CN105442153A - Jacquard down-proof fabric and production method thereof - Google Patents
Jacquard down-proof fabric and production method thereof Download PDFInfo
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- CN105442153A CN105442153A CN201510845685.4A CN201510845685A CN105442153A CN 105442153 A CN105442153 A CN 105442153A CN 201510845685 A CN201510845685 A CN 201510845685A CN 105442153 A CN105442153 A CN 105442153A
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Abstract
The invention discloses jacquard down-proof fabric and a production method thereof. The fabric is formed by interweaving warp and weft according to a jacquard structure, wherein polyester composite filaments are adopted as the warp, and weft is plied yarn formed by two pieces of 100% long stapled cotton yarn. The production method includes the step that the warp and the weft are sequentially subjected to two-for-one twisting, beaming, slashing, drafting and denting, weaving, preprocessing, stentering and whitening, softening, down-proof processing, press polishing and pre-shrinking. The down-proof fabric has a good down-proof effect, is soft in hand feeling, rich in jacquard layering sense and high in gloss and stereoscopic effect.
Description
Technical field
The invention belongs to household textiles technical field, be specifically related to a kind of large jacquard weave down-proof fabric and production method thereof.
Background technology
Eiderdown quilt fabric a kind ofly has the functional fabric preventing filler from getting out, what eiderdown quilt fabric domestic was at present more is cotton fabric, polyester-cotton fabric, polyester filament interwoven fabric, all select plain weave, twill, the satin weave three foundation weave of tissue tight to reach good such fabric of anti-chiseling down effect, the cloth style of formation is comparatively simple, simple.Large figured texture weave be a kind of exist on same fabric simultaneously tissue of organizing and rocket, ground tissue mostly is a kind of tissue, rocket and be organized as multiple different tissues, can be good at by large figured texture weave the flower pattern showing fabric, the fabric decoration sense of formation is strong, outward appearance is magnificent, levels are rich.But jacquard fabric is in order to reach levels are rich, often organize intertwined point loose relative to three foundation weave, and the intersection of different tissues, be easy to occur slippage, these all become the weak part that eider down gets out fabric.Therefore, current domesticly seldom have anti-chiseling down jacquard fabric.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art and provide a kind of large jacquard weave down-proof fabric and production method thereof, this fabric not only has good anti-chiseling down effect, and fabric is soft, and jacquard weave level Ganfeng is rich, and reflecting feel, third dimension are strong.
A kind of large jacquard weave down-proof fabric, is interwoven according to large figured texture weave by warp thread and weft yarn, and wherein, described warp thread adopts terylene compound silk, and weft yarn is the strand that two 100% long-staple cotton yarns are formed.
Further, described polyester composite filament yarn count is 40D ~ 50D, and filament fineness is 0.33dtex ~ 1.38dtex, and the strand yarn count of two 100% long-staple cotton yarn formation is 80S/2 ~ 140S/2.
Further, described fabric warp-wise density is 260 pieces/inch ~ 320 pieces/inch, and latitudinal density is 130 pieces/inch ~ 180 pieces/inch.
Further, the ground institutional framework of described large figured texture weave adopt plain weave, five piece three fly Warp Satin, five piece two fly through face satin weave, eight piece three fly through face satin weave, eight piece five fly through face satin weave, flower pattern institutional framework can for twice twill-weave on florentine drill tissue, two, five piece three fly satin tissue, five piece two fly satin tissue, eight piece three fly satin tissue or eight piece of five one flown in satin tissue.
The production method of above-mentioned large jacquard weave down-proof fabric is that warp thread and weft yarn are brightened the → operation of softness → anti-chiseling down arrangement → press polish → preshrunk through double twisting → warping → sizing → denting of gaiting → weave → pre-treatment → tentering successively.
Further, described pre-treatment process carries out loose formula process in overflow machine.
Further, described pre-treatment process caustic soda used is 5 ~ 8g/L, soda ash is 10 ~ 15g/L, and refining agent is 2 ~ 4g/L, and spirit of deoiling is 10 ~ 15g/L, and bleaching hydrogen peroxide is 3 ~ 5g/L, and the processing time is 60 ~ 90min, and temperature is 110 ~ 130 DEG C.
Further, in described anti-chiseling down finishing technique dressing liquid used, polyurethane anti-chiseling down finishing agent is 35 ~ 45g/L, and softener TS-03 is 15 ~ 18g/L, and setting temperature is 160-165 DEG C, and the speed of a motor vehicle is 30 ~ 35m/min.
Further, the pressure of described calendaring technology is 10 ~ 15Kg, and temperature is 90 ~ 105 DEG C, and the speed of a motor vehicle is 10 ~ 15m/min.
Further, the speed of a motor vehicle 35 ~ 40m/min of described preshrinking process, rubber blanket temperature 120 DEG C, woollen blanket temperature 130 DEG C.
Down-proof fabric warp-wise of the present invention adopts composite terylene long filament, and compound silk is made up of a lot of filament, can stop getting out of Down and Feather well; The strand that the yarn that weft yarn adopts two 100% long-staple cotton to be spun into is formed, long-staple cotton fiber is soft, gloss is soft refined, and yarn strength is high, yarn evenness is even.Weft yarn strand used two single thread is merged twisting form, and strand can promote bar evenness and the brute force of yarn further, and the arrangement between yarn and yarn is also more tight, reduces space, lifting anti-chiseling down performance.The large jacquard weave down-proof fabric that fabric arranges through overflow pre-treatment arrangement, anti-chiseling down and finally formed after press polish arrangement has soft, and gloss as silk, jacquard weave level Ganfeng is rich, the feature that third dimension is strong.
Accompanying drawing explanation
Fig. 1 is the large jacquard weave anti-chiseling down fabric structure schematic diagram described in embodiment 1;
Fig. 2 is the large jacquard weave anti-chiseling down fabric structure schematic diagram described in embodiment 2;
Wherein, horizontal yarn represents weft yarn, and longitudinal yarn represents warp thread, and ■ is through interlacing point, and is latitude interlacing point.
Detailed description of the invention:
Below by detailed description of the invention, the present invention is described in further detail.But it will be understood to those of skill in the art that the following example only for illustration of the present invention, and should not be considered as limiting scope of the present invention.Unreceipted concrete technology or condition person in embodiment, according to the technology described by the document in this area or condition (" dyeing and finishing technology and principle " that such as reference Zhao Tao writes, China Textiles Press, 2009; " fabric construction and the design " of Shen Lanping work, China Textiles Press, 2005) or carry out according to product description.Agents useful for same or the unreceipted production firm person of instrument, being can by the conventional products of commercial acquisition.
Large jacquard weave down-proof fabric warp thread of the present invention adopts polyester composite filament, terylene compound silk represents in a branch of yarn and is made up of a lot of monofilament, and monofilament is thinner, and number of fiber contained in the yarn of same yarn count is more, the fabric anti-chiseling down effect formed is better, and feel is more soft.Weft yarn employing content is the yarn of 100% long-staple cotton, and yarn count is the strand of 80S/2 ~ 140S/2.Long-staple cotton fiber has higher ultimate strength, fineness is thin, length is long, spun yarn have powerful high, bar is done evenly, be harmful to the few advantage of filoplume, strand two single thread is merged twisting form, and strand can promote bar evenness and the brute force of yarn further, and the arrangement between yarn and yarn is also more tight, reduce space, promote anti-chiseling down performance.
Described fabric warp-wise density is 260 pieces/inch ~ 320 pieces/inch, and latitudinal density is 130 pieces/inch ~ 180 pieces/inch, and high have more tiny hole through weft count fabric structure and can effectively reduce fabric air-permeability rate, promotes anti-chiseling down effect.High indicate fabric to a certain extent through weft count weave tightness degree, within the scope of warp-wise of the present invention and latitudinal density, the anti-chiseling down better performances of fabric.Lower than this density range, fabric does not reach anti-chiseling down performance, and higher than this scope, loom efficiency reduces, and fabric plate is hard.
In order to the feature that the decorative effect and levels are rich, flower pattern that promote down-proof fabric are given prominence to, this fabric adopts large figured texture weave technique to weave.The ground institutional framework of described down-proof fabric can adopt plain weave, five piece three fly Warp Satin, five piece two fly through face satin weave, eight piece three fly through face satin weave, eight piece five fly through face satin weave, flower pattern institutional framework can for twice twill-weave on florentine drill tissue, two, five piece three fly satin tissue, five piece two fly satin tissue, eight piece three fly satin tissue, eight piece five fly satin tissue.
Described jacquard weave down-proof fabric work flow is: double twisting → warping → sizing → denting of gaiting → weave → destarch → kiering → bleaching → tentering brightens → softness → anti-chiseling down arrangement → press polish → preshrunk.
Concrete steps and process conditions are:
Warp thread is by forming beam of a loom after warping sizing, and its technological process is: warping → sizing → axle → leasing.Warping adopts batch warping, and the fabric warping speed of a motor vehicle is 350 ~ 450m/min, and Coiling Tension Control is 8 ~ 12g/ root.Warp thread polyester filament carries out starching, and starching object makes filoplume docile, and filament is adhered mutually, improves and weaves feasibility.Sizing material adopts acrylate syrup and increases antistatic additive and defoamer, and the rate of sizing is 5 ~ 8%, and slurry silk speed is 150 ~ 180m/min, and slurry silk temperature is 30 ~ 35 DEG C.
Grey cloth carries out pre-treatment after having weaved, carry out in overflow machine, loose formula process is carried out to fabric, fabric can shrink fully under tension-free state, eliminate internal stress, fiber stretch yarn is fluffy, can fill up the space of particularly organizing between yarn and yarn and organizing straight line with flower pattern by natural shrinking, promote anti-chiseling down effect, but do not affect the feel of fabric.Pre-treatment process condition is caustic soda 5 ~ 8g/L, soda ash 10 ~ 15g/L, refining agent 2 ~ 4g/L deoil spirit 10 ~ 15g/L, bleaching hydrogen peroxide 3 ~ 5g/L, time 60 ~ 90min, temperature 110 ~ 130 DEG C, the slurry that pre-treatment is mainly removed greasy dirt contained by polyester filament, removed the impurity such as cotton seed hulls, lignin, removes warp thread, makes fiber fully fluffy, promotes fabric pliability.
Anti-chiseling down finishing agent is a kind of film being coated on fabric face, has and reduces fabric air penetrability, promotes the anti-chiseling down performance of fabric.Anti-chiseling down of the present invention arranges and adopts anti-chiseling down finishing agent and softener with bathing use, polyurethane anti-chiseling down finishing agent 35 ~ 45g/L, softener TS-0315 ~ 18g/L, setting temperature 160-165 DEG C, the speed of a motor vehicle 30 ~ 35m/min.
In order to promote the anti-chiseling down performance of fabric further, need to carry out press polish arrangement to fabric, press polish principle is that yarn is flattened, thus reduce the air penetrability of fabric further, the pressure of described calendaring technology is 10 ~ 15Kg, and temperature is 90 ~ 105 DEG C, and the speed of a motor vehicle is 10 ~ 15m/min.
In order to the feel promoting fabric reduces the sound of fabric, fabric need carry out preshrinking process, and preshrinking process is the speed of a motor vehicle 35 ~ 40m/min, rubber blanket temperature 120 DEG C, woollen blanket temperature 130 DEG C, by expecting the fluffy softness of feel after preshrunk.
Embodiment 1
Warp thread adopts 40D polyester composite filament, and single fiber fineness is 0.33dtex, and weft yarn is the 80S/2 strand of 100% long-staple cotton content, and fabric specification is 40D*C80S/2/300*135, and grey cloth door width is 105 inches.
The warping process speed of a motor vehicle is 350m/min, and warping coiling tension is 8g/ root.
Warp sizing slurry adopts acrylate syrup and increases antistatic additive and defoamer, and the rate of sizing is 5%, and slurry silk speed is 150m/min, and slurry silk temperature is 30 DEG C.
Pre-treatment is carried out in overflow machine, and process conditions are caustic soda 8g/L, soda ash 10g/L, refining agent 2g/L, and deoil clever 10g/L, bleaching hydrogen peroxide 3g/L, time 60min, temperature 110 DEG C.
Anti-chiseling down dressing liquid adopts ammonia ester anti-chiseling down finishing agent 35g/L, softener TS-0315g/L, setting temperature 160 DEG C, speed of a motor vehicle 35m/min.
The pressure of calendaring technology is 10Kg, and temperature is 90 DEG C, and the speed of a motor vehicle is 15m/min.
Preshrinking process is speed of a motor vehicle 40m/min, rubber blanket temperature 120 DEG C, woollen blanket temperature 130 DEG C.
Embodiment 2
Warp thread adopts 50D polyester composite filament, and single fiber fineness is 0.83dtex, and weft yarn is the 140S/2 strand of 100% long-staple cotton content, and fabric specification is 50D*C80S/2/320*230, and grey cloth door width is 105 inches.
The warping process speed of a motor vehicle is 420m/min, and warping coiling tension is 12g/ root.
Warp sizing slurry adopts acrylate syrup and increases antistatic additive and defoamer, and the rate of sizing is 8%, and slurry silk speed is 180m/min, and slurry silk temperature is 35 DEG C.
Pre-treatment is carried out in overflow machine, and process conditions are caustic soda 8g/L, soda ash 15g/L, refining agent 4g/L, and deoil clever 15g/L, bleaching hydrogen peroxide 5g/L, time 90min, temperature 130 DEG C.
Anti-chiseling down dressing liquid adopts ammonia ester anti-chiseling down finishing agent 45g/L, softener TS-0318g/L, setting temperature 165 DEG C, speed of a motor vehicle 30m/min.
The pressure of calendaring technology is 15Kg, and temperature is 105 DEG C, and the speed of a motor vehicle is 10m/min.
Preshrinking process is speed of a motor vehicle 35m/min, rubber blanket temperature 120 DEG C, woollen blanket temperature 130 DEG C.
Comparative example 1
The difference of the present embodiment and embodiment 1 is: pretreatment procedure does not adopt loose formula process.
Comparative example 2
The difference of the present embodiment and embodiment 1 is: do not have press polish operation.
The testing result of above-described embodiment gained fabric is as follows:
Claims (10)
1. a large jacquard weave down-proof fabric, is interwoven according to large figured texture weave by warp thread and weft yarn, it is characterized in that: described warp thread adopts terylene compound silk, and weft yarn is the strand that two 100% long-staple cotton yarns are formed.
2. large jacquard weave down-proof fabric according to claim 1, it is characterized in that: described polyester composite filament yarn count is 40D ~ 50D, filament fineness is 0.33dtex ~ 1.38dtex, and the strand yarn count of two 100% long-staple cotton yarn formation is 80S/2 ~ 140S/2.
3. large jacquard weave down-proof fabric according to claim 1, is characterized in that: described fabric warp-wise density is 260 pieces/inch ~ 320 pieces/inch, and latitudinal density is 130 pieces/inch ~ 180 pieces/inch.
4. large jacquard weave down-proof fabric according to claim 1, it is characterized in that: the ground institutional framework of described large figured texture weave adopt plain weave, five piece three fly Warp Satin, five piece two fly through face satin weave, eight piece three fly through face satin weave, eight piece five fly through face satin weave, flower pattern institutional framework can for twice twill-weave on florentine drill tissue, two, five piece three fly satin tissue, five piece two fly satin tissue, eight piece three fly satin tissue or eight piece of five one flown in satin tissue.
5. the production method of large jacquard weave down-proof fabric according to claim 1, is characterized in that: warp thread and weft yarn are brightened the → operation of softness → anti-chiseling down arrangement → press polish → preshrunk through double twisting → warping → sizing → denting of gaiting → weave → pre-treatment → tentering successively.
6. the production method of large jacquard weave down-proof fabric according to claim 5, is characterized in that: described pre-treatment process carries out loose formula process in overflow machine.
7. the production method of large jacquard weave down-proof fabric according to claim 5, it is characterized in that: described pre-treatment process caustic soda used is 5 ~ 8g/L, soda ash is 10 ~ 15g/L, refining agent is 2 ~ 4g/L, spirit of deoiling is 10 ~ 15g/L, bleaching hydrogen peroxide is 3 ~ 5g/L, processing time is 60 ~ 90min, and temperature is 110 ~ 130 DEG C.
8. the production method of large jacquard weave down-proof fabric according to claim 5, it is characterized in that: in described anti-chiseling down finishing technique dressing liquid used, polyurethane anti-chiseling down finishing agent is 35 ~ 45g/L, softener TS-03 is 15 ~ 18g/L, setting temperature is 160-165 DEG C, and the speed of a motor vehicle is 30 ~ 35m/min.
9. the production method of large jacquard weave down-proof fabric according to claim 5, is characterized in that: the pressure of described calendaring technology is 10 ~ 15Kg, and temperature is 90 ~ 105 DEG C, and the speed of a motor vehicle is 10 ~ 15m/min.
10. the production method of large jacquard weave down-proof fabric according to claim 5, is characterized in that: the speed of a motor vehicle 35 ~ 40m/min of described preshrinking process, rubber blanket temperature 120 DEG C, woollen blanket temperature 130 DEG C.
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| CN201510845685.4A CN105442153A (en) | 2015-11-27 | 2015-11-27 | Jacquard down-proof fabric and production method thereof |
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Cited By (5)
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| CN105821559A (en) * | 2016-04-25 | 2016-08-03 | 江苏金太阳纺织科技股份有限公司 | Jacquard down-proof fabric and machining method thereof |
| CN107419407A (en) * | 2017-08-10 | 2017-12-01 | 江苏金太阳纺织科技股份有限公司 | A kind of down-proof fabric and its processing method containing composite filament |
| CN107663768A (en) * | 2017-12-11 | 2018-02-06 | 江苏金太阳纺织科技股份有限公司 | A kind of tabby dyeing and finishing processing method |
| CN108866739A (en) * | 2017-06-16 | 2018-11-23 | 际华三五四二纺织有限公司 | One kind splitting loom figured and its weaving process |
| CN115652499A (en) * | 2022-05-06 | 2023-01-31 | 江苏明源纺织有限公司 | Pure cotton extra-high warp density fabric and processing method thereof |
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| CN105821559A (en) * | 2016-04-25 | 2016-08-03 | 江苏金太阳纺织科技股份有限公司 | Jacquard down-proof fabric and machining method thereof |
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| CN107419407A (en) * | 2017-08-10 | 2017-12-01 | 江苏金太阳纺织科技股份有限公司 | A kind of down-proof fabric and its processing method containing composite filament |
| CN107663768A (en) * | 2017-12-11 | 2018-02-06 | 江苏金太阳纺织科技股份有限公司 | A kind of tabby dyeing and finishing processing method |
| CN115652499A (en) * | 2022-05-06 | 2023-01-31 | 江苏明源纺织有限公司 | Pure cotton extra-high warp density fabric and processing method thereof |
| CN115652499B (en) * | 2022-05-06 | 2024-02-02 | 江苏明源纺织有限公司 | Pure cotton extra-high warp density fabric and processing method thereof |
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