KR101097591B1 - Apparatus for multi-stage several dimension bending of straight bar - Google Patents

Apparatus for multi-stage several dimension bending of straight bar Download PDF

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Publication number
KR101097591B1
KR101097591B1 KR1020100025151A KR20100025151A KR101097591B1 KR 101097591 B1 KR101097591 B1 KR 101097591B1 KR 1020100025151 A KR1020100025151 A KR 1020100025151A KR 20100025151 A KR20100025151 A KR 20100025151A KR 101097591 B1 KR101097591 B1 KR 101097591B1
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South Korea
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straight bar
bending
bar
frame
straight
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KR1020100025151A
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Korean (ko)
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KR20110105987A (en
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정찬기
이상욱
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대원강업주식회사
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Publication of KR20110105987A publication Critical patent/KR20110105987A/en
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  • Mechanical Engineering (AREA)
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Abstract

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a multi-stage, multi-stage bending apparatus for straight bars capable of bending a straight bar very quickly and quickly for use in making products such as hinge torsion bars for automobiles.
In the multi-stage multi-dimensional bending apparatus of the straight bar as described above, the linear bar is formed by bending the linear bar to the desired shape by the linear bar bending processing unit, and then using the straight bar clamping member to rotate the straight bar to the desired bending angle, and then again the straight bar. The bending bar allows the straight bar to be continuously formed into a desired shape, thereby eliminating the need to remove the primary bent straight bar from the straight bar bend, and to perform the bending after the first bending. Since the operator does not have to manually rotate the straight bar at the bending angle, the straight bar can be bent in a multi-dimensional manner in the desired direction and the desired shape continuously so that the bending molding work efficiency can be greatly improved and the bending work time can be greatly shortened. Can not only improve productivity There are effective.

Figure R1020100025151

Description

Apparatus for multi-stage several dimension bending of straight bar}

The present invention relates to a multi-stage multi-dimensional bending device of a straight bar, and more particularly, to a multi-stage of a straight bar, which can bend a straight bar very quickly and quickly when making a product such as a hinge torsion bar used in automobiles. It relates to a multi-dimensional bending device.

Hereinafter, the background art and its problems will be described.

In general, hinge torsion bars used in automobiles are manufactured by bending molding in various forms using straight bars.

As described above, products such as hinge torsion bars manufactured by bending molding using a straight bar are generally manufactured by bending molding multidimensionally.

Products such as hinge torsion bars which are multi-dimensionally bent formed by using a straight bar as described above are generally formed by bending a straight bar into a desired shape using a bending device, and then rotating the straight bar according to a desired bending direction and then bending molding. The process of repeating the bending molding using the apparatus is manufactured. In this case, the linear bar is primarily formed by bending the straight bar, and then the straight bar is removed from the bending molding apparatus and then rotated according to the bending direction. The work to be fixed to the bending machine by rotating the straight bar in the direction shall be repeated.

That is, in order to bend and shape a straight bar into a product having a multi-dimensional shape such as a hinge hinge torsion bar using a conventional general straight bar bending device, as described above, after bending the straight bar firstly, bending molding is performed. In the case of work, the worker must remove the straight bar from the bending machine manually and repeat the work to be fixed to the bending machine by rotating the straight bar according to the desired bending direction. It takes a very long time, there was a problem that the productivity is significantly reduced.

Accordingly, an object of the present invention is to remove the linear bending bar formed by the first bending and then rotate at the desired bending angle so that the straight bar can be continuously formed in the desired direction and the desired shape in a multi-dimensional manner without the work of re-mounting, thereby improving the bending molding work efficiency. It is possible to provide a multi-stage multi-dimensional bending device with a straight bar that can greatly improve bending productivity by greatly improving bending time.

The present invention for achieving the above object is installed on one side of the lower end of the base frame linear bar supply alignment means for supplying a straight bar to align at a predetermined interval; A plurality of left and right transfer LM guides spaced apart at regular intervals in a vertical direction in the front part of the base frame; A rack gear installed at the front of the base frame; First linear bar moving means connected to the left and right LM guides and rack gears to move the plurality of straight bars arranged on the base frame so as to be movable up, down, left and right and aligned with the straight bar supply alignment means; Bending means installed at a central portion of the lower end of the base frame to be positioned next to the other side of the straight bar supply alignment means to fix the plurality of straight bars moved by the first straight bar moving means to bend and shape the desired shape; A second straight bar moving means connected to the left and right conveying LM guides and the rack gear and installed on an upper portion of the base frame to move the plurality of straight bars bent into a desired shape by the bending means; And a finished product discharge conveyor installed at the other end of the lower end of the base frame so as to be located next to the other side of the bending means, and discharging the finished straight bar moved by the second straight bar moving means. It is to provide a multi-dimensional bending device.

Here, the straight bar supply aligning means, the straight bar sequential supply unit is installed on one side of the upper surface of the mounting frame installed on one side of the lower end of the base frame; And a straight bar aligning unit installed next to the straight bar sequential supply part and arranged to sequentially space the plurality of straight bars supplied by the straight bar sequential supply parts at regular intervals.

In addition, the linear bar sequential supply unit, the supply table lifting cylinder installed at one end of the upper surface of the mounting frame; A plurality of units are installed at the center of the upper surface of the installation frame so as to be located next to one side of the supply raising and lowering cylinder, a first downward inclined portion formed to be inclined downward from one side to the other side at one end of the upper surface, the first A first locking jaw portion is formed at the other end of the downward slope portion, and a second downward slope portion formed to be inclined downward from one side to the other side is formed at the other end portion of the first locking jaw portion and the other end portion of the second downward slope portion. It includes a straight bar sequential supply frame is attached to the second locking step; A straight bar feeder connected to the other end of the straight bar in order to rotate one end of the sequential supply frame so as to be rotatable, and the other end of which is connected to the supply / lowering cylinder; A straight bar supply cylinder installed on the straight bar sequential supply frame so as to be located next to one side of the second locking jaw portion; A rotary shaft installed at an upper end of a central bar of the linear bar sequential supply frame in which the first locking jaw is located; A plurality of straight bar transfer plates installed on the rotating shaft at a predetermined interval so as to rotate in association with the rotating shaft and having a locking jaw formed on an outer circumferential surface thereof; And a rotating shaft drive motor connected to the rotating shaft to rotate the rotating shaft.

In addition, the straight bar alignment unit, a pair of support brackets are installed next to the other side of the linear bar sequential supply; A rotating shaft rotatably installed at both end portions of the pair of support brackets; A sprocket installed on the rotating shaft to be spaced apart at a predetermined interval; A rotary shaft drive motor connected to a rotary shaft installed at the other end of the pair of support brackets; A chain connecting the sprocket positioned at one end of the support bracket and the sprocket positioned at the other end; And a plurality of straight bar mounting blocks installed at predetermined intervals in the chain.

In addition, the bending means may include a pair of LM guides provided at both ends of the upper surface of the installation frame installed at the center of the lower end of the base frame; A pair of front and rear feed trays on which both ends are fixed to the guide blocks of the pair of LM guides; A pair of ball screws rotatably installed at both end portions of the installation frame so as to be screwed to the front and rear feed trays; A drive motor connected to the pair of ball screws; A plurality of straight bar bending processing parts installed at predetermined intervals on the front and rear conveyance tables; And a straight bar clamping member installed at a central portion of the installation frame so as to be positioned between the pair of front and rear conveyance tables.

In addition, the straight bar bending processing unit, a plurality of servo motors are provided at a predetermined interval on the front and rear conveying table; The other end portion is penetrated by the plurality of servo motors, one end portion is fixed to the front and rear feed table; A straight bar support frame attached to the other end of the fixing plate; A pair of straight bar support protrusions protruded at regular intervals such that a straight bar insertion groove is formed at one side of an upper surface of the straight bar support frame; It is connected to the rotation axis of the servo motor so as to rotate in conjunction with the rotation axis of the servo motor, the other end of the upper end is connected to be rotatable to the other side of the lower end of the linear bar support frame, one side of the outer peripheral surface is formed with an eccentric protrusion protruding from the upper side, the eccentric A bending rotating body having a roller fixing protrusion protruding from an upper surface of the protrusion; And a bending roller installed to be rotatable to the roller fixing protrusion of the bending rotating body.

The first linear bar moving unit and the second linear bar moving unit may include: a left and right transfer frame connected to the left and right transfer LM guides and left and right slidingly moved along the left and right transfer LM guides; A drive motor installed in the left and right transport frames; A pinion gear connected to the drive motor so as to be connected to the rack gear; A plurality of up and down conveying LM guides installed on the front surface of the left and right conveying frame so as to be spaced apart at regular intervals in a left and right direction; An up and down conveying frame installed in the up and down conveying LM guide; Up and down cylinders installed on the left and right transport frame to connect the up and down transport frame and the cylinder rod; And a straight bar chucking member installed to be spaced apart by a predetermined distance from the lower end of the vertical transfer frame.

Here, the straight bar chucking member, the chucking cylinder is installed so as to be spaced apart at a predetermined interval in the lower end of the vertical transfer frame; A chuck fixing frame fixed to a lower end of the chucking cylinder; And a pair of chucks rotatably connected to the chuck fixing frame and having an upper end connected to the chucking cylinders.

As described above, the multi-stage multi-dimensional bending apparatus of the straight bar according to the present invention is formed by first bending the straight bar into a desired shape by a straight bar bending part and then rotating the straight bar to a desired bending angle by using a straight bar clamping member. After the first bar bending process, it is not necessary to remove the primary bending straight line bar from the straight bar bending part by allowing the straight bar to be continuously formed in a desired shape by the straight bar bending part. It is not necessary for the operator to manually rotate the straight bar at the desired bending angle during bending work, so that the straight bar can be bent in multiple directions in the desired direction and the desired shape continuously, thereby greatly improving the bending molding work efficiency. Not only can you dramatically reduce your time, It is effective to improve the sex will be very useful inventions.

1 is a front view of a bending device according to an embodiment according to the present invention.
2 is a plan view of FIG.
3 is a side view of FIG. 1;
Figure 4 is a detailed view for explaining a straight bar bending processing unit according to an embodiment of the present invention.
Figure 5 is a detailed view for explaining a straight bar clamping member according to an embodiment according to the present invention.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

1 to 5, the multi-stage multi-dimensional bending apparatus of a straight bar according to an embodiment according to the present invention, the linear bar supply alignment means 11, a plurality of left and right LM guide 16, rack gear (17), the first straight bar moving means 12, the bending means 13, the second straight bar moving means 14, and the finished product discharge conveyor 15.

The straight bar supply alignment means 11 configured as described above is provided at one side of the lower end of the base frame 10 to supply the straight bars to align at regular intervals.

The plurality of left and right transfer LM guides 16 are installed to be spaced apart at regular intervals in the vertical direction on the front part of the base frame 10. Here, the left and right conveying LM guide 16 is preferably installed so that a pair is spaced apart at regular intervals in the vertical direction in the front portion of the base frame 10.

The rack gear 17 is provided in the front portion of the base frame 10.

The first straight bar moving unit 12 is connected to the left and right LM guide 16 and the rack gear 17 to be installed on the upper part of the base frame 10 so as to be movable up and down and to supply the straight bar. The plurality of straight bars aligned with the alignment means 11 are transferred to the bending means 13.

The bending means 13 is installed in the central portion of the lower end of the base frame 10 so as to be located next to the other side of the linear bar supply alignment means 11 and moved by the first straight bar moving means 12. The straight bar is fixed and bend-molded to the desired shape.

The second straight bar moving means 14 is connected to the LM guide 16 and the rack gear 17 for the left and right conveying and is installed on the upper part of the base frame 10 so as to be movable up, down, left and right, and the bending means 13 A plurality of straight bars, which are bent and shaped into a desired shape, is moved to the finished product discharge conveyor 15.

The finished product discharge conveyor 15 is installed on the other end of the lower end of the base frame 10 so as to be located next to the other side of the bending means 13 and the molded straight bar moved by the second straight bar moving means 14. Discharge it.

Next, the configuration of the straight bar supply alignment means 11 will be described in more detail as follows.

First, the straight bar supply aligning means 11 is composed of a straight bar sequential supply part 111 and a straight bar aligning part 112.

The linear bar sequential supply part 111 of the linear bar supply alignment means 11 configured as described above is installed at one side of the upper surface of the installation frame 110 installed at one side of the lower end of the base frame 10.

The straight bar alignment unit 112 is installed next to the other side of the straight bar sequential supply part 111 to align the plurality of straight bars sequentially supplied by the straight bar sequential supply part 111 to be sequentially spaced apart by a predetermined interval.

As described above, the configuration of the straight bar sequential supply part 111 of the straight bar supply alignment means 11 will be described in more detail. The straight bar sequential supply part 111 is a feed bar descending cylinder 111a and a straight bar. It consists of a sequential supply frame 111b, the linear bar supply stand 111c, the linear bar supply cylinder 111d, the rotating shaft 111e, the linear bar feed plate 111f, and the rotating shaft drive motor 111g.

The supply base raising / lowering cylinder 111a of the linear bar sequential supply part 111 comprised as mentioned above is provided in the one end of the upper surface of the said installation frame 110. As shown in FIG. A plurality of the linear bar sequential supply frame 111b is installed at a predetermined interval in a central portion of the upper surface of the mounting frame 110 so as to be located next to one side of the supply and lower cylinder (111a). Here, a first downward inclined portion 1110b formed to be inclined downward from one side of the upper surface to the other side on the upper surface of the linear bar sequential supply frame 111b and the other end portion of the first downward inclined portion 1110b. Of the first locking jaw portion 1111b, the second downward slope portion 1112b, which is formed to be inclined downward from one side to the other side at the other end of the first locking jaw portion 1111b, and the second downward slope portion 1112b. A second locking jaw portion 1113b attached to the other end portion is provided. The straight bar supply stand 111c is hingedly connected to the other end of the straight bar sequential supply frame 111b so that the other end is rotatable, and the other end of the straight bar supply stand 111c is the supply stand. It is connected with the raising and lowering cylinder 111a. The straight bar supply cylinder 111d is installed at the straight bar sequential supply frame 111b to be positioned next to one side of the second locking step 1113b. The rotation shaft 111e is installed at the upper end of the center portion of the straight bar sequential supply frame 111b in which the first locking jaw portion 1111b is located. A plurality of the linear bar transfer plate 111f is installed at a predetermined interval on the rotation shaft 111e so as to rotate in association with the rotation shaft 111e. In this case, a locking jaw 1110f is further formed on the outer circumferential surface of the straight bar transfer plate 111f. The rotary shaft drive motor 111g is connected to the rotary shaft 111e to rotate the rotary shaft 111e. In addition, the base frame is positioned on the other end of the second downward inclined portion (1112b) and the upper portion of the second locking jaw portion (113b) so that the straight bars are not stacked and can be sequentially moved to the second locking jaw portion (1113b) one by one. The straight bar stacking prevention plate 113 may be further installed at 10.

Next, the straight bar alignment portion 112 of the straight bar supply alignment means 11 will be described in more detail. The straight bar alignment portion 112 includes a pair of support brackets 112a and a rotating shaft ( 112b), a sprocket 112c, a rotating shaft drive motor 112d, a chain 112e, and a plurality of straight bar mounting blocks 112f.

The pair of support brackets 112a of the linear bar alignment unit 112 configured as described above is provided next to the other side of the linear bar sequential supply unit 111. The rotation shaft 112b is installed to be rotatable at both end portions of the pair of support brackets 112a. The sprocket 112c is installed to be spaced apart from the rotation shaft 112b by a predetermined interval so as to rotate in association with the rotation shaft 112b. The rotary shaft drive motor 112d is connected to the rotary shaft 112b provided at the other end of the pair of support brackets 112a. The chain 112e connects the sprocket 112c positioned at one end of the support bracket 112a and the sprocket 112c positioned at the other end. The plurality of straight bar mounting blocks 112f are provided with a predetermined interval on the chain 112e, and a 'V'-shaped groove 1120f is formed on the upper surface to which the straight bars are seated.

Next, the configuration of the bending means according to the embodiment of the present invention will be described.

Bending means 13 according to an embodiment according to the present invention, a pair of LM guide 130, a pair of front and rear feed table 136, a pair of ball screw 132, the drive motor 133, A plurality of straight bar bending processing unit 134, a straight bar clamping member 135 is composed.

The pair of LM guides 130 of the bending means 13 according to another embodiment of the present invention configured as described above, both sides of the upper surface of the mounting frame 131 installed in the center of the lower end of the base frame 10 It is installed at the end. Both ends of the pair of front and rear transfer tables 136 are fixed to the guide block 130a of the pair of LM guides 130. The pair of ball screws 132 are rotatably installed at both end portions of the mounting frame 131 so as to be screwed with the front and rear conveyance table 136. The driving motor 133 is connected to the pair of ball screws 132 to rotate the ball screw 132. The plurality of straight bar bending processing parts 134 are installed at predetermined intervals on the front and rear conveyance table 136. The straight bar clamping member 135 is installed at the center portion of the installation frame 131 so as to be located between the pair of front and rear conveyance tables 136.

The structure of the straight bar bending part 134 of the bending means 13 configured as described above will be described in more detail with reference to FIG. 6. The straight bar bending part 134 includes a plurality of servomotors ( 134a, a fixed plate 134b, a straight bar support frame 134c, a straight bar support protrusion 134d, a bending rotating body 134e and a bending roller 134f.

The plurality of servomotors 134a of the straight bar bending processing unit 134 configured as described above are installed at the front and rear conveyance table 136 at predetermined intervals. The fixing plate 134b is passed through the other end by the plurality of servomotors 134a and one end thereof is fixed to the front and rear conveyance table 136. The straight bar support frame 134c is attached to the other end of the fixing plate 134b. The pair of straight bar support protrusions 134d are protruded at regular intervals so as to form a straight bar insertion groove 1340d on one side of the upper surface of the straight bar support frame 134c. The bending rotating body 134e is connected to the rotational axis of the servomotor 134a to be rotated in association with the rotational axis of the servomotor 134a, and the other end of the upper end is rotatably connected to the other end of the lower end of the linear bar support frame 134c. On one side of the outer circumferential surface, an eccentric protrusion 1340e protrudes from the upper surface, and a roller fixing protrusion 1341e protrudes from the upper surface of the eccentric protrusion 1340e. The bending roller 134f is installed to be rotatable on the roller fixing protrusion 1341e of the bending rotating body 134e. Here, one end portion of the pair of straight bar support protrusions 134d is preferably formed to be rounded.

In addition, the configuration of the straight bar clamping member 135 of the bending means 13 configured as described above in more detail as follows.

The straight bar clamping member 135 includes a fixed frame 1350, a plurality of rotating body installation frames 1351, a rotating body 1352, a straight bar supporting protrusion 1353, a straight bar fixing cylinder 1354, and an LM guide. 1355, rack gear 1356, ball screw 1357, and drive motor 1358.

The fixed frame 1350 of the straight bar clamping member 135 configured as described above is installed at the center of the installation frame 131 so as to be located between the pair of front and rear conveyance tables 136. The plurality of rotatable installation frames 1351 are installed at regular intervals on the upper surface of the fixed frame 1350. The rotating body 1352 is rotatably installed on the rotating body installing frame 1351, and the rotating body 1352 is formed in a circular shape so that a straight bar receiving part 1352a is formed in the direction from the upper end to the center part. The pinion gear portion 1352b is formed on the outer circumferential surface thereof. The straight bar support protrusion 1353 protrudes from one side of the straight bar receiving portion 1352a of the rotating body 1352. The straight bar fixing cylinder 1354 is installed on the other side of the straight bar receiving portion 1352a of the rotating body 1352 to face the straight bar supporting protrusion 1353. The LM guide 1355 is installed on an upper surface of the fixed frame 1350. The rack gear 1356 is fixed to the guide block of the LM guide 1355 so as to be connected to the pinion gear portion 1352b of the rotating body 1352. The ball screw 1357 is rotatably installed at one end of the fixing frame 1350 to be screwed to one end of the rack gear 1356. The drive motor 1358 is connected to the ball screw 1357. In addition, the straight bar support protrusion 1353 may be further installed so that the straight bar fixing groove (1359a) formed on the other side of the straight bar fixing groove (1359a) that can be fixed by inserting the straight bar (2). have.

Next, the configuration of the first straight bar moving means 12 and the second straight bar moving means 14 of the straight bar multi-stage multidimensional bending apparatus according to an embodiment of the present invention will be described in detail as follows. .

The first straight bar moving means 12 and the second straight bar moving means 14 are left and right conveying frames 120, 140, drive motors 121, 141, pinion gears 122, 142, a plurality of Up and down transfer LM guides 123 and 143, up and down transfer frames 124 and 144, up and down transfer cylinders 125 and 145, and straight bar chucking members 126 and 146.

The left and right conveying frames 120 and 140 of the first straight bar moving means 12 and the second straight bar moving means 14 according to an embodiment of the present invention configured as described above are the LM for horizontal feeding. It is connected to the guide 16 is slid left and right along the LM guide 16 for the left and right transport. The drive motors 121 and 141 are installed on the left and right transfer frames 120 and 140. The pinion gears 122 and 142 are connected to the drive motors 121 and 141 so as to be connected to the rack gear 17. The plurality of vertical transfer LM guides 123 and 143 are installed on the front surfaces of the left and right transfer frames 120 and 140 so as to be spaced apart from each other in a left and right direction. The vertical conveying frame 124, 144 is installed in the vertical conveying LM guide 123, 143. The vertical transfer cylinders 125 and 145 are installed on the left and right transfer frames 120 and 140 so that the vertical transfer frames 124 and 144 and the cylinder rod are connected to each other. The straight bar chucking members 126 and 146 are installed to be spaced apart by a predetermined distance from the lower ends of the vertical transfer frames 124 and 144. Here, the straight bar chucking members 126 and 146 are chucking cylinders 126a and 146a which are installed to be spaced apart at predetermined intervals from the upper and lower conveyance frames 124 and 144 by the chucking cylinders 126a. Chuck fixing frames 126b and 146b fixed to the lower end of 146a and rotatably hinged to the chuck fixing frames 126b and 146b, and an upper end connected to the chucking cylinders 126a and 146a. And a pair of chucks 126c and 146c.

Referring back to Figure 2 to 5 will be described the operation and operation effects of the multi-stage multi-dimensional bending device of the straight bar according to an embodiment according to the present invention as follows.

2 to 5, in order to bend the straight bar 2 into a desired shape using a multi-stage multi-dimensional bending apparatus of a straight bar according to an embodiment of the present invention, first, straight bar supply alignment means On the upper surface of the straight bar supply table 111c of (11), a plurality of straight bars 2 to be bent are mounted.

After loading the plurality of straight bars 2 to be bent and formed on the upper surface of the straight bar supply base 111c as described above, the supply base lowering cylinder 111a is operated to operate the supply lowering cylinder 111a. The straight bar supply table 111c is rotated clockwise around the hinge to raise the straight bar 2 loaded on the upper surface of the straight bar supply table 111c. The first downward slope 1110b is moved to the side.

The linear bar 2 moved toward the first downward inclined portion 1110b of the linear bar sequential supply frame 111b by the supply / lowering cylinder 111a is first caught by the linear bar sequential supply frame 111b. The straight bar 2 stopped by the jaw portion 1111b and stopped by the first catching jaw portion 1111b is rotated as the rotary shaft 111e rotates as the rotary shaft drive motor 111g is operated, and the rotary shaft 111e is rotated. ) Is rotated as a plurality of linear bar transfer plate 111f arranged on the rotary shaft 111e is rotated in conjunction with the rotary shaft 111e to the locking jaw 1110f of the linear bar transfer plate 111f. The straight bar is hooked and rotated together with the straight bar transfer plate 111f to be moved to the second downward inclined portion 1112b of the linear bar sequential supply frame 111b and moved to the second downward inclined portion 1112b ( 2) slides along the second downwardly inclined portion 1112b so that the second downwardly inclined portion 1112b ) And a straight bar inlet 113a formed between the straight bar stack preventing plate 113.

After entering the straight bar inlet 113a as described above, the straight bar 2 caught by the second locking jaw portion 1113b is lifted by the straight bar supply cylinder 111d as the straight bar supply cylinder 111d is operated. Then, it is moved to the straight bar alignment unit 112 and seated on the straight bar mounting block 112f of the straight bar alignment unit 112.

At this time, the linear bar mounting block (112f) is a sprocket (112c) is rotated in conjunction with the rotating shaft (112b) as the rotating shaft 112b is rotated as the rotating shaft drive motor (112d) is operated. Since the sprocket (112c) is rotated and the chain (112e) is rotated in conjunction with the chain (112e) is rotated so that a plurality of the rotation is connected to the chain 112e connected to the straight bar supply cylinder (111d) The linear bars 2 supplied at regular intervals are sequentially supplied to and mounted on the linear bar mounting block 112f which is installed and rotated in the chain 112e.

As described above, when the straight bar 2 is completely seated on the straight bar mounting block 112f by the straight bar supply cylinder 111d, the operation of the straight bar alignment unit 112 is stopped, and then the first straight bar moving means 12 ) To move the plurality of straight bars 2 seated on the straight bar mounting block 112f to the bending means 13.

That is, when the vertical transfer frame 124 of the first straight bar moving means 12 is operated to lower the vertical transfer frame 124 along the vertical transfer LM guide 123, the vertical transfer frame 124 The straight bar chucking member 126 installed in the lowering in conjunction with the vertical transfer frame 124. When the straight bar chucking member 126 is lowered as described above, the chucking cylinder 126a of the straight bar chucking member 126 is operated so that the straight bar 2 is bitten by the pair of chucks 126c. When the straight bar 2 is bitten by the pair of chucks 126c as described above, the vertical conveying frame 124 is vertically conveyed by operating the vertical conveying cylinder 125 of the first straight bar moving means 12. After raising along the LM guide 123, the drive motor 121 is operated to rotate the pinion gear 122. As the pinion gear 122 rotates as described above, since the pinion gear 122 is gear-connected to the rack gear 17, the left and right transport frame 120 is bent along the LM guide 16 for the left and right transport. The sliding movement toward the side, and thus the plurality of straight bar (2) raised by the straight bar chucking member 126 is moved to the bending means (13) side. When the straight bar 2 is transferred to the bending means 13 as described above, the upper and lower transfer cylinder 125 is operated again to lower the straight bar chucking member 126 and the straight bar chucking member (as described above) After lowering 126, the chucking cylinder 126a is operated to open a pair of chucks 126c so that the straight bar 2 bitten by the chuck 126c is subjected to straight bar bending of the bending means 13. By allowing the part 134 and the straight bar clamping member 135 to be seated, the operation of moving the plurality of straight bars 2 seated on the straight bar mounting block 112f to the bending means 13 is completed.

As described above, the plurality of straight bars 2 are moved to the bending means 13 through the first straight bar moving means 12 such that the plurality of straight bars 2 are straight lines of the plurality of straight bar clamping members 135. When the insertion is completed into the bar receiving portion 1352a, the straight bar clamping member 135 is operated to fix the straight bar 2.

That is, when the straight bar 2 is inserted into the straight bar receiving portion 1352a of the straight bar clamping member 135, the straight bar fixing cylinder 1354 and the straight bar are operated by operating the straight bar fixing cylinder 1354. The straight bar 2 is fixed between the fixtures 1359.

After the straight bar 2 is fixed by the straight bar clamping member 135 as described above, the drive motor 133 of the bending means 13 is operated in accordance with the bending processing position of the straight bar 2. Two straight bar bending processing part 134 is slid along the LM guide 130.

That is, when the driving motor 133 of the bending means 13 is operated, the ball screw 132 is rotated by the drive motor 133, the ball screw 132 is rotated as The front and rear feed table 136 screwed with the ball screw 132 is slid along the LM guide 130, thereby sliding the linear bar bending part 134 according to the bending position of the straight bar 23. do.

After moving the straight bar bending part 134 according to the bending position of the straight bar 2 as described above, the straight bar bending part 134 is operated to bend the straight bar 2 to a desired shape. Processing.

That is, the straight bar 2 is inserted into the straight bar insertion groove 1340d formed between the straight bar support protrusions 134d, and the bending roller 134f is disposed on one side or the other side of the straight bar 2. Will be located. When the servo motor 134a of the straight bar bending processing unit 134 is operated in the above state, as the servomotor 134a is operated, the bending rotating body 134e connected to the servomotor 134a is on the other side. Or rotated to one side, as the bending rotating body 134e is rotated by the bending roller 134f is also rotated to the other side or one side in conjunction with the bending rotating body 134e by the bending roller 134f The straight bar 2 inserted into the straight bar insertion groove 1340d is bent and molded in one or the other direction.

As described above, in order to bend and mold other portions of the straight bar 2 after the first bending molding of the straight bar 2, the driving means of the bending means 13 depends on the bending processing position of the straight bar 2 as described above. The motor 133 is operated to slid the plurality of straight bar bending parts 134 along the LM guide 130, and then the driving motor 1358 of the straight bar clamping member 135 is operated to operate the ball screw 1357. ), The rack gear 1356 is moved to one side or the other side by the ball screw 1358, and accordingly, the rack 1356 and the pinion gear unit 1352b are geared to each other. ) Rotates in one or the other direction to rotate the straight bar (2) according to the desired bending direction.

After the straight bar 2 is rotated according to the desired bending direction as described above, the straight bar bending part 134 is operated as described above to perform the second bending process of the straight bar 2 in a desired shape.

After bending the straight bar 2 to the desired shape through the above-described process, the driving body 1358 of the straight bar clamping member 135 is operated to return the rotating body 1352 to its original position. In addition, the straight bar fixing cylinder 1354 of the straight bar clamping member 135 is operated to release the straight bar 2 from being fixed.

After releasing the straight bar 2 as described above, the second straight bar moving means 14 is operated to move the bent straight bar 2 to the finished product discharge conveyor 15 to be discharged.

That is, after releasing the straight bar 2, the drive motor 141 of the second straight bar moving means 14 is operated to be in gear connection with the rack gear 17 by the drive motor 141. Rotate the pinion gear 142. As the pinion gear 142 rotates as described above, the left and right transport frame 140 is slid along the left and right transport LM guide 16 to move toward the bending means 13. When the second movement means 14 is positioned above the bending means 13 as described above, the vertical movement frame 144 of the vertical movement frame 144 is operated by operating the vertical movement cylinder 145 of the second movement means 14. After sliding down along the conveying LM guide 143, the chucking cylinder 146a of the linear bar chucking member 146 is operated to move the straight bar 2 which has been bent by a pair of chucks 146c. After clamping, the upper and lower feed cylinder 145 is operated again to raise the straight bar chucking member 146 clamping the straight bar 2 completed, and then the drive motor 141 is operated again to pinion gear. By rotating 142, the left and right transport frame 140 is slid along the left and right transport LM guide 16 to move the second straight bar moving means 14 toward the finished product discharge conveyor 15, and then the second straight line. Bar transfer means 14 is at the top of the finished product discharge conveyor 15. When it is positioned, the bent working straight bar 2 clamped to the chuck 146c by opening the pair of chucks 146c by operating the chucking cylinder 146a of the straight bar chucking member 146 discharges the finished product. It is moved to the conveyor 15 to be discharged.

As described above, the linear bar multi-stage multi-dimensional bending apparatus according to the present invention is formed by first bending the straight bar 2 into a desired shape by the straight bar bending processing unit 134, and then straightening the straight bar clamping member 135. After the straight bar (2) is rotated to the desired bending angle by using the straight bar bending processing unit 134, it is possible to continuously bend the straight bar (2) to the desired shape by the straight bar bending process 134 It is not necessary to remove (2) from the straight bar bending processing unit 134, and the operator manually rotates the straight bar (2) at a desired bending angle during the bending work after the first bending molding operation. It is possible to bend and straighten the straight bar (2) in the desired direction and the desired shape continuously, thereby greatly improving the bending molding work efficiency and greatly shortening the bending work time. Not only that, but also the productivity can be improved.

The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by any person having ordinary skill in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes will fall within the scope of the claims.

10: base frame 11 straight bar supply alignment means
(12): first straight bar moving means (13): bending means
14: second straight bar moving means 15 finished product discharge conveyor
(16): LM guide for left and right feed (17): rack gear

Claims (8)

Straight bar supply alignment means is installed on one side of the lower end of the base frame to supply a straight bar to align at a predetermined interval;
A plurality of left and right transfer LM guides spaced apart at regular intervals in a vertical direction in the front part of the base frame;
A rack gear installed at the front of the base frame;
First linear bar moving means connected to the left and right LM guides and rack gears to move the plurality of straight bars arranged on the base frame so as to be movable up, down, left and right and aligned with the straight bar supply alignment means;
Bending means installed at a central portion of the lower end of the base frame to be positioned next to the other side of the straight bar supply alignment means to fix the plurality of straight bars moved by the first straight bar moving means to bend and shape the desired shape;
A second straight bar moving means connected to the left and right conveying LM guides and the rack gear and installed on an upper portion of the base frame to move the plurality of straight bars bent into a desired shape by the bending means; And
A multi-stage multi-stage of the straight bar, comprising: a finished product discharge conveyor installed at the lower end of the base frame to be positioned next to the other side of the bending means to discharge the molded straight bar moved by the second straight bar moving means; Bending device.
The method of claim 1,
The straight bar supply alignment means,
A linear bar sequential supply unit installed at one side of an upper surface of an installation frame installed at one side of a lower end of the base frame; And
A multi-stage bending apparatus for a straight bar, comprising: a straight bar alignment unit installed next to the straight bar sequential supply part and arranged to sequentially space a plurality of straight bars sequentially supplied by the straight bar sequential supply parts .
The method of claim 2,
The straight bar sequential supply unit,
Supply base lifting cylinder installed at one end of the upper surface of the installation frame;
A plurality of units are installed at the center of the upper surface of the installation frame so as to be located next to one side of the supply raising and lowering cylinder, a first downward inclined portion formed to be inclined downward from one side to the other side at one end of the upper surface, the first A first locking jaw portion is formed at the other end of the downward slope portion, and a second downward slope portion formed to be inclined downward from one side to the other side is formed at the other end portion of the first locking jaw portion and the other end portion of the second downward slope portion. It includes a straight bar sequential supply frame is attached to the second locking step;
A straight bar feeder connected to the other end of the straight bar in order to rotate one end of the sequential supply frame so as to be rotatable, and the other end of which is connected to the supply / lowering cylinder;
A straight bar supply cylinder installed on the straight bar sequential supply frame so as to be located next to one side of the second locking jaw portion;
A rotary shaft installed at an upper end of a central bar of the linear bar sequential supply frame in which the first locking jaw is located;
A plurality of straight bar transfer plates installed on the rotating shaft at a predetermined interval so as to rotate in association with the rotating shaft and having a locking jaw formed on an outer circumferential surface thereof; And
And a rotary shaft drive motor connected to the rotary shaft to rotate the rotary shaft.
The method of claim 2,
The straight bar alignment unit,
A pair of support brackets installed next to the other side of the straight bar sequential supply unit;
A rotating shaft rotatably installed at both end portions of the pair of support brackets;
A sprocket installed on the rotating shaft to be spaced apart at a predetermined interval;
A rotary shaft drive motor connected to a rotary shaft installed at the other end of the pair of support brackets;
A chain connecting the sprocket positioned at one end of the support bracket and the sprocket positioned at the other end; And
Multi-stage multi-dimensional bending device of a straight bar, characterized in that consisting of; a plurality of straight bar mounting block is installed at a predetermined interval on the chain.
The method of claim 1,
The bending means,
A pair of LM guides provided at both ends of the upper surface of the installation frame installed at the center of the lower end of the base frame;
A pair of front and rear feed trays on which both ends are fixed to the guide blocks of the pair of LM guides;
A pair of ball screws rotatably installed at both end portions of the installation frame so as to be screwed to the front and rear feed trays;
A drive motor connected to the pair of ball screws;
A plurality of straight bar bending processing parts installed at predetermined intervals on the front and rear conveyance tables; And
And a straight bar clamping member installed at a central portion of the installation frame so as to be located between the pair of front and rear conveyance posts.
The method of claim 5, wherein
The straight bar bending processing unit,
A plurality of servo motors installed at predetermined intervals on the front and rear conveyance tables;
The other end portion is penetrated by the plurality of servo motors, one end portion is fixed to the front and rear feed table;
A straight bar support frame attached to the other end of the fixing plate;
A pair of straight bar support protrusions protruded at regular intervals such that a straight bar insertion groove is formed at one side of an upper surface of the straight bar support frame;
It is connected to the rotation axis of the servo motor so as to rotate in conjunction with the rotation axis of the servo motor, the other end of the upper end is connected to be rotatable to the other side of the lower end of the linear bar support frame, one side of the outer peripheral surface is formed with an eccentric protrusion protruding from the upper side, the eccentric A bending rotating body having a roller fixing protrusion protruding from an upper surface of the protrusion; And
Multi-stage multi-dimensional bending device of the straight bar, characterized in that consisting of; a bending roller installed to be rotatable to the roller fixing projection of the bending rotating body.
The method of claim 1,
The first straight bar moving means and the second straight bar moving means,
A left and right transport frame connected to the left and right transport LM guides and slidably moved along the left and right transport LM guides;
A drive motor installed in the left and right transport frames;
A pinion gear connected to the drive motor so as to be connected to the rack gear;
A plurality of up and down conveying LM guides installed on the front surface of the left and right conveying frame so as to be spaced apart at regular intervals in a left and right direction;
An up and down conveying frame installed in the up and down conveying LM guide;
Up and down cylinders installed on the left and right transport frame to connect the up and down transport frame and the cylinder rod; And
A straight bar multi-stage multi-dimensional bending device, characterized in that consisting of; straight bar chucking member installed to be spaced apart a predetermined interval on the lower end of the vertical transfer frame.
The method of claim 7, wherein
The straight bar chucking member,
A chucking cylinder installed at a lower end of the vertical transfer frame at a predetermined interval;
A chuck fixing frame fixed to a lower end of the chucking cylinder; And
And a pair of chucks rotatably connected to the chuck fixing frame and having an upper end connected to the chucking cylinders.
















KR1020100025151A 2010-03-22 2010-03-22 Apparatus for multi-stage several dimension bending of straight bar KR101097591B1 (en)

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Publication number Priority date Publication date Assignee Title
CN103624187A (en) * 2013-11-12 2014-03-12 梁明光 Rebar bending machine
CN104550366B (en) * 2014-12-16 2016-08-31 芜湖美威包装品有限公司 Bin crossed by the copper pipe of a kind of improvement
CN106938289B (en) * 2017-05-09 2018-08-28 宁波江北盛亚机械有限公司 A kind of high-precision three-dimensional stretch benders

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000033427A (en) 1998-04-17 2000-02-02 Burr Oak Tool & Gauge Co Tube bending method and device therefor
JP2010042428A (en) 2008-08-14 2010-02-25 Meekusu Kk Apparatus for manufacturing unit reinforcement

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000033427A (en) 1998-04-17 2000-02-02 Burr Oak Tool & Gauge Co Tube bending method and device therefor
JP2010042428A (en) 2008-08-14 2010-02-25 Meekusu Kk Apparatus for manufacturing unit reinforcement

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