or cement and molded into a predetermined shape.

본 발명의 목적은 산업현장이나 광산등에서 다량으로 버려지는 폐석고를 고열로 볶음처리하여 얻어지는 분말상태에서 시멘트없이도 견고하게 굳어질수 있도록 개발하여 폐석고에 석고 및 유색안료와 아교가루를 혼합하여 불에 강한 내열성 건축용판넬을 얻게 하고, 또한 석고몰탈에 일반 가정등에서 나오는 공병, 토목건축 공사장에서 폐기되는 합판목재나 철판 및 스치로폴, 합성수지 그리고 통기성이 뛰어난 참숯등의 폐자재를 일체화 되도록 개재하여 구하고자 하는 무늬모양을 가진 입체형 판넬의 표면부에 소정의 형상 무늬모양이 본떠지도록 제조하므로써 실내외 장식 및 각종 건축용 자재로 활용하므로서 자원의 재활용은 물론 견고하면서도 실용적이며 외관도 미려한 내열성 건축용판넬과 조립식블록을 얻고자 하는데 있다.It is an object of the present invention to develop a solid state that can be solidified without cement in the powder state obtained by roasting waste gypsum discarded in a large amount at an industrial site or a mine at high temperature, thereby mixing gypsum, colored pigments and glue powder in the waste gypsum and heat resistance. To obtain a building panel, and to obtain the pattern to be saved by gypsum mortar so as to integrate waste materials such as masonry from general homes, plywood that is discarded at civil engineering construction sites, steel plates, styropol, synthetic resin, and highly breathable charcoal It is intended to obtain heat-resistant building panels and prefabricated blocks that can be recycled as well as solid, practical and beautiful by utilizing them as materials for interior and exterior decoration and various building materials by manufacturing them so that predetermined shape patterns are shaped on the surface of the three-dimensional panel.

도 1 은 본 발명의 내열성 건축용판넬의 제조과정을 보인 단면도1 is a cross-sectional view showing the manufacturing process of the heat-resistant building panel of the present invention

도 2 는 본 발명의 내열성 건축용판넬의 다른 제조과정을 보인 단면도Figure 2 is a cross-sectional view showing another manufacturing process of the heat-resistant building panel of the present invention

도 3 은 본 발명의 실내장식용 입체합판의 제조과정을 설명하기 위한 설명도Figure 3 is an explanatory diagram for explaining the manufacturing process of the interior decorative three-dimensional plywood of the present invention

도 4 는 본 발명의 벽판넬의 제조과정을 설명하기 위한 설명도Figure 4 is an explanatory diagram for explaining the manufacturing process of the wall panel of the present invention

도 5 는 본 발명의 건축용 조립식블록의 제조과정을 설명하기 위한 설명도5 is an explanatory diagram for explaining a manufacturing process of the building block for building according to the present invention;

※도면의 주요부분에 대한 부호의 설명※ Explanation of symbols for main parts of drawing

1,9 : 폐자재 2,2',10 : 접착제본드1,9: Waste material 2,2 ', 10: Adhesive bond

3,11,16,21 : 황토몰탈 4 : 몰탈 5,5',12,17,23 : 입체형판넬3,11,16,21: ocher mortar 4: mortar 5,5 ', 12,17,23: three-dimensional panel

6,13,18,25,26 : 소정의 무늬모양 7,7' : 각6,13,18,25,26: predetermined pattern 7,7 ': each

8 : 통공 14,19 : 석고몰탈 20 : 스치로폴가루8: Through hole 14,19: Gypsum mortar 20: Schiropol powder

22 : 폐석고몰탈 24 : 입체형성형틀 27 : 공병22: waste gypsum mortar 24: three-dimensional mold 27: empty bottle

28 : 참숯 29 : 나무토막28: charcoal 29: wood chips

상기한 목적을 달성하기 위한 본 발명의 특징은, 폐석고를 볶음처리 하므로서 시멘트없이도 견고하게 굳어질 수 있도록 개발하여 폐석고에 석고, 황토 및 유색안료 또는 아교가루를 혼합하여 황토몰탈을 만들고 이 황토몰탈을 스치로폴이나 폐문짝 또는 폐합판 등의 폐자재와 가압피접하여 불에 강한 내열성 건축용판넬을 제조함에 있다.A characteristic of the present invention for achieving the above object is to stir the waste gypsum and to be firmly solidified without cement, to mix the gypsum, ocher and colored pigments or glue powder in the waste gypsum to make ocher mortar and make the ocher mortar It is to manufacture fire resistant heat-resistant building panel by pressurized contact with waste materials such as styropol, closed door or waste plywood.

본 발명의 또다른 특징은, 상기 황토몰탈, 스치로폴가루 그리고 폐석고와 시멘트의 혼합물에 공병, 폐목, 참숯등을 매몰시키거나 돌출되도록 응결시켜 이들을 일체화한 건축용 조립식 블록이 얻어지는 것을 특징으로 한다.Another feature of the present invention is characterized in that the prefabricated blocks for building are integrated by condensing or burying the empty bottles, waste wood, charcoal, etc. in the mixture of the loess mortar, styropol powder and waste gypsum and cement.

이하, 첨부된 도면에 따라서 상기 특징을 상세히 설명하기로 한다.Hereinafter, the features will be described in detail with reference to the accompanying drawings.

도 1 은 본 발명의 내열성 건축용판넬의 제조과정을 보인 단면도이다.1 is a cross-sectional view showing the manufacturing process of the heat-resistant building panel of the present invention.

도시한 바와 같이 소정의 무늬모양(6)을 형성하고 있는 입체형판넬(5)상에 폐석고, 석고, 그리고 건강에 좋은 황토, 폐석고, 석고, 옥가루, 맥반석, 숯가루 및 아교를 용도에 맞게 혼합한 황토몰탈(3)을 도포하고 여기에 접착제본드(2)를 바른 폐합판, 철판, 스치로폴, 합성수지판넬등의 폐자재(1)를 얹고 폐자재(1)상에 접착제본드(2')를 바르고 접착제본드(2')가 굳기 전에 폐석고, 석고, 황토 및 유색안료를 용도에 맞게 혼합한 몰탈(4)을 도포하고 굳기 전에 소정의 무늬모양(6)을 형성하고 있는 입체형판넬(5')을 압축시킨 다음 떼어 주므로서 외면에 소정의 무늬모양(6)을 형성한 내열성의 건축용판넬이 형성된다.As shown in the figure, waste gypsum, gypsum, and healthy loess, waste gypsum, gypsum, jade powder, ganban stone, charcoal powder and glue are mixed on the three-dimensional panel 5 forming a predetermined pattern 6. Apply ocher mortar (3) and put waste material (1) such as waste plywood, iron plate, styropol, synthetic resin panel with adhesive bond (2) on it, and apply adhesive bond (2 ') on the waste material (1) Before the adhesive bond 2 'is hardened, the mortar 4, which is a mixture of waste gypsum, gypsum, ocher, and colored pigments, is applied. The solid panel 5' having a predetermined pattern 6 is formed before hardening. By compressing and detaching, a heat resistant building panel having a predetermined pattern 6 on its outer surface is formed.

이와 같이 얻어지는 건축용판넬의 구조는, 중앙부위에 스치로폴등의 폐자재(1)가 위치하고 그 양면에는 접착제본드(2)(2')를 통하여 소정의 무늬모양(6)이 새겨진 황토몰탈(3)과 몰탈(4)이 견고하게 부착되어 있는 구조로 되어 있는데, 사용시 내부가 되는 안쪽으로는 폐석고, 석고, 황토, 옥가루, 맥반석, 숯가루 및 아교로 된 황토몰탈(3)을 입히고, 외부가 되는 바깥쪽으로는 폐석고와 석고, 황토에 미적효과를 위하여 유색안료가 혼합된 몰탈(4)을 입힌 판넬로 되어 적당한 크기로 제단하여 원하는 건축용판넬을 얻게 된다.The structure of the building panel obtained in this way is the ocher mortar (3) in which a waste material (1) such as Schiropol is placed at the center portion and a predetermined pattern (6) is engraved on both sides through an adhesive bond (2) (2 '). And mortar (4) is firmly attached to the inside of the inside, when used in the inside of the waste plaster, gypsum, ocher, jade powder, ganban stone, charcoal powder and glue ocher mortar (3) and the outside On the outside, it is made of panels coated with mortar (4) mixed with colored pigments for aesthetic effects on waste gypsum, gypsum and loess.

도 2 는 본 발명의 내열성 건축용판넬의 다른 제조과정을 보인 단면도로서 상기 도 1 의 예와 다른 점은 폐자재(1')의 내측으로 통공(8)을 두어 전선이나 전화선등의 인입선의 삽입이 가능하도록 구성한 실용적인 내열성 건축용판넬의 구조가 특징이다.Figure 2 is a cross-sectional view showing another manufacturing process of the heat-resistant building panel of the present invention is different from the example of Figure 1 is a hole (8) in the inside of the waste material (1 ') to insert the lead wire, such as wire or telephone wire It features the structure of a practical heat-resistant building panel that is configured to be possible.

즉, 소정의 무늬모양(6)을 형성하고 있는 입체형판넬(5)상에 폐석고, 석고, 그리고 건강에 좋은 황토, 옥가루, 맥반석, 숯가루 및 아교를 용도에 맞게 혼합한 황토몰탈(3)을 입힌다음, 폐합판, 철판, 스치로폴, 합성수지판넬등의 폐자재(1')(1')의 내부 좌우 바깥쪽으로 각, 나무 또는 철각재로 된 각(7)(7')을 내재시켜 상하 폐자재(1')(1')의 사이에 통공(8)을 형성시킨 다음 상기 폐자재(1')의 외면에 접착제본드(2)를 도포한 상태에서 굳기전에 상기 황토몰탈(3)에 압축시킨 다음, 상기 폐자재(1')의 반대편에 접착제본드(2')를 칠하고 굳기전에 폐석고, 석고, 황토, 유색안료를 용도에 맞게 혼합한 몰탈(4)을 부은 다음에 입체형판넬(5')을 압축시킨 다음 떼어 주므로서 내외면에 소정의 무늬모양(6)을 형성하는 내열성의 건축용판넬이 형성된다.That is, on the three-dimensional panel (5) forming a predetermined pattern (6), waste gypsum, gypsum, and ocher mortar (3) mixed with healthy loess, jade powder, ganban stone, charcoal powder and glue for the purpose After coating, the upper and lower lungs are embedded by angles (7) (7 ') made of wood, iron or shells inside and outside of the waste material (1') (1 ') such as waste plywood, iron plate, sciropol, and synthetic resin panel. A through hole 8 is formed between the materials 1 'and 1' and then compressed into the loess mortar 3 before being hardened in the state where the adhesive bond 2 is applied to the outer surface of the waste material 1 '. After applying the adhesive bond 2 'to the opposite side of the waste material 1', the mortar 4 mixed with waste gypsum, gypsum, ocher and colored pigments is poured into the application before solidification. ') Is compressed and then peeled off to form a heat resistant building panel which forms a predetermined pattern 6 on the inner and outer surfaces.

이와 같이 얻어지는 건축용판넬의 구조는, 중앙부위에 통공(8)을 갖는 폐자재(1')(1')가 위치하고 도 1 에서와 같이 그 양면에는 접착제본드(2)(2')를 통하여 소정의 무늬모양(6)이 새겨진 황토몰탈(3)과 몰탈(4)이 견고하게 부착되어 있는 구조로 되어 있는데 사용시 내부가 되는 안쪽으로는 폐석고, 석고, 황토, 옥가루, 맥반석, 숯가루 및 아교로 된 황토몰탈(3)을 입히고, 외부가 되는 바깥쪽으로는 폐석고와 석고, 황토에 미적효과를 위하여 유색안료가 혼합된 몰탈(4)을 입힌 판넬로 되어 락카등의 광택제로 마무리한 다음 적당한 크기로 제단하여 원하는 건축용판넬을 얻게 된다.The structure of the building panel obtained in this way is characterized in that waste material (1 ') (1') having a through hole (8) in the central portion is located, and as shown in Fig. 1, through the adhesive bonds (2) (2 ') on both sides thereof. The ocher mortar (3) and mortar (4) engraved with the pattern shape of (6) is firmly attached to the inside of the waste gypsum, gypsum, ocher, jade powder, ganban stone, charcoal powder and glue with It is coated with ocher mortar (3), and on the outside which becomes the outside, it is a panel coated with mortar (4) mixed with colored pigments for aesthetic effect on waste gypsum, gypsum and ocher. The altar gives the desired building panel.

도 3 은 본 발명의 실내장식용 입체합판의 제조과정을 설명하기 위한 설명도로서 먼저 소정의 무늬모양(13)이 새겨진 입체형판넬(12)상에 폐석고와 황토, 석고, 옥가루, 맥반석, 숯가루 및 안료를 용도에 맞게 혼합한 황토몰탈(11)을 도포한다음 여기에 접착제본드(10)가 입혀진 폐자재(9)를 가압피접후 상기 입체형판넬(12)을 분리하여 상기 황토몰탈(11)에 입체형판넬(12)의 소정의 무늬모양(13)이 그대로 새겨진 실내장식용 입체합판을 얻게 된다.Figure 3 is an explanatory diagram for explaining the manufacturing process of the interior decorative three-dimensional plywood of the present invention, waste gypsum and loess, gypsum, jade powder, ganban stone, charcoal and on the three-dimensional panel 12 engraved with a predetermined pattern 13 After applying the ocher mortar (11) mixed with the pigment according to the application, the waste material (9) coated with the adhesive bond (10) is pressurized and then the three-dimensional panel (12) is separated to the ocher mortar (11) The interior decorative three-dimensional plywood obtained with the predetermined pattern 13 of the three-dimensional panel 12 intact.

이와 같이 황토몰탈(11)의 일면부에 소정의 무늬모양(13)상태로 형성된 외면부를 다시 락카등의 광택제로 마무리함으로써 다양한 소정의 무늬모양(13)이 그대로 새겨져 시각적인 효과를 나타낼 수 있으며 용도에 맞게 제단하여 실내장식용 입체합판을 얻게 된다.Thus, by finishing the outer surface portion formed in the predetermined pattern shape 13 state on one surface portion of the ocher mortar 11 again with a varnish such as lacquer, various predetermined pattern shapes 13 may be inscribed as it is, thereby producing a visual effect. By cutting according to the purpose to obtain a three-dimensional plywood for interior decoration.

도 4 는 본 발명의 벽판넬의 제조과정을 설명하기 위한 설명도로서, 소정의 무늬모양(18)을 가진 입체형판넬(17)상에 폐석고와 황토, 석고, 옥가루, 맥반석, 숯가루 및 유색안료를 용도에 맞게 혼합한 황토몰탈(16)을 부은 다음 굳기 전에 폐석고, 시멘트, 모래흙을 40:40:20으로 혼합한 석고몰탈(14)를 부은 다음 상기 입체형판넬(17)을 분리하여 상기 황토몰탈(16)의 일면에 소정의 무늬모양(18)이 그대로 새겨진 벽판넬을 얻을 수 있고 소정의 크기로 제단하여 본 발명의 벽판넬을 얻게 된다.Figure 4 is an explanatory diagram for explaining the manufacturing process of the wall panel of the present invention, waste gypsum and loess, gypsum, jade powder, gangue stone, charcoal powder and colored pigment on the three-dimensional panel 17 having a predetermined pattern 18 Pour the loess mortar (16) mixed according to the purpose and then pour the gypsum mortar (14) mixed with waste gypsum, cement, sand and sand to 40:40:20, and then the three-dimensional panel (17) is separated A wall panel engraved with a predetermined pattern 18 on one surface of the mortar 16 can be obtained, and the wall panel of the present invention is obtained by cutting into a predetermined size.

한편 도 5 는 본 발명의 건축용 조립식블록의 제조과정을 설명하기 위한 설명도로서, 소정의 무늬모양(26)을 갖는 입체형성형틀(24)위에 폐석고와 석고, 안료 및 황토를 용도에 맞게 혼합한 폐석고몰탈(22)을 얹고, 그위에 스치로폴가루(20), 공병(27), 참숯(28) 및 나무토막(29)등이 삽입된 석고몰탈(19)을 얹고 굳기 전에 그 위에 다시 석고, 옥가루, 맥반석가루, 숯가루, 폐석고, 황토 및 아교로 구성된 황토몰탈(21)을 적층한 다음 맨 위에서 소정의 무늬모양(25)을 갖는 입체형판넬(23)을 가압피접후 이탈시켜 얻어지는 건축용 조립식블록의 제조방법으로서, 얻어지는 건축용 조립식블록의 구조는, 중앙부위에 시멘트, 스치로폴가루(20), 공병(27), 참숯(28), 나무토막(29)등의 혼합물인 석고몰탈(19)이 위치하고 그 양면에는 소정의 무늬모양(25)(26)이 새겨진 황토몰탈(21)과 폐석고몰탈(22)이 부착되어 있는데, 사용시 내측이 되는 안쪽으로는 폐석고와 황토 및 아교의 혼합물인 황토몰탈(21)을 입히고, 외측이 되는 바깥쪽으로는 미적 효과를 위하여 폐석고와 석고에 유색 안료를 혼합한 폐석고몰탈(22)을 입힌 블록으로 되어 락카등의 광택제로 마무리 한 다음 적당한 크기로 제단하여 원하는 건축용 조립식 블록을 얻게 된다.On the other hand, Figure 5 is an explanatory view for explaining the manufacturing process of the building block for building according to the present invention, the waste gypsum and gypsum, pigments and loess mixed on the three-dimensional mold 24 having a predetermined pattern 26 to suit the purpose Put the plaster gypsum mortar (22), gypsum mortar (20), sapporopol powder (20), empty bottle (27), charcoal (28) and wood chips (29), etc. Of the prefabricated block for building obtained by stacking ocher mortar 21 composed of ganban stone powder, charcoal powder, waste gypsum, ocher and glue, and then peeling the three-dimensional panel 23 having a predetermined pattern 25 on the top. As a manufacturing method, the structure of the prefabricated block for construction is located at the center of the gypsum mortar (19), which is a mixture of cement, styropol powder (20), empty bottles (27), charcoal (28), and wood chips (29). Ocher mortar (21) engraved with a predetermined pattern (25, 26) on both sides And the waste gypsum mortar (22) is attached to the inside of the inner gypsum mortar (21), which is a mixture of waste gypsum and loess and glue, and the outer side is colored pigment on the waste gypsum and gypsum for aesthetic effect The block is coated with a waste gypsum mortar (22) mixed with a polisher such as lacquer and then altar to the appropriate size to obtain the desired building prefabricated block.

이상과 같이 본 발명의 1예에 있어서는, 산업현장이나 건설현장에서 발생되는 폐자재의 양면에 폐석고를 고열로 볶음처리하여 얻어지는 분말상태의 폐석고를 견고하게 굳어질수 있도록 개발하여 석고, 황토 및 유색안료 또는 아교가루를 혼합하여 얻어진 황토몰탈이 접착제본드에 의해 부착되어 지고, 그 표면부에는 소정의 무늬모양을 형성하는 내열성의 건축용판넬 혹은 건축용판넬의 중앙에 전선등의 인입이 가능한 통공이 형성되어 있는 내열성 건축용판넬을 얻을 수 있고, 본 발명의 다른 예에 있어서는 황토몰탈이 접착제본드에 의해 견고하게 부착되어 있고 그 위에서 입체형판넬을 가압피접후 이탈시켜 실내장식용 입체합판과 벽판넬을 얻을 수 있으며, 또한 본 발명의 또다른예에 있어서는 스치로폴가루와 시멘트, 공병, 나무, 참숯등이 혼합된 석고몰탈의 내측 일면에는 폐석고와 황토 및 아교의 황토몰탈이 부착고정되어 있고, 외측 일면에는 폐석고와 석고 및 안료의 혼합물인 폐석고몰탈이 부착고정되어 있으며 상기 황토몰탈과 폐석고몰탈의 외면은 각각 입체형판넬과 입체형성형틀에 의해 소정의 무늬모양이 새겨진 건축용조립식블록을 각각 얻을 수 있어서 폐자원의 재활용은 물론 현재 심각하게 대두되고 있는 쓰레기나 폐자재 처리문제에 있어서 산업공해를 예방할 수 있는 해결책의 하나로서 진일보한 효과가 기대된다.As described above, in one example of the present invention, gypsum, loess and colored pigments are developed to solidify the powdered gypsum obtained by roasting the waste gypsum on both sides of the waste materials generated at an industrial site or a construction site with high heat. Or the ocher mortar obtained by mixing the glue powder is attached by adhesive bond, and the surface portion has a heat-resistant building panel or a through-hole through which a wire or the like can be drawn in the center of the building panel forming a predetermined pattern. Heat-resistant building panel can be obtained. In another example of the present invention, ocher mortar is firmly adhered by an adhesive bond, and the three-dimensional panel is separated after pressure welding to obtain interior decorative three-dimensional plywood and wall panels. In another example of the present invention, Schiropol powder and cement, empty bottles, wood, charcoal, etc. are mixed Waste gypsum, ocher and glue ocher mortar are attached to one side of the gypsum mortar, and waste gypsum mortar, which is a mixture of waste gypsum and gypsum and pigments, is attached and fixed on the outer side of the gypsum mortar. As a solution to prevent industrial pollution in the recycling of waste resources as well as the disposal of waste and waste materials, which can be obtained as well as recycling of prefabricated building blocks, each of which has a predetermined pattern of patterns, can be obtained. A further effect is expected.

Claims (10)

내부용으로서 소정의 무늬모양(6)을 형성하고 있는 입체형판넬(5)상에 폐석고, 석고, 그리고 건강에 좋은 황토, 옥가루, 맥반석, 숯가루 및 아교를 용도에 맞게 혼합한 황토몰탈(3)을 도포하고 여기에 접착제본드(2)를 바른 폐합판, 철판, 스치로폴, 합성수지판넬등의 폐자재(1)를 얹고 폐자재(1)상에 접착제본드(2')를 바르고 접착제본드(2')가 굳기 전에 외부용으로서 폐석고, 석고, 황토 및 유색안료를 용도에 맞게 혼합한 몰탈(4)을 붓고 굳기 전에 소정의 무늬모양(6)을 형성하고 있는 입체형판넬(5')을 압축시킨 다음 떼어 주므로서 내외면에 소정의 무늬모양(6)을 형성하여 양면에 마감된 내열성의 판넬로 구성한 것을 특징으로 하는 폐자재를 이용한 내열성 건축용판넬과 조립식블록의 제조방법Loess gypsum, gypsum, and ocher mortar mixed with healthy loess, jade powder, ganban stone, charcoal powder and glue on the three-dimensional panel 5 forming a predetermined pattern 6 for interior use (3) And put waste material (1) such as waste plywood, iron plate, styropol, synthetic resin panel with adhesive bond (2) on it, apply adhesive bond (2 ') on waste material (1) and glue bond (2') Pour the mortar (4) mixed with waste gypsum, gypsum, ocher and colored pigments as appropriate for the purpose before hardening, and compress the three-dimensional panel (5 ') forming a predetermined pattern (6) before hardening. Method of manufacturing heat-resistant building panel and prefabricated block using waste materials, characterized in that formed by the heat-resistant panel finished on both sides by forming a predetermined pattern (6) on the inner and outer surfaces by separating. 내부용으로서 소정의 무늬모양(6)을 형성하고 있는 입체형판넬(5)상에 폐석고, 석고 그리고 건강에 좋은 황토, 옥가루, 맥반석, 숯가루 및 아교를 용도에 맞게 혼합한 황토몰탈(3)을 입힌다음, 폐합판, 철판, 스치로폴, 합성수지판넬등의 폐자재(1')(1')의 내부 좌우 바깥쪽으로 각, 나무 또는 철각재로 된 각(7)(7')을 내재시켜 상하 폐자재(1')(1')의 사이에 통공(8)을 형성시킨 다음 상기 폐자재(1')의 외면에 접착제본드(2)를 도포한 상태에서 굳기전에 상기 황토몰탈(3)에 압축시킨 다음, 상기 폐자재(1')의 반대편에 접착제본드(2')를 칠하고 굳기전에 외부용으로서 폐석고, 석고, 황토, 유색안료를 용도에 맞게 혼합한 몰탈(4)을 부은 다음에 입체형판넬(5')을 압축시킨 다음 떼어 주므로서 내외면에 소정의 무늬모양(6)을 형성하여 양면에 마감된 내열성의 판넬로 구성한 것을 특징으로 하는 폐자재를 이용한 내열성 건축용판넬과 조립식블록의 제조방법On the three-dimensional panel (5) forming a predetermined pattern (6) for internal use, ocher mortar (3), which is a mixture of waste gypsum, gypsum, and healthy loess, jade powder, ganban stone, charcoal powder, and glue, is used. After coating, the upper and lower lungs are embedded by angles (7) (7 ') made of wood, iron or shells inside and outside of the waste material (1') (1 ') such as waste plywood, iron plate, sciropol, and synthetic resin panel. A through hole 8 is formed between the materials 1 'and 1' and then compressed into the loess mortar 3 before being hardened in the state where the adhesive bond 2 is applied to the outer surface of the waste material 1 '. After applying the adhesive bond 2 'to the opposite side of the waste material 1', the mortar 4 mixed with waste gypsum, gypsum, ocher, and colored pigments for external use is poured before solidification. By compressing and detaching the panel 5 ', a predetermined pattern 6 is formed on the inner and outer surfaces. Manufacturing method of heat-resistant building panel and prefabricated block using waste material 소정의 무늬모양(13)이 새겨진 입체형판넬(12)상에 폐석고와 석고, 황토및 안료를 용도에 맞게 혼합한 황토몰탈(11)을 도포한 다음 여기에 접착제본드(10)가 입혀진 폐자재(9)를 가압피접후 상기 입체형판넬(12)을 분리하여 상기 황토몰탈(11)에 입체형판넬(12)의 소정의 무늬모양(13)이 그대로 새긴 다음 마무리하고 제단하여 얻어지는 것을 특징으로 하는 폐자재를 이용한 내열성 건축용판넬과 조립식블록의 제조방법On the three-dimensional panel (12) engraved with a predetermined pattern (13) is applied ocher mortar (11) mixed with waste gypsum, gypsum, ocher and pigments to suit the purpose and then the waste material coated with adhesive bond (10) ( 9) after the pressure welding, the three-dimensional panel 12 is separated, and the predetermined pattern 13 of the three-dimensional panel 12 is inscribed on the ocher mortar 11 as it is. Method for manufacturing heat-resistant building panel and prefabricated block using 소정의 무늬모양(18)을 가진 입체형판넬(17)상에 폐석고와 석고, 황토 및 유색안료로 구성된 황토몰탈(16)을 피복한 다음, 폐석고, 시멘트 및 모래흙을 40:40:20으로 용도에 맞게 혼합한 석고몰탈(14)를 가압피접후 상기 입체형판넬(17)을 분리하여 상기 황토몰탈(16)의 일면에 소정의 무늬모양(18)이 그대로 새긴 다음 제단하여 얻어지는 것을 특징으로 하는 폐자재를 이용한 내열성 건축용판넬과 조립식블록의 제조방법The loess mortar (16) consisting of waste gypsum and gypsum, ocher and colored pigments is coated on a three-dimensional panel (17) having a predetermined pattern (18), and then the waste gypsum, cement and sand are used as 40:40:20. After the plaster gypsum mortar (14) mixed in accordance with the pressure, the three-dimensional panel (17) is separated by a predetermined pattern (18) on one surface of the ocher mortar (16) as it is obtained by engraving and then cutting Manufacturing method of heat resistant building panel and prefabricated block using materials 소정의 무늬모양(26)을 갖는 입체형성형틀(24)위에 폐석고와 석고, 황토 및 안료를 용도에 맞게 혼합한 폐석고몰탈(22)을 얹고, 그위에 스치로폴가루(20), 공병(27), 참숯(28) 및 나무토막(29)등이 삽입된 석고몰탈(19)을 얹고 굳기 전에 그 위에 다시 석고, 옥가루, 맥반석가루, 숯가루, 폐석고와 황토 및 아교를 용도에 맞게 혼합한 황토몰탈(21)을 부은 다음 맨 위에서 소정의 무늬모양(25)을 갖는 입체형판넬(23)을 압축시킨 다음 이탈시켜 얻어지는 것을 특징으로 하는 폐자재를 이용한 내열성 건축용판넬과 조립식블록의 제조방법A waste gypsum mortar (22) obtained by mixing waste gypsum, gypsum, ocher, and pigments on top of the three-dimensional mold (24) having a predetermined pattern (26) is placed thereon, and the styropol powder (20), the empty bottle (27), Put the gypsum mortar (19) with the charcoal (28) and the wood chips (29), etc., and before it solidifies, the red clay mortar mixed with gypsum, jade powder, ganban stone powder, charcoal powder, waste gypsum and loess and glue according to the purpose. 21) and then the method of manufacturing a heat-resistant building panel and prefabricated block using waste materials, characterized in that obtained by compressing the three-dimensional panel (23) having a predetermined pattern (25) on the top and then detached. 제1항의 제조방법으로 얻어진 내열성 건축용판넬과 조립식블록Heat-resistant building panel and prefabricated block obtained by the manufacturing method of claim 1 제2항의 제조방법으로 얻어진 내열성 건축용판넬과 조립식블록Heat-resistant building panel and prefabricated block obtained by the manufacturing method of claim 2 제3항의 제조방법으로 얻어진 내열성 건축용판넬과 조립식블록Heat-resistant building panel and prefabricated block obtained by the manufacturing method of claim 3 제4항의 제조방법으로 얻어진 내열성 건축용판넬과 조립식블록Heat-resistant building panel and prefabricated block obtained by the manufacturing method of claim 4 제5항의 제조방법으로 얻어진 내열성 건축용판넬과 조립식블록Heat-resistant building panel and prefabricated block obtained by the manufacturing method of claim 5
KR1020000021130A 2000-04-20 2000-04-20 The nonflammable building materials and brick using the waste and the manufacturing method thereof KR20000049663A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010035535A (en) * 2001-02-27 2001-05-07 홍기범 Manufacturing method of funtional plastics
KR100453075B1 (en) * 2001-10-25 2004-10-15 신흥호 the interior trifle article using useless materials

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20010035535A (en) * 2001-02-27 2001-05-07 홍기범 Manufacturing method of funtional plastics
KR100453075B1 (en) * 2001-10-25 2004-10-15 신흥호 the interior trifle article using useless materials

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