KR19980015684U - Rotary Manure Fermentation System - Google Patents
Rotary Manure Fermentation System Download PDFInfo
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- KR19980015684U KR19980015684U KR2019960028937U KR19960028937U KR19980015684U KR 19980015684 U KR19980015684 U KR 19980015684U KR 2019960028937 U KR2019960028937 U KR 2019960028937U KR 19960028937 U KR19960028937 U KR 19960028937U KR 19980015684 U KR19980015684 U KR 19980015684U
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- manure
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- burner
- rotary cylinder
- fermentation
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/02—Biological treatment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/18—Drying solid materials or objects by processes involving the application of heat by conduction, i.e. the heat is conveyed from the heat source, e.g. gas flame, to the materials or objects to be dried by direct contact
- F26B3/20—Drying solid materials or objects by processes involving the application of heat by conduction, i.e. the heat is conveyed from the heat source, e.g. gas flame, to the materials or objects to be dried by direct contact the heat source being a heated surface, e.g. a moving belt or conveyor
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/005—Black water originating from toilets
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/20—Nature of the water, waste water, sewage or sludge to be treated from animal husbandry
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molecular Biology (AREA)
- Health & Medical Sciences (AREA)
- Microbiology (AREA)
- Hydrology & Water Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Water Supply & Treatment (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Treatment Of Sludge (AREA)
- Fertilizers (AREA)
Abstract
본 고안은 본체베이스에 설치되어 정, 역 회전하는 구동모터와, 본체베이스에 설치되어 회전통을 지지하면서 구동모터의 회전력을 구동체인을 통해 전달받아 회전하는 수개의 구동롤러와, 내주면에는 나선형으로 회전날개가 형성되고 외주면 양측에 회전레일이 구성되어 구동롤러의 회전에 따라 회전자재하는 회전통과, 회전통의 하부와 본체베이스상에 갖추어진 버너레일과, 버너레일상에 설치되어 좌, 우로 이동가능한 버너와, 회전통 내부의 온도를 감지하여 버너의 작동을 제어하면서 회전통 내부의 온도를 분뇨의 발효 촉진에 가장 적절한 온도로 유지하도록 회전통 내부에 내장되는 온도감지기와, 상부에 단열커버가 씌워지고 가스배출구가 형설되어 본체베이스 상부에 덮어씌워지는 회전통커버와, 회전통커버 상측 내부에 관통 설치되어 축산폐수인 액비를 간접 예열하는 수개의 열교환기와, 분뇨 공급용 호퍼 및 스크류콘베이어로 구성되어 밀폐된 회전식 발효탱크 내에서 분뇨를 혼합 및 발효처리시켜 수분함량이 30%이하에 이르는 양질의 속성 유기질비료 및 사료를 얻을 수 있도록 한 회전식 분뇨 발효 처리장치에 관한 것이다.The present invention is a drive motor installed in the main body base to rotate, forward and reverse, several drive rollers installed in the main base to support the rotating cylinder while receiving the rotational force of the drive motor through the drive chain, and spirally on the inner peripheral surface Rotating blades are formed and rotating rails are formed on both sides of the outer circumferential surface to rotate as the driving roller rotates, the burner rail provided on the lower part of the rotating cylinder and the main body base, and installed on the burner rail to move left and right. A burner, a temperature sensor built in the rotor to sense the temperature inside the rotor and controlling the operation of the burner while maintaining the temperature inside the rotor at the temperature most suitable for promoting the fermentation of manure, and an insulation cover at the top. Livestock is covered with a rotary cylinder cover which covers the upper part of the main body base by covering the gas outlet, and penetrates inside the upper side of the rotary cylinder cover. It is composed of several heat exchangers to indirectly preheat waste liquid, waste manure hopper and screw conveyor and mixes and ferments manure in a closed rotary fermentation tank. The present invention relates to a rotary manure fermentation processing apparatus for obtaining a feed.
Description
제 1도는 본 고안의 구조를 보인 정단면도1 is a front cross-sectional view showing the structure of the present invention
제 2도는 본 고안의 측단면도2 is a side cross-sectional view of the present invention
*도면의 주요부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *
1 : 본체케이스2 : 회전통3 : 회전날개DESCRIPTION OF SYMBOLS 1 Body case 2: Rotating cylinder 3: Rotating blade
4 : 구동모터5 : 구동체인6 : 구동롤러4: driving motor 5: driving chain 6: driving roller
7 : 회전레일8 : 버너레일9 : 버너7: rotary rail 8: burner rail 9: burner
10 : 회전통커버11 : 단열커버12 : 가스배출구DESCRIPTION OF SYMBOLS 10 Rotating cylinder cover 11 Insulation cover 12 Gas outlet
13 : 온도감지기14 : 열교환기15 : 호퍼13 temperature sensor 14 heat exchanger 15 hopper
16 : 스크류콘베이어16: Screw Conveyor
본 고안은 회전식 분노 발효 처리장치에 관한 것으로서 특히, 인분, 가축분뇨, 연탄재, 톱밥, 왕겨, 수산폐기물, 도축폐기물, 음식물 찌꺼기 등을 발효탱크내에서 혼합 및 발효 처리시켜 수분함량이 30%이하에 이르는 양질의 속성 유기질비료 및 사료를 얻을 수 있도록 한 회전식 분뇨 발효 처리장치에 관한 것이다.The present invention relates to a rotary anger fermentation treatment device, in particular, by mixing and fermenting the serving, livestock manure, briquettes, sawdust, rice husk, fishery waste, slaughter waste, food waste in the fermentation tank to less than 30% water content The present invention relates to a rotary manure fermentation processing apparatus capable of obtaining high quality organic fertilizer and feed.
종래에는 인분, 가축분뇨, 연탄재, 톱밥, 왕겨, 수산폐기물, 도축폐기물, 음식물 찌꺼기(이하 분뇨라 칭한다.)등을 저장조에 저장하여 자연적으로 발효시키거나 온풍기로 강제건조 발효시켰을 뿐만 아니라 분뇨를 발효시키기 위하여 분뇨의 양에 비례하는 넓은 면적의 분뇨저장조 및 처리조를 별도로 구비하여야 했다.Conventionally, serving of manure, livestock manure, briquettes, sawdust, rice hulls, fishery waste, slaughter waste, food waste (hereinafter referred to as manure), etc. are stored in a storage tank for natural fermentation or forced dry fermentation with a warm air. In order to ensure that the large area of manure storage tank and treatment tank proportional to the amount of manure had to be provided separately.
그러나 이와 같은 종래의 분뇨처리방식들은 분뇨의 양에 비례하는 넓은 면적의 분뇨저장조 및 처리조가 필요하였기 때문에 부대시설비 및 소요경비가 많이 들어 경제적으로 부담이 되었고, 저장조 및 처리조에서 오랜시간 발효를 시켜야만 했기 때문에 심한 악취가 진동하여 인근 주민들로부터 민원의 대상이 되었을 뿐만 아니라 분뇨에서 생성된 액비(液肥)는 처리가 불가능하거나 BOD 함량을 낮춰 강이나 바다로 배출시키기 때문에 강이나 바다의수질을 오염시키는 원인이 되었으며, 특히, 축산폐기물이나 음식물찌꺼기에서 발생하는 침출수는 농지 및 지하수오염의 주범이 되었고, 미완숙 발효된 비료는 세균의 온상이 되어 토질오염의 원인이 되었을 뿐만 아니라 겨울철에는 온도의 영향으로 분뇨의 처리가 불가능하거나 많은 양을 처리하지 못하는 등 여러가지 문제점들이 발생하였다.However, these conventional manure treatment methods are required to have a large area of manure storage tanks and treatment tanks proportional to the amount of manure, which is economically burdensome because of the additional facility costs and expenses, and must be fermented for a long time in the storage tanks and treatment tanks. As a result, the bad smell vibrated and became a target of complaints from neighboring residents, and the manure produced from manure is not processed or the BOD content is discharged into rivers or seas, causing pollution to river or sea water. In particular, leachate from livestock waste or food wastes was the main culprit of farmland and groundwater pollution, and unripe fermented fertilizer became a breeding ground for bacteria and caused soil pollution, and in winter, manure was affected by temperature. Can't handle or can't handle large amounts Various problems have occurred.
따라서 본 고안은 상기와 같은 문제점들을 해결하고자 안출한 것으로서 밀폐된 회전식 발효탱크내에서 분뇨를 혼합 및 발효 처리시켜 수분함량이 30%이하에 이르는 양질의 속성 유기질비료 및 사료를 얻을 수도 있도록 하는 것에 그 목적이 있는 것이다.Therefore, the present invention has been made to solve the above problems, so that it is possible to obtain high quality organic fertilizers and feeds having a water content of 30% or less by mixing and fermenting manure in a closed rotary fermentation tank. There is a purpose.
이러한 목적을 달성하기 위하여 본 고안은 본체베이스에 설치되어 정, 역 회전하는 구동모터와, 본체베이스에 설치되어 회전통을 지지하면서 구동모터의 회전력을 구동체인을 통해 전달받아 회전하는 수개의 구동롤러와, 내주면에는 나선형으로 회전날개가 형성되고 외주면 양측에 회전레일이 구성되어 구동롤러의 회전에 따라 회전자재하는 회전통과, 회전통의 하부와 본체베이스상에 갖추어진 버너레일과, 버너레일상에 설치되어 좌, 우로 이동가능한 버너와, 회전통 내부의 온도를 감지하여 버너의 작동을 제어하면서 회전통 내부의 온도를 분뇨의 발효 촉진에 가장 적절한 온도로 유지하도록 회전통 내부에 내장되는 온도감지기와, 상부에 단열커버가 씌워지고 가스배출구가 형설되어 본체베이스 상부에 덮어씌워지는 회전통커버와, 회전통커버 상측 내부에 관통 설치되어 축산폐수인 액비를 간접 예열하는 수개의 열교환기와, 분뇨 공급용 호퍼 및 스크류콘베이어로 구성되어 밀폐된 회전식 발효탱크 내에서 분뇨를 혼합 및 발효처리시켜 수분함량이 30%이하에 이르는 양질의 속성 유기질비료 및 사료를 얻을 수 있도록 한 것으로서 이를 첨부하는 도면에 의거 상세히 설명하면 다음과 같다.In order to achieve the above object, the present invention has a drive motor installed on the main body base and rotates forward and reverse, and several drive rollers installed on the main base to support the rotating cylinder and receive the rotational force of the drive motor through the drive chain to rotate. Wings are formed spirally on the inner circumferential surface, and rotating rails are formed on both sides of the outer circumferential surface, and a rotating cylinder which rotates in accordance with the rotation of the driving roller, burner rail provided on the lower part of the rotating cylinder and the main body base, A burner which is installed to move left and right, and a temperature sensor which is built in the rotating cylinder so as to sense the temperature inside the rotating cylinder and control the operation of the burner while maintaining the temperature inside the rotating cylinder at the most suitable temperature for promoting fermentation of manure. Rotating cylinder cover which is covered with heat insulation cover on the upper part and gas outlet is formed on the upper part of main body base, and rotating cylinder cover It consists of several heat exchangers installed in the upper side and indirectly preheats the liquid fertilizer, which is the livestock wastewater, and a manure supply hopper and screw conveyor. The manure is mixed and fermented in a closed rotary fermentation tank to keep moisture content below 30%. It is possible to obtain a high quality organic fertilizer and feed as described in detail based on the accompanying drawings as follows.
본 고안은 제 1도 및 제 2도와 같이 본체베이스(1)상에 수개의 구동롤러(6)를 설치하면서 본체베이스(1)에 설치된 정,역회전하는 구동모터(4)와 일측의 구동롤러(6)를 구동체인(5)으로 연결하고, 내주면에 회전날개(3)가 나선형으로 형성된 회전통(2)의 양측 외주면에 회전레일(7)을 구성한 후 본체베이스(1) 양측의 구동롤러(6)에 재치시켜 회전통(2)이 회전자재하도록 한 다음 회전통(2)의 하부 본체베이스(1)상에 버너레일(8)을 갖추면서 회전통(2)에 열을 가하기 위한 버너(9)를 버너레일(8)상에 설치하여 좌, 우로 이동가능하도록 하는 한편, 회전통(2) 내부의 온도를 감지하여 버너(9)의 작동을 제어하면서 회전통(2) 내부의 온도를 분뇨의 발효 촉진에 가장 적절한 온도로 유지하도록 회전통(2) 내부의 적당한 곳에 온도감지기(13)를 내설한다.The present invention is the forward and reverse rotation of the drive motor (4) and the drive roller of one side installed on the main base 1, while installing several drive rollers 6 on the main base 1, as shown in FIG. (6) is connected to the drive chain (5), and the rotary rails (7) are formed on both outer peripheral surfaces of the rotating cylinder (2) in which the rotary blade (3) is spirally formed on the inner peripheral surface, and then the driving rollers on both sides of the body base (1) A burner for placing heat to the rotating cylinder 2 while having the burner rail 8 mounted on the lower body base 1 of the rotating cylinder 2. (9) is installed on the burner rail (8) to move left and right, while sensing the temperature inside the rotating cylinder (2) to control the operation of the burner (9) while controlling the temperature inside the rotating cylinder (2) The temperature sensor 13 is installed in a suitable place inside the rotating tube 2 so as to maintain the temperature most suitable for promoting fermentation of manure.
또한, 본체베이스(1)의 상부에 가스배출구(12)가 형성된 회전통커버(10)를 덮어씌워 그 상측 내부에는 수개의 열교환기(14)를 관통 설치하면서 상측외부에는 내부의 온도를 보호하기 위한 단열커버(11)를 씌우고, 회전통커버(10)의 일측에 분뇨 공급용 호퍼(15)와 스크류콘베이어(16)를 설치하되, 스크류콘베이어(16)의 일측을 회전통(2)의 내부까지 연결설치한다.In addition, by covering the rotary cylinder cover 10 with the gas outlet 12 formed on the upper portion of the main body base (1) to protect the internal temperature on the upper outer side while installing a plurality of heat exchanger (14) through the upper side Covering the insulating cover 11 for, and the hopper 15 and the screw conveyor 16 for supplying the manure on one side of the rotary cylinder cover 10, one side of the screw conveyor 16 to the inside of the rotary cylinder (2) Install it until it is connected.
이때, 열교환기(14)의 열원으로 보일러등에서 발생하는 폐수 및 폐열을 이용하거나 별도의 설비를 갖추어 열을 공급하도록 구성하여도 좋다.At this time, waste heat and waste heat generated from a boiler or the like may be used as a heat source of the heat exchanger 14 or may be configured to supply heat by providing a separate facility.
상기와 같이 구성된 본 고안의 회전식 분뇨 발효 처리장장치의 정, 역회전하는 구동모터(4)를 정회전시키면, 구동모터(4)의 회전력이 구동체인(5)을 통해 구동롤러(6)에 전달되어 회전통(2)이 회전하게 되며, 버너(9)는 회전통(2)에 내설된 온도감지기(13)에 의해 작동이 제어됨과 동시에 버너레일(8)을 따라 좌, 우로 이동하면서 회전통(2)을 가열하여 회전통(2) 내부의 온도를 분뇨의 발효 촉진에 가장 적절한 온도로 유지하고, 이와 동시에 분뇨는 호퍼(15)와 스크류콘베이어(16)를 통해 회전통(2) 내부로 공급되는데, 이때 외부로부터 열을 공급받는 열교환기(14)가 분뇨에서 생성된 액비를 예열하게 되며, 회전통(2) 내부로 공급되는 분뇨는 회전통(2)의 나선형 회전날개(3)에 의해 혼합, 이동되면서 숙성되고 건조, 발효 처리되어 수분함량이 30%이하에 이르는 양질의 속성 유기질비료 및 사료를 얻을 수 있는 것이다.When the forward and reverse rotation of the drive motor 4 of the rotary manure fermentation plant of the present invention configured as described above is rotated forward, the rotational force of the drive motor 4 is transmitted to the drive roller 6 through the drive chain (5). The rotating cylinder (2) is rotated, the operation of the burner (9) is controlled by the temperature sensor 13 installed in the rotating cylinder (2) and at the same time moving along the burner rail (8) to the left and right, the rotating cylinder (2) is heated to maintain the temperature inside the rotary tube (2) at the temperature most suitable for promoting the fermentation of manure, and at the same time the manure is introduced into the rotary cylinder (2) through the hopper 15 and screw conveyor (16) In this case, the heat exchanger 14 receiving heat from the outside preheats the liquid ratio generated in the manure, and the manure supplied into the rotating cylinder 2 is supplied to the spiral rotating blade 3 of the rotating cylinder 2. Mixed, moved, aged, dried, and fermented to produce water of up to 30% It is to get the properties of organic fertilizer and feed.
한편, 분뇨의 발효시 발생하는 가스(암모니아가스)는 회전통커버(10)의 가스배출구(12)를 통해 외부로 배출되는 것이며, 회전통커버(10)의 상부에 덮어씌워진 단열커버(11)는 회전통커버(10) 내부의 열손실을 최소화시키는 것이고, 분뇨의 발효과 완료되어 얻어진 유기질비료는 구동모터(4)를 역회전시켜 외부로 배출되는 것이다.On the other hand, the gas (ammonia gas) generated during the fermentation of the manure is discharged to the outside through the gas outlet 12 of the rotary tube cover 10, the heat insulating cover 11 covered on the upper portion of the rotary cylinder cover 10 Is to minimize the heat loss inside the rotary cover 10, the organic fertilizer obtained by the fermentation of the manure is discharged to the outside by rotating the drive motor (4).
이상과 같이 본 고안은 분뇨가 회전되면서 혼합되므로 즉, 인분, 가축분뇨, 연탄재, 톱밥, 왕겨, 수산폐기물, 도축폐기물, 음식물 찌꺼기등이 회전통의 회전으로 적절히 혼합되므로 발효과 원활히 이루어지며, 버너가 좌, 우로 이동하면서 회전하는 회전통을 골고루 가열하여 분뇨중의 수분을 증발 건조시키므로 수분함량이 30%이하에 이르는 양질의 속성 유기질비료 및 사료를 얻어낼 수 있을 뿐만 아니라 회전통 내부의 온도를 분뇨의 발효촉진에 가장 적절한 온도로 유지하도록 온도감지기로 버너의 작동을 제어하여 분뇨의 발효시간을 최대한 단축시킬 수 있음은 물론, 침출수가 발생하지 않아 농지 및 지하수의 오염을 방지할 수 있고, 작은공간에서 대량의 분뇨를 처리할 수 있어 경제성이 매우 높은 한편, 분뇨에서 생성된 액비를 재활용할 수 있어 강이나 바다의 수질을 보호할 수 있으며, 분뇨의 발효 처리시 사용하는 수분조절제의 사용량을 절감할 수 있을 뿐만 아니라 겨울철에도 온도의 영향을 전혀 받지 않는 등의 효과가 있는 유용한 고안인 것이다.As described above, the present invention is mixed with rotating manure, that is, serving, livestock manure, briquettes, sawdust, rice hull, fishery waste, slaughter waste, food waste, etc. are properly mixed by the rotation of the rotating barrel, so that the burner is made smoothly. By heating the rotating rotating tube evenly and moving to the left and right to evaporate and dry the moisture in the manure, it is possible to obtain high quality organic fertilizers and feeds with water content of 30% or less, as well as the temperature inside the rotating manure The temperature sensor can control the operation of the burner to keep the fermentation time as much as possible to maintain the most appropriate temperature to promote fermentation of the fermentation, as well as to prevent contamination of farmland and groundwater due to no leaching water. Can handle a large amount of manure and it is very economical, and it is possible to recycle the liquid costs generated from manure. It is a useful design that can protect the water quality of the river or the sea, can reduce the amount of moisture control agent used in the fermentation process of manure, as well as being free from the influence of temperature even in winter.
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KR2019960028937U KR200142045Y1 (en) | 1996-09-11 | 1996-09-11 | Manure fermentation treatment with rotary system |
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KR20020068871A (en) * | 2001-02-23 | 2002-08-28 | 정재덕 | Fermentation-turning drum apparatus of organic waste |
KR100810885B1 (en) * | 2007-01-03 | 2008-03-07 | 옥삼복 | The agitator rotary structure of escalator agitation system for organic waste compost manufacture |
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1996
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20020068871A (en) * | 2001-02-23 | 2002-08-28 | 정재덕 | Fermentation-turning drum apparatus of organic waste |
KR100810885B1 (en) * | 2007-01-03 | 2008-03-07 | 옥삼복 | The agitator rotary structure of escalator agitation system for organic waste compost manufacture |
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