KR101228351B1 - Fabric using traditional korean paper having synthetic resins and method of manufacturing the same - Google Patents
Fabric using traditional korean paper having synthetic resins and method of manufacturing the same Download PDFInfo
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- KR101228351B1 KR101228351B1 KR1020120084902A KR20120084902A KR101228351B1 KR 101228351 B1 KR101228351 B1 KR 101228351B1 KR 1020120084902 A KR1020120084902 A KR 1020120084902A KR 20120084902 A KR20120084902 A KR 20120084902A KR 101228351 B1 KR101228351 B1 KR 101228351B1
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/60—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
- D03D15/65—Paper
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/08—Paper yarns or threads
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/44—Yarns or threads characterised by the purpose for which they are designed
- D02G3/443—Heat-resistant, fireproof or flame-retardant yarns or threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/564—Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
- D06M17/04—Producing multi-layer textile fabrics by applying synthetic resins as adhesives
- D06M17/06—Polymers of vinyl compounds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
- D06M17/04—Producing multi-layer textile fabrics by applying synthetic resins as adhesives
- D06M17/10—Polyurethanes polyurea
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/02—Material of vegetable origin
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/30—Flame or heat resistance, fire retardancy properties
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Laminated Bodies (AREA)
Abstract
Description
본 발명은 합성수지가 함침된 한지를 이용한 원단 및 이의 제조 방법에 관한 것으로, 보다 상세하게는 폴리우레탄 등의 합성수지가 함침된 한지를 가죽이나 천 등에 접착시킴으로써 원단의 고유 무늬를 가지면서 한지 무늬가 표현된 원단이 생성되도록 하는 합성수지가 함침된 한지를 이용한 원단 및 이의 제조 방법에 관한 것이다.The present invention relates to a fabric using a Korean paper impregnated with a synthetic resin and a method for manufacturing the same, and more specifically, by attaching a paper, which is impregnated with a synthetic resin such as polyurethane, to leather or cloth, a Korean paper pattern is expressed while having a unique pattern of the fabric. The present invention relates to a fabric using a synthetic resin impregnated material and a method for manufacturing the same.
한지는 자연친화적인 소재로서 항균성이 우수하고 시멘트를 비롯한 건축소재로부터 방출되는 각종 유해가스를 흡착하여 공기 중에서 제거하는 특성이 있으므로 건강에 이로운 실내환경을 조성하는데 도움을 줄 수 있다.Hanji is a nature-friendly material that has excellent antibacterial properties and can remove harmful gases emitted from building materials, including cement, from the air.
따라서 이러한 한지를 이용하여 다양한 건물 및 차량의 실내 장식을 연출할 수 있도록 하고 있으나, 한지의 특성상 얇은 낱장은 찢어짐이 쉬워 여러 겹의 한지를 겹쳐서 두껍게 만들어 원단으로 사용하고 있다.Therefore, it is possible to produce the interior decoration of various buildings and vehicles by using such Hanji, but due to the characteristics of Hanji, a thin sheet is easy to tear and overlaps several layers of Hanji and is used as a fabric.
그러나 상기와 같은 한지 역시 인장 및 인열 강도가 낮을 뿐만 아니라, 장시간 침수 시에는 변형이 발생되어 전통한지의 감각과 외양을 유지할 수 없음은 물론, 통기성이 떨어짐에 따라 곰팡이가 쉽게 발생된다는 문제점이 있었다. However, the above-mentioned Hanji as well as low tensile and tear strength, there is a problem that the deformation occurs during prolonged immersion, not able to maintain the sense and appearance of traditional hanji, as well as mold easily occurs as the breathability falls.
따라서 상기의 문제점을 해결하기 위한 본 발명의 목적은, 한지를 가죽 혹은 나무목시트지 등의 원단에 배접함으로써 원단의 무늬와 질감을 유지하면서 한지 고유의 문양을 살리도록 하는 합성수지가 함침된 한지를 이용한 원단을 제공하기 위함이다.Therefore, an object of the present invention for solving the above problems, by using a cloth that is impregnated with a synthetic resin to maintain the pattern and texture of the fabric by maintaining the pattern and texture of the fabric by contacting the paper to the fabric, such as leather or wood sheet To provide.
또한 본 발명의 목적은, 한지에 합성수지를 함침시킴으로써 한지의 인장 및 인열 강도를 높이고 습기를 차단시키도록 하는 합성수지가 함침된 한지를 이용한 원단을 제공하기 위함이다.It is also an object of the present invention to provide a fabric using a synthetic paper impregnated with synthetic resin to increase the tensile and tear strength of the Korean paper and to block moisture by impregnating the synthetic resin on the paper.
상기한 본 발명의 목적은, 합성수지의 인장 강도 및 인열 강도를 가지도록, 액상의 합성수지가 함침된 한지와; 상기 한지의 일 면에 배접하며, 배접된 한지로 일 면의 무늬가 투영되게 보이도록 무늬를 가지는 원단과; 상기 한지와 원단이 견고하게 배접하도록 한지와 원단에 각각 배접된 접착제를 포함하여 구성되는 것을 특징으로 하는 합성수지가 함침된 한지를 이용한 원단에 의해 달성된다.An object of the present invention described above, Hanji impregnated with a liquid synthetic resin to have the tensile strength and tear strength of the synthetic resin; A fabric having a pattern so as to be in contact with one side of the hanji, and to have a pattern of one side being projected by the placed Hanji; It is achieved by a fabric using a synthetic paper impregnated with a synthetic resin, characterized in that it comprises an adhesive that is attached to the hanji and the fabric so that the hanji and the fabric is firmly contacted.
또한 본 발명에 따르면, 상기 합성수지는 폴리우레탄, 폴리프로필렌, 폴리에틸렌, 폴리염화비닐, 우레아 중 어느 하나의 성분인 것이 바람직하다.In addition, according to the present invention, the synthetic resin is preferably a component of any one of polyurethane, polypropylene, polyethylene, polyvinyl chloride, urea.
또한 본 발명에 따르면, 상기 접착제는 아크릴, 우레아, 폴리염화비닐, 폴리에스타 중 어느 하나의 성분인 것이 바람직하다.In addition, according to the present invention, it is preferable that the adhesive is any one component of acrylic, urea, polyvinyl chloride, and polyester.
상기한 본 발명의 목적은 또한, 한지생지에 합성수지를 도포하여 침투시킨 후 건조하여 이를 박리지에 배접시키는 한지 함침 단계와; 상기 한지에 합성수지가 함침된 후, 상기 한지의 박리지를 분리시키며 원단에 배접시키는 원단 배접 단계를 포함하는 것을 특징으로 하는 합성수지가 함침된 한지를 이용한 원단의 제조 방법에 의해서도 달성된다.It is also an object of the present invention, the Hanji impregnation step of applying a synthetic resin to the paper and penetrated, and then dried and contacted with a release paper; After the synthetic resin is impregnated into the hanji, it is also achieved by a method for producing a fabric using a Hanji impregnated with synthetic resin, characterized in that it comprises a fabric contact step of separating the release paper of the hanji and contacting the fabric.
또한 본 발명에 따르면, 상기 한지 함침 단계는 폴리우레탄, 폴리프로필렌, 폴리에틸렌, 폴리염화비닐, 우레아 중 어느 하나의 성분인 액상의 합성수지를 한지생지에 골고루 균일하게 도포하여 건조실에서 건조시키는 합성수지 도포 및 건조단계와; 합성수지가 도포되어 건조된 한지의 일 면에 아크릴, 우레아, 폴리염화비닐, 폴리에스타 중 어느 하나의 성분인 액상 접착제를 도포하여 건조시키는 접착제 도포 및 건조단계와; 접착제가 도포된 면에 박리지를 배접하는 박리지 배접단계와; 박리지와 한지의 밀착력을 높이고 합성수지가 한지에 침투하도록, 롤러로 한지를 압축하는 롤러 압축단계와; 한지가 압축된 상태에서 박리지가 배접된 한지를 말아서 규격에 맞게 절단하는 와인딩 및 절단단계와; 와인딩 된 상태의 한지를 숙성실에서 숙성하면서 건조시키는 숙성 및 건조단계를 포함하는 것이 바람직하다.In addition, according to the present invention, the step of impregnating the Hanji is applied to the synthetic resin of the liquid, which is one of the components of polyurethane, polypropylene, polyethylene, polyvinyl chloride, urea uniformly evenly to the Hangji dough to dry in a drying room and apply synthetic resin Steps; An adhesive coating and drying step of applying and drying a liquid adhesive, which is any one of acrylic, urea, polyvinyl chloride, and polyester, on one surface of the dried Korean paper coated with synthetic resin; A release paper contacting step of contacting the release paper on the surface to which the adhesive is applied; A roller compressing step of compressing the hanji with a roller so as to enhance the adhesion between the release paper and the hanji, and the synthetic resin penetrates the hanji; Winding and cutting the rolled paper cut to conform to the specification in which the release paper is placed in the compressed state; It is preferable to include a aging step and drying step of drying while drying the hanji in the aging room in the wound state.
또한 본 발명에 따르면, 상기 합성수지 도포 및 건조단계의 상기 한지생지에 도포되는 합성수지의 두께는 1~500미크론인 것이 바람직하다.In addition, according to the present invention, the thickness of the synthetic resin applied to the Hanji dough in the synthetic resin coating and drying step is preferably 1 to 500 microns.
또한 본 발명에 따르면, 상기 숙성 및 건조단계에서 숙성실의 숙성온도는 60~80도이며 8~10시간 숙성 및 건조시키는 것이 바람직하다.In addition, according to the present invention, the aging temperature of the aging chamber in the aging and drying step is 60 to 80 degrees and preferably aged and dried for 8 to 10 hours.
또한 본 발명에 따르면, 상기 원단 배접 단계는, 원단의 일 면에 접착제를 균일하게 도포시킨 후 건조실에서 반 건조시키는 접착제 도포 및 건조 단계와; 상기의 접착제가 반 건조된 원단 일면에 한지의 박리지가 배면된 부분을 제거하면서 한지 일 면을 서로 배접하게 되는 한지와의 배접 단계와; 한지와 원단이 서로 배접한 상태에서 공기를 제거하고 밀착되게 배접하도록 롤러로 압축하는 롤러 압축 단계와; 한지가 배접된 원단을 말아 양 단을 규격에 맞게 절단하는 와인딩 및 절단단계와; 상기 와인딩 된 원단을 숙성실에서 숙성 및 건조시키는 숙성 및 건조 단계를 포함하는 것이 바람직하다.In addition, according to the present invention, the fabric disposition step, the adhesive coating and drying step of semi-drying in a drying chamber after uniformly applying the adhesive on one side of the fabric; A step of contacting with the hanji, wherein one side of the hanji is brought into contact with each other while removing the portion where the release paper of the hanji is reared on one side of the semi-dry fabric of the adhesive; A roller compression step of compressing with a roller to remove air in a state where the Korean paper and the original fabric are in contact with each other and to be in close contact with each other; Winding and cutting step of cutting the ends of the rolled paper to meet the specifications of the Korean paper; It is preferable to include a aging and drying step of aging and dried the wound fabric in a aging room.
또한 본 발명에 따르면, 상기 숙성 및 건조 단계에서 와인딩 된 원단은 숙성실에서 60~80도로 6~8시간 동안 숙성 및 건조되는 것이 바람직하다.In addition, according to the present invention, the fabric wound in the aging and drying step is preferably aged and dried for 60 to 80 degrees 6 to 8 hours in the aging room.
상기의 과제 해결 수단에 의한 본 발명의 합성수지가 함침된 한지를 이용한 원단 및 이의 제조 방법은, 한지를 가죽 혹은 합성수지 원단에 배접함으로써 원단의 질감은 유지하고 한지 고유의 문양을 살림으로써 실내 인테리어용 시트지나 필름지로서 다양한 분야에 활용될 수 있다.The fabric using the Korean paper impregnated with the synthetic resin of the present invention by the above-mentioned problem solving means and the manufacturing method thereof, by placing the Korean paper on the leather or synthetic resin fabric by maintaining the texture of the fabric and utilizing the unique pattern of Hanji interior room sheet It can be used in various fields as a film paper.
또한 한지에 합성수지를 함침시킴으로써 원단과 배접되는 한지의 인장 및 인열 강도를 높여 배접 과정에서 발생될 수 있는 한지의 파손을 방지할 뿐만 아니라, 한지에 침투되는 습기를 차단시킴으로써 한지가 배접된 원단의 내구성을 높일 수 있다. In addition, by impregnating synthetic resin into Hanji, it increases the tensile and tear strength of Hanji, which is brought into contact with the fabric, and prevents the breakage of Hanji that may occur in the process of joining. Can increase.
도 1은 본 발명의 실시예에 따른 합성수지가 함침된 한지를 이용한 원단의 단면도,
도 2는 본 발명의 실시예에 따른 합성수지가 함침된 한지를 이용한 원단의 제조 방법의 전체 순서도,
도 3은 도 2의 한지 함침 순서도,
도 4는 도 2의 원단 배접 순서도.1 is a cross-sectional view of a fabric using a Hanji impregnated with a synthetic resin according to an embodiment of the present invention,
2 is an overall flowchart of a method of manufacturing a fabric using Hanji impregnated with a synthetic resin according to an embodiment of the present invention,
Figure 3 is a cold impregnation flow chart of Figure 2,
4 is a fabric disposition flowchart of FIG. 2;
이하, 본 발명의 합성수지가 함침된 한지를 이용한 원단 및 이의 제조 방법의 실시예를 첨부되는 도면들을 통해 보다 상세하게 설명하도록 한다. Hereinafter, an embodiment of a fabric using a Hanji impregnated with a synthetic resin of the present invention and a method of manufacturing the same will be described in more detail with reference to the accompanying drawings.
도 1은 본 발명의 실시예에 따른 합성수지가 함침된 한지를 이용한 원단의 단면도이고, 도 2는 본 발명의 실시예에 따른 합성수지가 함침된 한지를 이용한 원단의 제조 방법의 전체 순서도이다.1 is a cross-sectional view of a fabric using a Hanji impregnated with a synthetic resin according to an embodiment of the present invention, Figure 2 is a flow chart of a manufacturing method of a fabric using a Hanji impregnated with a synthetic resin according to an embodiment of the present invention.
또한 도 3은 도 2의 한지 함침 순서도이고, 도 4는 도 2의 원단 배접 순서도이다.In addition, Figure 3 is a Hanji impregnation flow chart of Figure 2, Figure 4 is a fabric dispensing flow chart of Figure 2.
도 1에서 보는 바와 같이, 본 발명의 합성수지가 함침된 한지를 이용한 원단은 합성수지(40) 성분이 함침된 한지(10)와 상기 한지(10)의 일 면에서 배접하는 원단(20), 그리고 한지와 원단에 각각 도포되어 한지와 원단이 배접할 수 있도록 접착 성분을 가진 각각의 접착제로 구성된다.As shown in Figure 1, the fabric using the synthetic paper impregnated with the synthetic resin of the present invention is the
상기 한지(10) 표면모양지의 원료인 한지원료 섬유는 닥나무, 삼지닥나무, 산닥나무, 뽕나무, 양마, 황마, 대마, 아마, 모시풀, 어저귀, 마닐라삼, 뉴질랜드삼, 사이잘삼, 부용 중에서 선택한 어느 하나 이상의 재료로부터 얻어진 천연섬유 혹은 상기 천연섬유와 목재펄프를 5:5∼9:1의 중량비로 혼합한 것을 사용할 수 있다.Hanji support fiber as the raw material of the Hanji (10) surface shape paper is any one selected from among the mulberry, cedar, mulberry, mulberry, sheep, jute, hemp, flax, ramie, tabby, manila hemp, New Zealand hemp, sisal hemp, bouillon Natural fibers obtained from the above materials or those obtained by mixing the natural fibers and wood pulp in a weight ratio of 5: 5 to 9: 1 can be used.
상기 한지(10)에 함침되는 합성수지는 폴리우레탄(PU), 폴리프로필렌(PP), 폴리에틸렌(PT), 폴리염화비닐(PVC), 우레아 중 어느 하나의 성분을 가진다.Synthetic resin impregnated in the Hanji 10 has a component of any one of polyurethane (PU), polypropylene (PP), polyethylene (PT), polyvinyl chloride (PVC), urea.
상기 합성수지는 한지(10)에 1~500미크론의 일정 두께로 도포된 후, 한지(10)에 그 입자성분이 침투된다.The synthetic resin is applied to a predetermined thickness of 1 to 500 microns on the
따라서 한지(10)는 합성수지의 특징인 높은 인장, 인열 강도를 가지게 된다.Therefore, the
상기 원단(20)은 일정 두께를 가지는 천 혹은 종이재질이며, 가죽이나 시트지 등이 해당된다.The
이때 상기 원단(20)이 가죽일 경우, 그라비아 인쇄 혹은 돌출인쇄를 통해 음각 혹은 양각의 무늬를 가질 수 있으며 이는 차량시트, 쇼파, 가구, 신발, 의류, 가방 등에 사용된다.In this case, when the
또한 원단(20)이 시트지일 경우, 시트지에 나무무늬를 가질 수 있도록 하며 이는 가전, 마감재 인테리어, 가구 등에 사용된다.In addition, when the
상기 원단은 그 일면에 접착제(21)가 균일하게 도포되어 있으며, 이와 마찬가지로 한지(10)에도 그 일면에 접착제(11)가 균일하게 도포되어 있어 이들 원단과 한지가 서로 배접한 후 분리되지 않도록 한다. The fabric is uniformly coated with an adhesive 21 on one side thereof. Similarly, the adhesive 11 is uniformly coated on one side of the
따라서 상기와 같이 원단에 한지가 배접됨으로써 한지의 고유무늬가 원단 상에 나타남과 동시에 원단의 무늬가 한지로부터 투영되어 나타나게 된다.Accordingly, as the paper is placed on the fabric as described above, the unique pattern of the paper is displayed on the fabric and the pattern of the fabric is projected from the paper.
도 2는 본 발명의 실시예에 따른 합성수지가 함침된 한지를 이용한 원단의 제조 방법의 전체 순서도이다.Figure 2 is an overall flow chart of the manufacturing method of the fabric using Hanji impregnated with synthetic resin according to an embodiment of the present invention.
도면에서 보는 바와 같이, 본 발명의 합성수지가 함침된 한지를 이용한 원단의 제조 방법은 한지 함침 단계(S100)와 원단 배접 단계(S200)로 구성된다.As shown in the figure, the manufacturing method of the fabric using the Hanji impregnated synthetic resin of the present invention comprises a Hanji impregnation step (S100) and the fabric disposition step (S200).
상기 한지 함침 단계(S100)는 한지생지에 합성수지를 도포하여 침투시킨 후 건조하여 이를 박리지에 배접하기 위한 과정이다.The Hanji impregnation step (S100) is a process for applying and infiltrating synthetic resin on Hanji dough and then drying it and contacting it with release paper.
이하, 합성수지가 함침되지 않은 한지를 한지생지라 칭하며, 합성수지가 함침된 한지를 한지라 칭한다.Hereinafter, the hanji that is not impregnated with synthetic resin is called Hanji Sangji, and the hanji that is impregnated with synthetic resin is called Hanji.
보다 구체적으로 도 3에서 보는 바와 같이 한지 함침 단계는 우선 합성수지 도포 및 건조단계(S110)를 수행하게 된다.More specifically, as shown in FIG. 3, the Hanji impregnation step first performs a synthetic resin coating and drying step (S110).
상기 단계에서는 액상의 합성수지를 한지생지에 골고루 균일하게 도포하여 건조실에서 건조시키게 된다.In this step, the liquid synthetic resin is uniformly evenly applied to the Hanji dough to be dried in a drying chamber.
이때 합성수지는 폴리우레탄, 폴리프로필렌, 폴리에틸렌, 폴리염화비닐, 우레아 중 어느 하나의 성분이다.At this time, the synthetic resin is any component of polyurethane, polypropylene, polyethylene, polyvinyl chloride, urea.
또한 한지생지에 도포되는 합성수지의 두께는 1~500미크론에 해당된다.In addition, the thickness of the synthetic resin applied to Hanji dough is 1 to 500 microns.
상기 단계를 수행한 후, 한지의 일 면에 접착제 도포 및 건조단계(S120)를 수행하게 된다. After performing the above steps, the adhesive is applied and dried on one side of the paper (S120).
상기 단계에서는 합성수지가 도포되어 건조된 한지의 일 면에 액상 접착제를 도포하게 되며 합성수지의 건조와 동일한 방식으로 접착면을 건조시키게 된다.In this step, the synthetic resin is applied to apply a liquid adhesive on one side of the dried Hanji and to dry the adhesive surface in the same manner as the drying of the synthetic resin.
이때 상기 접착제는 아크릴, 우레아, 폴리염화비닐, 폴리에스타 중 어느 하나의 성분이다.In this case, the adhesive is any one of acrylic, urea, polyvinyl chloride, and polyester.
상기의 단계를 수행한 후, 접착제가 모두 건조된 상태에서 접착제가 도포된 면에 박리지를 배접하는 박리지 배접단계(S130)를 수행하게 된다.After performing the above steps, the release paper contacting step (S130) to contact the release paper on the surface on which the adhesive is applied in a state where all the adhesive is dried.
상기 단계에서는 박리지가 접착제에 접착하면서 한지와 박리지 사이에 공간이 생기지 않도록 밀착하며 배접하도록 한다. In this step, the release paper is adhered to the adhesive and closely contacted so that there is no space between the paper and the release paper.
상기 단계를 수행한 후 박리지와 한지의 밀착력을 높이고 합성수지가 한지에 보다 효과적으로 침투하도록 압축을 하게 되는 롤러 압축단계(S140)를 수행하게 된다.After performing the above step is to perform the roller compression step (S140) to increase the adhesion between the release paper and Hanji and to compress the synthetic resin more effectively penetrate into the Hanji.
상기 단계에서는 박리지가 배접된 한지를 고정틀에 올리고 롤러로 한지를 밀면서 압축하도록 한다.In this step, the paper is placed on the fixing frame and the paper is placed on the release paper so as to compress the paper while pushing the paper.
상기의 롤러 압축 단계를 통해 한지가 압축된 상태에서 박리지가 배접된 한지를 말아서 절단하는 와인딩 및 절단단계(S150)를 수행하게 된다.Through the roller compression step, the winding and cutting step (S150) of rolling the cut paper is rolled up in the state in which the Korean paper is compressed.
상기 단계에서는 한지의 가로 혹은 세로 방향으로 말아 말린 상태의 양 끝단을 규격에 맞게 절단하게 된다.In this step, both ends of the rolled state in the horizontal or vertical direction of the paper is cut to meet the specifications.
상기와 같이 와인딩 된 상태의 한지를 숙성실에서 숙성하면서 건조시키는 숙성 및 건조단계(S160)를 수행하게 된다. As described above, the aging and drying step (S160) of drying the Hanji in the aging room in the winding state is performed.
상기 단계에서는 숙성실의 숙성온도가 60~80도에서 8~10시간 숙성시키게 된다.In this step, the aging temperature of the aging chamber is aged for 8 to 10 hours at 60 to 80 degrees.
상기의 과정을 통해 한지에 합성수지가 함침되도록 한 후, 상기 한지의 박리지를 분리시키며 원단에 배접시키는 원단 배접 단계(S200)를 수행하게 된다.After the synthetic resin is impregnated in the hanji through the above process, the separation of the release paper of the hanji to perform a fabric contact step (S200) to be brought into contact with the fabric.
상기 단계에 있어서 상기 원단은 가죽 혹은 시트지에 해당되며, 가죽일 경우 돌출인쇄 및 그라비아인쇄를 통해 가죽 고유의 무늬가 표현되거나 시트지일 경우 목무늬가 표현된 원단인 것이 바람직하다.In the step, the fabric corresponds to leather or sheet paper, and in the case of leather, the original pattern of the leather is expressed through protruding printing and gravure printing, or, in the case of sheet paper, the fabric of the wood pattern is represented.
도 4에서 보는 바와 같이, 상기 원단 배접 단계는 우선 원단에 접착제 도포 및 건조 단계(S210)를 수행하게 된다.As shown in Figure 4, the fabric disposition step is to first perform the adhesive coating and drying step (S210) to the fabric.
상기 단계에서 원단의 일 면에 접착제를 균일하게 도포시킨 후 건조실에서 반 건조시키도록 한다.In this step, the adhesive is uniformly applied to one side of the fabric and then dried in a drying chamber.
상기의 접착제가 반 건조된 원단 일면에 한지의 박리지가 배면된 부분을 제거하면서 한지 일 면을 서로 배접하게 되는 한지와의 배접 단계(S220)를 수행하게 된다.While the adhesive is semi-dried, one side of the paper is removed, while the release paper of Hanji removes the backing portion of the Korean paper so that one surface of the paper is contacted with each other (S220).
이때 한지의 박리지가 배접된 부분은 접착제가 도포된 부분이다.At this time, the part where the release paper of Hanji was contacted is the part to which the adhesive agent was apply | coated.
상기와 같이 한지와 원단이 서로 배접한 상태에서 롤러 압축 단계(S230)를 수행하게 된다. As described above, the roller paper compression step (S230) is performed in a state where the paper and the fabric are in contact with each other.
상기 롤러압축은 원단과 한지가 배접된 상태에서 그 사이에 발생할 수 있는 공기를 제거하고 더욱 밀착되게 배접할 수 있도록 압착하기 위한 단계이다.The roller compression is a step for pressing to remove the air that may occur in the state in which the original fabric and the Korean paper are in contact with each other and to be in close contact with each other.
상기 롤러압축 단계를 수행한 후 한지가 배접된 원단은 와인딩 및 절단단계(S240)를 수행하게 된다.After performing the roller compression step, the fabric is rolled with paper is rolled and cut (S240).
상기 단계에서 한지가 배접된 원단을 말아 말린 상태의 양 단을 규격에 맞게 절단시키게 된다.In this step, the rolled paper is rolled up and cut both ends of the dried state to meet the specifications.
상기의 과정을 수행한 후, 상기 와인딩 된 원단은 숙성 및 건조 단계(S250)를 수행하게 된다. After performing the above process, the wound fabric is to perform the aging and drying step (S250).
상기 와인딩 된 원단은 숙성실에서 60~80도로 6~8시간 동안 숙성 및 건조됨으로써 본 발명의 합성수지가 함침된 한지를 이용한 원단의 제조 방법의 전 과정을 종료하게 된다.
The wound fabric is aging and dried for 6 to 8 hours at 60 to 80 degrees in the aging room to end the whole process of the manufacturing method of the fabric using the Korean paper impregnated with the synthetic resin of the present invention.
10 : 한지 11, 21 : 접착제
20 : 원단 40 : 합성수지10:
20: fabric 40: synthetic resin
Claims (9)
상기 한지의 일 면에 배접하며, 배접된 한지로 일 면의 무늬가 투영되게 보이도록 무늬를 가지는 가죽 혹은 시트지 재질의 원단과;
상기 한지와 원단이 견고하게 배접하도록 한지와 원단에 각각 배접된 접착제를 포함하여 구성되는 것을 특징으로 하는 합성수지가 함침된 한지를 이용한 원단.
Hanji impregnated with a liquid synthetic resin to have tensile strength and tear strength of the synthetic resin;
A fabric of leather or sheet paper material which is placed on one side of the Korean paper and has a pattern such that the pattern of one surface is projected onto the placed Korean paper;
The fabric using a paper impregnated with synthetic resin, characterized in that it comprises an adhesive attached to each of the hanji and the fabric so that the hanji and the fabric is firmly contacted.
상기 합성수지는 폴리우레탄, 폴리프로필렌, 폴리에틸렌, 폴리염화비닐, 우레아 중 어느 하나의 성분인 것을 특징으로 하는 합성수지가 함침된 한지를 이용한 원단.
The method of claim 1,
The synthetic resin fabric using a synthetic resin impregnated synthetic resin, characterized in that any one component of polyurethane, polypropylene, polyethylene, polyvinyl chloride, urea.
상기 접착제는 아크릴, 우레아, 폴리염화비닐, 폴리에스타 중 어느 하나의 성분인 것을 특징으로 하는 합성수지가 함침된 한지를 이용한 원단.
The method of claim 1,
The adhesive is a fabric using a resin impregnated with synthetic resin, characterized in that any one component of acrylic, urea, polyvinyl chloride, polyester.
상기 한지에 합성수지가 함침된 후, 상기 한지의 박리지를 분리시키며 원단에 배접시키는 원단 배접 단계(S200)를 포함하는 것을 특징으로 하는 합성수지가 함침된 한지를 이용한 원단의 제조 방법.
Hanji impregnating step (S100) of applying the synthetic resin to the paper and penetrate it and then drying and contacting it to the release paper;
After the synthetic resin is impregnated in the hanji, the method of manufacturing the fabric using a synthetic resin impregnated with a synthetic resin, characterized in that it comprises a fabric contact step (S200) to separate the release paper of the hanji and contact with the fabric.
상기 한지 함침 단계(S100)는
폴리우레탄, 폴리프로필렌, 폴리에틸렌, 폴리염화비닐, 우레아 중 어느 하나의 성분인 액상의 합성수지를 한지생지에 골고루 균일하게 도포하여 건조실에서 건조시키는 합성수지 도포 및 건조단계(S110)와;
합성수지가 도포되어 건조된 한지의 일 면에 아크릴, 우레아, 폴리염화비닐, 폴리에스타 중 어느 하나의 성분인 액상 접착제를 도포하여 건조시키는 접착제 도포 및 건조단계(S120)와;
접착제가 도포된 면에 박리지를 배접하는 박리지 배접단계(S130)와;
박리지와 한지의 밀착력을 높이고 합성수지가 한지에 침투하도록, 롤러로 한지를 압축하는 롤러 압축단계(S140)와;
한지가 압축된 상태에서 박리지가 배접된 한지를 말아서 규격에 맞게 절단하는 와인딩 및 절단단계(S150)와;
와인딩 된 상태의 한지를 숙성실에서 숙성하면서 건조시키는 숙성 및 건조단계(S160)를 포함하는 것을 특징으로 하는 합성수지가 함침된 한지를 이용한 원단의 제조 방법.
5. The method of claim 4,
The Hanji impregnation step (S100)
A synthetic resin coating and drying step of uniformly applying liquid synthetic resin, which is one of polyurethane, polypropylene, polyethylene, polyvinyl chloride, and urea, to Hanji dough to dry in a drying chamber (S110);
An adhesive application and drying step of applying and drying a liquid adhesive, which is any one of acrylic, urea, polyvinyl chloride, and polyester, on one surface of the Korean paper dried by applying synthetic resin (S120);
A release paper contacting step (S130) for contacting the release paper on the surface to which the adhesive is applied;
A roller compression step (S140) of compressing the hanji with a roller so as to increase the adhesion between the release paper and the hanji, and the synthetic resin penetrates the hanji;
Winding and cutting step (S150) for cutting according to the standard by rolling the paper rolled with the release paper in the compressed state of the paper;
Method of producing a fabric using a synthetic resin impregnated hanji, characterized in that it comprises a aging and drying step (S160) to dry while aging in the aging room in the winding paper.
상기 합성수지 도포 및 건조단계(S110)의 상기 한지생지에 도포되는 합성수지의 두께는 1~500미크론인 것을 특징으로 하는 합성수지가 함침된 한지를 이용한 원단의 제조 방법.
6. The method of claim 5,
The synthetic resin coating and drying step (S110), the thickness of the synthetic resin is applied to the fabric of the fabric manufacturing method using the paper impregnated with synthetic resin, characterized in that 1 ~ 500 microns.
상기 숙성 및 건조단계(S160)에서 숙성실의 숙성온도는 60~80도이며 8~10시간 숙성 및 건조시키는 것을 특징으로 하는 합성수지가 함침된 한지를 이용한 원단 의 제조 방법.
6. The method of claim 5,
The aging temperature of the aging chamber in the aging and drying step (S160) is 60 ~ 80 degrees and 8 to 10 hours aging and drying method of manufacturing a fabric using a paper impregnated with synthetic resin.
상기 원단 배접 단계(S200)는,
원단의 일 면에 접착제를 균일하게 도포시킨 후 건조실에서 반 건조시키는 접착제 도포 및 건조 단계(S210)와;
상기 접착제가 반 건조된 원단 일면에 한지의 박리지가 배면된 부분을 제거하면서 한지 일 면을 서로 배접하게 되는 한지와의 배접 단계(S220)와;
한지와 원단이 서로 배접한 상태에서 공기를 제거하고 밀착되게 배접하도록 롤러로 압축하는 롤러 압축 단계(S230)와;
한지가 배접된 원단을 말아 양 단을 규격에 맞게 절단하는 와인딩 및 절단단계(S240)와;
상기 와인딩 된 원단을 숙성실에서 숙성 및 건조시키는 숙성 및 건조 단계(S250)를 포함하는 것을 특징으로 하는 합성수지가 함침된 한지를 이용한 원단의 제조 방법.
5. The method of claim 4,
The fabric disposition step (S200),
An adhesive applying and drying step of applying the adhesive uniformly to one side of the fabric and then semi-drying in the drying chamber (S210);
A step of contacting with the hanji, wherein one side of the hanji is brought into contact with each other while removing the portion where the release paper of the hanji is reared on one side of the fabric where the adhesive is semi-dried (S220);
Roller compression step (S230) for compressing with a roller to remove the air in the state in which the Korean paper and the original fabric is in contact with each other and closely contacted;
Winding and cutting step (S240) for cutting the both ends to meet the specifications rolled up the fabric is Hanji is placed;
The method of manufacturing a fabric using a synthetic resin impregnated resin, characterized in that it comprises a aging and drying step (S250) for aging and drying the wound fabric in a aging room.
상기 숙성 및 건조 단계(S250)에서 와인딩 된 원단은 숙성실에서 60~80도로 6~8시간 동안 숙성 및 건조되는 것을 특징으로 하는 합성수지가 함침된 한지를 이용한 원단의 제조 방법.The method of claim 8,
The fabric wound in the aging and drying step (S250) is a method of producing a fabric using a synthetic resin impregnated Hanji, characterized in that the aging and drying for 6-8 hours at 60 to 80 degrees in the aging room.
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