KR20020032471A - The method and apparatus for manufacturing and sheet of decoration - Google Patents
The method and apparatus for manufacturing and sheet of decoration Download PDFInfo
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- KR20020032471A KR20020032471A KR1020020014969A KR20020014969A KR20020032471A KR 20020032471 A KR20020032471 A KR 20020032471A KR 1020020014969 A KR1020020014969 A KR 1020020014969A KR 20020014969 A KR20020014969 A KR 20020014969A KR 20020032471 A KR20020032471 A KR 20020032471A
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- sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/046—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0253—Polyolefin fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/02—Temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/04—Time
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/12—Pressure
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
Description
본 발명은 내부장식용 적층체, 제조방법 및 그 제조장치에 관한 것으로서, 상세히 설명하면, 내부마감재, 선박내장재, 각종차량내장재, 지하철 구내벽면, 화장식벽면, 실내 주방의 벽면, 천장, 바닥 등의 건축 내외장재, 인테리어 및 가구와 문구류 등에 사용될 수 있는 내화성, 내충격성이 우수하고 굴곡시공이 가능한 내부장식용 적층체, 제조방법 및 그 제조장치에 관한 것이다.The present invention relates to a laminate for interior decoration, a manufacturing method and a manufacturing apparatus thereof, which will be described in detail, such as interior finishing materials, ship interior materials, various vehicle interior materials, subway premises wall surface, cosmetic wall surface, indoor kitchen wall, ceiling, floor, etc. The present invention relates to an interior decoration laminate, a manufacturing method, and a manufacturing apparatus thereof, which are excellent in fire resistance, impact resistance, and can be used in building interior and exterior materials, interior, furniture, and stationery.
일반적으로 여러형태의 적층체가 사용하고자 하는 용도에 따라서 상이한 각층 물질의 우수한 특성을 동시에 이용하기 위해 다방면으로 제조되어 왔다. 예를 들면, 결로방지 및 방한을 위한 합성수지발포시트와, 직물을 결합시킨 의류나 천막용 적층체 또는 합성수지필름과 발포플라스틱 시트로 구성되어 제품에 대한 기계적인 보호를 제공할 수 있는 적층시트 기타 알루미늄박과 합성수지필름이 라미네이트발포플라스틱 시트로 구성되어 깔개 용도로 적합한 적층제품 등이 개발되어 왔다,In general, various types of laminates have been prepared in various ways to simultaneously utilize the superior properties of different layer materials depending on the intended use. For example, synthetic resin foam sheets for condensation prevention and cold protection, laminated fabrics for garments or tents combined with fabrics, or synthetic resin films and foamed plastic sheets, which can provide mechanical protection for the product. Laminated foam plastic sheet is composed of foil and plastic film, and laminated products suitable for rug use have been developed.
그러나 내부장식용이나 건축인테리어용의 적층제품에는 발포시트를 주로 하는 적층체가 발전되지 못하여 왔다.However, laminates mainly made of foam sheets have not been developed in laminated products for interior decoration or architectural interior.
대한민국 등록실용신안공보 등록번호 제263325호에는 열경화성 수지로 코팅처리된 기재층과 상기 기재층 상부에 알루미늄시트 또는 아연도금강판층으로 구성된 불연 복합페널 및 이를 이용한 불연화장복합패널이 기재되어 있으며,Korean Utility Model Registration No. 263325 describes a non-combustible composite panel composed of a base layer coated with a thermosetting resin and an aluminum sheet or galvanized steel sheet on the base layer, and a non-combustible composite panel using the same.
대한민국특허공보 등록번호 제1989-0002365호에는 발포플라스틱의 기초층과, 상기 기초층의 일면에 부착된 열가소성의 외부층과, 상기 기초층의 또다른 일면에 부착된 열가소성의 첫 번째 결합층과, 상기 첫 번째 결합층에 대항하는 알미늄박층과, 상기 알루미늄박층 표면에 부착된 열가소성의 두 번째 결합층과, 상기 두 번째결합층에 부착된 열가소성필름제 내부층으로 구성된 열접착성이 있는 적층물이 기재되어 있고,Korean Patent Publication No. 1989-0002365 discloses a base layer of a foamed plastic, an outer layer of thermoplastic attached to one side of the base layer, a first bonding layer of thermoplastic attached to another side of the base layer, The heat-adhesive laminate comprising an aluminum foil layer opposed to the first bonding layer, a second bonding layer of thermoplastic attached to the surface of the aluminum foil layer, and an inner layer of thermoplastic film attached to the second bonding layer is Listed,
동 공보 등록번호 제1992-0001294호에는 폴리에틸렌발포쉬트와 직물이나 합성수지필름 또는 지류등의 기재층으로 구성된 적층체 및 그 제조방법이 기술되어 있으며,Publication No. 1992-0001294 describes a laminate comprising a polyethylene foam sheet and a base layer such as a fabric, a synthetic resin film or a paper feeder, and a manufacturing method thereof.
기타 대한민국공개특허공보 공개번호 제2000-0023152호에는 플라스틱시트제조장치 및 그것을 사용한 플라스틱시트의 제조방법이 동공보 공개번호 제2000-00777235호에는 발포층을 포함하는 열가소성 폴리에스테르 적층체 및 그의 제품이 공개되어 있으나,Other Korean Patent Laid-Open Publication No. 2000-0023152 discloses a plastic sheet manufacturing apparatus and a manufacturing method of the plastic sheet using the same. The publication No. 2000-00777235 discloses a thermoplastic polyester laminate comprising a foam layer and a product thereof Is open,
상기와 같은 종래의 기술들은 기계적 강도의 문제점과, 다층구조로 구조가 복잡하고 충전재, 충격흡수재 및 주택 내장재 등의 다양한 제품에 사용할 수 없는 문제점이 있어 왔다.Conventional technologies as described above have problems of mechanical strength, a complicated structure in a multi-layer structure, and cannot be used in various products such as fillers, shock absorbers, and housing interior materials.
상기와 같은 문제점을 해결하기 위하여, 본 발명은 폴리플로필렌발포시트 양면에 접착필름을 형성하고, 그 위에 알루미늄박시트를 위치시킨 후 온도와 압력 및 열압착하여 제조된 내부장식용 적층체, 제조방법 및 그 제조장치를 제공하는 것을 본 발명이 이루고자 하는 기술적 과제인 것이다.In order to solve the problems as described above, the present invention forms an adhesive film on both sides of the polyflourene foam sheet, the aluminum foil sheet is placed thereon, the interior decorative laminate manufactured by temperature and pressure and thermocompression bonding, manufacturing method And it is a technical problem to be achieved by the present invention to provide a manufacturing apparatus.
도1은 본 발명의 내부장식용 적층체 제조공정도1 is a manufacturing process of the interior decoration laminate of the present invention
도2는 본 발명의 내부장식용 적층체 상세도Figure 2 is a detailed view of the interior decorative laminate of the present invention
<도면의 부호설명><Description of the Drawings>
폴리플로필렌발포시트(1), 상하부접착시트(2,2'), 상하부알루미늄박시트 (3,3'), 가열융착프레스(4), 롤(5), 카터(6), 정렬롤(7,7'), 실린더(8), 유압모터 (9)Polyfluoroethylene foam sheet (1), upper and lower adhesive sheets (2, 2 '), upper and lower aluminum foil sheets (3, 3'), heat fusion press (4), roll (5), carter (6), alignment roll ( 7,7 '), Cylinder (8), Hydraulic Motor (9)
상기와 같은 목적을 달성하기 위하여, 본 발명은 최상부로부터 상부알루미늄박시트(3)와, 상기 상부알루미늄박시트(3) 하부에 형성된 상부접착시트(2)와, 상기 상부접착시트(2)의 하부에 형성된 폴리플로필렌발포시트(1)와, 상기 폴리플로필렌발포시트(1)의 하부에 형성된 하부접착시트(2')와, 상기 하부접착시트(2')의 하부에 형성된 하부알루미늄박시트(3')로 구성되는 적층체, 제조방법 및 그 제조장치에 관한 것이다.In order to achieve the above object, the present invention is the upper aluminum foil sheet (3) from the top, the upper adhesive sheet (2) formed on the lower aluminum foil sheet (3) and the upper adhesive sheet (2) The polyflourene foam sheet 1 formed on the lower portion, the lower adhesive sheet 2 'formed on the lower portion of the polypropylene foam sheet 1, and the lower aluminum foil formed on the lower portion of the lower adhesive sheet 2'. The laminated body which consists of the sheet | seat 3 ', a manufacturing method, and its manufacturing apparatus.
이하 본 발명을 실시예를 통하여 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the following Examples.
실시예Example
폴리플로필렌발포시트(1)가 권취된 롤과, 상하부접착시트(2,2')가 권취된 두 개의 롤과, 상하부알루미늄박시트(3,3')가 권취된 두 개의 롤을 준비한 다음, 정중앙에 폴리플로필렌발포시트(1)가 권취된 롤을 위치시킨 다음, 상기 폴리플로필렌 발포시트(1)를 중심으로 상하부에 상하부접착시트(2,2')가 권취된 두 개의 롤을 형성시킨 다음, 상기 상부 접착시트(2)가 권취된 롤의 상부에 상부알루미늄박시트(3)가 권취된 롤을, 하부 접착시트(2`)가 권취된 롤의 하부에 하부알루미늄박시트(3')가 권취된 롤을 형성시킨 후에,Prepare a roll on which the polypropylene foam sheet (1) is wound, two rolls on which upper and lower adhesive sheets (2, 2 ') are wound, and two rolls on which upper and lower aluminum foil sheets (3, 3') are wound, and then Position the rolls of the polyflourene foam sheet (1) wound on the center, and then roll the two rolls of the upper and lower adhesive sheets (2, 2 ') wound on the upper and lower sides of the polyflohylene foam sheet (1). After forming, the roll on which the upper aluminum foil sheet 3 is wound on the upper part of the roll on which the upper adhesive sheet 2 is wound, and the lower aluminum foil sheet on the lower part of the roll on which the lower adhesive sheet 2` is wound 3 ') forms a roll wound up,
상기 권취롤에서 권취된 시트를 정렬하는 정렬롤(7,7')를 통과시킨 후에 상기 시트 상부에 형성된 유압모터(9)의 작동에 의해 가열융착프레스(4)의 상부에 실린더(8)에 의해 연결된 가열융착프레스(4)가 하강하여 15~25초동안 온도 15~220℃, 압력 2㎏/sec 의 조건으로 시트를 가열 융착시킨 후에, 일정간격으로 절단하여 내부장식용 적층체를 제조하였다.After passing through the alignment rolls 7 and 7 'for aligning the sheets wound in the take-up roll, the cylinder 8 is placed on the upper portion of the heat fusion press 4 by the operation of the hydraulic motor 9 formed in the upper portion of the sheet. The heat fusion presses 4 connected to each other were lowered to heat-fusion the sheets under conditions of a temperature of 15 to 220 ° C. and a pressure of 2 kg / sec for 15 to 25 seconds, and then cut at regular intervals to prepare a laminate for interior decoration.
이하 본 발명을 도면을 참고하여 설명하면 다음과 같다.Hereinafter, the present invention will be described with reference to the drawings.
도1은 본 발명의 내부장식용 적층체 제조공정도, 도2는 본 발명의 내부장식용 적층체 상세도를 도시한 것이며, 폴리플로필렌발포시트(1), 상하부접착시트 (2,2'), 상하부알루미늄박시트(3,3'), 가열융착프레스(4), 롤(5), 카터(6), 정렬롤 (7,7'), 실린더(8), 유압모터(9)를 나타낸 것임을 알 수 있다.1 is a manufacturing process diagram of the interior decoration laminate of the present invention, Figure 2 is a detailed view of the interior decoration laminate of the present invention, polyflourene foam sheet (1), upper and lower adhesive sheets (2, 2 '), The upper and lower aluminum foil sheets (3, 3 '), hot melt press (4), roll (5), Carter (6), alignment rolls (7, 7'), cylinder (8), hydraulic motor (9). Able to know.
구조를 살펴보면, 도1에 도시된 바와 같이 폴리플로필렌발포시트(1)가 권취된 롤과, 상하부접착시트(2,2')가 권취된 두 개의 롤과, 상하부알루미늄박시트 (3,3')가 권취된 두 개의 롤을 준비한 다음, 정중앙에 형성된 폴리플로필렌발포시트(1)가 권취롤과, 상기 폴리플로필렌 발포시트(1)권취롤을 중심으로 상하부에 위치된 상하부접착시트(2,2') 권취롤과, 상기 상부 접착시트(2) 권취롤의 상부에 형성된 상부 알루미늄박시트(3) 권취롤과, 하부 접착시트(2`) 권취롤의 하부에 형성된 하부알루미늄박시트(3') 권취롤과,Looking at the structure, as shown in Fig. 1, the roll of the polyfluoroethylene foam sheet (1) is wound, the two rolls of the upper and lower adhesive sheets (2, 2 '), and the upper and lower aluminum foil sheets (3, 3) After preparing two rolls of which ') is wound, the upper and lower adhesive sheets positioned on the upper and lower portions of the polyflohylene foam sheet 1 formed at the center are wound and the polyflohylene foam sheet 1 is wound. 2,2 ') winding roll, upper aluminum foil sheet (3) winding roll formed on top of said upper adhesive sheet (2) winding roll, and lower aluminum foil sheet formed on lower adhesive sheet (2') winding roll (3 ') winding rolls,
상기 권취롤과 일정간격을 두고 전방에 설치되어 있으며 권취된 시트를 정렬하는 정렬롤(7,7')과, 상기 정렬롤(7,7`)의 전방에 형성되어 정렬롤(7,7')을 통과시킨 상기 시트들을 가열융착시키는 가열융착프레스(4)와, 상기 가열융착프레스(4)의 상부에 실린더(8)에 의해 연결되어 있으며 상기 가열융착프레스(4)를 작동시키는 유압모터(9)와, 상기 가열융착프레스(4)의 전방에 설치되어 있으며, 시트가 가열융착된 적층체를 재정렬하는 롤(5)과, 상기 롤(5)을 통과한 적층체를 일정크기로 절단하는 카터(6)로 구성된 내부장식용 적층체 제조장치인 것이다.Alignment rolls 7 and 7 'which are installed in front of the winding rolls at a predetermined interval and align the wound sheets, and are formed in front of the alignment rolls 7, 7' and are arranged in front of the alignment rolls 7 and 7 '. A heat-sealing press 4 for heat-sealing the sheets that have passed through) and a hydraulic motor connected to an upper portion of the heat-sealing press 4 by a cylinder 8 to operate the heat-sealing press 4. 9) and the roll 5 which is provided in front of the heat fusion press 4, and rearranges the laminate in which the sheet is heat fused, and cuts the laminate passed through the roll 5 to a certain size. It is an internal decoration laminated body manufacturing apparatus comprised of the carter (6).
도2는 상기 내부장식재의 상세도로서 최상부로부터 상부알루미늄박시트(3)와, 상기 상부알루미늄박시트(3) 하부에 형성된 상부접착시트(2)와, 상기 상부접착시트(2)의 하부에 형성된 폴리플로필렌발포시트(1)와, 상기 폴리플로필렌발포시트(1)의 하부에 형성된 하부접착시트(2')와, 상기 하부접착시트(2')의 하부에 형성된 하부알루미늄박시트(3')로 구성된 내부장식용 적층체인 것이다.Figure 2 is a detailed view of the interior decoration material from the top of the upper aluminum foil sheet (3), the upper adhesive sheet (2) formed under the upper aluminum foil sheet (3), the lower portion of the upper adhesive sheet (2) The formed polypropylene foam sheet 1, the lower adhesive sheet 2 'formed on the lower portion of the polypropylene foam sheet 1, and the lower aluminum foil sheet formed on the lower portion of the lower adhesive sheet 2' ( It is an interior decoration laminate composed of 3 ').
상기와 같은 본 발명은 내부장식재로서 종래의 접착제에 의해 제조된 적층형상의 내부장식재와는 비교할 수 없는 접착력이 있으며 폴리플로필렌발포시트를 쉽게 분리시킬 수 없으며, 내부마감재, 선박내장재, 각종차량내장재, 지하철 구내벽면, 화장식벽면, 실내 주방의 벽면, 천장, 바닥 등의 건축 내외장재, 인테리어 및 가구와 문구류등 다양하게 사용될 수 있는 내화성, 내충격성이 우수하고 굴곡시공이 가능한 장점이 있는 것이다.As described above, the present invention has an adhesive force that is incomparable with that of a laminate-shaped interior decoration material manufactured by a conventional adhesive as an interior decoration material, and is not easily separated from a polypropylene foam sheet, interior finishing material, ship interior material, various vehicle interior materials, It has the advantages of excellent fire resistance, impact resistance and flexibility to be used in a variety of interior and exterior materials such as interior walls, ceilings and floors of subway premises, cosmetic walls, interior kitchens, interiors, furniture and stationery.
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KR20010110285A (en) * | 2001-11-23 | 2001-12-12 | 염근창 | Process for preparing aluminum decorative elements with thermal adhesive type |
KR100757269B1 (en) * | 2003-10-23 | 2007-09-10 | 김완수 | Sandwich paner |
KR101410317B1 (en) * | 2006-09-15 | 2014-06-20 | 뵈린게 이노베이션 에이비이 | Device and method for compressing an edge of a building panel and a building panel with compressed edges |
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US4346133A (en) * | 1979-09-28 | 1982-08-24 | The Celotex Corporation | Structural laminate and method for making same |
JPH0712647B2 (en) * | 1987-06-18 | 1995-02-15 | 日立電線株式会社 | Method for manufacturing polyolefin metal laminate |
JPH0712648B2 (en) * | 1987-09-11 | 1995-02-15 | 三井石油化学工業株式会社 | Laminate based on non-crosslinked foam |
US5316835A (en) * | 1992-11-16 | 1994-05-31 | Groft Cory L | Low emissivity insulation |
KR0134745B1 (en) * | 1994-05-27 | 1998-04-24 | 김태진 | Aluminium sandwich panels for the interior or exterior materials of structures |
KR0139043B1 (en) * | 1995-10-24 | 1998-05-15 | 김두성 | Method of manufacture for a car seat |
CA2227073A1 (en) * | 1997-02-14 | 1998-08-14 | Celotex Corporation | Method for the continuous manufacture of plastic foam |
KR20000030191A (en) * | 2000-02-02 | 2000-06-05 | 김태진 | Incombustible metal sandwich pannel |
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KR20010110285A (en) * | 2001-11-23 | 2001-12-12 | 염근창 | Process for preparing aluminum decorative elements with thermal adhesive type |
KR100757269B1 (en) * | 2003-10-23 | 2007-09-10 | 김완수 | Sandwich paner |
KR101410317B1 (en) * | 2006-09-15 | 2014-06-20 | 뵈린게 이노베이션 에이비이 | Device and method for compressing an edge of a building panel and a building panel with compressed edges |
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