KR101572783B1 - Apparatus and method for assembling sash window - Google Patents
Apparatus and method for assembling sash window Download PDFInfo
- Publication number
- KR101572783B1 KR101572783B1 KR1020150101994A KR20150101994A KR101572783B1 KR 101572783 B1 KR101572783 B1 KR 101572783B1 KR 1020150101994 A KR1020150101994 A KR 1020150101994A KR 20150101994 A KR20150101994 A KR 20150101994A KR 101572783 B1 KR101572783 B1 KR 101572783B1
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- KR
- South Korea
- Prior art keywords
- rail
- curing
- lift
- chassis
- finished product
- Prior art date
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Classifications
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/54—Fixing of glass panes or like plates
- E06B3/56—Fixing of glass panes or like plates by means of putty, cement, or adhesives only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/008—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes the parts being continuously transported through the machine during assembling or disassembling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/04—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
Description
A chassis window assembly facility and assembly method are disclosed. More particularly, the present invention discloses a chassis window assembling apparatus and a method of assembling a chassis window in which a work is easy, a work speed is high, mass production is possible, a yield is high, and a space for installation is narrow.
The chassis window is assembled by mounting the glass to the chassis frame and then mounting the back panel to the chassis frame to which the glass is attached. However, conventionally, the chassis window assembly facility is mainly composed of manual work, which is not only inconvenient to work, but also slows down the operation speed, which makes it impossible to mass-produce the finished product and yield is low.
Hereinafter, an assembling apparatus of a conventional chassis window and an assembling process using the assembling apparatus will be described in detail with reference to FIGS. 1 to 3. FIG.
FIG. 1 is a view showing an A-type supporter S and a
1, a plurality of type A supporters S are arranged in a work space, and then the
2 is a view showing an operation of mounting the
2, the
Fig. 3 is a view showing a process of curing the chassis window
3, the chassis
As described above, the assembling facility of the conventional chassis window has only a plurality of type A supporters and rods, and therefore, manual work is inevitable. Therefore, there are problems in that the operation is difficult and the operation speed is slow, so that the mass production of the finished product is difficult, and the defective rate is high and the yield is low.
An embodiment of the present invention provides a chassis window assembly facility that is easy to operate, has a high operation speed and is mass-producible, has a high yield, and has a small installation space.
Another embodiment of the present invention provides a method of assembling a chassis window in which a work is easy, a work speed is high, mass production is possible, a yield is high, and a work space is narrow.
According to an aspect of the present invention,
Wherein each assembly line includes at least one assembly line,
At least one assembly rail;
At least one work truck installed to be movable along each of the assembling rails; And
And at least one assembly lift installed so as to intersect with at least one of the at least one assembling rails.
Wherein each of the first and second rails includes a first rail extending in one direction, a third rail extending in a direction intersecting the first rail, and a second rail extending between the first rail and the third rail, And a second rail rotatably connected to the third rail.
The second rail may be in the shape of a cross.
The first rail, the second rail, and the third rail may be arranged to form an L-shaped overall.
The assembly facility of the chassis window may further include a curing line connected to the at least one assembly line.
The curing line further includes a curing rail extending in a direction intersecting the third rail, at least one curing lift provided to be movable along the curing rail, and a loading facility provided adjacent to the curing rail can do.
The first rail, the second rail, the third rail, and the curing rail may be arranged to form a U-shape as a whole.
The assembly facility of the chassis window may further include a packaging line connected to the curing line.
The packaging line may further include a packing rail extending in a direction parallel to the curing rail with the loading facility interposed therebetween.
The assembly lift may include a first lift and a second lift which are installed in order to cross the first rail.
The curing line may further include at least one curing lift installed to be movable along the curing rail.
The packaging line may further include at least one packing lift installed to be movable along the packing rail.
Each of the curing lifts or each of the packing lifts may include a lift portion and a ladder portion.
The assembling facility of the chassis window may further include at least one of a hoist and a glass adsorber movably arranged near each of the assembling rails.
According to another aspect of the present invention,
Repeatedly moving and stopping the chassis frame along the first rail;
Mounting a glass to the chassis frame placed on the first rail to obtain a glass-fitted chassis frame;
Lifting the glass-fitted chassis frame with a first lift to finish the glass-bonding operation on the chassis frame; And
Mounting the back panel to the lower part of the glass mounting chassis frame by lifting the back panel to the second lift, and finishing the back panel mounting work to the chassis frame to obtain the chassis window semi-finished product .
The method of assembling the chassis window may further include moving the chassis window semi-finished product from the first rail to a third rail provided in a direction crossing the first rail using a second rotatable rail.
The method of assembling the chassis window includes moving the chassis window semi-finished product along the third rail toward a curing line, lifting the chassis window semi-finished product placed on the third rail with a third lift, And curing the loaded chassis window semi-finished product to obtain a chassis window finished product.
The method of assembling the chassis window may further include lifting the finished chassis window with a fourth lift and moving the chassis window to a packaging area.
The chassis window assembling apparatus and assembling method according to an embodiment of the present invention is advantageous in that the work is easy, the work speed is high, mass production is possible, the yield is high, and the installation space or the work space is narrow.
FIG. 1 is a view showing an A-type supporter and a chassis frame supported by the A-type supporter among conventional assembly machines for a chassis window.
2 is a view showing an operation of mounting a back panel to a lower portion of a chassis frame on which a glass is mounted.
Fig. 3 is a view showing a process of curing a chassis window semi-finished product on an A-type supporter.
FIG. 4 is a plan view illustrating an assembly facility of a chassis window according to an embodiment of the present invention.
FIG. 5A is a plan view showing an assembling line of the assembly window of the chassis window of FIG.
FIG. 5B is a side view illustrating an assembling line of the assembly window of the chassis window of FIG. 4; FIG.
FIG. 6A is a side view showing the curing line of the assembly equipment of the chassis window of FIG. 4 extracted. FIG.
FIG. 6B is another side view illustrating the curing line of the assembly equipment of the chassis window of FIG. 4; FIG.
7 is a perspective view illustrating an assembly of a chassis window assembled using a chassis window assembly apparatus according to an embodiment of the present invention.
Hereinafter, an assembling apparatus for a chassis window according to an embodiment of the present invention will be described in detail with reference to the drawings. The assembly facility of the chassis window is also referred to as a glazing in-line production facility.
4 is a plan view illustrating an assembling line of the chassis window of FIG. 4, and FIG. 5B is a plan view of the chassis window of FIG. 4, FIG. 1 is a side view showing an assembling line of a window assembly facility. FIG.
4, 5A and 5B, the assembly equipment of the chassis window includes at least one assembly line AL1, AL2, AL3. In the present specification, the term " assembly line " means a series of flows in which a glass and a back panel are sequentially mounted on a chassis frame, and then a finishing operation is performed. The term " finishing work " refers to an operation of sealing a gap between the chassis frame and the glass, or a gap between the chassis frame and the back panel, and a peripheral portion thereof with a sealing material such as silicone after attaching a glass or a back panel to the chassis frame . In addition, the "chassis frame" is a part for mounting glass and a back panel, the "glass" is a part for providing light and view, the "back panel" reinforcing the strength of the chassis frame, . The back panel has a structure similar to the frame shape of the chassis frame to cover only a part of the glass, so that it does not seriously impair the mining and viewing function of the glass.
The chassis frame may be made of wood or steel.
The back panel may include a hollow thin steel plate structure and a heat insulator filled therein.
Wherein each of the assembly lines AL1, AL2 and AL3 comprises at least one
Although the assembly line AL1 will be described below, the other assembly lines AL2 and AL3 have the same configuration and function as the assembly line AL1.
Each of the assembling rails 11, 12, and 13 may include a
The
The
The
The
The assembly facility of the chassis window may further include at least one of a hoist H1 and a glass adsorber (not shown) movably arranged near the respective assembling rails 11, 12 and 13. The glass adsorber is a device for adsorbing glass by a vacuum principle and moving it from one place to another. The glass adsorber can be, for example, VacuMaster 500-4-90-2400-SO from Schmalz.
The hoist H1 is a device for lifting the glass adsorber in a state in which the glass is adsorbed and moving the glass adsorber on the chassis frame mounted on the
The at least one assembly lift (31, 32) is installed to intersect at least one of the at least one assembly rail (11, 12, 13).
The assembling
The assembling
The
As shown in Figs. 4 and 5A, the
Referring to FIG. 4, the assembly device for the chassis window may further include a curing line CL connected to the one or more assembly lines AL1, AL2, and AL3.
The curing line (CL) may comprise a curing rail (14), at least one curing lift (33), and a loading facility (40).
The
The curing rails 14 may extend in a direction intersecting with the
The curing
One side of the
The
The
The
The assembly facility of the chassis window may further include a packaging line PL connected to the curing line CL.
The packaging line PL may further include a packing
The assembly facility of the chassis window may further include at least one packing lift (34) installed to be movable along the packing rail (15). The packing
The assembly facility of the chassis window may further include at least one of a hoist (H2) and a glass adsorber (not shown) movably arranged in the vicinity of the packaging area. The glass adsorber is a device for adsorbing the glass part of the finished product Pf by vacuum principle and moving the finished product Pf from one place to another. The hoist H2 is a device for lifting a glass adsorber to which the glass part is adsorbed and moving it to the packaging area. The glass adsorber loads the finished product (Pf) into the packaging area by releasing the vacuum on the packaging area to separate the glass part.
Hereinafter, a method of assembling a chassis window according to an exemplary embodiment of the present invention will be described in detail with reference to FIGS. 4, 5A, and 5B.
First, a semi-finished product P0 (that is, a chassis frame) is stacked manually or by using a separate lift (not shown) on a
Thereafter, the semi-finished product P0 is cleaned, and a tape (not shown) is attached to a portion of the semi-finished product P0 where the glass (not shown) is to be mounted, And a hardening primer (not shown) is applied on the silicon. As a result, the semi-finished product P1 is obtained.
Thereafter, the
Subsequently, after the glass (not shown) is adsorbed by a glass adsorber (not shown) detachably coupled to the hoist H1, the glass is lifted above the semi-finished product P1 on the
Next, the
Thereafter, after the semi-finished product P2 is lifted by the
Next, the semi-finished product P3 is lowered by the
Thereafter, the
Subsequently, the semi-finished product P3 is raised by hand or lift (not shown) above the
Thereafter, the
Then, the
Thereafter, the
Next, the
Thereafter, the semi-finished product P4 loaded on the loading table 41 is left for a predetermined period (for example, 24 to 72 hours) to cure the semi-finished product P4 to obtain the finished product Pf.
Then, the finished product Pf loaded on the stacking table 41 is lifted by using the
Thereafter, the glass part (not shown) in the finished product Pf is adsorbed by a glass adsorber (not shown) detachably coupled to the hoist H2 and then lifted to move the finished product Pf to the packaging area. Thereafter, the glass adsorber is separated from the glass portion.
Thereafter, the finished product Pf is packed in the packaging area.
FIG. 7 is a perspective view illustrating an end product Pf of a chassis window assembled using an assembly facility of a chassis window according to an embodiment of the present invention. The chassis window finished product Pf is also referred to simply as the finished product Pf as described above.
7, the completed chassis window Pf includes a
Hereinafter, the present invention will be described with reference to the following examples, but the present invention is not limited thereto.
Example 1 and Comparative Example One: Chassis window Fabrication of assembly facility
A chassis window assembly facility having the structure shown in Table 1 was fabricated. Table 1 shows the number of workers required to produce the chassis window by operating the chassis window assembly equipment manufactured in each of the embodiments and the comparative examples.
Evaluation example
Evaluation example 1: 1 day production rate evaluation
The daily production of the chassis window manufactured using the chassis window assembly equipment manufactured in Example 1 and Comparative Example 1 was evaluated. The results are shown in Table 2 below.
Evaluation example 2: yield evaluation
The yields of the chassis windows manufactured using the chassis window assembly equipment manufactured in Example 1 and Comparative Example 1 were evaluated, and the results are shown in Table 2 below. In the present specification, the yield is calculated according to the following equation (1).
[Equation 1]
Yield (%) = (total production number - number of defective products) / (total production number) × 100
Referring to Table 2, the chassis window assembly facility manufactured in the first embodiment has a higher production yield and higher yield per day than the chassis window assembly facility manufactured in the first comparative example.
Although the present invention has been described with reference to the drawings and embodiments, it is to be understood that various changes and modifications may be made therein without departing from the scope of the invention as defined by the appended claims. Accordingly, the true scope of the present invention should be determined by the technical idea of the appended claims.
1: chassis frame 2: glass
3: back panel 4: chassis window
11, 12, 13, 14, 15: rail 20: work carriage
31, 32, 33, 34: Lift 40: Loading equipment
41: Loading table 42: Scaffold
AL1, AL2, AL3: Assembly line CL: Curing line
PL: Packing line S: Type A supporter
R: Pole P0, P1, P2, P3, P4, Pf: Products
H1, H2: Hoists
Claims (17)
A curing line connected to the at least one assembly line; And
And a packaging line connected to the curing line,
Wherein each of the assembly lines includes at least one assembly rail, at least one worktable installed to be movable along each of the assembly rails, and at least one assembly lift installed to intersect at least one of the at least one assembly rail Respectively,
Wherein each of the first and second rails includes a first rail extending in one direction, a third rail extending in a direction intersecting the first rail, and a second rail extending between the first rail and the third rail, And a second rail rotatably connected to the third rail,
Wherein the second rail is in the shape of a cross,
The curing line further includes a curing rail extending in a direction intersecting the third rail, at least one curing lift provided to be movable along the curing rail, and a loading facility provided adjacent to the curing rail and,
Wherein the packaging line includes a packing rail extending in a direction parallel to the curing rail with the loading facility interposed therebetween.
Wherein the first rail, the second rail, and the third rail are arranged to form an L-shaped overall.
Wherein the first rail, the second rail, the third rail, and the curing rail are arranged to form a generally U-shaped configuration.
Wherein the assembly lift includes a first lift and a second lift which are successively installed so as to intersect with the first rail.
Wherein the packaging line further comprises at least one packaging lift installed to be movable along the packaging rail.
Wherein each of the curing lifts or each of the packing lifts includes a lift portion and a ladder portion.
And at least one of a hoist and a glass adsorber movably arranged near each of the assembling rails.
Mounting a glass to the chassis frame placed on the first rail to obtain a glass-fitted chassis frame;
Lifting the glass-fitted chassis frame with a first lift to finish the glass-bonding operation on the chassis frame;
Mounting the back panel on a lower portion of the glass mounting chassis frame to finish the back panel mounting work on the chassis frame by lifting the back panel to the second lift to obtain a chassis window semi-finished product;
Moving the chassis window semi-finished product from the first rail to a third rail installed in a direction intersecting with the first rail using a rotatable second rail, and moving the semi-finished product along the third rail toward the curing line;
Lifting the chassis window semi-finished product placed on the third rail with a third lift and loading the caster window semi-finished product on the curing line of the curing line;
Curing the loaded chassis window semi-finished product to obtain a chassis window finished product; And
And lifting the finished chassis window with a fourth lift to move to a packaging area.
Priority Applications (1)
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KR1020150101994A KR101572783B1 (en) | 2015-07-17 | 2015-07-17 | Apparatus and method for assembling sash window |
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KR1020150101994A KR101572783B1 (en) | 2015-07-17 | 2015-07-17 | Apparatus and method for assembling sash window |
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KR1020150101994A KR101572783B1 (en) | 2015-07-17 | 2015-07-17 | Apparatus and method for assembling sash window |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200299409Y1 (en) | 2002-09-25 | 2002-12-31 | 주식회사 흥성엔지니어링 | Complex apparatus for fabricating system windows and doors |
CA2774447A1 (en) | 2009-09-30 | 2011-04-07 | Bystronic Lenhardt Gmbh | Method for assembling a window sash having an integrated insulating glass pane |
US20140109370A1 (en) | 2012-10-22 | 2014-04-24 | Guardian Igu, Llc | Assembly equipment line and method for windows |
-
2015
- 2015-07-17 KR KR1020150101994A patent/KR101572783B1/en active IP Right Grant
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200299409Y1 (en) | 2002-09-25 | 2002-12-31 | 주식회사 흥성엔지니어링 | Complex apparatus for fabricating system windows and doors |
CA2774447A1 (en) | 2009-09-30 | 2011-04-07 | Bystronic Lenhardt Gmbh | Method for assembling a window sash having an integrated insulating glass pane |
US20140109370A1 (en) | 2012-10-22 | 2014-04-24 | Guardian Igu, Llc | Assembly equipment line and method for windows |
WO2014066381A1 (en) | 2012-10-22 | 2014-05-01 | Guardian Igu, Llc | Assembly equipment line and method for windows |
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