KR101097591B1 - Apparatus for multi-stage several dimension bending of straight bar - Google Patents
Apparatus for multi-stage several dimension bending of straight bar Download PDFInfo
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- KR101097591B1 KR101097591B1 KR1020100025151A KR20100025151A KR101097591B1 KR 101097591 B1 KR101097591 B1 KR 101097591B1 KR 1020100025151 A KR1020100025151 A KR 1020100025151A KR 20100025151 A KR20100025151 A KR 20100025151A KR 101097591 B1 KR101097591 B1 KR 101097591B1
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Abstract
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a multi-stage, multi-stage bending apparatus for straight bars capable of bending a straight bar very quickly and quickly for use in making products such as hinge torsion bars for automobiles.
In the multi-stage multi-dimensional bending apparatus of the straight bar as described above, the linear bar is formed by bending the linear bar to the desired shape by the linear bar bending processing unit, and then using the straight bar clamping member to rotate the straight bar to the desired bending angle, and then again the straight bar. The bending bar allows the straight bar to be continuously formed into a desired shape, thereby eliminating the need to remove the primary bent straight bar from the straight bar bend, and to perform the bending after the first bending. Since the operator does not have to manually rotate the straight bar at the bending angle, the straight bar can be bent in a multi-dimensional manner in the desired direction and the desired shape continuously so that the bending molding work efficiency can be greatly improved and the bending work time can be greatly shortened. Can not only improve productivity There are effective.
Description
The present invention relates to a multi-stage multi-dimensional bending device of a straight bar, and more particularly, to a multi-stage of a straight bar, which can bend a straight bar very quickly and quickly when making a product such as a hinge torsion bar used in automobiles. It relates to a multi-dimensional bending device.
Hereinafter, the background art and its problems will be described.
In general, hinge torsion bars used in automobiles are manufactured by bending molding in various forms using straight bars.
As described above, products such as hinge torsion bars manufactured by bending molding using a straight bar are generally manufactured by bending molding multidimensionally.
Products such as hinge torsion bars which are multi-dimensionally bent formed by using a straight bar as described above are generally formed by bending a straight bar into a desired shape using a bending device, and then rotating the straight bar according to a desired bending direction and then bending molding. The process of repeating the bending molding using the apparatus is manufactured. In this case, the linear bar is primarily formed by bending the straight bar, and then the straight bar is removed from the bending molding apparatus and then rotated according to the bending direction. The work to be fixed to the bending machine by rotating the straight bar in the direction shall be repeated.
That is, in order to bend and shape a straight bar into a product having a multi-dimensional shape such as a hinge hinge torsion bar using a conventional general straight bar bending device, as described above, after bending the straight bar firstly, bending molding is performed. In the case of work, the worker must remove the straight bar from the bending machine manually and repeat the work to be fixed to the bending machine by rotating the straight bar according to the desired bending direction. It takes a very long time, there was a problem that the productivity is significantly reduced.
Accordingly, an object of the present invention is to remove the linear bending bar formed by the first bending and then rotate at the desired bending angle so that the straight bar can be continuously formed in the desired direction and the desired shape in a multi-dimensional manner without the work of re-mounting, thereby improving the bending molding work efficiency. It is possible to provide a multi-stage multi-dimensional bending device with a straight bar that can greatly improve bending productivity by greatly improving bending time.
The present invention for achieving the above object is installed on one side of the lower end of the base frame linear bar supply alignment means for supplying a straight bar to align at a predetermined interval; A plurality of left and right transfer LM guides spaced apart at regular intervals in a vertical direction in the front part of the base frame; A rack gear installed at the front of the base frame; First linear bar moving means connected to the left and right LM guides and rack gears to move the plurality of straight bars arranged on the base frame so as to be movable up, down, left and right and aligned with the straight bar supply alignment means; Bending means installed at a central portion of the lower end of the base frame to be positioned next to the other side of the straight bar supply alignment means to fix the plurality of straight bars moved by the first straight bar moving means to bend and shape the desired shape; A second straight bar moving means connected to the left and right conveying LM guides and the rack gear and installed on an upper portion of the base frame to move the plurality of straight bars bent into a desired shape by the bending means; And a finished product discharge conveyor installed at the other end of the lower end of the base frame so as to be located next to the other side of the bending means, and discharging the finished straight bar moved by the second straight bar moving means. It is to provide a multi-dimensional bending device.
Here, the straight bar supply aligning means, the straight bar sequential supply unit is installed on one side of the upper surface of the mounting frame installed on one side of the lower end of the base frame; And a straight bar aligning unit installed next to the straight bar sequential supply part and arranged to sequentially space the plurality of straight bars supplied by the straight bar sequential supply parts at regular intervals.
In addition, the linear bar sequential supply unit, the supply table lifting cylinder installed at one end of the upper surface of the mounting frame; A plurality of units are installed at the center of the upper surface of the installation frame so as to be located next to one side of the supply raising and lowering cylinder, a first downward inclined portion formed to be inclined downward from one side to the other side at one end of the upper surface, the first A first locking jaw portion is formed at the other end of the downward slope portion, and a second downward slope portion formed to be inclined downward from one side to the other side is formed at the other end portion of the first locking jaw portion and the other end portion of the second downward slope portion. It includes a straight bar sequential supply frame is attached to the second locking step; A straight bar feeder connected to the other end of the straight bar in order to rotate one end of the sequential supply frame so as to be rotatable, and the other end of which is connected to the supply / lowering cylinder; A straight bar supply cylinder installed on the straight bar sequential supply frame so as to be located next to one side of the second locking jaw portion; A rotary shaft installed at an upper end of a central bar of the linear bar sequential supply frame in which the first locking jaw is located; A plurality of straight bar transfer plates installed on the rotating shaft at a predetermined interval so as to rotate in association with the rotating shaft and having a locking jaw formed on an outer circumferential surface thereof; And a rotating shaft drive motor connected to the rotating shaft to rotate the rotating shaft.
In addition, the straight bar alignment unit, a pair of support brackets are installed next to the other side of the linear bar sequential supply; A rotating shaft rotatably installed at both end portions of the pair of support brackets; A sprocket installed on the rotating shaft to be spaced apart at a predetermined interval; A rotary shaft drive motor connected to a rotary shaft installed at the other end of the pair of support brackets; A chain connecting the sprocket positioned at one end of the support bracket and the sprocket positioned at the other end; And a plurality of straight bar mounting blocks installed at predetermined intervals in the chain.
In addition, the bending means may include a pair of LM guides provided at both ends of the upper surface of the installation frame installed at the center of the lower end of the base frame; A pair of front and rear feed trays on which both ends are fixed to the guide blocks of the pair of LM guides; A pair of ball screws rotatably installed at both end portions of the installation frame so as to be screwed to the front and rear feed trays; A drive motor connected to the pair of ball screws; A plurality of straight bar bending processing parts installed at predetermined intervals on the front and rear conveyance tables; And a straight bar clamping member installed at a central portion of the installation frame so as to be positioned between the pair of front and rear conveyance tables.
In addition, the straight bar bending processing unit, a plurality of servo motors are provided at a predetermined interval on the front and rear conveying table; The other end portion is penetrated by the plurality of servo motors, one end portion is fixed to the front and rear feed table; A straight bar support frame attached to the other end of the fixing plate; A pair of straight bar support protrusions protruded at regular intervals such that a straight bar insertion groove is formed at one side of an upper surface of the straight bar support frame; It is connected to the rotation axis of the servo motor so as to rotate in conjunction with the rotation axis of the servo motor, the other end of the upper end is connected to be rotatable to the other side of the lower end of the linear bar support frame, one side of the outer peripheral surface is formed with an eccentric protrusion protruding from the upper side, the eccentric A bending rotating body having a roller fixing protrusion protruding from an upper surface of the protrusion; And a bending roller installed to be rotatable to the roller fixing protrusion of the bending rotating body.
The first linear bar moving unit and the second linear bar moving unit may include: a left and right transfer frame connected to the left and right transfer LM guides and left and right slidingly moved along the left and right transfer LM guides; A drive motor installed in the left and right transport frames; A pinion gear connected to the drive motor so as to be connected to the rack gear; A plurality of up and down conveying LM guides installed on the front surface of the left and right conveying frame so as to be spaced apart at regular intervals in a left and right direction; An up and down conveying frame installed in the up and down conveying LM guide; Up and down cylinders installed on the left and right transport frame to connect the up and down transport frame and the cylinder rod; And a straight bar chucking member installed to be spaced apart by a predetermined distance from the lower end of the vertical transfer frame.
Here, the straight bar chucking member, the chucking cylinder is installed so as to be spaced apart at a predetermined interval in the lower end of the vertical transfer frame; A chuck fixing frame fixed to a lower end of the chucking cylinder; And a pair of chucks rotatably connected to the chuck fixing frame and having an upper end connected to the chucking cylinders.
As described above, the multi-stage multi-dimensional bending apparatus of the straight bar according to the present invention is formed by first bending the straight bar into a desired shape by a straight bar bending part and then rotating the straight bar to a desired bending angle by using a straight bar clamping member. After the first bar bending process, it is not necessary to remove the primary bending straight line bar from the straight bar bending part by allowing the straight bar to be continuously formed in a desired shape by the straight bar bending part. It is not necessary for the operator to manually rotate the straight bar at the desired bending angle during bending work, so that the straight bar can be bent in multiple directions in the desired direction and the desired shape continuously, thereby greatly improving the bending molding work efficiency. Not only can you dramatically reduce your time, It is effective to improve the sex will be very useful inventions.
1 is a front view of a bending device according to an embodiment according to the present invention.
2 is a plan view of FIG.
3 is a side view of FIG. 1;
Figure 4 is a detailed view for explaining a straight bar bending processing unit according to an embodiment of the present invention.
Figure 5 is a detailed view for explaining a straight bar clamping member according to an embodiment according to the present invention.
Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
1 to 5, the multi-stage multi-dimensional bending apparatus of a straight bar according to an embodiment according to the present invention, the linear bar supply alignment means 11, a plurality of left and
The straight bar supply alignment means 11 configured as described above is provided at one side of the lower end of the
The plurality of left and right
The
The first straight
The
The second straight bar moving means 14 is connected to the
The finished
Next, the configuration of the straight bar supply alignment means 11 will be described in more detail as follows.
First, the straight bar supply aligning means 11 is composed of a straight bar
The linear bar
The straight
As described above, the configuration of the straight bar
The supply base raising / lowering
Next, the straight
The pair of
Next, the configuration of the bending means according to the embodiment of the present invention will be described.
Bending means 13 according to an embodiment according to the present invention, a pair of
The pair of LM guides 130 of the bending means 13 according to another embodiment of the present invention configured as described above, both sides of the upper surface of the mounting
The structure of the straight
The plurality of
In addition, the configuration of the straight
The straight
The fixed
Next, the configuration of the first straight bar moving means 12 and the second straight bar moving means 14 of the straight bar multi-stage multidimensional bending apparatus according to an embodiment of the present invention will be described in detail as follows. .
The first straight bar moving means 12 and the second straight bar moving means 14 are left and right conveying frames 120, 140, drive motors 121, 141, pinion gears 122, 142, a plurality of Up and down transfer LM guides 123 and 143, up and down transfer frames 124 and 144, up and down transfer cylinders 125 and 145, and straight
The left and right conveying frames 120 and 140 of the first straight bar moving means 12 and the second straight bar moving means 14 according to an embodiment of the present invention configured as described above are the LM for horizontal feeding. It is connected to the
Referring back to Figure 2 to 5 will be described the operation and operation effects of the multi-stage multi-dimensional bending device of the straight bar according to an embodiment according to the present invention as follows.
2 to 5, in order to bend the
After loading the plurality of
The
After entering the
At this time, the linear bar mounting block (112f) is a sprocket (112c) is rotated in conjunction with the rotating shaft (112b) as the
As described above, when the
That is, when the
As described above, the plurality of
That is, when the
After the
That is, when the driving
After moving the straight
That is, the
As described above, in order to bend and mold other portions of the
After the
After bending the
After releasing the
That is, after releasing the
As described above, the linear bar multi-stage multi-dimensional bending apparatus according to the present invention is formed by first bending the
The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by any person having ordinary skill in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes will fall within the scope of the claims.
10:
(12): first straight bar moving means (13): bending means
14: second straight bar moving means 15 finished product discharge conveyor
(16): LM guide for left and right feed (17): rack gear
Claims (8)
A plurality of left and right transfer LM guides spaced apart at regular intervals in a vertical direction in the front part of the base frame;
A rack gear installed at the front of the base frame;
First linear bar moving means connected to the left and right LM guides and rack gears to move the plurality of straight bars arranged on the base frame so as to be movable up, down, left and right and aligned with the straight bar supply alignment means;
Bending means installed at a central portion of the lower end of the base frame to be positioned next to the other side of the straight bar supply alignment means to fix the plurality of straight bars moved by the first straight bar moving means to bend and shape the desired shape;
A second straight bar moving means connected to the left and right conveying LM guides and the rack gear and installed on an upper portion of the base frame to move the plurality of straight bars bent into a desired shape by the bending means; And
A multi-stage multi-stage of the straight bar, comprising: a finished product discharge conveyor installed at the lower end of the base frame to be positioned next to the other side of the bending means to discharge the molded straight bar moved by the second straight bar moving means; Bending device.
The straight bar supply alignment means,
A linear bar sequential supply unit installed at one side of an upper surface of an installation frame installed at one side of a lower end of the base frame; And
A multi-stage bending apparatus for a straight bar, comprising: a straight bar alignment unit installed next to the straight bar sequential supply part and arranged to sequentially space a plurality of straight bars sequentially supplied by the straight bar sequential supply parts .
The straight bar sequential supply unit,
Supply base lifting cylinder installed at one end of the upper surface of the installation frame;
A plurality of units are installed at the center of the upper surface of the installation frame so as to be located next to one side of the supply raising and lowering cylinder, a first downward inclined portion formed to be inclined downward from one side to the other side at one end of the upper surface, the first A first locking jaw portion is formed at the other end of the downward slope portion, and a second downward slope portion formed to be inclined downward from one side to the other side is formed at the other end portion of the first locking jaw portion and the other end portion of the second downward slope portion. It includes a straight bar sequential supply frame is attached to the second locking step;
A straight bar feeder connected to the other end of the straight bar in order to rotate one end of the sequential supply frame so as to be rotatable, and the other end of which is connected to the supply / lowering cylinder;
A straight bar supply cylinder installed on the straight bar sequential supply frame so as to be located next to one side of the second locking jaw portion;
A rotary shaft installed at an upper end of a central bar of the linear bar sequential supply frame in which the first locking jaw is located;
A plurality of straight bar transfer plates installed on the rotating shaft at a predetermined interval so as to rotate in association with the rotating shaft and having a locking jaw formed on an outer circumferential surface thereof; And
And a rotary shaft drive motor connected to the rotary shaft to rotate the rotary shaft.
The straight bar alignment unit,
A pair of support brackets installed next to the other side of the straight bar sequential supply unit;
A rotating shaft rotatably installed at both end portions of the pair of support brackets;
A sprocket installed on the rotating shaft to be spaced apart at a predetermined interval;
A rotary shaft drive motor connected to a rotary shaft installed at the other end of the pair of support brackets;
A chain connecting the sprocket positioned at one end of the support bracket and the sprocket positioned at the other end; And
Multi-stage multi-dimensional bending device of a straight bar, characterized in that consisting of; a plurality of straight bar mounting block is installed at a predetermined interval on the chain.
The bending means,
A pair of LM guides provided at both ends of the upper surface of the installation frame installed at the center of the lower end of the base frame;
A pair of front and rear feed trays on which both ends are fixed to the guide blocks of the pair of LM guides;
A pair of ball screws rotatably installed at both end portions of the installation frame so as to be screwed to the front and rear feed trays;
A drive motor connected to the pair of ball screws;
A plurality of straight bar bending processing parts installed at predetermined intervals on the front and rear conveyance tables; And
And a straight bar clamping member installed at a central portion of the installation frame so as to be located between the pair of front and rear conveyance posts.
The straight bar bending processing unit,
A plurality of servo motors installed at predetermined intervals on the front and rear conveyance tables;
The other end portion is penetrated by the plurality of servo motors, one end portion is fixed to the front and rear feed table;
A straight bar support frame attached to the other end of the fixing plate;
A pair of straight bar support protrusions protruded at regular intervals such that a straight bar insertion groove is formed at one side of an upper surface of the straight bar support frame;
It is connected to the rotation axis of the servo motor so as to rotate in conjunction with the rotation axis of the servo motor, the other end of the upper end is connected to be rotatable to the other side of the lower end of the linear bar support frame, one side of the outer peripheral surface is formed with an eccentric protrusion protruding from the upper side, the eccentric A bending rotating body having a roller fixing protrusion protruding from an upper surface of the protrusion; And
Multi-stage multi-dimensional bending device of the straight bar, characterized in that consisting of; a bending roller installed to be rotatable to the roller fixing projection of the bending rotating body.
The first straight bar moving means and the second straight bar moving means,
A left and right transport frame connected to the left and right transport LM guides and slidably moved along the left and right transport LM guides;
A drive motor installed in the left and right transport frames;
A pinion gear connected to the drive motor so as to be connected to the rack gear;
A plurality of up and down conveying LM guides installed on the front surface of the left and right conveying frame so as to be spaced apart at regular intervals in a left and right direction;
An up and down conveying frame installed in the up and down conveying LM guide;
Up and down cylinders installed on the left and right transport frame to connect the up and down transport frame and the cylinder rod; And
A straight bar multi-stage multi-dimensional bending device, characterized in that consisting of; straight bar chucking member installed to be spaced apart a predetermined interval on the lower end of the vertical transfer frame.
The straight bar chucking member,
A chucking cylinder installed at a lower end of the vertical transfer frame at a predetermined interval;
A chuck fixing frame fixed to a lower end of the chucking cylinder; And
And a pair of chucks rotatably connected to the chuck fixing frame and having an upper end connected to the chucking cylinders.
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KR1020100025151A KR101097591B1 (en) | 2010-03-22 | 2010-03-22 | Apparatus for multi-stage several dimension bending of straight bar |
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KR1020100025151A KR101097591B1 (en) | 2010-03-22 | 2010-03-22 | Apparatus for multi-stage several dimension bending of straight bar |
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KR20110105987A KR20110105987A (en) | 2011-09-28 |
KR101097591B1 true KR101097591B1 (en) | 2011-12-22 |
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CN103624187A (en) * | 2013-11-12 | 2014-03-12 | 梁明光 | Rebar bending machine |
CN104550366B (en) * | 2014-12-16 | 2016-08-31 | 芜湖美威包装品有限公司 | Bin crossed by the copper pipe of a kind of improvement |
CN106938289B (en) * | 2017-05-09 | 2018-08-28 | 宁波江北盛亚机械有限公司 | A kind of high-precision three-dimensional stretch benders |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000033427A (en) | 1998-04-17 | 2000-02-02 | Burr Oak Tool & Gauge Co | Tube bending method and device therefor |
JP2010042428A (en) | 2008-08-14 | 2010-02-25 | Meekusu Kk | Apparatus for manufacturing unit reinforcement |
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2010
- 2010-03-22 KR KR1020100025151A patent/KR101097591B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000033427A (en) | 1998-04-17 | 2000-02-02 | Burr Oak Tool & Gauge Co | Tube bending method and device therefor |
JP2010042428A (en) | 2008-08-14 | 2010-02-25 | Meekusu Kk | Apparatus for manufacturing unit reinforcement |
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