KR101516127B1 - Method for vehicle chassis frame manifacturing using roll forming and hot blowing forming - Google Patents
Method for vehicle chassis frame manifacturing using roll forming and hot blowing forming Download PDFInfo
- Publication number
- KR101516127B1 KR101516127B1 KR1020140128257A KR20140128257A KR101516127B1 KR 101516127 B1 KR101516127 B1 KR 101516127B1 KR 1020140128257 A KR1020140128257 A KR 1020140128257A KR 20140128257 A KR20140128257 A KR 20140128257A KR 101516127 B1 KR101516127 B1 KR 101516127B1
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- Prior art keywords
- tube
- roll
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- raw material
- manufacturing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
- B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
- B21D26/033—Deforming tubular bodies
- B21D26/041—Means for controlling fluid parameters, e.g. pressure or temperature
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/10—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes
- B21D5/12—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles for making tubes making use of forming-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The present invention relates to a method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method, and a chassis component manufactured by the manufacturing method. More particularly, the present invention relates to a method for manufacturing a chassis component of a vehicle, comprising the steps of: producing a planar raw material; Molding the raw material into a roll form by a roll forming process; Forming a pipe or a tube by high frequency welding and cutting the raw material molded in a roll form; And a step of subjecting the pipe or tube to a hot blow molding process by a hot blow forming apparatus to produce a box-type closed end surface component. The one-piece closed-end chassis using the roll forming and hot blow forming fusing method And a method of manufacturing the component.
Description
The present invention relates to a method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method, and a chassis component manufactured by the manufacturing method.
Most of the chassis components applied to a vehicle are subjected to a process of manufacturing several pieces and a process of assembling such pieces to manufacture a finished part.
Fig. 1 shows a process drawing showing a manufacturing process of a usual
2 is a process diagram showing a conventional single component assembling process. In order to complete the box-
In addition, the box-
FIG. 3A is a perspective view of a front suspension module, and FIG. 3B is a perspective view of a # -shaped FRT S / FRAME (front subframe, 4) which is a constitution of the front suspension module of FIG. 3A. 4A is a front suspension module having an FRT L / ARM, a LH / RH (left and right front lower arm), a left lower right arm, a
The front suspension is attached to the lower end of the vehicle to support the engine, connect the axle to the vehicle body, support the external load during operation, and support the arm, steering gear box, etc. . Fig. 5 shows a perspective view of the FRT L / ARM, LH /
6A shows a perspective view of a rear suspension module consisting of an RR C / MBR (rear cross member) 7 and an RR U / ARM (rear upper arm 8). 6B is a perspective view of the RRC /
The rear suspension consisting of RR C / MBR (7) and RR U / ARM (8) is a stand-alone suspension using 3 to 5 links. The rear suspension consists of U / Arm, L / / Arm) stabilizer bar, and the like.
Figure 8a shows a perspective view of a rear suspension module with a rear coupled
The above-mentioned plurality of vehicle chassis parts include a box-
9B shows a perspective view of the box-
9D is a perspective view of the
Fig. 9F shows a perspective view of the box-
As shown in FIGS. 9A to 9F, various chassis parts of a vehicle are made of parts of a box-type type by welding and assembling the individual parts manufactured by the single component process.
However, since the box-type chassis component manufactured by such a welding assembly process necessarily involves a welding process, there is a problem that corrosion occurs in a welded portion over a certain period of time. Fig. 10 shows an enlarged perspective view of the
In addition, since the box-
SUMMARY OF THE INVENTION Accordingly, the present invention has been made keeping in mind the above problems occurring in the prior art, and it is an object of the present invention to provide a new fusion method that combines a roll forming method and a hot blow forming method, A method of manufacturing a one-piece closed end chassis component having improved corrosion resistance, and a chassis component to which the manufacturing method is applied.
It is to be understood that both the foregoing general description and the following detailed description of the present invention are exemplary and explanatory and are not intended to limit the invention to the precise form disclosed. It can be understood.
A first object of the present invention is to provide a method for manufacturing a chassis component of a vehicle, comprising the steps of: producing a flat raw material; Molding the raw material into a roll form by a roll forming process; Forming a pipe or a tube by high frequency welding and cutting the raw material molded in a roll form; And a step of subjecting the pipe or tube to a hot blow molding process by a hot blow forming apparatus to produce a box-type closed end surface component. The one-piece closed-end chassis using the roll forming and hot blow forming fusing method Can be achieved as a manufacturing method of parts.
Further, the method may further include heating the raw material molded in the roll shape after the step of manufacturing the pipe or tube, wherein the step of manufacturing the box-type closed end face component comprises: ; Attaching a compression tube to one end of the raw material molded in the form of a roll and pressing it with an inert gas by means of the compression tube; And a step of cooling by a quenching tube provided at the other end of the raw material molded in the form of a roll.
The mold may be provided with heating means composed of a cartridge, and the upper and lower molds may have an asymmetrical cross section.
In addition, the end surface of the compression pipe and the quenching pipe may have a tapered shape, and the pressure applied to the raw material molded in the roll shape by the compression pipe may be 150 to 400 bar.
A second object of the present invention can be achieved as a chassis part characterized by being manufactured by the manufacturing method according to the first object mentioned above.
According to an embodiment of the present invention, in manufacturing a chassis component, a new fusion method combining roll forming and hot blow forming method is applied to improve the welding corrosion problem and improve the corrosion resistance.
In addition, according to one embodiment of the present invention, it is possible to exclude the step of welding the individual products by the roll forming and hot blow forming fusion method, so that the corrosion of the welded portion can be prevented originally and the manufacturing cost can be reduced .
It should be understood, however, that the effects obtained by the present invention are not limited to the above-mentioned effects, and other effects not mentioned may be clearly understood by those skilled in the art to which the present invention belongs It will be possible.
BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate preferred embodiments of the invention and, together with the description, serve to further the understanding of the technical idea of the invention, It should not be construed as limited.
Fig. 1 is a process chart showing a typical single product manufacturing process,
Fig. 2 is a process chart showing a conventional single article assembling process,
FIGS. 3A and 3B are perspective views of a # -shaped FRT S / FRAME front suspension module,
4A and 4B are perspective views of an I-shaped FRT S / FRAME front suspension module,
5 is a perspective view of an FRT L / ARM, LH / RH front suspension module,
6A is a perspective view of a rear suspension module composed of RR C / MBR and RR U / ARM,
6B is a perspective view of the RR C / MBR,
7 is a perspective view of the RR U / ARM,
8A and 8B are perspective views of an RR CTBA comprised of a trailing arm and a V-beam,
9A is a perspective view of a box-type part in a # -shaped FRT S / FRAME front suspension module,
9B is a perspective view of a box-type part in an I-shaped FRT S / FRAME front suspension module,
9C is a perspective view of a box-type part in an FRT L / ARM, LH / RH front suspension module,
9D is a perspective view of a box-type part in the RR C / MBR,
9E is a component perspective view of a box-type type in the RR U / ARM,
9F is a perspective view of a box-type part in the RR CTBA,
10 is an enlarged perspective view of a welded portion of a box-
11 is an enlarged perspective view showing an overlap of a box-type part,
12 is a flow chart of a method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method according to an embodiment of the present invention,
FIG. 13 is a process diagram showing a method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method according to an embodiment of the present invention;
FIG. 14 is a partial perspective view showing a sealing structure of a compression pipe or a quenching pipe of a hot blow forming apparatus according to an embodiment of the present invention; FIG.
15 is a sectional view of a hot blow forming mold according to an embodiment of the present invention,
16A and 16B are a perspective view of an FRT tube manufactured by a method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method according to an embodiment of the present invention,
FIGS. 16C and 16D are perspective views of an FRT body mtg tube, LH / RH, manufactured by a method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method according to an embodiment of the present invention,
FIGS. 16E and 16F are perspective views of an FRT arm tube, LH / RH, manufactured by a method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method according to an embodiment of the present invention;
FIGS. 16G and 16H are cross-sectional views of an FRT No1 tube and an S / MBR tube, an LH / RH tube, and an LH / RH tube manufactured by a method of manufacturing a one- piece closed end chassis component using a roll forming and hot blow forming fusion method according to an embodiment of the present invention Perspective,
16I and 16J are perspective views of an RR UPR tube manufactured by a method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method according to an embodiment of the present invention,
FIGS. 16K and 16L are cross-sectional views of the RR Tubular tube, the T / ARM tube, the LH / RH tube manufactured by the method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method according to an embodiment of the present invention FIG.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the detailed description of known functions and configurations incorporated herein will be omitted when it may unnecessarily obscure the subject matter of the present invention.
The same reference numerals are used for portions having similar functions and functions throughout the drawings. Throughout the specification, when a part is connected to another part, it includes not only a case where it is directly connected but also a case where the other part is indirectly connected with another part in between. In addition, the inclusion of an element does not exclude other elements, but may include other elements, unless specifically stated otherwise.
Hereinafter, a method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method will be described in an embodiment of the present invention. The manufacturing method according to an embodiment of the present invention is applied to all parts of the box type, and the following description merely shows one preferred embodiment, and thus the scope of the right should not be interpreted.
12 is a flowchart illustrating a method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method according to an embodiment of the present invention. 13 is a process diagram showing a method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method according to an embodiment of the present invention.
As shown in FIGS. 12 and 13, first, a flat
After the
Then, the
13, the hot
According to an embodiment of the present invention, after the
13, the
In addition, an inert
Further, when the inert gas is introduced into the pipe by the compression pipe (44) in the hot blow forming step, the compression pipe (44) is closed to prevent the outflow of the inert gas and to prevent the cooling water from flowing out during cooling by the quenching pipe And the quench
14, the ends of each of the
15 is a sectional view of a hot
16A to 16L are perspective views of various vehicle chassis parts manufactured by the method of manufacturing a one-piece closed end chassis component using the roll forming and hot blow forming fusion method according to an embodiment of the present invention described above. 16A to 16L, various vehicle chassis parts manufactured by the method of manufacturing one-piece closed-end chassis component using the roll forming and hot blow forming fusion method according to an embodiment of the present invention, It is possible to reduce the cost of production by eliminating the need for overlap in the welded portion.
16A and 16B show a perspective view of a
16C and 16D are perspective views of the FRT body mtg
16G and 16H are cross sectional views of FRT No1 tube and S / MBR tube, LH / LHR tube manufactured by a method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method according to an embodiment of the present invention, RH and FIG. 16J are perspective views of an RR UPR tube manufactured by a method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method according to an embodiment of the present invention. FIG.
FIGS. 16K and 16L are cross-sectional views of a RR tubular tube, a T / ARM tube, an LH / L tube, and the like manufactured by a method of manufacturing a one-piece closed end chassis component using a roll forming and hot blow forming fusion method according to an embodiment of the present invention. RH. ≪ / RTI >
The present invention can also be embodied as computer-readable codes on a computer-readable recording medium. A computer-readable recording medium includes all kinds of recording apparatuses in which data that can be read by a computer system is stored. Examples of the computer-readable recording medium include a ROM, a RAM, a CD-ROM, a magnetic tape, a floppy disk, an optical data storage device, and the like, and may be implemented in the form of a carrier wave (for example, transmission over the Internet) . In addition, the computer-readable recording medium may be distributed over network-connected computer systems so that computer readable codes can be stored and executed in a distributed manner. In addition, functional programs, codes, and code segments for implementing the present invention can be easily inferred by programmers of the technical field to which the present invention belongs.
It should be noted that the above-described apparatus and method are not limited to the configurations and methods of the embodiments described above, but the embodiments may be modified so that all or some of the embodiments are selectively combined .
1: Raw materials
2: Single item
3: Box type parts
4: # shaped front sub-frame
5: I-shaped forward sub-frame
6: Left and right front lower arm
7: rear crossmember
8:
9: Trail Ring
10: V-beam
11: RR CTBA
12:
13: overlap
14: pipe
15: tube
16: front tube
17: mtg tube
18: front arm tube
20: roll forming device
30: Roll conveyor
40: Hot blow forming device
41: Mold
42:
43: Lower mold
44: Compression tube
45: quench tube
46: Cartridge
Claims (5)
Producing a flat plate-like raw material;
Molding the raw material into a roll form by a roll forming process;
Forming a pipe or a tube by high frequency welding and cutting the raw material molded in a roll form; And
And a step of hot-blow molding the pipe or tube by a hot blow forming apparatus to manufacture a box-type closed end surface component,
Heating the raw material shaped in the form of a roll after the step of manufacturing the pipe or tube,
The step of manufacturing the box-type closed end face component includes:
Installing a raw material molded in the roll form into a mold;
Attaching a compression tube to one end of the raw material molded in the form of a roll and pressing it with an inert gas by means of the compression tube; And
And cooling the raw material by a quenching tube provided at the other end of the roll-shaped raw material. The method of manufacturing a one-piece closed end chassis component using the roll forming and hot blow forming fusion method.
Wherein the mold is provided with heating means composed of a cartridge and the upper and lower molds have an asymmetrical cross section.
Wherein the end surface of the compression tube and the quenching tube have a tapered shape,
Wherein the pressure applied to the raw material by the compression tube is in the range of 150 to 400 bar. ≪ RTI ID = 0.0 > 15. < / RTI >
Priority Applications (1)
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KR1020140128257A KR101516127B1 (en) | 2014-09-25 | 2014-09-25 | Method for vehicle chassis frame manifacturing using roll forming and hot blowing forming |
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KR1020140128257A KR101516127B1 (en) | 2014-09-25 | 2014-09-25 | Method for vehicle chassis frame manifacturing using roll forming and hot blowing forming |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20170024385A (en) * | 2015-08-25 | 2017-03-07 | 주식회사 성우하이텍 | Forming method of shock absorber housing for vehicle |
KR101837383B1 (en) * | 2017-06-28 | 2018-04-20 | 서진산업(주) | Method for vehicle Rear Cross Member manifacturing using roll forming, preforming, hot blowing forming and DIfferent Thickness Aluminum Plate |
KR101971214B1 (en) * | 2018-02-07 | 2019-08-27 | 전병안 | Manufacturing apparatus for inner pipe |
KR20210072850A (en) | 2019-12-09 | 2021-06-18 | 서진산업 주식회사 | Hot blow forming method using TWB pipe |
KR20210072851A (en) | 2019-12-09 | 2021-06-18 | 서진산업 주식회사 | Hot blow forming method using Closed section interior wall structure |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0994618A (en) * | 1995-09-29 | 1997-04-08 | Honda Motor Co Ltd | Production of frame shaped structural body |
KR20130070387A (en) * | 2011-12-19 | 2013-06-27 | 주식회사 성우하이텍 | Forming method of bumper beam for vehicles |
-
2014
- 2014-09-25 KR KR1020140128257A patent/KR101516127B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0994618A (en) * | 1995-09-29 | 1997-04-08 | Honda Motor Co Ltd | Production of frame shaped structural body |
KR20130070387A (en) * | 2011-12-19 | 2013-06-27 | 주식회사 성우하이텍 | Forming method of bumper beam for vehicles |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20170024385A (en) * | 2015-08-25 | 2017-03-07 | 주식회사 성우하이텍 | Forming method of shock absorber housing for vehicle |
KR102329202B1 (en) | 2015-08-25 | 2021-11-22 | 주식회사 성우하이텍 | Forming method of shock absorber housing for vehicle |
KR101837383B1 (en) * | 2017-06-28 | 2018-04-20 | 서진산업(주) | Method for vehicle Rear Cross Member manifacturing using roll forming, preforming, hot blowing forming and DIfferent Thickness Aluminum Plate |
KR101971214B1 (en) * | 2018-02-07 | 2019-08-27 | 전병안 | Manufacturing apparatus for inner pipe |
KR20210072850A (en) | 2019-12-09 | 2021-06-18 | 서진산업 주식회사 | Hot blow forming method using TWB pipe |
KR20210072851A (en) | 2019-12-09 | 2021-06-18 | 서진산업 주식회사 | Hot blow forming method using Closed section interior wall structure |
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