KR101577670B1 - One-piece composite furnace - Google Patents

One-piece composite furnace Download PDF

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Publication number
KR101577670B1
KR101577670B1 KR1020150094011A KR20150094011A KR101577670B1 KR 101577670 B1 KR101577670 B1 KR 101577670B1 KR 1020150094011 A KR1020150094011 A KR 1020150094011A KR 20150094011 A KR20150094011 A KR 20150094011A KR 101577670 B1 KR101577670 B1 KR 101577670B1
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KR
South Korea
Prior art keywords
furnace
firing furnace
tray
outlet
firing
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KR1020150094011A
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Korean (ko)
Inventor
김태조
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주식회사 신명
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Priority to KR1020150094011A priority Critical patent/KR101577670B1/en
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Publication of KR101577670B1 publication Critical patent/KR101577670B1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/02Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
    • F27B9/021Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces having two or more parallel tracks
    • F27B9/022With two tracks moving in opposite directions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/04Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity adapted for treating the charge in vacuum or special atmosphere
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/30Details, accessories, or equipment peculiar to furnaces of these types
    • F27B9/40Arrangements of controlling or monitoring devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B9/00Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
    • F27B9/02Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
    • F27B2009/026Two or more conveyors, e.g. mounted successively
    • F27B2009/027Two or more conveyors, e.g. mounted successively working in parallel

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Tunnel Furnaces (AREA)
  • Furnace Details (AREA)

Abstract

The present invention relates to an integrated composite furnace. More specifically, the present invention is developed to reduce processing time and significantly reduce a defect rate. A configuration of the present invention comprises: a first furnace (10) wherein each section is divided by separators (15); a second furnace (20) disposed immediately above the first furnace (10); an external air introduction blocking device (30) preventing reduction of atmosphere gas concentration; a gas substitution device (40) restraining an atmospheric change of the furnace; and a lifter (50) moving a tray (1) downward to a work position of the ground surface.

Description

One-piece composite furnace < RTI ID = 0.0 >

The present invention relates to an integrated composite firing furnace, and more particularly, to a composite firing furnace having a plurality of firing furnaces having respective functions and disposed vertically interlockingly in one composite firing furnace to reduce product damage due to product movement between processes, It is possible to remarkably reduce the shortening and defect rate, and to save the number of manpower and the operation cost, thereby providing economical benefits.

Generally, until various modules such as CRT for lithium battery and monitor color, electronic products (MLCC, CHIP, CAPACITOR, HTCC, LTCC) and LCD / PDP phosphor powder are produced and modules used for electronic devices are produced, When producing electronic parts utilizing the powder material, the powder or electronic parts are subjected to the firing process in the firing furnace.

What is important in the production of products using powder materials is the technique of plasticizing CRT raw materials for coloring and powder for electronic parts materials such as manganese, nickel, and lithium uniformly in a heating furnace.

The sintering furnace, which is heated at a high temperature, has a plurality of rollers arranged in a cylindrical bar shape continuously in the central passage for moving the powder material contained in the tray in a state where the sintering furnace is assembled with refractory bricks having excellent heat resistance, The driving means and the rollers are connected and continuously rotated in a predetermined direction.

In the upper part of the rollers, tray-shaped trays having an open upper part are disposed at a high temperature with excellent heat resistance and rigidity, so that the trays placed on the rollers are moved inside the firing furnace at a constant speed by the driving force of the driving means.

The inside of the firing furnace is provided with heaters for heating the temperature.

In order to heat the powder raw materials of the electronic component, it is necessary to heat up the heaters to a predetermined temperature, a temperature elevating step, a holding step of maintaining the temperature elevated by the temperature increasing step for a desired time, and a cooling step of cooling the calcined powder raw material A cooling step, and a firing chamber of various conditions through atmosphere gas are required.

On the other hand, the powder raw material for electronic parts may require rapid cooling by a gas such as nitrogen, argon, oxygen, or water.

Ceramic curtains are arranged to control the heat exchange of the internal temperature and the flow of the atmospheric gas and air when the temperature or atmosphere conditions inside the firing furnace are different as well as the boundary of each step.

Also, in order to control the oxygen released during the high-temperature firing process, the oxygen existing in the ceramic product and the setter is minimized in the vacuum state before the introduction of the ceramic product, so that the ceramic product is introduced into the firing furnace, A gas replacement chamber is installed at the inlet and the outlet to prevent the outside air from flowing into the calcining furnace.

The baking furnace is a pusher type furnace suitable for producing a stable temperature distribution and solidification of high temperature products, and a roller heatsheet furnace for baking the powder containing lithium and various compositions at 1300 to obtain desired properties. (Roller Hearth Kiln), Mesh Belt Type which is easy to maintain temperature maintenance and maintenance, and which is used for firing electronic products as well as various ceramic products in a continuous manner is known .

The types and types of firing of the electronic products to be completed are various according to the kind of various atmospheric gases and temperature characteristics.

In order to complete the electronic product, it is necessary to pass each of the firing passages having at least two different conditions.

Patent Document: Korean Patent Laid-open No. 10-2013-0097527 (published on September 03, 2013) Korean Patent No. 10-1078410 (Registration date: October 25, 2011)

Conventionally, in order to obtain a finished electronic product, a first sintered component passed through an independent sintering furnace is manually transferred to a second sintering furnace by another operator under different conditions.

Therefore, when a product is moved to a different firing furnace, product damage due to unevenness or sudden change in environment occurs, causing defective products to be mass-produced.

In addition, since the working time is long and the atmospheric gas needs to be supplied to the first and second firing furnaces, the production cost is greatly increased due to the loss of material and the waste of manpower. In addition, two or more firing furnaces There is a problem that the installation area and work area of a large facility are required and the energy required for maintaining the temperature can not be utilized, resulting in an increase in the operation cost and a great deal of economic damage due to wasted manpower.

SUMMARY OF THE INVENTION The present invention has been made in order to solve the conventional problems, and it is an object of the present invention to provide a firing furnace having vertically arranged two rows of upper and lower firing furnaces having different functions so that the firing work time and manpower can be greatly reduced And a composite firing furnace.

It is another object of the present invention to provide a method and apparatus for preventing the occurrence of sudden environmental changes when a product is moved to a different firing furnace, And a composite firing furnace.

It is another object of the present invention to provide a composite firing furnace which can reduce work space and improve work efficiency by vertically arranging the firing furnaces of different processes.

In order to achieve the above object, the present invention is characterized in that conveying rollers 11 are disposed at the center of an inner passage connected from the inlet to the outlet so as to be rotated in the outlet direction by the driving means, And the contents contained in the tray 1 are heated to respective predetermined temperatures by the upper heater 12 and the lower heater 13 and the upper heater 12 and the lower heater 13 The first sintering furnace is divided into the first sintering furnace 15 and the second sintering furnace furnace 15 so that the sintered products contained in the tray 1 are not transferred to the internal passages at the previous stage and the succeeding stage at the time of transfer, (10)

Conveying rollers 21 are disposed at a central portion of the inner passage connected from the inlet to the outlet so as to be rotated in the direction of the outlet by the driving means and are positioned respectively above and below the conveying roller 21, Is heated to a predetermined temperature for each zone by the upper heater 22 and the lower heater 23 and the temperature and atmosphere conditions heated by the upper heater 22 and the lower heater 23 are different from each other The respective zones are partitioned by separators 25 so that the fired product contained in the tray 1 is not transferred to the inner passage of the previous stage and the succeeding stage at the time of conveyance, 2 firing furnace 20,

An outside air inflow and outflow preventing device (30) for preventing external air from entering into the inside of the first baking furnace (10) and an inlet or an outlet of the second baking furnace (20) )Wow,

A gas substitution device 40 positioned at the entrance or exit of the first firing furnace 10 and the second firing furnace 20 to suppress changes in the atmosphere of the firing furnace due to the gate opening of the contents held in the tray 1,
The tray 1 is lifted and moved from the outlet side of the first baking furnace 10 to the inlet position of the second baking furnace 20 and the tray 1 conveyed from the outlet side of the second baking furnace 20 is moved And a lifter (50) for lowering the work to a working position,

The outside air inflow cutoff device 30, the gas replacement device 40 and the lifter 50 are connected to the internal passages of the first firing furnace 10 and the second firing furnace 20 so as to communicate with the internal passages of the first firing furnace 10, And heat and atmosphere gas for maintaining the temperature are discharged and re-supplied into the second firing furnace 20.

This lifter 50 drives the chain 54 by the sprocket 53 by driving the forward and reverse motors 52 and drives the carrier 51 which is lifted and guided by the guide 55 in a state of being coupled to the chain 54 And the guide rail tray 1 of the horizontal chain 56 is horizontally moved and moved in and out.

delete

The outlet temperature of the first baking furnace 10 and the inlet of the second baking furnace 20 are respectively controlled to 200 ° C.

According to the present invention, the firing process can be continuously performed while forming a single passageway in which the first firing furnace 10, the outside air inflow / outflow preventing device 30, the lifter 50 and the second firing furnace 20 are hermetically sealed to the outside have.

Therefore, not only the firing time and the work force can be greatly reduced, but also when the product is moved to the firing furnace with different processes, there is no fear of a sudden change in the environment and the product defect rate becomes very low.

Further, the energy for maintaining the temperature and the atmospheric gas can be recycled to the first firing furnace 10 and the second firing furnace 20, respectively, and the firing furnaces of different processes are arranged vertically, thereby reducing the working space and improving the working efficiency It is economically profitable.

1 is a whole apparatus view of the present invention.
2 is a device diagram showing another embodiment of the present invention.
3 is an enlarged view showing the gas replacement device configuration of the present invention.
4 is an enlarged view showing the configuration of the outside air inflow and outflow device of the present invention.
5 is a front view showing the lifter structure of the present invention.
Figure 6 is a side view of Figure 4;
FIG. 7 is a graph showing temperature characteristics obtained from the first baking furnace and the second baking furnace, respectively.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

As shown in the drawing, the present invention is characterized in that a first firing furnace 10 and a second firing furnace 20 having a different role in atmosphere and temperature characteristic from the first firing furnace 10 are arranged vertically and vertically, 10, the outside air inflow / outflow preventing device 30, the lifter 50 and the second baking furnace 20 are connected by a single passageway which is hermetically sealed to the outside, and the tray 1 containing the contents is passed, .

The first firing furnace 10 and the second firing furnace 20 are each provided with conveying rollers 11 and 21 so as to be rotated in the direction of the outlet by the driving means at the central portion of the inner passage connected from the inlet to the outlet have.

The contents contained in the tray 1 are positioned on the upper and lower sides of the conveying rollers 11 and 21 and conveyed to the respective sections by the upper and lower heaters 12 and 22 and the lower heaters 13 and 23 And is heated to a predetermined temperature.

The sintered product contained in the tray 1 is transferred to the inner passage of the previous stage and the succeeding stage at the time of conveyance at the stage where the internal temperature and the atmospheric condition heated by the upper and lower heaters 12 and 22 and the lower heaters 13 and 23 are different The respective zones are partitioned by the separators 15 (25).

Meanwhile, a gas pipe (not shown) is connected to each of the compartments defined by the separators 15 and 25, and the atmospheric gas is introduced through the gas pipe. After the atmosphere gas acts, .

Here, the second firing furnace 20 is arranged vertically above and directly above the first firing furnace 10.

The first firing furnace 10 may be divided into a preheating zone, a heating zone, a slow cooling zone, a cooling zone, etc., depending on the temperature and the atmosphere.

The second firing furnace 20, in which the lifting lifter 50 is lifted up through the outside air inflow preventing device 30, has a preheating zone, a heating zone, a slow cooling zone And a cooling zone, and the product is lowered through the lifting lifter (50) through the gas replacement device (40) located at the outlet side, and then released.

The outside air inlet and outlet device 30 is disposed at the inlet and outlet of the first firing furnace 10 and the second firing furnace 20 so that outside air enters the first firing furnace 10 and the second firing furnace 20 It is possible to prevent the concentration of the atmospheric gas filled inside from being lowered.

The outside air inflow / outflow preventing device 30 divides a space by diagonal diaphragms to perform forced evacuation. By using the buoyancy effect due to the temperature difference of the fluid, the outside air is prevented from entering the inside of the furnace, will be.

The inside atmosphere of the furnace is maintained only by controlling the amount of exhaust gas without using a nitrogen (N2) shower or the like. Therefore, the amount of gas such as nitrogen (N2) 10-1078410, and detailed description and operation effects thereof are omitted.

A gas substitution device 40 is disposed at an entrance or an exit of the first baking furnace 10 and the second baking furnace 20 so that changes in the atmosphere of the baking furnace due to the gate opening of the contents contained in the tray 1 are suppressed.

In addition, the gas substitution device 40 suppresses the atmosphere change of the baking furnace due to the opening of the gate at the outlet by performing the gas shower after the contents which have been baked while the tray 1 passes through the inner passage are discharged.

The shower gas is mainly nitrogen.

The structure of the gas substitution device 40 is usually applied to a firing furnace and is operated by the cylinder 41 so that the double door 42 is operated up and down to enter the internal passage of the firing furnace, A plurality of rollers are arranged at regular intervals.

On the other hand, a lifter 50 is provided on the outlet side of the first firing furnace 10 to move the tray 1 up and down to the entrance position of the second firing furnace 20.

Further, it is also possible that the worker completes the sintering process at the exit side of the second baking furnace 20, but the lifter lifter 50 is further provided.

Thus, the fired finished tray 1 is automatically lowered to a position close to the paper surface through the lifter 50.

5 and 6, the lifter 50 drives the chain 54 by the sprocket 53 by driving the forward and reverse motors 52 to move the upper and lower ends of the carrier 51 .

Therefore, when the tray 1 containing the contents enters the position of the carrier 51, the carrier 51 and the tray 1 are raised or lowered in accordance with the direction control of the rotation of the forward / reverse motor 52.

The carrier 51 guides the rollers 57 in contact with the rails 55 vertically installed on the inside of the lifter 50 to be vertically lifted and lowered.

Then, the guide rail tray 1 of the horizontal chain 56 is horizontally moved to the inside of the lifter 50, or the finished product is discharged.

The structure of the lifter 50 exemplifies the case where the carrier 51 is vertically driven by a chain, but it is clear that the carrier 51 can be lifted up and down by using a pneumo-hydraulic cylinder (not shown).

For example, in the present invention, the first baking furnace 10 and the second baking furnace 20 are provided with a roller furnace kiln for degreasing, calcining, roller heating, reforestation, secondary calcination, And can be operated in combination.

The inner atmosphere of the first firing furnace 10 and the second firing furnace 20 can be atmospheric or gaseous atmosphere. The inner atmosphere of the pusher type furnace, the roller hearth kiln, It is possible to combine the firing furnaces having a plurality of functions in one furnace system such as a furnace furnace and a meshed belt type.

As shown in FIG. 7, the first baking furnace 10 and the second baking furnace 20 are set to have different temperature characteristics, and the two products are continuously passed through the furnace so that a desired product can be baked.

According to the present invention, it is possible to use the same loaded products as in-line processes, thereby reducing the work force.

In addition, it is possible to shorten the defect rate and the processing time due to the product damage due to the product movement between the processes, and the first baking furnace 10 and the second baking furnace 20 are integrally formed in a two- Can be greatly reduced.

The exhausted atmosphere gas of the first firing furnace 10 is purified and recycled as a filling gas after the vacuum of the gas substitution devices of the first firing furnace 10 and the second firing furnace 20, And the auxiliary furnace GAS as well as all passages connecting the first firing furnace 10 and the second firing furnace 20 are formed in a closed structure to greatly reduce the amount of the atmospheric gas used, .

Since the outlet temperature of the product of the first firing furnace 10 is 200 ° C., the cooling section of the firing furnace 10 can be shortened or the productivity can be increased. When the product temperature at the inlet of the second firing furnace 20 is 200 ° C. The heating power from room temperature to 200 DEG C is not required, and the preheating period of the firing furnace 20 can be shortened or the productivity can be increased.

While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. will be.

The present invention is applied to the field of firing furnace. In particular, a plurality of firing furnaces having different roles are vertically and vertically arranged to be applied to an integrated composite firing furnace which can improve the efficiency of the work, reduce the defect rate, and provide economic benefits

1 - Tray 10 - First firing furnace
20 - Second firing furnace 30 - Outer air flow cut-off device
40 - Gas replacement device 50 - Lifter
51 - Carrier

Claims (4)

Conveying rollers 11 are arranged at the central portion of the inner passage connected from the inlet to the outlet so as to be rotated in the direction of the outlet by the driving means and are positioned above and below the conveying roller 11, Is heated to a predetermined temperature for each zone by the upper heater 12 and the lower heater 13 and the contents of the contents heated by the upper heater 12 and the lower heater 13 are different from each other A first firing furnace 10 in which the respective zones are partitioned by separators 15 so that the fired product contained in the tray 1 is not transferred to the inner passages of the previous stage and the succeeding stage at the time of transfer,
Conveying rollers 21 are disposed at a central portion of the inner passage connected from the inlet to the outlet so as to be rotated in the direction of the outlet by the driving means and are positioned respectively above and below the conveying roller 21, Is heated to a predetermined temperature for each zone by the upper heater 22 and the lower heater 23 and the temperature and atmosphere conditions heated by the upper heater 22 and the lower heater 23 are different from each other The respective zones are partitioned by separators 25 so that the fired product contained in the tray 1 is not transferred to the inner passage of the previous stage and the succeeding stage at the time of conveyance, 2 firing furnace 20,
An outside air inflow and outflow preventing device (30) for preventing external air from entering into the inside of the first baking furnace (10) and an inlet or an outlet of the second baking furnace (20) )Wow,
A gas substitution device 40 positioned at the entrance or exit of the first firing furnace 10 and the second firing furnace 20 to suppress changes in the atmosphere of the firing furnace due to the gate opening of the contents held in the tray 1,
The tray 1 is lifted and moved from the outlet side of the first baking furnace 10 to the inlet position of the second baking furnace 20 and the tray 1 conveyed from the outlet side of the second baking furnace 20 is moved And a lifter (50) for lowering the work to a working position,
The outside air inflow cutoff device 30, the gas replacement device 40 and the lifter 50 are connected to the internal passages of the first firing furnace 10 and the second firing furnace 20 so as to communicate with the internal passages of the first firing furnace 10, Wherein the heat and the atmosphere gas for maintaining the temperature are discharged and re-supplied to the inside of the second firing furnace (20).
delete The lifter according to claim 1, wherein the lifter (50) drives the chain (54) by driving the forward and reverse motors (52) so that the sprockets (53) Wherein the guide rail tray (1) of the horizontal chain (56) is horizontally moved and removed by providing the carrier (51).
The method according to claim 1, wherein the temperature of the outlet of the first baking furnace (10) and the inlet of the second baking furnace (20) are respectively controlled by the upper and lower heaters (12, 22) and the lower heaters (13, And the temperature is controlled at 200 ° C.
KR1020150094011A 2015-07-01 2015-07-01 One-piece composite furnace KR101577670B1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110125393A (en) * 2019-07-03 2019-08-16 宁波恒普真空技术有限公司 A kind of lateral transport device of continuous degreasing sintering furnace
KR20230022092A (en) 2021-08-06 2023-02-14 삼성전기주식회사 Firing furnace

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06273055A (en) * 1993-03-24 1994-09-30 Murata Mfg Co Ltd Roller hearth furnace
JPH0726694U (en) * 1993-10-28 1995-05-19 石川島播磨重工業株式会社 Continuous heat treatment furnace
KR100765044B1 (en) * 2006-07-27 2007-10-09 주식회사 포스코 An apparatus for moving a carrier for treatment of scale in heating furnace
KR101078410B1 (en) 2011-04-27 2011-10-31 주식회사 신명 An air protection device for a powder furnace
KR20130097527A (en) 2012-02-24 2013-09-03 주식회사 원준 An apparatus for substituting the gas atmosphere inentrance of sintering furnace

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06273055A (en) * 1993-03-24 1994-09-30 Murata Mfg Co Ltd Roller hearth furnace
JPH0726694U (en) * 1993-10-28 1995-05-19 石川島播磨重工業株式会社 Continuous heat treatment furnace
KR100765044B1 (en) * 2006-07-27 2007-10-09 주식회사 포스코 An apparatus for moving a carrier for treatment of scale in heating furnace
KR101078410B1 (en) 2011-04-27 2011-10-31 주식회사 신명 An air protection device for a powder furnace
KR20130097527A (en) 2012-02-24 2013-09-03 주식회사 원준 An apparatus for substituting the gas atmosphere inentrance of sintering furnace

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110125393A (en) * 2019-07-03 2019-08-16 宁波恒普真空技术有限公司 A kind of lateral transport device of continuous degreasing sintering furnace
CN110125393B (en) * 2019-07-03 2024-05-14 宁波恒普技术股份有限公司 Transverse transmission device of continuous degreasing sintering furnace
KR20230022092A (en) 2021-08-06 2023-02-14 삼성전기주식회사 Firing furnace

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