KR101265003B1 - Laminated steel plates having the hairline film - Google Patents
Laminated steel plates having the hairline film Download PDFInfo
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- KR101265003B1 KR101265003B1 KR1020110062594A KR20110062594A KR101265003B1 KR 101265003 B1 KR101265003 B1 KR 101265003B1 KR 1020110062594 A KR1020110062594 A KR 1020110062594A KR 20110062594 A KR20110062594 A KR 20110062594A KR 101265003 B1 KR101265003 B1 KR 101265003B1
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- hairline
- film
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- steel sheet
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- 229910000576 Laminated steel Inorganic materials 0.000 title description 8
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 48
- 239000010959 steel Substances 0.000 claims abstract description 48
- 229910052751 metal Inorganic materials 0.000 claims abstract description 37
- 239000002184 metal Substances 0.000 claims abstract description 37
- 239000010410 layer Substances 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 26
- 239000000853 adhesive Substances 0.000 claims abstract description 23
- 230000001070 adhesive effect Effects 0.000 claims abstract description 23
- 239000012790 adhesive layer Substances 0.000 claims abstract description 18
- 239000003973 paint Substances 0.000 claims abstract description 18
- 238000000576 coating method Methods 0.000 claims abstract description 16
- 238000009500 colour coating Methods 0.000 claims abstract description 15
- 239000011247 coating layer Substances 0.000 claims abstract description 13
- 238000001035 drying Methods 0.000 claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000011248 coating agent Substances 0.000 claims abstract description 12
- 238000010030 laminating Methods 0.000 claims abstract description 7
- 238000013007 heat curing Methods 0.000 claims abstract description 6
- 239000007769 metal material Substances 0.000 claims abstract description 3
- 238000001723 curing Methods 0.000 claims abstract 4
- 238000010438 heat treatment Methods 0.000 claims abstract 3
- 239000004814 polyurethane Substances 0.000 claims description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 6
- 229920002635 polyurethane Polymers 0.000 claims description 6
- 229920000178 Acrylic resin Polymers 0.000 claims description 4
- 229920000728 polyester Polymers 0.000 claims description 4
- 229920001225 polyester resin Polymers 0.000 claims description 4
- 229920005749 polyurethane resin Polymers 0.000 claims description 4
- 239000004925 Acrylic resin Substances 0.000 claims description 3
- 229920000877 Melamine resin Polymers 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000012948 isocyanate Substances 0.000 claims description 3
- 150000002513 isocyanates Chemical class 0.000 claims description 3
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims description 3
- 239000002103 nanocoating Substances 0.000 claims description 3
- 239000004645 polyester resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 239000000758 substrate Substances 0.000 abstract description 4
- 238000010422 painting Methods 0.000 abstract description 3
- 238000002203 pretreatment Methods 0.000 abstract description 2
- 244000137852 Petrea volubilis Species 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 239000003086 colorant Substances 0.000 description 4
- 229920002799 BoPET Polymers 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000001465 metallisation Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 238000007646 gravure printing Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000007645 offset printing Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
- B32B2037/243—Coating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/06—Coating on the layer surface on metal layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
Landscapes
- Laminated Bodies (AREA)
Abstract
본 발명은 헤어라인 필름 적층 금속판 및 그 제조 방법에 관한 것이다.
본 발명의 금속판재는 금속 재질의 얇은 판 형상을 가지는 소지 강판(11)과 전처리층(12)으로 구성된 소지 강판 부재(10); 바탕색 도료 처리층(20);도료층(22); 접착제층(21); 및 접착제층(31)과 필름 소지(32) 및 헤어라인 처리층(33)으로 구성된 헤어라인 처리된 필름층(30)이 순차적으로 적층된 헤어라인 처리된 필름을 적층한 구성으로 되었다. 본 발명은 또한 연속도장 공정을 적용하여 금속판재에 전처리 공정을 실시하는 단계, 바탕색 도장장치로 이송하여 소지 강판 부재와 층간 부착력 혹은 요구 물성을 만족시키도록 바탕색을 처리하는 바탕색 도료 처리 단계, 도료를 가열 경화시키는 가열 경화 단계, 접착제 도장장치로 이송하여 접착제를 도장하는 단계, 접착제를 건조장치로 건조시키는 단계, 및 적층장치를 이송하여 표면에 헤어라인 처리된 필름을 적층하는 단계를 포함하는 헤어라인 처리된 적층 필름을 갖는 강판 부재 제조 방법에도 관계된다. 본 발명에 의한 필름 표면에 헤어라인 처리된 라미나 강판은 부착력이 우수하며, 외관이 미려하여 가전제품의 외판 소재, 건축 내ㆍ외장재 등 산업에 폭넓게 적용할 수 있다. The present invention relates to a hairline film laminated metal plate and a method of manufacturing the same.
The metal plate member of the present invention is a steel sheet member (10) consisting of a holding steel sheet 11 and a pretreatment layer (12) having a thin plate shape of a metal material; A ground color coating layer 20; a coating layer 22; Adhesive layer 21; And a hairline treated film in which the hairline treated film layer 30 composed of the adhesive layer 31, the film holder 32, and the hairline treatment layer 33 was sequentially laminated. The present invention also applies a continuous coating process to perform a pre-treatment process on the metal plate, the substrate color processing step to transfer the substrate to the ground color coating apparatus to process the ground color to satisfy the adhesion or the required properties between the steel sheet member and the coating material, A heat-curing step of heating and curing, transferring the adhesive to a painting apparatus to paint the adhesive, drying the adhesive to a drying apparatus, and transferring the laminating apparatus to laminate the hairline treated film on the surface. It also relates to a steel sheet member manufacturing method having a laminated film processed. Lamina steel sheet treated with a hairline on the surface of the film according to the present invention is excellent in adhesion, and the appearance is beautiful, it can be widely applied to industries such as exterior materials of home appliances, building interior and exterior materials.
Description
본 발명은 헤어라인 필름 적층 금속판 및 그 제조방법에 관계되는 것으로서, 더 상세하게는 소지 강판에 미려한 헤어라인 필름을 견고하게 부착하여 강판의 장식미와 기능성을 증대시킬 수 있는 필름 표면에 헤어라인 처리된 필름을 적층한 라미네이트 강판 및 그 제조 방법에 관한 것이다.The present invention relates to a hairline film laminated metal plate and a method of manufacturing the same, and more particularly, a hairline treatment is performed on a film surface that can firmly attach a beautiful hairline film to a steel sheet to increase the decorative and functionalities of the steel sheet. The laminated steel sheet which laminated | stacked the film, and its manufacturing method are related.
일반적으로 필름에 대한 헤어라인 처리는 일반화된 기술로 산업에 폭넓게 적용되고 있으며, 이 헤어라인 필름은 PET필름의 후면에 처리하여 알루미늄 혹은 니켈 등의 증착을 하고 PVC필름과 합지하여 금속 질감을 구현하는 방식으로 현재 적용하고 있는 실정이다. In general, the hairline treatment for the film is a generalized technology, which is widely applied in the industry. The hairline film is processed on the back of the PET film to deposit aluminum or nickel, and laminated with PVC film to realize metal texture. It is currently being applied in a way.
일반적으로 필름에 대한 헤어라인 처리는 일반화된 기술로 산업에 폭넓게 적용되고 있으며, 이 헤어라인 필름은 PET필름의 후면에 알루미늄 혹은 니켈 등을 증착하고 PVC필름과 합지하여 금속 질감을 구현하는 방식으로 이용되고 있다.In general, the hairline treatment of the film is a generalized technology, which is widely applied in the industry, and this hairline film is used by depositing aluminum or nickel on the back of PET film and laminating it with PVC film to realize metal texture. It is becoming.
전술한 바와 같은 헤어라인 무늬를 갖는 강판의 제조방법은 이미 알려져 있다. The manufacturing method of the steel plate which has a hairline pattern as mentioned above is already known.
한국 공개특허 공개번호 제10-2008-0098155호에는 곡면과 평면에 걸쳐서 연속적으로 헤어라인이 가공된 금속 판재, 및 그 가공 방법과 장치가 공개되었다. 상기 특허문헌에는 환형 샌드 페이퍼, 상기 샌드 페이퍼를 연직 평면 내의 폐곡선을 이루도록 순환하여 회전시키는 회전 로울러, 회전 로울러 사이에 배치되고 금속판재를 지지하여 금속 판재의 상면이 샌드 페이퍼의 저면에 접촉하도록 지지하는 홀더 유닛 및 상기 홀더 유닛과 회전 로울러 사이에 배치되고 샌드 페이퍼를 상기 폐곡선의 외측으로 압박하는 압박 유닛으로 구성된 헤어라인 가공장치를 이용하여 헤어라인 강판을 장치가 공개되었다. 상기 특허 문헌에 공개된 헤어라인 가공장치는 곡면을 갖는 제품에 사용하기 위한 강판을 제조하기 위한 것으로서 샌드 페이퍼를 이용한 기계적인 연마에 의하여 금속 표면에 헤어라인 가공을 실시하는 장치를 제공하고 있다.Korean Laid-Open Patent Publication No. 10-2008-0098155 discloses a metal sheet having a hairline continuously processed over a curved surface and a plane, and a processing method and apparatus thereof. The patent document includes an annular sand paper, a rotary roller which circulates and rotates the sand paper to form a closed curve in a vertical plane, and is disposed between the rotary rollers and supports a metal sheet so that the upper surface of the metal sheet contacts the bottom of the sand paper. The apparatus for hairline steel sheet is disclosed using a hairline processing apparatus composed of a holder unit and a pressing unit disposed between the holder unit and the rotary roller and pressing sand paper outward of the closed curve. The hairline processing apparatus disclosed in the patent document is for producing a steel sheet for use in a product having a curved surface, and provides an apparatus for performing hairline processing on a metal surface by mechanical polishing using sand paper.
한국특허 제10-0881777호에는 헤어라인 외관을 갖는 고내식성 아연계 합금 도금 강재가 공개되었다. 이 특허문헌에 공개된 도금 강재는 알미늄 1 내지 60 중량%, 마그네슘 0.1 내지 10 중량% 및 나머지가 아연으로 구성된 강판에 관한 것으로서 강판 자체에 직접 헤어라인을 형성한 것이다. 이러한 헤어라인 외관을 갖는 가판은 직접 강판의 표면에 헤어라인 무늬를 형성하므로 무늬가 단조롭고 세밀하지 못한 문제점이 나타날 수 있다. Korean Patent No. 10-0881777 discloses a highly corrosion-resistant zinc-based alloy plated steel having a hairline appearance. The plated steel disclosed in this patent document relates to a steel sheet composed of 1 to 60% by weight of aluminum, 0.1 to 10% by weight of magnesium and the remainder of zinc, and forms a hairline directly on the steel sheet itself. Since the substrate having such a hairline appearance directly forms a hairline pattern on the surface of the steel sheet, the pattern may be monotonous and may not be detailed.
한국 실용신안등록 제20-0445926호에는 금속 판체에 헤어라인이 선처리된 강판이 공개되었는데, 이 강판도 금속판재에 직접 헤어라인이 선처리 되었다.Korean Utility Model Registration No. 20-0445926 discloses a steel sheet pre-treated with a hairline on a metal plate, which was also pretreated with a metal plate.
한국 공개특허 제10-2010-0054953호에는 가전제품용 필름 제조방법이 공개되었는데, 이 특허문헌에 기재된 방법은 금속 박판이 권취된 롤을 헤어라인 형성장치를 통과시켜 헤어라인을 형성하는 방법으로 구성되었다. 이 방법 역시 금속 박판에 직접 헤어라인을 형성하고 있다.Korean Unexamined Patent Publication No. 10-2010-0054953 discloses a method for manufacturing a film for home appliances, and the method described in this patent document comprises a method of forming a hairline by passing a roll of a metal sheet wound through a hairline forming apparatus. It became. This method also forms hairlines directly on the sheet metal.
한국공개특허 제10-2009-0131632호에는 합성수지 패널의 표면을 요철 표면으로 형성하고 요철 표면에 금속을 증착시키되 금속들이 헤어라인과 같이 일정한 간격을 두고 증착되도록 하고 그 표면에 보호 피막을 형성하여서 된 헤어라인을 갖는 합성수지 패널 제조방법이 공개되었다. 이 방법은 헤어라인을 형성하는 금속 증착층이 헤어라인 모양을 나타내도록 하는 것으로서 이 방법에 의하면 헤어라인을 형성하는 금속 증착 공정이 고도의 기술을 요구하게 된다. In Korean Patent Publication No. 10-2009-0131632, the surface of the synthetic resin panel is formed by the uneven surface, and the metal is deposited on the uneven surface, so that the metals are deposited at regular intervals such as a hairline, and a protective film is formed on the surface thereof. A method for producing a synthetic resin panel having a hairline has been disclosed. This method allows the metal deposition layer for forming the hairline to have a hairline shape, and according to this method, the metal deposition process for forming the hairline requires high technology.
이러한 종래의 헤어라인 필름은 PET필름 후면에 처리하고 금속적인 감을 구현키 위하여 별도의 알루미늄 증착/PVC 혹은 핫멜트 처리라는 복잡한 과정을 거치므로 그에 따른 생산비의 상승 요인이 나타나고 금속적인 감 이외의 다양한 색상과 질감을 구현하는 데는 제한적이다. 또 다른 기법인 그라비아 옵셋 인쇄 방식의 헤어라인 구현은 단조로운 문제점이 있었다.The conventional hairline film is processed on the back of the PET film and implements a complicated process of separate aluminum deposition / PVC or hot melt treatment in order to realize a metallic feeling, resulting in an increase in the production cost accordingly, and various colors and colors other than the metallic sense. The texture is limited. Another technique, gravure offset printing, hairline implementation has a monotonous problem.
본 발명의 첫 번째 목적은 헤어라인의 처리를 필름 표면에 처리하고 이를 금속 소지 혹은 다양한 바탕색에 부착하여 종래의 기술적 한계인 색상 구현과 미려한 외관 구현이 가능하도록 설계하여 가전 제품의 외판 소재, 건축 내ㆍ외장재 등에 폭넓게 사용할 수 있도록 한 헤어라인 필름 적층 금속판을 제공하는 것이다.The first object of the present invention is to treat the hairline treatment on the surface of the film and attach it to a metal material or various background colors to design the color and the beautiful appearance of the conventional technical limitations to the exterior material of home appliances, architecture To provide a hairline film laminated metal plate which can be widely used for exterior materials.
본 발명의 두 번째 목적은 전술한 헤어라인 필름 적층 강판의 제조방법으로 구성된다.A second object of the present invention consists of a method for producing a hairline film laminated steel sheet described above.
본 발명이 목적을 달성하기 위한 구성은 금속 재질의 판 형상을 가지는 소지 강판 부재, 상기 소지 강판 부재의 상부에 부착되며 필름 상면에 헤어라인 처리가 된 필름 부재 및 상기 필름 부재와 강판 부재 사이에 구비되어 색상 구현력과 부착력을 강화하는 부착력 강화 부재를 포함하는 본 발명의 헤어라인 처리된 필름을 적층시켜서 된 라미네이트 강판에 의하여 달성된다.A structure for achieving the object of the present invention is a holding steel sheet member having a metal plate shape, a film member attached to the upper portion of the holding steel sheet member and a hairline treatment on the film upper surface and provided between the film member and the steel sheet member It is achieved by a laminated steel sheet which is laminated to the hairline treated film of the present invention comprising an adhesion reinforcing member to enhance color realization and adhesion.
본 발명의 두 번째 목적을 달성하기 위한 헤어라인 필름 적층 강판의 제조 방법은 연속도장 공정을 적용하여 금속판재에 전처리 공정을 실시하는 단계, 바탕색 도장장치를 이용하여 소지 강판 부재와 층간 부착력 혹은 요구 물성을 만족시키도록 바탕색을 처리하는 바탕색 도료 처리 단계, 도료를 가열 경화시키는 가열 경화 단계, 접착제 도장장치를 이용하여 접착제를 도장하는 단계, 접착제를 건조장치로 건조시키는 단계, 및 적층장치를 이용하여 표면에 헤어라인 처리된 필름을 적층하는 단계를 포함하는 방법으로 구성된다.In order to achieve the second object of the present invention, a method for manufacturing a hairline film laminated steel sheet is performed by applying a continuous coating process to a pretreatment process on a metal sheet, using a base color coating device, and an adhesive force or required properties between the steel sheet member. A base color coating treatment step of processing the base color to satisfy the step, a heat curing step of heat curing the paint, painting an adhesive using an adhesive coating device, drying the adhesive with a drying apparatus, and a surface using a laminating apparatus And laminating the hairline treated film on the substrate.
소지 강판 부재는 냉연 강판, 전기 아연 강판, 용융 아연 도금 강판, 스테인레스 강판, 알미늄 판 중에서 선택된 통상의 얇은 금속 판재를 사용한다. 이 강판 부재는 전처리 공정에서 부식을 방지하기 위하여 내식성을 보강하고 그 표면에 부착력을 향상시키기 위하여 화성 처리를 한다. 이와 같이 화성 처리된 강판 부재는 바탕색을 도장하기 위하여 다양한 색상이 나타나도록 바탕색 층을 도장하며 바탕색 층의 표면에는 필름 간의 부착력을 향상시키기 위하여 접착제 층을 도포한다. 이와 같은 처리는 이미 알려진 것이므로 구체적인 설명을 생략한다.The base steel sheet member uses a conventional thin metal sheet selected from a cold rolled steel sheet, an electrogalvanized steel sheet, a hot dip galvanized steel sheet, a stainless steel sheet, and an aluminum sheet. This steel sheet member is chemically treated to reinforce corrosion resistance and to improve adhesion to its surface in order to prevent corrosion in the pretreatment process. In this way, the steel sheet member which has been treated is coated with a ground color layer so that various colors appear to paint a ground color, and an adhesive layer is applied to the surface of the ground color layer to improve adhesion between films. Since such processing is already known, a detailed description thereof will be omitted.
상기 바탕색 층은 폴리에스테르, 아크릴, 폴리우레탄계를 포함하는 도료를 사용하며 바탕색 도료의 두께는 건조 도막의 두께를 기준으로 하여 5∼25㎛를 유지하도록 형성한다. The ground color layer uses a paint including polyester, acrylic, and polyurethane, and the thickness of the ground color paint is formed to maintain 5 to 25 μm based on the thickness of the dry coating film.
접착제 층은 폴리에스테르, 아크릴, 폴리우레탄, 에폭시 수지를 주 수지로 하고 멜라민과 이소시안네이트를 포함하는 가교제로 구성되며, 필름과 도료간의 부착력을 증진하고 외관이 미려하도록 하기 위하여 사용한다. 이 접착제 층은 건조 도막을 기준으로 2∼15㎛를 유지하도록 형성한다.The adhesive layer consists of a crosslinking agent comprising polyester, acrylic, polyurethane, and epoxy resin as the main resin and including melamine and isocyanate, and is used to enhance adhesion between the film and the paint and to have a beautiful appearance. This adhesive layer is formed to keep 2-15 micrometers with respect to a dry coating film.
바탕색 층의 상면에는 헤어라인 필름 부재가 부착되는바, 상기 헤어라인 필름 부재는 바탕색 층에 접착되는 접착제 층과 그 표면에 헤어라인 처리된 필름 층으로 구성된다. A hairline film member is attached to the top surface of the background color layer, and the hairline film member is composed of an adhesive layer adhered to the background color layer and a film layer hairlined on the surface thereof.
상기 헤어라인 처리된 필름에 이용되는 소지 필름으로는 폴리에스테르, 폴리프로필렌, 폴리에틸렌, 폴리비닐 필름 등을 사용할 수 있다.Polyester, polypropylene, polyethylene, polyvinyl film, and the like may be used as the base film used for the hairline treated film.
상기 필름은 표면에 자외선 차단 코팅층이나 나노 코팅층을 처리하여 용도에 적합하도록 기능성을 부여할 수 있다. 상기 코팅층은 폴리우레탄, 폴리에스테르 또는 아크릴계 수지로 이루어지며 1∼2㎛의 두께로 도장하는바, 상기 접착제 층의 두께가 낮을 경우에는 바탕색 부재와 필름 간의 접착력이 저하되며, 접착제의 두께가 상기 범위보다 두꺼울 경우에는 바탕색이 제대로 표현되지 않아서 외관 결함을 나타낼 수 있다. The film may be treated with a UV coating layer or a nano coating layer on the surface to impart functionality to suit the application. The coating layer is made of polyurethane, polyester or acrylic resin and is coated with a thickness of 1 ~ 2㎛ bar, when the thickness of the adhesive layer is low, the adhesive force between the background color member and the film is lowered, the thickness of the adhesive is in the above range In the thicker case, the background color may not be represented properly, which may indicate appearance defects.
헤어라인 필름은 사포를 사용하여 헤어라인 질감이 나타나도록 하며 헤어라인의 두께와 간격은 사용되는 사포와 헤어라인 처리장치에 의하여 결정된다.The hairline film uses sandpaper to show the hairline texture and the thickness and spacing of the hairline is determined by the sandpaper and hairline treatment apparatus used.
상기 헤어라인 필름 부재는 도장된 그라비아 인쇄 방식에 따라서 다양한 패턴으로 형성된다.
The hairline film member is formed in various patterns according to the coated gravure printing method.
이하 본 발명에 의한 헤어라인 필름 적층 강판의 제조방법을 설명하면 다음과 같다.Hereinafter, the manufacturing method of the hairline film laminated steel sheet according to the present invention will be described.
본 발명에 의한 헤어라인 필름 적층 강판은 연속 도장 공정을 이용하여 처리하며, 금속 판재를 롤 상태로 공급하고 이어서 전처리 공정에서 금속 판재 표면에 존재하는 유분, 수분, 녹 등의 불순물을 제거하고 화성 처리제를 도장한 후에 바탕색 도장 장치를 이용하여 바탕색을 도장하고, 건조 장치에서 220∼240℃로 가열하여 경화시킨 다음 접착제 도장 장치에서 접착제를 도장하여 접착제 층을 형성하고, 건조 장치에서 220∼240℃로 가열하여 경화시킨다. 상기와 같이 처리된 강판 부재는 헤어라인 필름 적층 장치로 이송하여 헤어라인 처리된 필름을 적층 시킨 다음 금속이나 고무 롤로 압착하여 건조하고 냉각 장치로 이송하여 상온으로 냉각시켜 헤어라인 필름이 적층된 강판을 얻는다. 이와 같은 공정을 거친 헤어라인 필름 적층 강판은 롤 상태로 출하되거나 또는 용도에 적합한 크기로 절단하여 출하된다.The hairline film laminated steel sheet according to the present invention is processed by using a continuous coating process, the metal sheet is supplied in a roll state, and then, impurities, such as oil, moisture, rust, etc. present on the surface of the metal sheet in the pretreatment process are removed and a chemical conversion treatment agent is used. After painting, paint the ground color using the ground color coating device, heat it to 220 ~ 240 ℃ in the drying device, and harden it, then paint the adhesive in the adhesive coating device to form the adhesive layer, and at 220 ~ 240 ℃ in the drying device. Heat to cure. The steel sheet member treated as described above is transferred to a hairline film laminating apparatus, laminated with a hairline treated film, and then compressed by metal or rubber rolls, dried, and transferred to a cooling apparatus to cool to room temperature to obtain a steel sheet laminated with hairline films. Get The hairline film laminated steel sheet which has undergone such a process is shipped in rolls or cut into sizes suitable for the purpose.
본 발명의 구성에 의하면 필름의 상부에 헤어라인 처리를 통하여 증착필름 혹은 금속판이 가지는 미려한 헤어라인 느낌과 친환경 탈 PVC의 구현이 가능하므로 가전 제품의 외판소재, 건축 내ㆍ외장재 등 산업에 폭넓게 적용할 수 있는 효과가 있다. 또한, 필름 표면에 다양한 기법의 헤어라인 구현이 가능하도록 설계할 수 있어 외관미를 증대시킬 수 있고 다양한 인쇄 강판과의 조합을 통하여 다양한 패턴 및 입체감 구현이 가능하여 획기적으로 상품의 품질을 향상시킬 수 있는 효과가 있다.According to the configuration of the present invention, the hairline treatment on the upper part of the film enables the beautiful hairline feeling and eco-friendly de-PVC of the deposited film or the metal plate, so that it can be widely applied to the exterior materials of home appliances, building interior and exterior materials, etc. It can be effective. In addition, it can be designed to realize hairline of various techniques on the surface of the film, which can enhance the appearance and can realize various patterns and three-dimensional effect by combining with various printed steel sheets, thereby dramatically improving product quality. It has an effect.
도 1은 본 발명 제품의 단면을 나타낸 모식도,
도 2는 본 발명의 기존 제품의 단면을 나타낸 모식도이다.1 is a schematic view showing a cross section of the product of the present invention,
Figure 2 is a schematic diagram showing a cross section of the existing product of the present invention.
본 발명의 바람직한 실시예를 첨부된 도면에 의하여 설명하면 다음과 같다.Referring to the accompanying drawings, preferred embodiments of the present invention are as follows.
도 1은 본 발명의 구성을 도시한 단면도로서, 소지 강판 부재(10)는 소지 강판(11)과 전처리층(12)으로 구성되었으며, 소지 강판(11)의 상면에는 바탕색 도료 처리층(20)이 적층 되는바, 이 바탕색 도료 처리층(20)은 도료층(22)과 접착제층(21)으로 구성되고, 그 상면에 헤어라인 필름층(30)이 적층 되는바, 이 헤어라인 필름층은 필름 소지(32)의 저면에 접착제 층(31)이 도포되고 상면에 헤어라인 처리층(33)이 형성된 구성으로 되었다. 1 is a cross-sectional view showing the configuration of the present invention, the holding
도 2는 본 발명이 제조되는 과정을 도시한 개략도로서, 본 발명은 필름 표면에 헤어라인 처리된 필름 적층 금속판을 제조하는 장치들을 개략적으로 도시하여 순차적으로 나타내고 있다.FIG. 2 is a schematic view showing a process of manufacturing the present invention, and the present invention schematically shows the apparatus for producing a film laminated metal plate having a hairline treatment on the film surface and sequentially.
도 2에 도시한 바와 같이 소지 강판 부재(10)는 롤(40) 상태에서 전처리 공정(41)으로 공급되어 이물질 제거 등의 공정을 거친 후에 바탕색 도장장치(42)로 이송하여 건조 도막 두께를 기준으로 5∼25㎛ 두께의 바탕색 도장을 실시한 후에 건조장치(43)로 이송되어 220∼240℃로 경화시킨다. 이어서 바탕색이 도장된 소지 강판 부재를 접착제 도장장치(44)로 이송하여 접착제를 도포하여 2∼15㎛ 두께의 접착제 층을 형성한 후 건조장치(45)에서 200∼240℃로 가열하여 접착제 층을 건조시키고 필름 적층장치(46)로 이송하여 소지 강판 부재의 상면으로 이송하면서 고무 롤로 압착하여 소지 강판 부재의 상면에 헤어라인 필름이 적층 되도록 한 다음 냉각장치(47)로 이송하여 헤어라인 필름이 접착된 소지 강판 부재를 냉각하여 본 발명의 헤어라인 처리된 필름이 적층된 강판 부재를 얻는다. 이와 같이 처리된 강판 부재는 롤 상태로 감거나 또는 요구하는 상품에 따른 적절한 크기로 절단하여 적재 장소로 이송한다.As shown in FIG. 2, the base
한편, 상기한 바와 같이 제조된 증착 필름 적층 금속판의 물성은 하기 표1에서 나타낸 바와 같다.On the other hand, the physical properties of the deposited film laminated metal plate prepared as described above are as shown in Table 1 below.
시험항목
Test Items
시험방법
Test Methods
결과
result
연필 경도
Pencil hardness
NI-PENCIL(500g 하중)
NI-PENCIL (500 g load)
B이상
B or more
부착성
Attachment
5mm×H1(강재박리/자연박리)
5 mm x H1 (Steel Peeling / Natural Peeling)
2/A 이상
2 / A or more
충격성
Impact
IMPACT(C1/2〃×500G×50㎝)
IMPACT (C1 / 2〃 × 500G × 50cm)
균열발생없음
No crack
가공성
Processability
180°BENDING(25℃, 3T)
180 ° BENDING (25 ℃, 3T)
균열발생없음
No crack
내약품성
Chemical resistance
5% CH3COOH, 25℃×24Hrs
5% CH3COOH, 25 ℃ × 24Hrs
변화없음
No change
5% NaOH, 25℃×24Hrs
5% NaOH, 25 ℃ × 24Hrs
변화없음
No change
내오염성
Pollution resistance
립스틱, 25℃×24Hrs
Lipstick, 25 ℃ × 24Hrs
제거용이
Easy to remove
매직(적,청,흑), 25℃×24Hrs
Magic (Red, Blue, Black), 25 ℃ × 24Hrs
제거용이
Easy to remove
10...소지 강판 부재 11...소지 강판
12...전처리층 20...바탕색 도료 처리층
21...접착제층 22...도료층
30...헤어라인 필름층 31...접착제층
32...필름 소지 33...헤어라인 처리층
40...롤 41...전처리 공정
42...바탕색 도장장치 43...건조장치
44...접착제 도장장치 45...건조장치
46...필름 적층장치 47...냉각장치10. Holding
12 ...
21 ...
30 ...
32.Holding film 33.Hairline treatment layer
40 ... roll 41 ... pretreatment process
42 ...
44 ...
46 ...
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| KR1020110062594A KR101265003B1 (en) | 2011-06-28 | 2011-06-28 | Laminated steel plates having the hairline film |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020110062594A KR101265003B1 (en) | 2011-06-28 | 2011-06-28 | Laminated steel plates having the hairline film |
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| KR20130006959A KR20130006959A (en) | 2013-01-18 |
| KR101265003B1 true KR101265003B1 (en) | 2013-05-15 |
Family
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| KR102263007B1 (en) | 2021-02-01 | 2021-06-08 | 조익래 | thermal lamination device for manufacturing film-laminated metal plates |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101632663B1 (en) * | 2014-11-21 | 2016-06-22 | 동국제강주식회사 | System for manufacturing laminated steel sheet having three dimensional pattern and method for manufacturing thereof using the same |
| KR101677963B1 (en) | 2015-03-16 | 2016-11-22 | 포스코강판 주식회사 | Manufacturing Apparatus of Coated Steel Sheet Having Hairline Pattern and Coated Steel Sheet Thereof |
| KR101992541B1 (en) | 2017-11-27 | 2019-06-24 | 포스코강판 주식회사 | Manufacturing Method of Film Laminate Steel Sheet Using Ground Zn-Mg-Al Coating Sheet Having High Corrosion Resistance and Steel Sheet Using the Same |
| KR20190111547A (en) * | 2018-03-23 | 2019-10-02 | 엘지전자 주식회사 | external panel for home appliances and method for manufacturing the same |
| CN114311768A (en) * | 2020-09-15 | 2022-04-12 | 陈彪 | PET film-coated plate for water tank and decoration |
-
2011
- 2011-06-28 KR KR1020110062594A patent/KR101265003B1/en active IP Right Grant
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102263007B1 (en) | 2021-02-01 | 2021-06-08 | 조익래 | thermal lamination device for manufacturing film-laminated metal plates |
| US11613113B2 (en) | 2021-02-01 | 2023-03-28 | Ig Lae JO | Thermal lamination apparatus for manufacturing film-laminated metal plate |
Also Published As
| Publication number | Publication date |
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| KR20130006959A (en) | 2013-01-18 |
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