KR101556567B1

KR101556567B1 - Cucumber pickle manufacturing equipmen

Info

Publication number: KR101556567B1
Application number: KR1020150064573A
Authority: KR
Inventors: 임재성
Original assignee: (주)푸드웹
Priority date: 2015-05-08
Filing date: 2015-05-08
Publication date: 2015-10-15

Abstract

The present invention relates to an apparatus for manufacturing a raw pickle, and more particularly, to an apparatus for manufacturing a raw pickle by which a productivity is remarkably increased by automating using a mechanical means when cutting a raw raw fish and making a cucumber pickle.
According to the present invention, since a series of processes from raw cutting to pickling are automated, not only manpower but also cost can be reduced and productivity can be improved.

Description

[0002] Cucumber pickle manufacturing equipmen [0003]

The present invention relates to an apparatus for manufacturing a raw pickle, and more particularly, to an apparatus for manufacturing a raw pickle by which a productivity is remarkably increased by automating using a mechanical means when cutting a raw raw fish and making a cucumber pickle.

Cucumber pickles are a must when serving western foods, including fast food such as hamburgers, chicken, pizza, and sandwiches.

A cucumber pickle is a vinegar pickled in vinegar or salt water. It is called a cucumber pickle in Korea.

These cucumber pickles are prepared by cutting raw ducks, immersing them in vinegar or boiling brine, adding a small amount of food additives, sealing them, and vacuum-packing them.

However, productivity is very low because all processes depend on manual only.

Particularly, there is a problem that the cucumbers which are cut off due to moisture when cutting raw silk are adhered to each other, and it is difficult to package only the desired weight.

Prior art related to the production of such a cucumber pickle is disclosed in Patent Publication No. 1993-006990 (1992.10.21), Published Patent No. 2001-0025701 (Apr. 25, 2001), Patent Publication No. 2010-0005295 (2010.01.15), etc. Many are disclosed.

Also, there are many prior arts related to pickle production though not cucumber such as garlic pickle, cabbage pickle, broccoli pickle, green tea pickle, onion pickle, ground pickle, out of the water pickle, seaweed pickle, plum pickle, radish pickle, Melon pickles and so on.

Nevertheless, they all relate to the manufacturing process or to the improvement of additives, not automation using mechanical means, so neither of them is extremely productive.

SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned limitations of the prior art, and it is an object of the present invention to provide a device for manufacturing a fresh pickle picked by cutting a fresh raw fish and automating it using a mechanical means, There is a main purpose.

In order to achieve the above-mentioned object, the present invention provides a method of feeding a raw fish, comprising a raw fish feeder for feeding fresh fish, a bucket conveyor for plowing the raw fish, a sorting guide for sorting raw fish falling from the bucket conveyor, A conveyance conveyor, an electronic balance for weighing the transferred raw biomass, a cutter for cutting and segmenting the weighed biomass, a scraper for discharging the cut biomass section, a second conveyance conveyor for picking up the pickle plate for conveying the discharged biomass section, A pickle injector for injecting the pickle liquid into the pickle container shape of the pickle container plate, a first and second sealer for sealing the pickle container shape into which the pickle liquid is injected, a sealed pickle container shape is cut from the pickle container plate, A cutting machine for making a raw pickle; Wherein the bucket conveyor and the first conveyance conveyor are arranged in an orthogonal manner; A contact roll in rolling contact with the inner surface of the conveyor belt and a vibrator for vibrating the contact roll are further provided inside the bucket conveyor; The sorting guide is divided into partition walls having a plurality of runways sloping downward in the same direction as the traveling direction of the bucket conveyor, the split guide being formed at an upper end of the upper end of the bucket conveyor, A plurality of stepped portions are formed on the surface of the runway at regular intervals and a vibration generator is installed on one side of the alignment guide to eliminate misalignment; The first conveying conveyor is installed at a lower portion of the aligning guide, and a flexible engaging jaw protruding from the surface of the conveying belt of the first conveying conveyor is spaced apart from the conveying belt so as to include the ejecting hole. The electronic balance being installed at an end of the first conveyance conveyor; A cutter is provided in the gap between the electronic balance and the end of the first conveyance conveyor, the cutter being vertically reciprocated by the operation of the cylinder; Wherein the scraping is provided on an electronic scale at a point past the cutter and is configured to scrape off the cut cucumber slice from the electronic scales while repeating a cycle of advancing, Wherein the second conveyance conveyor is disposed below the electronic balance, and the pickle container plate formed continuously with the shape of the pickle container is seated on the upper surface of the belt of the second conveyance conveyor; The pickle injector is installed on a part of the length of the second conveyance conveyor and injects the pickle liquid into the pickle container shape by a predetermined amount; The primary and secondary sealers are installed parallel to each other at a distance from the pickle injector, so that the primary sealer firstly seals the vicinity of the inner diameter of the pickle container shape, and the secondary sealer is the entire edge of the pickle container shape Lt; / RTI > And the cutter is installed at the end of the second conveyance conveyor to cut the pickle plate to produce a product with individual pickle containers.

At this time, there is a feature that a counter-lift plate capable of supporting the pickle container plate is further provided on the side facing the cutter.

According to the present invention, since a series of processes from raw cutting to pickling are automated, not only manpower but also cost can be reduced and productivity can be improved.

Fig. 1 is a schematic configuration diagram of an apparatus for manufacturing a fresh pickle picker according to the present invention.
FIG. 2 is a schematic plan view of a raw fish pickle manufacturing apparatus according to the present invention.
Figure 3 is a variation according to the invention.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

Before describing the present invention, the following specific structural or functional descriptions are merely illustrative for the purpose of describing an embodiment according to the concept of the present invention, and embodiments according to the concept of the present invention may be embodied in various forms, And should not be construed as limited to the embodiments described herein.

In addition, since the embodiments according to the concept of the present invention can make various changes and have various forms, specific embodiments are illustrated in the drawings and described in detail herein. However, it should be understood that the embodiments according to the concept of the present invention are not intended to limit the present invention to specific modes of operation, but include all modifications, equivalents and alternatives falling within the spirit and scope of the present invention.

As shown in FIGS. 1 and 2, the raw juice pickling apparatus according to the present invention includes a raw juice feeder 100.

The raw juice feeder 100 is a box-shaped member having an open top, and a plurality of raw juices (OI) are charged.

The charging of the above-mentioned raw material (OI) is performed manually because the basic processing is required, despite the automation concept of the present invention.

In other words, there are various forms such as a bow (OI), a bow-like shape, an unfinished shape, etc., and uniformity of cucumber pickles can not be achieved when they are used as they are.

Also, since the form is so varied, it is difficult to mechanically process it. Therefore, in the present invention, only the charging step for injecting the live live input (OI) into the live live feeder 100 is performed manually.

At this time, the input of the scion (OI) is performed by cutting the both ends of the scion (OI) at a predetermined length and cutting the scion in the longitudinal direction so as to be as close to a straight line as possible.

In addition, the raw juice feeder 100 is in a state in which the inside of the raw juice feeder 100 is filled with water. When the raw juice OI is fed, the raw juice feeder 100 floats and floats and is lifted and conveyed by the bucket conveyor 200 described later.

The bucket conveyor 200 is disposed at an inner side of the raw fish feeder 100 in an inclined manner.

As described above, the bucket conveyor 200 is a conveyor having a plurality of buckets 210 attached thereto at regular intervals. The bucket 210 is formed in a substantially 'b' shape, It is a kind of hanging jaw.

In addition, a contact roll 220 contacting the lower surface of the conveyor belt is disposed in the bucket conveyor 200, and a vibrator 230 is connected to the contact roll 220.

Accordingly, even when the live-eye OI is caught by the bucket 210 in a somewhat unstable state, the vibrator 230 is automatically aligned by the vibration applied by the vibrator 230 and safely enters the bucket 210 and is arranged in a straight line.

On the other hand, an alignment guide 300 is installed at an upper end of the upper portion of the bucket conveyor 200.

The alignment guide 300 is configured to correspond to the number of the array of pickle containers. In the present invention, the array of the OIs arranged through the alignment guide 300 has 6 rows, .

The alignment guide 300 is divided into a plurality of partition walls 320 having six runways 310. A discharge hole 330 is formed in a part of the runway 310 so as to pass through the runway 310, 310 are formed to be inclined downward in the longitudinal direction, and a step 340 is formed at a predetermined interval on the surface of the runway 310.

A plurality of OIs dropped through the upper end of the bucket conveyor 200 are separated by the alignment guide 300 and then divided into six passages 310. The divided passages 310 are separated from each other, Flows down through the discharge hole (310) and falls downward through the discharge hole (330).

In this case, those of poorly aligned live-eyes (OI) are automatically aligned during the repetition of the action of the step 340 while vibrating.

To this end, a vibration generator (not shown) is installed at one side of the alignment guide 300 to continuously vibrate.

OIs that have not been aligned are also shaken by trembling, and at some moment they are automatically aligned and fall through the discharge hole 330.

In addition, the first transfer conveyor 400 is installed below the alignment guide 300.

The first conveying conveyor 400 is a means for conveying a plurality of raw materials OI dropped while being aligned through the alignment guide 300 in an aligned state.

To this end, a flexible jaw 410 protrudes slightly from the surface of the conveyor belt of the first conveying conveyor 400 with a gap including the discharge hole 330, so that the surface of the conveyor belt is divided in the width direction Thereby forming six lines.

Therefore, the falling OIs can be transported in an aligned state even after they fall without being mixed.

At this time, it is preferable that the bucket conveyor 200, the alignment guide 300, and the first conveyance conveyor 400 are arranged orthogonally. This is advantageous in a space where installation space is narrow because space can be saved.

For this reason, although the illustration of FIG. 1 may be slightly different in appearance, the concept is to describe a vertical (orthogonal) arrangement rather than an inline arrangement.

An electronic balance 500 is provided at the end of the first conveyance conveyor 400 and a gap between the end of the electronic balance 500 and the first conveyance conveyor 400 is moved up and down A cutter 600 to be reciprocated is provided.

The cutter 600 is arranged in the direction of the width of the first conveyance conveyor 400 so as to simultaneously cut six pieces of raw materials OI discharged through six lines into a plurality of sections, And is then raised and lowered.

At this time, the cucumber presser 610 is a rectangular-shaped member having a slit to such an extent that the cutter 600 can pass, and when the cutter 600 is lowered to cut the cucumber OI, Not only the cutter 600 but also the function of separating and cutting off the cucumber slice attached to the cutter 600 when the cutter 600 rises after cutting.

The cork presser 610 is connected to the first cylinder C1 by the bracket FR and the cutter 600 is connected and fixed on the bracket FR through the second cylinder C1 It has a double cylinder structure.

When the first cylinder C1 is lowered by one step, the cutter 600 is lowered by one step with the cork presser 610 in a state where a part of the cutter 600 is inserted into the slit SL of the cork presser 610 as shown in FIG. The cucumber presser 610 comes into contact with the surface of the cucumber to grip the cucumber. In this state, when the second cylinder C2 is lowered, the cucumber presser 610 remains but the cutter 600 is further lowered, The cucumber presser 600 penetrates the slit SL of the cucumber presser 610 and cuts the cucumber held by the cucumber presser 610 into a sliced state.

In this case, when cutting the cucumber, even if a part of the cutter is attached to the cutter 600, it is easily separated from the cutter 600 because it is caught by the cucumber presser 610.

In addition, the electronic balance 500 pushes the OI by a predetermined length while the first conveying conveyor 400 is gradually driven. In this process, a part of the length of the OI is transferred to the electronic balance 500 When the measured value is within the set value, the driving of the first conveying conveyor 400 is stopped by the control of the controller, and at the same time, the cutter 600 is lowered and operated to cut the weighed OI .

Therefore, since automatic weighing and cutting are performed, a cucumber pickle having almost the same size and the same weight can be made.

In addition, a scraper 700 is installed on the electronic scale 500 at a point past the cutter 500.

The scraper 700 is designed to repeat a cycle of advancing, descending, backward, and ascending. When the cutter 500 is operated and is lifted after cutting, the scraper 700 descends, advances, 500) is scraped from the electronic scales 500 and discharged out of the electronic scales 500.

That is, the scratch 700 can move the scratch 700 forward or backward by the forward / backward cylinder 702, and the forward / backward cylinder 702 is bound to the up / down cylinder 704, The forward / backward cylinder 702 can be lifted or lowered in accordance with the driving of the cylinder 704.

Therefore, in order to discharge the cucumber slice after cutting, the scraper 700 advances and moves to the side where the cucumber slice is positioned by the forward movement of the forward / backward cylinder 702. When the forward movement is completed, the up / down cylinder 704 moves The scraper 700 descends by lowering the entire forward and backward cylinders 702. When the descent is completed, the forward and backward cylinders 702 are again moved backward so that the scraper 700 scrapes and discharges the cucumber slices, The ascending / descending cylinder 704 rises to return the article 700 to the home position, i.e., the initial position, and this operation is repeatedly performed.

At this time, a second conveyance conveyor 800 is installed below the electronic scale 500, and a plurality of pickle plate PPs are placed on the upper surface of the belt of the second conveyance conveyor 800 do.

In this case, the pickle container plate PP is formed by integrally forming 6 × 6 pickle container shapes T. The pickle container shape T has a square shape or a cylindrical shape with an open top and a convex downward convex shape, It is connected.

Therefore, six raw juice pieces are loaded into six pickle container shapes T each time they are discharged by the scraper 700.

To this end, the second conveying conveyor 800 is synchronized with the first conveying conveyor 400 and is simultaneously controlled.

A pickle injector (IN) is installed on a part of the length of the second conveying conveyor (800) and injected into the pickle container shape by the set amount.

The primary sealer S1 and the secondary sealer S2 are installed parallel to each other at a position passing through the pickle injector IN. T, and the secondary sealing machine S2 is to finally seal the entire rim of the pickle container shape T.

In this case, the film for sealing is fed in and perpendicular to the direction in which the second conveyance conveyor 800 advances.

Finally, at the end of the second conveying conveyor 800, a cutter 900 for cutting the pickle container plate PP and making it into a pickle container PL is provided.

The cutter 900 cuts the pickle plate PP one by one while being raised and lowered and is provided with an upward and downward direction which can support the pickle container plate PP on the side facing the cutter 900 for ease of cutting and accuracy A possible supporting plate 910 may be further provided.

Meanwhile, the raw juice feeder 100 may be modified as shown in FIG. As shown in FIG. 3, the juvenile feeder 100 has a semi-circular mounting groove 110 formed in a part of its inner bottom surface for supplying source activity.

The semi-circular mounting groove 110 is for installing the bucket conveyor 200 described below.

In addition, the bottom surface of the raw fish feeder 100 is inclined toward the installation groove 110, and a plurality of rolling rolls 120 are installed at regular intervals.

In this case, the rolling roll 120 is a cylindrical roll having a length slightly smaller than the bottom width of the raw feeder 100, and the end roll 122 installed at the final end is connected to the bucket 210 of the bucket conveyor 200 ), Where the interval should be less than the average radius of the oi (OI).

Then, even if the raw material OI rolls down, it does not fall into the space between the end roll 122 and the bucket 210.

Of course, since the interval of the buckets 210 is designed to be sufficiently shorter than the time until the next live OIs come down after contacting the live live OIs, there is no need to consider the above problem.

In addition, the cloud roll 120 and the end roll 122 are non-motorized rolls and are configured so that they can be rotated randomly as they roll along the inclined bottom surface.

Therefore, there is little need for maintenance.

As described above, the bucket conveyor 200 is a conveyor having a plurality of buckets 210 attached thereto at regular intervals, and a lower end thereof is disposed on the installation groove 110.

In addition, the bucket 210 is formed in a substantially 'b' shape, and is a kind of hook that is attached long in the width direction of the conveyor belt.

As described above, the raw juice pickling apparatus according to the present invention cuts the raw juice (OI) from the feeding and feeding, cuts the juice, cuts it into individual pickles, The workforce can be reduced, the manufacturing cost can be reduced, and the productivity can be increased and the productivity can be improved.

100: raw feeder 200: bucket conveyor
300: alignment guide 400: first conveyance conveyor
500: Electronic scales 600: Cutter
700: Scratch 800: Second transfer conveyor
900: Cutter

Claims

A scissor conveyor for scooping the raw raw materials, a sorting guide for sorting the scallops falling from the bucket conveyor, a first conveyance conveyor for conveying the sorted raw scallops, an electronic scales for weighing the transferred raw scales, A second conveying conveyor on which the pickle vessel plate is seated to receive and store the discharged juvenile section, a pickle to which the pickle vessel shape of the pickle vessel plate to be transferred is injected, A first and second sealer for sealing the shape of a pickle container into which a pickle solution is injected, and a cutter for cutting the shape of the sealed pickle container from the pickle container plate to make a pickle container;
Wherein the bucket conveyor and the first conveyance conveyor are arranged in an orthogonal manner;
A contact roll in rolling contact with the inner surface of the conveyor belt and a vibrator for vibrating the contact roll are further provided inside the bucket conveyor;
The sorting guide is divided into partition walls having a plurality of runways sloping downward in the same direction as the traveling direction of the bucket conveyor, the split guide being formed at an upper end of the upper end of the bucket conveyor, A plurality of stepped portions are formed on the surface of the runway at regular intervals and a vibration generator is installed on one side of the alignment guide to eliminate misalignment;
The first conveying conveyor is installed at a lower portion of the aligning guide, and a flexible engaging jaw protruding from the surface of the conveying belt of the first conveying conveyor is spaced apart from the conveying belt so as to include the ejecting hole.
The electronic balance being installed at an end of the first conveyance conveyor;
A cutter is provided in the gap between the electronic balance and the end of the first conveyance conveyor, the cutter being vertically reciprocated by the operation of the cylinder;
Wherein the scraping is provided on an electronic scale at a point past the cutter and is configured to scrape off the cut cucumber slice from the electronic scales while repeating a cycle of advancing,
Wherein the second conveyance conveyor is disposed below the electronic balance, and the pickle container plate formed continuously with the shape of the pickle container is seated on the upper surface of the belt of the second conveyance conveyor;
The pickle injector is installed on a part of the length of the second conveyance conveyor and injects the pickle liquid into the pickle container shape by a predetermined amount;
The primary and secondary sealers are installed parallel to each other at the point past the pickle injector, so that the primary sealer first seals the vicinity of the inner diameter of the pickle container shape, and the secondary sealer covers the whole edge of the pickle container shape Finally sealed;
Wherein the cutter is provided at a distal end of the second conveying conveyor to cut the pickle container plate to produce a product into individual pickle containers.

The method of claim 1,
And a lifting and lowering support plate capable of supporting the pickle container plate is further provided on a side facing the cutter.