KR101505066B1 - Method of manufacturing insulating panel with structure of double cell honeycomb - Google Patents

Method of manufacturing insulating panel with structure of double cell honeycomb Download PDF

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KR101505066B1
KR101505066B1 KR1020140032083A KR20140032083A KR101505066B1 KR 101505066 B1 KR101505066 B1 KR 101505066B1 KR 1020140032083 A KR1020140032083 A KR 1020140032083A KR 20140032083 A KR20140032083 A KR 20140032083A KR 101505066 B1 KR101505066 B1 KR 101505066B1
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South Korea
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nonwoven fabric
insulating panel
adhesive coating
honeycomb structure
coating layer
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KR1020140032083A
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Korean (ko)
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변태웅
김재준
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주식회사 윈플러스
(주) 준일티엔에프
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Priority to KR1020140032083A priority Critical patent/KR101505066B1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/04—Punching, slitting or perforating
    • B32B2038/045—Slitting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties

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  • Laminated Bodies (AREA)

Abstract

According to the present invention, an adhesive coating layer (3) is formed on one surface of a non-woven fabric during the slitting of the non-woven fabric, and then the non-woven fabric is slit. Then, terminal end portions on both sides of the slit non-woven fabric are folded upward or downward, and then adhesive coating layers (2a, 2b) are formed on the surface of the terminal end portion of the folded non-woven fabric on the side opposite to the surface of the non-woven fabric (1) where the adhesive coating layer (3) is formed so that an insulating panel intermediate material is produced. Then, the produced insulating panel intermediate materials are stacked, heated, and pressed so that the insulating panel having a double cell honeycomb structure is manufactured. According to the present invention, manufacturing equipment and processes can be simplified compared to existing methods for manufacturing double cell honeycomb structure insulating panels. Accordingly, the double cell honeycomb structure insulating panel can be manufactured even with existing single cell honeycomb structure insulating panel manufacturing equipment.

Description

2중 셀 벌집 구조를 갖는 단열패널의 제조방법{Method of manufacturing insulating panel with structure of double cell honeycomb}BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a method for manufacturing an insulating panel having a double-cell honeycomb structure,

본 발명은 2중 셀(Double cell) 벌집 구조를 갖는 단열패널의 제조방법에 관한 것으로서, 보다 구체적으로는 제조공정 및 제조설비를 간소화할 수 있어서 싱글 셀(Single cell) 벌집 구조의 단열패널을 제조하는 설비를 사용하여도 2중 셀 벌집 구조의 단열패널을 제조할 수 있는 방법에 관한 것이다.The present invention relates to a method of manufacturing a heat insulating panel having a double cell honeycomb structure, and more specifically, to a method of manufacturing a heat insulating panel having a single cell honeycomb structure To a method for manufacturing a double-celled honeycomb structure.

2중 셀(Double cell) 벌집 구조를 갖는 단열패널은 도 3에 도시된 바와 같이 벌집 구조의 셀(Cell) 2개가 나란히 형성되어 있는 단열패널로서, 싱글 셀(Single cell) 벌집 구조의 단열패널보다 단열성이 상대적으로 우수하다.As shown in FIG. 3, the heat insulating panel having a double cell honeycomb structure is an insulating panel in which two cells having a honeycomb structure are formed side by side. The heat insulating panel is composed of a single cell honeycomb structured heat insulating panel The insulation is relatively good.

도 3은 2중 셀 벌집 구조를 갖는 단열패널의 단면개략도 이다.
3 is a schematic cross-sectional view of a heat insulating panel having a double cell honeycomb structure.

2중 셀 벌집 구조를 갖는 단열패널은 부직포 재질로 제조되어 창문 브라인더 등으로 주로 사용되고 있다. 부직포 재질로 제조된 2중 셀 벌집 구조의 단열패널은 경량이면서 다양한 색상과 질감을 구현할 수 있는 장점이 있어서 최근 수요가 크게 증가하고 있다.An insulating panel having a double cell honeycomb structure is made of nonwoven material and is mainly used as a window bricker. The heat insulation panel of a double cell honeycomb structure made of a nonwoven fabric material is lightweight and has various advantages in that it can realize various colors and textures.

2중 셀 벌집 구조의 단열패널을 제조하는 종래방법으로서 미국특허 제5,482,750호 등에서는 (ⅰ) 부직포(1)를 일정폭으로 슬리팅하는 공정, (ⅱ) 슬리팅된 부직포(1)의 양측 말단부를 폴딩(Folding)하는 공정, (ⅲ) 폴링된 부직포(1)중 폴딩되지 않은 부분의 일면에 1차로 접착제를 코팅하여 도 2에 도시된 것과 같이 접착제 코팅층(3)을 형성하는 공정, (ⅳ) 슬리팅 및 폴딩된 부직포 중 폴딩된 양측말단부의 양면 중에서 상기 접착제 코팅층(3)이 형성된 부직포(1)의 일면과 서로 반대되는 일면에 접착제를 2차 코팅하여 도 2에 도시된 것과 같이 접착제 코팅층(2a, 2b)을 형성하여 단열패널 중간재를 제조하는 공정 및 (ⅴ) 제조된 상기 단열패널 중간재를 적층한 후 가열 및 가압하여 공정을 거쳐서 2중 셀 벌집 구조의 단열패널을 제조하는 방법을 기재하고 있다.US Patent No. 5,482,750 discloses a method for manufacturing a heat insulating panel having a double cell honeycomb structure, which includes (i) a step of slitting the nonwoven fabric 1 to a predetermined width, (ii) a step of slitting the nonwoven fabric 1 at both ends (Iii) a step of firstly coating an adhesive on one side of the unfolded portion of the polled nonwoven fabric 1 to form an adhesive coating layer 3 as shown in Fig. 2 (iv) 2) of the slit-folded and folded nonwoven fabric, the adhesive is coated on one surface of the nonwoven fabric 1 having the adhesive coating layer 3 formed thereon opposite to the other surface of the adhesive coated layer 2 as shown in FIG. 2, A method of manufacturing a heat insulating panel of a double-cell honeycomb structure by heating and pressurizing after the heat insulating panel intermediate material is laminated; .

상기 종래방법에서는 슬리팅된 부직포를 폴딩한 후 접착제를 1차 코팅 및 2차코팅하여 단열패널의 중간재를 제조하는 공정을 하나의 제조설비에서 동시에 실시하기 때문에 상기 제조설비에는 두대의 접착제 코팅설비가 부착, 사용되었다.In the conventional method, since the process of folding the slit nonwoven fabric and then performing the primary coating and the secondary coating of the adhesive to produce the intermediate member of the heat insulating panel is performed simultaneously in one manufacturing facility, two adhesive coating facilities Attached, and used.

그로 인해, 상기 종래방법은 제조설비가 복잡해지고, 상기 단열패널의 중간재를 제조하는 제조설비 내에서 슬리팅된 부직포 중 폴딩되지 않은 부분의 일면에 접착제를 코팅하여 접착제 코팅층(3)을 형성함과 동시에 슬리팅된 부직포 중 폴딩된 양측 말단부의 다른 일면에 접착제를 코팅하여 또 다른 접착제 코팅층(2a, 2b)를 형성해야 하므로 공정이 복잡해져 생산성이 저하되는 문제 등이 발생하였다.
Therefore, in the conventional method, the manufacturing facility is complicated and the adhesive coating layer 3 is formed by coating an adhesive on one side of the non-folded portion of the nonwoven fabric slitted in the manufacturing facility for manufacturing the intermediate member of the heat insulating panel At the same time, another adhesive coating layer (2a, 2b) must be formed by coating an adhesive on the other side of the folded end portions of the nonwoven fabric that is slit, resulting in a complicated process, resulting in lower productivity.

본 발명의 과제는 제조공정 및 제조설비를 간소화시킬 수 있는 2중 셀 벌집구조인 단열패널을 제조하는 방법을 제공하는 것이다.The object of the present invention is to provide a method for manufacturing a heat insulating panel which is a double cell honeycomb structure capable of simplifying a manufacturing process and a manufacturing facility.

본 발명의 또 다른 과제는 종래 싱글 셀 벌집 구조인 단열패널을 제조하는 설비를 사용하여 2층 셀 벌집 구조인 단열패널을 제조할 수 있는 방법을 제공하는 것이다.
Another object of the present invention is to provide a method for manufacturing a heat insulating panel which is a two-layer cell honeycomb structure by using a facility for manufacturing a heat insulating panel which is a conventional single cell honeycomb structure.

이와 같은 과제를 달성하기 위해서, 본 발명은 부직포를 슬리팅하는 공정에서 부직포 일면에 접착제 코팅층(3)을 형성한 후 부직포를 슬리팅한 다음, 슬리팅된 부직포의 양측 말단부를 상부 또는 하부 방향으로 폴딩(Folding)한 다음, 폴딩된 부직포의 양측말단부 양면 중 상기 접착제 코팅층(3)이 형성된 부직포(1)의 일면과 서로 반대되는 일면에 접착제 코팅층(2a, 2b)를 형성하여 단열패널을 중간재를 제조한 다음, 제조된 단열패널을 중간재들을 적층한 후 가열 및 가압하여 2중셀 벌집구조를 갖는 단열패널을 제조한다.
In order to accomplish the above object, the present invention provides a method for manufacturing a nonwoven fabric, which comprises slitting a nonwoven fabric after forming an adhesive coating layer 3 on one surface of the nonwoven fabric in the step of slitting the nonwoven fabric, After the folding, the adhesive coating layers 2a and 2b are formed on one side of the folded nonwoven fabric opposite to the one side of the nonwoven fabric 1 on which the adhesive coating layer 3 is formed, Then, the manufactured heat insulating panels are laminated with intermediate materials, and then heated and pressed to produce a heat insulating panel having a honeycomb structure having a double-cell structure.

본 발명은 종래의 2중셀 벌집구조인 단열패널 제조방법과 비교시 제조설비 및 제조공정이 간소화되며, 그로 인해 종래 싱글셀 벌집구조인 단열패널 제조설비를 이용해서도 2중셀 벌집구조인 단열패널을 제조가능하다.The present invention simplifies the manufacturing facility and the manufacturing process in comparison with the conventional method of manufacturing a double-cell honeycomb honeycomb structure, and accordingly, even when a heat insulating panel, which is a honeycomb structure having a bipolar cell structure, is used using a conventional single cell honeycomb structure, It is manufacturable.

도 1은 본 발명의 공정 플로우 챠트.
도 2는 2중 셀 벌집 구조를 갖는 단열패널 중간재의 단면 개략도.
도 3은 2중 셀 벌집구조를 갖는 단열패널의 단면 개략도.
도 4는 본 발명의 제1공정에서 접착제 코팅층(3)이 슬리팅된 부직포 내에 포함되도록 일면에 접착제 코팅층(3)이 형성된 부직포(1)를 슬리팅하는 상태를 도시하는 모식도.1 is a process flow chart of the present invention;
2 is a schematic cross-sectional view of a heat insulating panel intermediate member having a double cell honeycomb structure.
3 is a schematic cross-sectional view of a heat insulating panel having a double cell honeycomb structure.
4 is a schematic diagram showing a state in which the nonwoven fabric 1 having the adhesive coating layer 3 formed on one side thereof is slitted so that the adhesive coating layer 3 is contained in the nonwoven fabric in which the adhesive coating layer 3 is sliced in the first step of the present invention.

이하, 첨부한 도면 등을 통하여 본 발명을 상세하게 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

본 발명은 제1공정으로써 도 1 및 도 4에 도시된 바와 같이 부직포(1)의 일면에 부직포의 길이방향을 따라 일정간격으로 서로 분리되게 접착제 코팅층(3)들을 형성한 다음, 슬리팅된 부직포 각각에 상기 접착제 코팅층(3)이 포함되도록 상기 접착제 코팅층(3)들이 형성된 부직포(1)를 일정폭으로 슬리팅 한다.1 and 4, the adhesive coating layers 3 are formed on one surface of the nonwoven fabric 1 at regular intervals along the longitudinal direction of the nonwoven fabric 1 as shown in FIGS. 1 and 4, The nonwoven fabric 1 having the adhesive coating layers 3 formed thereon is slit into a certain width so that the adhesive coating layer 3 is included in each of the nonwoven fabrics.

도 1은 본 발명의 공정 플로우 챠트 이고, 도 4는 본 발명의 제1공정에서 접착제 코팅층(3)이 슬리팅된 부직포 내에 포함되도록 일면에 접착제 코팅층(3)이 형성된 부직포(1)를 슬리팅하는 상태를 도시하는 모식도이다.FIG. 1 is a process flow chart of the present invention. FIG. 4 is a schematic view showing a process flow of slitting a nonwoven fabric 1 in which an adhesive coating layer 3 is formed on one side so that an adhesive coating layer 3 is contained in a slitted non- Fig.

다음으로, 본 발명은 제2공정으로써, 제1공정에서 슬리팅된 부직포(1)의 양측 말단부들을 상부방향 및 하부방향 중에서 선택된 어느 한 방향으로 폴딩(Folding) 한다.Next, as a second step, the present invention folds both end portions of the nonwoven fabric 1 slitted in the first step in one direction selected from the upper direction and the lower direction.

상기 폴딩(Folding)은 미국특허 제5,482,750호 등에 상세하게 기재 및 도시된 바와 같이 단면이 "

Figure 112014026302563-pat00001
" 형상인 폴딩기구 내로 상기 폴딩기구의 폭 보다 넓게 슬리팅된 부직포(1)를 통과시키면서 상기 부직포의 양측 말단부를 폴딩시킨 후 열고정하는 방법 등으로 실시될 수 있다.The folding is described in detail in U.S. Patent No. 5,482,750 and the like,
Figure 112014026302563-pat00001
A method of folding both end portions of the nonwoven fabric while passing the nonwoven fabric 1 slit wider than the width of the folding mechanism into a folding mechanism of a "shape "

다음으로, 본 발명은 제3공정으로써, 제2공정에서 폴딩된 부직포의 양측말단부 양면중에서 상기 제1공정에서 접착제 코팅층(3)이 형성된 부직포(1)의 일면과 서로 반대되는 일면에 접착제를 코팅하여 접착제 코팅층(2a, 2b)를 형성하여 도 2에 도시된 것과 같은 단열패널 중간재를 제조한다.Next, as a third step, in the third step, an adhesive is coated on one surface of the nonwoven fabric 1, on which the adhesive coating layer 3 is formed in the first step, opposite to the opposite ends of the both end surfaces of the nonwoven fabric folded in the second step Thereby forming the adhesive coating layers 2a and 2b to produce the heat insulating panel intermediate member as shown in FIG.

도 2는 단열패널 중간재의 단면 개략도이다.2 is a schematic cross-sectional view of the heat insulating panel intermediate member.

상기 단열패널 중간재는 도 2에 도시된 바와 같이 슬리팅된 부직포(1)의 양측 말단부가 폴딩(Folding)되어 있으며, 폴딩되지 않은 부직포(1) 부분 양면 중 일면에는 접착제 코팅층(3)이 형성되어 있으며 폴딩된 부직포(1) 부분, 다시 말해 부직포의 양측 말단부의 양면 중 상기 접착제 코팅층(3)이 형성된 부직포의 일면과 서로 마주보는 (서로 반대되는) 일면에는 접착제 코팅층(2a, 2b)들이 형성된 구조를 갖는다.As shown in FIG. 2, the heat-insulating panel intermediate member is folded at both ends of the slit nonwoven fabric 1, and an adhesive coating layer 3 is formed on one side of the nonfabricated nonwoven fabric 1 The adhesive coating layers 2a and 2b are formed on one side of the folded nonwoven fabric 1, that is, on one side of the nonwoven fabric having the adhesive coating layer 3 formed on both sides of both ends of the nonwoven fabric. .

다음으로, 본 발명은 제4공정으로서, 상기 단열패널 중간재 들을 적층 한 후 가열 및 가압하여 도 3에 도시된 것과 같은 2중 셀 벌집 구조를 갖는 단열패널을 제조한다.Next, in a fourth step of the present invention, the heat insulating panel intermediate members are laminated and then heated and pressed to produce a heat insulating panel having a double cell honeycomb structure as shown in Fig.

도 3은 2중 셀 벌집 구조를 갖는 단열패널의 단면 개략도이다.3 is a schematic cross-sectional view of a heat insulating panel having a double cell honeycomb structure.

구체적으로 도 3에서는 3개의 단열패널 중간재들이 2중 셀 벌집구조를 형성하고 있는 것을 도시하고 있으며, 각각의 단열패널 중간재들은 부직포(1 또는 1' 또는 1"), 상기 부직포의 중간부 이면에 형성된 접착제 코팅층(3 또는 3' 또는 3") 및 상기 부직포의 양측 말단부 표면에 각각 형성된 접착제 코팅층(2a/2b 또는 2a'/2b' 또는 2a"/2b")로 이루어진다.Specifically, in FIG. 3, three heat insulating panel intermediate members form a double cell honeycomb structure, and each of the heat insulating panel intermediate members comprises a nonwoven fabric 1 or 1 'or 1 " Adhesive coating layers (2a / 2b or 2a '/ 2b' or 2a "/ 2b") formed on the adhesive coating layer (3 or 3 'or 3 ") and on both side end surfaces of the nonwoven fabric.

상기 접착제 코팅층(3)은 동일한 단열패널 중간재내 부직포(1)의 일측 말단부와 접착하고, 접착제 코팅층(2a) 및 접착제 코팅층(2b)는 아래에 위치하는 상이한 단열 중간재내 부직포(1')와 접착하여 2중 셀 벌집구조를 형성한다.The adhesive coating layer 3 adheres to one end portion of the nonwoven fabric 1 in the same adiabatic panel intermediate member and the adhesive coating layer 2a and the adhesive coating layer 2b adhere to the different nonwoven fabric 1 ' Thereby forming a double cell honeycomb structure.

본 발명은 종래의 2중셀 벌집구조인 단열패널 제조방법과 비교시 제조설비 및 제조공정이 간소화되며, 그로 인해 종래 싱글셀 벌집구조인 단열패널 제조설비를 이용해서도 2중셀 벌집구조인 단열패널을 제조가능하다.
The present invention simplifies the manufacturing facility and the manufacturing process in comparison with the conventional method of manufacturing a double-cell honeycomb honeycomb structure, and accordingly, even when a heat insulating panel, which is a honeycomb structure having a bipolar cell structure, is used using a conventional single cell honeycomb structure, It is manufacturable.

1,1',1" : 일정폭으로 슬리팅된 부직포
3,3',3" : 부직포(1)의 일면에 형성된 접착제 코팅층
2a,2b,2a',2b',2a",2b" : 폴딩된 부직포의 양측 말단부의 양면 중에서 상기 접착제 코팅층(3)이 형성된 부직포(1)의 일면과 서로 반대되는 일면에 형성된 접착제 코팅층
5 : 슬리팅 라인(Sliting Line)1,1 ', 1 ": Nonwoven fabric slit with constant width
3, 3 ', 3 ": an adhesive coating layer formed on one surface of the nonwoven fabric 1
The adhesive coating layer 3 formed on one surface of the nonwoven fabric 1 opposite to the one surface of the nonwoven fabric 1 on which the adhesive coating layer 3 is formed from both sides of the opposite end portions of the folded nonwoven fabric 2, 2a, 2b, 2a ', 2b'
5: Slitting Line

Claims (2)

(ⅰ) 부직포(1)의 일면에 부직포의 길이방향을 따라 일정간격으로 서로 분리되게 접착제 코팅층(3)들을 형성한 다음, 슬리팅된 부직포 각각에 상기 접착제 코팅층(3)이 포함되도록 상기 접착제 코팅층(3)들이 형성된 부직포(1)를 일정폭으로 슬리팅하는 제1공정;
(ⅱ) 제1공정에서 슬리팅된 부직포(1)의 양측 말단부들을 상부방향 및 하부방향 중에서 선택된 어느 한 방향으로 폴딩(Folding)해 주는 제2공정;
(ⅲ) 제2공정에서 폴딩된 부직포의 양측말단부 양면중에서 상기 접착제 코팅층(3)이 형성된 부직포(1)의 일면과 서로 반대되는 일면에 접착제를 코팅하여 접착제 코팅층(2a, 2b)를 형성하여 단열패널 중간재를 제조하는 제3공정; 및
(ⅳ) 상기 단열패널 중간재들을 적층한 후 가열 및 가압하여 단열패널을 제조하는 제4공정;을 포함하는 것을 특징으로 하는 2중 셀 벌집구조를 갖는 단열패널의 제조방법.(I) an adhesive coating layer 3 is formed on one side of the nonwoven fabric 1 so as to be separated from each other at regular intervals along the length direction of the nonwoven fabric, and then the adhesive coating layer 3 is formed on each of the slitted non- A first step of slitting the nonwoven fabric (1) formed with the fibers (3) into a predetermined width;
(Ii) a second step of folding both end portions of the nonwoven fabric slit 1 in one direction selected from the upper direction and the lower direction in the first step;
(Iii) an adhesive is coated on one surface of the nonwoven fabric 1 on which the adhesive coating layer 3 is formed, on opposite sides of both end surfaces of the folded nonwoven fabric in the second step to form adhesive coating layers 2a and 2b, A third step of manufacturing the panel intermediate member; And
(Iv) a fourth step of laminating the heat insulating panel intermediate materials, followed by heating and pressing to produce a heat insulating panel. 제1항에 있어서, 상기 접착제 코팅층(3) 및 폴딩된 부직포의 양측 말단부에 형성된 접착제층(2a,2b)은 핫-멜팅(Hot-melting) 접착제로 구성되는 것을 특징으로 하는 2중 셀 벌집구조를 갖는 단열패널의 제조방법.

The dual-cell honeycomb structure according to claim 1, wherein the adhesive coating layer (3) and the adhesive layers (2a, 2b) formed on both end portions of the folded nonwoven fabric are made of a hot- The method comprising the steps of:

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100194905B1 (en) 1991-01-02 1999-06-15 그래프트 프리츠 윌렘 밴 더 Multicell Honeycomb Insulation Panel
KR20050115037A (en) * 2004-06-03 2005-12-07 한국에너지기술연구원 Honeycomb style transparent insulation material and method for preparing the same
KR100809266B1 (en) 2007-06-13 2008-03-03 황인수 Corrugated board manufacturing method with vaporizing rust inhibitor
KR100866390B1 (en) 2007-07-18 2008-11-03 황지순 Reinforce corrugated cardboard and manufacturing apparatus of it

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100194905B1 (en) 1991-01-02 1999-06-15 그래프트 프리츠 윌렘 밴 더 Multicell Honeycomb Insulation Panel
KR20050115037A (en) * 2004-06-03 2005-12-07 한국에너지기술연구원 Honeycomb style transparent insulation material and method for preparing the same
KR100809266B1 (en) 2007-06-13 2008-03-03 황인수 Corrugated board manufacturing method with vaporizing rust inhibitor
KR100866390B1 (en) 2007-07-18 2008-11-03 황지순 Reinforce corrugated cardboard and manufacturing apparatus of it

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