KR102099512B1 - Process Of Producing Fabric For Automobile Harness Tape - Google Patents
Process Of Producing Fabric For Automobile Harness Tape Download PDFInfo
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- KR102099512B1 KR102099512B1 KR1020180100250A KR20180100250A KR102099512B1 KR 102099512 B1 KR102099512 B1 KR 102099512B1 KR 1020180100250 A KR1020180100250 A KR 1020180100250A KR 20180100250 A KR20180100250 A KR 20180100250A KR 102099512 B1 KR102099512 B1 KR 102099512B1
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- fabric
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- tape
- harness tape
- manufacturing
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/20—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
- D03D15/283—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/21—Paper; Textile fabrics
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D1/00—Woven fabrics designed to make specified articles
- D03D1/0035—Protective fabrics
- D03D1/0041—Cut or abrasion resistant
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
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- D03D2700/0122—
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2505/00—Industrial
- D10B2505/12—Vehicles
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Woven Fabrics (AREA)
Abstract
본 발명은 자동차용 하니스 테이프용 원단의 제조방법에 관한 것으로서 SDY사를 사용하고 사 가공을 통해 우수한 인장강도를 가지며 터치감이 우수하고 마감처리시 불량이 개선되는 원단의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing a fabric for automotive harness tape, and uses a SDY yarn, has excellent tensile strength through yarn processing, has excellent touch feeling, and relates to a method of manufacturing a fabric with improved defects during finishing.
Description
본 발명은 자동차용 하니스 테이프용 원단의 제조방법에 관한 것으로서 SDY사를 사용하고 사 가공을 통해 우수한 인장강도를 가지며 터치감이 우수하고 마감처리시 불량이 개선되는 원단의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing a fabric for automotive harness tape, and uses a SDY yarn, has excellent tensile strength through yarn processing, has excellent touch feeling, and relates to a method of manufacturing a fabric with improved defects during finishing.
전세계적으로 자동차 산업이 급성장하고 있는 가운데 제품 제조 과정에서 사용되는 점착 하니스 테이프에 대한 수요도 증가하고 있다. 현재 안전 및 기능성 향상을 목적으로 기존의 고무 기반의 점착 하니스 테이프로부터 유럽을 중심으로 섬유 기반의 점착 하니스 테이프로 바뀌는 추세이다.With the rapid growth of the automotive industry worldwide, the demand for adhesive harness tapes used in product manufacturing is also increasing. Currently, for the purpose of improving safety and functionality, the trend is to change from an existing rubber-based adhesive harness tape to a fiber-based adhesive harness tape mainly in Europe.
점착테이프의 공급은 일부 한정된 업체들의 과점현상이 지속되며, 미국의 3M이 오랜 기간의 브랜드 인지도와 마케팅 활동기반을 바탕으로 시장을 주도하고, Henkel, Armak 및 Advance 등의 브랜드가 한정된 시장을 놓고 경쟁하고 있는 실정이다.The supply of adhesive tapes continues to oligopolize by some limited companies, and 3M in the United States leads the market based on long-term brand recognition and marketing activities, and competes for limited markets such as Henkel, Armak, and Advance It is doing.
섬유를 이용한 점착 하니스 테이프의 경우 글로벌 자동차 기업 및 유수의 업체에서 사용중으로 앞으로 점차적으로 그 수요가 확대 될 것으로 전망된다.The adhesive harness tape using fibers is being used by global automobile companies and leading companies, and its demand is expected to gradually increase in the future.
섬유를 이용한 점착 하니스 테이프의 경우 고무 점착 하니스 테이프에 비해 마감성이 우수하고 잠재적 불량요인이 적어 각광을 받고 있는 추세이다. The adhesive harness tape using fibers is in the spotlight because it has a better finish and fewer potential defects than a rubber adhesive harness tape.
그러나 내구성 및 강도 향상을 위해 SDY사를 사용하여 점착 하니스 테이프용 원단 제직하는 경우 일반적으로 고강력사를 사용하여 원단 제직 시 일반사 대비 뻣뻣하여 터치감이 저하되며, 불필요한 광택이 발생하고, 뻣뻣한 원단의 특성으로 인해 테이프 제조 후 본딩 마감처리의 불량 외 다수의 문제가 발생하여 개선이 필요한 상황이다. However, in order to improve durability and strength, when weaving fabric for adhesive harness tape using SDY, generally, when weaving fabric using high-strength yarn, it is more stiff than normal yarn, reducing touch feeling, unnecessary luster, and stiff fabric Due to the nature of the tape, there are a number of problems in addition to the defect of the bonding finish after the tape is manufactured, and thus it is necessary to improve.
그러므로 본 발명에서는 SDY사를 사용하고 사 가공을 통해 우수한 인장강도를 가지며 터치감이 우수하고 마감처리시 불량이 개선되어 자동차 조립 시 내부 와이어 및 케이블을 감는 점착 하니스 테이프용으로 사용할 수 있는 원단을 제공하는 것을 기술적과제로 한다.Therefore, the present invention uses SDY yarn, has excellent tensile strength through yarn processing, has excellent touch feeling, and improves defects in finishing, thereby providing a fabric that can be used for adhesive harness tape that winds internal wires and cables when assembling automobiles. It should be done as a technical task.
그러므로 본 발명에 의하면, 경사용 SDY사와 위사용으로 PET poy 250d를 DTY 150d로 드로오텍스쳐가공한 PET DTY사를 사용하여 직물을 제직한 후, Therefore, according to the present invention, after weaving the fabric using the SDY yarn for the warp and the PET DTY yarn which was processed with a polo texture of PET poy 250d to DTY 150d for weft use,
상기 직물을 정련제 0.1~0.25중량%, 호발제 0.1~0.25중량%, NaOH(49%) 3~5중량% 및 잔부로서 물로 이루어진 처리액에 디핑한 후 정련, 건조하는 것을 특징으로 하는 자동차용 하니스 테이프용 원단의 제조방법이 제공된다.Automotive harness, characterized in that the fabric is refined and dried after dipping into a treatment solution consisting of water as a refining agent 0.1 to 0.25% by weight, 0.1 to 0.25% by weight of repellent, 3 to 5% by weight of NaOH (49%) and the remainder A method of manufacturing a tape fabric is provided.
이하 본 발명을 보다 상세히 설명하기로 한다.Hereinafter, the present invention will be described in more detail.
본 발명은 강도향상은 물론이고, 터치감 향상 및 마감처리시 불량개선을 하기 위해 SDY사를 사용한 자동차용 하니스 테이프용 원단의 제조방법에 관한 것이다.The present invention relates to a method of manufacturing a fabric for a harness tape for automobiles using SDY to improve strength, improve touch feeling and improve defects during finishing.
본 발명의 자동차용 하니스 테이프용 원단의 제조방법은 다음과 같다.The manufacturing method of the fabric for the automotive harness tape of the present invention is as follows.
우선, 경사용 SDY사와 위사용 PET DTY사로 직물을 제직한다. 위사용 PET DTY사는 PET poy 250d를 드로오텍스쳐가공(열처리온도 170℃, 사속 650m/min)한 PET DTY사(150d)를 사용하는데, 특히, 드로오텍스쳐가공 시 공정 조건을 기존보다 5~6% 하향시킨 온도 170℃, 사속 650m/min 으로 저속가연 하는 것이 인장강도를 향상시킬 수 있다. First, weave the fabric with SDY yarn for warp yarn and PET DTY yarn for weft yarn. PET DTY for use for the above uses PET DTY (150d) with PET poy 250d for drotexture processing (heat treatment temperature 170 ℃, 650m / min per hour). In particular, process conditions for processing polo texture 5 ~ 6 % Lowering temperature at 170 ℃ and slow speed 650m / min can improve the tensile strength.
제직은 평직으로 제직하는 것이 바람직하나, 다른 조직으로도 제직할 수 있다.Weaving is preferred as weaving as plain weave, but it can also be weaved to other organizations.
제직 후 상기 직물을 처리액에 디핑한 후 정련 및 건조하는데 처리액은 직물의 터치감을 우수하게 할 뿐만 아니라 올풀림 현상을 개선하는 것으로서 정련제 0.1~0.25중량%, 호발제 0.1~0.25중량%, NaOH(49%) 3~5중량% 및 잔부로서 물로 이루어진 처리액(온도 93℃±2℃)을 사용하는 것이 터치감 및 올풀림 현상을 개선하는 것에 특히 바람직하다. After weaving, the fabric is dipped into the treatment liquid, and then refined and dried. The treatment liquid not only improves the touch feeling of the fabric, but also improves the loosening phenomenon. 0.1 ~ 0.25% by weight of refining agent, 0.1 ~ 0.25% by weight of blowing agent, NaOH ( 49%) It is particularly preferable to use 3 to 5% by weight and a treatment liquid (temperature 93 ° C ± 2 ° C) made of water as the balance to improve the touch feeling and the loosening phenomenon.
이렇게 제조된 본 발명의 자동차용 하니스 테이프용 원단은 직물 인장강도 55kgf/100mm 이상, 마찰 견뢰도 4급 이상, 강연도 85~95mm인 것으로서 점착 하니스 테이프용으로 사용하기에 인장강도가 우수하고, 터치감이 향상되며 마감처리 시 올풀림 현상이 발생하는 불량이 개선될 수 있다.The fabric for automobile harness tapes of the present invention manufactured as described above has a tensile strength of fabric of 55 kgf / 100 mm or more, a friction fastness level of 4 or more, and a strength of 85 to 95 mm, and is excellent in tensile strength for use as an adhesive harness tape and has a touch feeling This can be improved, and defects that may cause loosening during finishing can be improved.
그러므로 본 발명에 의하면, SDY사를 경사에 사용함으로써 기존 하니스 테이프용 원단 대비 강도가 향상되므로 사용부분이 확대된다. 또한 자동차 조립 시 내부 와이어 및 케이블을 처리하는 점착 하니스 테이프용으로 사용하는데 있어 기존대비 우수한 인장강도와 부드러운 터치감을 가지고, 마감처리 시 발생하는 올풀림 불량 또한 개선되는 원단을 제공할 수 있다.Therefore, according to the present invention, the use of SDY yarn for the warp improves the strength compared to the fabric for the existing harness tape, so the use portion is expanded. In addition, when used as an adhesive harness tape that handles internal wires and cables when assembling automobiles, it can provide fabrics that have superior tensile strength and soft touch compared to existing ones, and also improve the looseness caused during finishing.
이하에서는 본 발명의 자동차용 하니스 테이프용 원단을 제조하는 비한정적인 실시례예 대하여 설명하기로 한다.Hereinafter will be described with respect to a non-limiting example of manufacturing a fabric for automobile harness tape of the present invention.
[실시예 1][Example 1]
경사용으로 SDY사를 사용하고, PET poy 250d를 드로오텍스쳐가공(열처리온도 170℃, 사속 650m/min)한 PET DTY사(150d)를 위사용으로 사용하여 평직으로 제직한 후, 정련제 0.25중량%, 호발제 0.25중량%, NaOH(49%) 5중량% 및 잔부로서 물로 이루어진 처리액(온도 93℃±2℃)에 디핑한 후 정련, 건조하여 자동차용 하니스 테이프용 원단을 제조하였으며, 그 물성을 측정하여 표 1에 나타내었다.SDY yarn is used for slanting, PET poy 250d is woven into plain weave using PET DTY yarn (150d) processed with draw texture (heat treatment temperature 170 ° C, 650 m / min), and then woven into 0.25 kg of refining agent. %, Blowing agent 0.25% by weight, NaOH (49%) 5% by weight and the remainder dipping into a treatment solution (temperature 93 ° C ± 2 ° C) consisting of water, and then refined and dried to prepare a fabric for automotive harness tape. Table 1 shows the measured physical properties.
이후, 상기 원단의 일 측에 바인더가 희석된 난연제를 코팅하고 원단의 다른 측에 내열성 향상 보조제와 마름 방지 첨가제가 포함된 점착제를 코팅하고 점착제를 건조하고 절단하여 하니스 테이프를 제조하였다.Thereafter, a flame retardant with a binder diluted on one side of the fabric was coated, and a pressure-sensitive adhesive containing a heat-resistant improvement aid and an anti-drying additive was coated on the other side of the fabric, and the adhesive was dried and cut to prepare a harness tape.
(kgf/100mmFabric tensile strength
(kgf / 100mm
(그래브법)KS K 0520
(Grave method)
(크로크미터법)KS K ISO 105-X12
(Croque meter method)
(하트루프법-직물)KS K 0538
(Heart loop method-fabric)
Claims (3)
상기 직물을 정련제 0.1~0.25중량%, 호발제 0.1~0.25중량%, NaOH(49%) 3~5중량% 및 잔부로서 물로 이루어진 처리액에 디핑한 후 정련, 건조하는 것을 특징으로 하는 자동차용 하니스 테이프용 원단의 제조방법.After weaving the fabric using SDY yarn for warp yarn and PET DTY yarn with PET poy 250d and DTY 150d for DTY 150d,
Automotive harness, characterized in that the fabric is refined and dried after dipping into a treatment solution consisting of water as a refining agent 0.1 to 0.25% by weight, 0.1 to 0.25% by weight of repellent, 3 to 5% by weight of NaOH (49%) and the remainder Method for manufacturing tape fabric.
상기 자동차용 하니스 테이프용 원단은 직물 인장강도 55kgf/100mm 이상, 마찰 견뢰도 4급 이상, 강연도 85~95mm인 것을 특징으로 하는 자동차용 하니스 테이프용 원단의 제조방법.According to claim 1,
The fabric for automotive harness tape is a method for manufacturing a fabric for automotive harness tape, characterized in that the fabric has a tensile strength of 55 kgf / 100 mm or more, a friction fastness level of 4 or more, and a strength of 85 to 95 mm.
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| KR1020180100250A KR102099512B1 (en) | 2018-08-27 | 2018-08-27 | Process Of Producing Fabric For Automobile Harness Tape |
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| KR1020180100250A KR102099512B1 (en) | 2018-08-27 | 2018-08-27 | Process Of Producing Fabric For Automobile Harness Tape |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR100253694B1 (en) * | 1997-12-31 | 2000-05-01 | 백보현 | False twist yarn manufacturing method ad apparatus for doubling production |
| KR20050118373A (en) * | 2004-06-14 | 2005-12-19 | 도레이새한 주식회사 | Polyester textile fabric |
| EP2045303A1 (en) * | 2007-10-05 | 2009-04-08 | Scapa France | Abrasion-resistant adhesive tape |
| KR20170020973A (en) | 2015-08-17 | 2017-02-27 | 태영화학공업 주식회사 | PET cloth tape with good heat-resistant property and manufacturing method thereof |
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