KR101084038B1 - Black water base paint composition - Google Patents
Black water base paint composition Download PDFInfo
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- KR101084038B1 KR101084038B1 KR1020090132883A KR20090132883A KR101084038B1 KR 101084038 B1 KR101084038 B1 KR 101084038B1 KR 1020090132883 A KR1020090132883 A KR 1020090132883A KR 20090132883 A KR20090132883 A KR 20090132883A KR 101084038 B1 KR101084038 B1 KR 101084038B1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/02—Emulsion paints including aerosols
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/61—Additives non-macromolecular inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
Abstract
본 발명은 물과, 실리콘수지 및 탈크가 주성분이고, 소포제 등 각종 첨가제로 이루어진 것을 특징으로 하는 흑색 수성도료 조성물에 관한 것으로, 내식성 및 내열성의 특성이 우수하여 자동차 브레이크용 디스크, 켈리퍼 또는 머플러 등과 같이 고온의 열을 직접적으로 받는 부품의 도장에 적합하며, 인체에 유해한 유기용제를 사용하지 아니하여 친환경적 특성을 갖는 것이 장점이다.The present invention relates to a black aqueous coating composition comprising water, silicone resins and talc as a main component and consisting of various additives such as antifoaming agents, and having excellent corrosion resistance and heat resistance characteristics, such as automobile brake discs, calipers or mufflers. It is suitable for painting parts directly receiving high temperature heat, and it is advantageous to have eco-friendly characteristics without using organic solvents that are harmful to human body.
흑색 수성도료 조성물, 실리콘수지, 탈크, 실리카, 안정화제 Black water based paint composition, silicone resin, talc, silica, stabilizer
Description
본 발명은 흑색 수성도료 조성물에 관한 것으로, 더욱 상세하게는 물과, 실리콘수지 및 탈크가 주성분이고, 소포제 등 각종 첨가제로 이루어진 흑색 수성도료 조성물로서, 내식성 및 내열성의 특성이 우수하여 자동차 브레이크용 디스크, 켈리퍼 또는 머플러 등과 같이 고온의 열을 직접적으로 받는 부품의 도장에 적합한 것을 특징으로 하는 흑색 수성도료 조성물에 관한 것이다. The present invention relates to a black aqueous coating composition, and more particularly, to a black aqueous coating composition composed mainly of water, silicone resin and talc, and various additives such as an antifoaming agent. It relates to a black water-based coating composition, characterized in that suitable for the coating of parts that are directly subjected to high temperature heat, such as a caliper or a muffler.
일반적으로 자동차 브레이크용 디스크, 켈리퍼 또는 머플러 등은 고온의 열을 직접적으로 받는 부품들은 부식성이 심하므로, 방식도료를 도장하여야 하지만 일반적인 방식도료의 경우에는 내열성이 약하므로 고온의 열을 직접적으로 받는 부품에는 도장하기가 부적합한 문제점이 있다.In general, automotive brake discs, calipers, or mufflers are parts that are directly exposed to high temperature heat. Therefore, anticorrosive paints should be applied. However, in general anticorrosive paints, heat resistance is weak. There is a problem that is inappropriate to paint.
일반적으로 실리콘 주제 방식도료의 특허출원된 내용들을 살펴보면, 국내 특허공보 제1982-0001414호에 아스팔트 및 천연 바니쉬를 주제로 하고, 여기에 방청 유와 실리콘 수지 등을 첨가하여 이루어진 방식도료가 제안되어 있지만 상기와 같은 방식도료는 선박이나 각종 지상구조물의 방식을 위한 도료로서 내열성의 특성이 우수하지 못한 문제점이 있다. In general, when looking at the patent applications of the silicone-based anticorrosive coatings, domestic patent publication No. 1982-0001414 is based on asphalt and natural varnish, and anticorrosive paints made by adding rust-preventing oil and silicone resin are proposed. The anticorrosive coating as described above has a problem in that the heat resistance property is not excellent as a coating material for ships or various ground structures.
그리고 국내 등록특허공보 제0896913호에 금속 소재에 대해 부착력 및 마모 강도를 갖는 기제 수지와, 상기 기제 수지의 액상화 및 도료 점도 조절을 위한 질소원소를 포함하는 노르말메틸 2-피로리돈 또는 디메틸포름아마이드 중 적어도 어느 하나를 포함하는 극성유기용매와, 메틸이소부틸케톤, 메틸에틸케톤, 사이클로헥사논 중 적어도 하나를 포함하는 케톤류 보조용매와, 이형성 기능을 발휘하는 탄화 불소 수지를 포함하는 금속 코팅용 도료 조성물로서, 상기 기제 수지가 폴리에테르설폰(PES) 수지, 폴리아마이드이미드(PAI) 수지 및 유기 실리콘 수지 중 적어도 하나를 포함하는 열 안정성 보조 수지를 더 포함하는 금속코팅용 도료 조성물이 제안되어 있지만 상기와 같은 방청도료의 경우에는 고온의 열에는 약한 문제점이 있었다.And in Korea Patent Publication No. 0896913 of the base resin having an adhesion and wear strength for metal materials, and the normal methyl 2-pyrrolidone or dimethylformamide containing nitrogen element for the liquefaction and coating viscosity control of the base resin A coating composition for a metal coating comprising a polar organic solvent including at least one, a ketone cosolvent including at least one of methyl isobutyl ketone, methyl ethyl ketone, and cyclohexanone, and a fluorocarbon resin exhibiting a releasable function. As the base resin is proposed a coating composition for metal coating further comprises a thermal stability auxiliary resin comprising at least one of polyethersulfone (PES) resin, polyamideimide (PAI) resin and organic silicone resin, but In the case of the same rust-preventive paint there was a weak problem in high temperature heat.
또한 상기와 같은 특허들의 경우에는 크실렌, 메틸이소부틸케톤 또는 메틸에틸케톤 등과 같은 유독성 유기용제에 의해 인체에 유해한 문제점이 있었다. In addition, in the case of the above patents, there is a problem harmful to the human body by toxic organic solvents such as xylene, methyl isobutyl ketone or methyl ethyl ketone.
따라서, 상기와 같은 문제점들을 개선하기 위한 본 발명은 물과, 실리콘수지 및 탈크가 주성분이고, 소포제 등 각종 첨가제로 이루어진 흑색 수성도료 조성물로서, 내식성 및 내열성의 특성이 우수하여 자동차 브레이크용 디스크, 켈리퍼 또는 머플러 등과 같이 고온의 열을 직접적으로 받는 부품의 도장에 적합하고, 인체에 유해한 유기용제를 사용하지 아니하여 친환경적 특성을 갖는 것을 특징으로 하는 흑색 수성도료 조성물을 제공함을 과제로 한다.Therefore, the present invention for improving the above problems is a water-based, black resin coating composition composed of various additives, such as silicone resin and talc, antifoaming agent, excellent corrosion resistance and heat resistance properties for automobile brake discs, calipers Another object of the present invention is to provide a black water-based coating composition, which is suitable for painting parts directly receiving high temperature heat, such as a muffler, and has eco-friendly properties without using organic solvents harmful to humans.
상기의 과제를 해결하기 위한 본 발명은 흑색 수성도료 조성물에 있어서, 정제수 100 중량부와, 실리콘수지 320~350 중량부, 탈크 45~50 중량부, 카본블랙 75~85 중량부, 실리카 8~10 중량부, 분산제 18~20 중량부, 안정화제 30~35 중량부로 이루어진 것을 특징으로 하는 흑색 수성도료 조성물을 과제 해결 수단으로 한다.The present invention for solving the above problems in the black aqueous coating composition, 100 parts by weight of purified water, 320 to 350 parts by weight of silicone resin, 45 to 50 parts by weight of talc, 75 to 85 parts by weight of carbon black, silica 8 to 10 A black aqueous coating composition comprising a weight part, a dispersant 18 to 20 parts by weight, and a stabilizer 30 to 35 parts by weight is a problem solving means.
상기 실리콘수지는 메틸페닐폴리실록산수지 에멀젼이고, The silicone resin is a methylphenylpolysiloxane resin emulsion,
상기 메틸페닐폴리실록산수지 에멀젼은 메틸페닐폴리실록산수지 45~55 중량%, 크실렌 10~15 중량%, 물 35~40 중량%으로 이루어지며,The methylphenyl polysiloxane resin emulsion is made of 45 to 55% by weight of methylphenyl polysiloxane resin, 10 to 15% by weight of xylene, 35 to 40% by weight of water,
상기 실리카는 퓸드실리카(fumed silica)이고, The silica is fumed silica,
상기 분산제는 노닐페놀 엑소실레이트(nonylphenol ethoxylates)이며,The dispersant is nonylphenol ethoxylates,
상기 안정화제는 염기성 아연 오르토인산염 수화물인 것이 바람직하다. Preferably, the stabilizer is a basic zinc orthophosphate hydrate.
상기의 과제 해결 수단에 의한 본 발명에 따른 흑색 수성도료 조성물은 내식성 및 내열성의 특성이 우수하여 자동차 브레이크용 디스크, 켈리퍼 또는 머플러 등과 같이 고온의 열을 직접적으로 받는 부품의 도장에 적합하고, 인체에 유해한 유기용제를 사용하지 아니하여 친환경적 특성을 갖는다. The black water-based coating composition according to the present invention by the above-mentioned means for solving the problem is excellent in the characteristics of corrosion resistance and heat resistance, and is suitable for the coating of the components directly receiving high temperature heat, such as disks, calipers or mufflers for automobile brakes, It does not use harmful organic solvents and has eco-friendly properties.
이하, 본 발명의 바람직한 실시예를 설명하며, 발명의 실시를 위한 구체적인 내용의 설명에서 일반적인 수성도료 조성물 제조분야의 종사자들이 용이하게 알 수 있는 구성 및 작용에 대한 언급은 간략히 하거나 생략하였다. Hereinafter, exemplary embodiments of the present invention will be described, and descriptions of configurations and actions which can be easily understood by those skilled in the art of preparing a general aqueous paint composition in the description of specific contents for carrying out the invention will be briefly or omitted.
본 발명의 특징에 의하면, 아래와 같은 구성성분을 갖는 본 발명에 따른 흑색 수성도료 조성물은 흑색 수성도료 조성물에 있어서, 정제수 100 중량부와, 실리콘수지 320~350 중량부, 탈크 45~50 중량부, 카본블랙 75~85 중량부, 실리카 8~10 중량부, 분산제 18~20 중량부, 안정화제 30~35 중량부로 이루어진 것을 특징으로 한다.According to a feature of the present invention, the black aqueous coating composition according to the present invention having the following components is 100 parts by weight of purified water, 320 to 350 parts by weight of silicone resin, 45 to 50 parts by weight of talc, in the black aqueous coating composition, 75 to 85 parts by weight of carbon black, 8 to 10 parts by weight of silica, 18 to 20 parts by weight of a dispersant, and a stabilizer of 30 to 35 parts by weight.
본 발명에서 정제수는 물속에 함유된 각종 화합물이나 이온들을 제거한 증류수나 또는 이온교환막을 거친 정제수를 사용하는 것이 바람직하다. In the present invention, it is preferable to use distilled water from which various compounds or ions contained in water are removed or purified water passed through an ion exchange membrane.
그리고 본 발명에서 사용하는 실리콘수지는 메틸페닐폴리실록산수지 에멀젼 상태로서, 도막에 내열성 및 내식성의 특성을 부여하는 작용을 하고, 정제수 100 중량부에 대하여 320~350 중량부를 혼합하는 것이 바람직하다. 실리콘수지의 혼합량이 320 중량부 미만이 될 경우에는 도막의 내열성 및 내식성이 저하할 우려가 있고, 실리콘수지의 혼합량이 350 중량부를 초과할 경우에는 상대적으로 다른 구성성분들의 혼합량 부족으로 인해 도막의 기타 다른 기계적 물성 등이 저하할 우려가 있다. In addition, the silicone resin used in the present invention is a methylphenylpolysiloxane resin emulsion, which acts to impart heat resistance and corrosion resistance to the coating film, and is preferably mixed at 320 to 350 parts by weight based on 100 parts by weight of purified water. If the blending amount of silicone resin is less than 320 parts by weight, the heat resistance and corrosion resistance of the coating film may be lowered. If the blending amount of silicone resin is more than 350 parts by weight, the amount of the other components in the coating film may be relatively low. There is a possibility that other mechanical properties and the like will be lowered.
상기 메틸페닐폴리실록산수지 에멀젼은 정제수와 잘 혼합될 수 있도록 용제인 크실렌과 물에 현탁시킨 수지를 사용하는 것이 바람직하며, 메틸페닐폴리실록산수지 에멀젼의 조성비는 메틸페닐폴리실록산수지 45~55 중량%, 크실렌 10~15 중량%, 물 35~40 중량%으로 이루어지는 것이 바람직하다. The methyl phenyl polysiloxane resin emulsion is preferably used xylene as a solvent and a resin suspended in water so that it can be mixed well with purified water, the composition ratio of the methyl phenyl polysiloxane resin is 45 to 55% by weight of methyl phenyl polysiloxane resin, 10 to 15 weight of xylene %, 35-40 weight% of water is preferable.
그리고 본 발명에서 탈크는 도막의 기계적 물성과 함께 내열성을 향상시키는 작용을 하는 충진제로서, 탈크의 혼합량은 정제수 100 중량부에 대하여 45~50 중량부인 것이 바람직하다. 탈크의 혼합량이 45 중량부 미만이 될 경우에는 도막의 기계적 물성이나 내열성이 저하할 우려가 있고, 탈크의 혼합량이 50 중량부를 초과할 경우에는 상대적으로 다른 구성성분들의 혼합량 부족으로 인해 도막의 기타 다른 물성 등이 저하할 우려가 있다. In the present invention, talc is a filler that functions to improve heat resistance together with the mechanical properties of the coating film, and the mixing amount of talc is preferably 45 to 50 parts by weight based on 100 parts by weight of purified water. If the mixing amount of talc is less than 45 parts by weight, the mechanical properties and heat resistance of the coating film may be lowered. If the mixing amount of talc exceeds 50 parts by weight, the other components of the coating film may be deteriorated due to the insufficient mixing of other components. There is a possibility that the physical properties and the like decrease.
또한 본 발명에서 카본블랙은 도막의 색상을 흑색으로 나타내고, 충진제들간의 공극을 메워 내식성을 향상시키는 작용을 하며, 카본블랙의 혼합량은 정제수 100 중량부에 대하여 75~85 중량부인 것이 바람직하다. 카본블랙의 혼합량이 75 중량부 미만이 될 경우에는 도막의 채도가 낮아지거나 또는 내식성이 저하할 우려가 있고, 카본블랙의 혼합량이 85 중량부를 초과할 경우에는 상대적으로 다른 구성성분들의 혼합량 부족으로 인해 도막의 기타 다른 물성 등이 저하할 우려가 있다. In addition, in the present invention, the carbon black shows the color of the coating film in black, fills the voids between the fillers to improve the corrosion resistance, and the mixing amount of the carbon black is preferably 75 to 85 parts by weight based on 100 parts by weight of purified water. If the blending amount of carbon black is less than 75 parts by weight, the saturation of the coating film may be lowered or the corrosion resistance may be lowered. If the blending amount of the carbon black is more than 85 parts by weight, the amount of carbon black may be relatively low due to the insufficient mixing amount of other components. Other physical properties of the coating film may be lowered.
그리고 상기 실리카는 도료 조성물의 흐름성 개선과 충진재의 입자 안정성을 부여하기 위한 무정형의 이산화규소인 퓸드실리카(fumed silica)로서, 기본입자가 구형의 기본입자의 평균직경이 7~40nm의 크기인 극히 작고 구형의 형태이며 넓은 표면적과 특유의 표면특성을 갖는 화합물이다. 실리카의 혼합량은 정제수 100 중량부에 대하여 8~10 중량부인 것이 바람직하다. 실리카의 혼합량이 8 중량부 미만이 될 경우에는 도료 조성물의 흐름성 개선과 충진재의 입자 안정성이 저하할 우려가 있고, 실리카의 혼합량이 10 중량부를 초과할 경우에는 도리어 도료 조성물의 흐름성이 저하하여 작업성이 떨어질 우려가 있다. The silica is fumed silica, which is amorphous silicon dioxide for improving flowability of the coating composition and imparting particle stability of the filler, wherein the primary particles have a size of 7-40 nm in average diameter of the spherical primary particles. It is a very small, spherical shape with a large surface area and unique surface properties. It is preferable that the mixture amount of silica is 8-10 weight part with respect to 100 weight part of purified water. When the mixed amount of silica is less than 8 parts by weight, the flowability of the coating composition and the particle stability of the filler may decrease. When the mixed amount of silica exceeds 10 parts by weight, the flowability of the coating composition is lowered. There is a fear that the workability is reduced.
본 발명에서 사용하는 분산제는 도료 조성물 내에 혼합되는 충진재나 또는 안료들을 균일하게 분산시키는 작용을 하며, 분산제의 혼합량은 정제수 100 중량부에 대하여 18~20 중량부인 것이 바람직하다. 분산제의 혼합량이 18 중량부 미만이 될 경우에는 도료 조성물 내의 충진재나 또는 안료입자가 균일하게 분산되지 않을 우려가 있고, 분산제의 혼합량이 20 중량부를 초과할 경우에는 분산제의 과다 혼합으로 도료 조성물 내에 충진재가 쉽게 가라앉을 우려가 있다.The dispersant used in the present invention serves to uniformly disperse the fillers or pigments mixed in the coating composition, and the amount of the dispersant is preferably 18 to 20 parts by weight based on 100 parts by weight of purified water. If the amount of the dispersant is less than 18 parts by weight, the filler or pigment particles in the coating composition may not be uniformly dispersed. If the amount of the dispersant is more than 20 parts by weight, the filler may be mixed in the coating composition due to excessive mixing of the dispersant. There is a risk of sinking easily.
상기 분산제는 노닐페놀 엑소실레이트(nonylphenol ethoxylates)인 것이 바람직하다. The dispersant is preferably nonylphenol ethoxylates.
본 발명에서 상기 안정화제는 도막의 열 안전성의 물성을 향상시키는 작용을 하며, 안정화제의 혼합량은 정제수 100 중량부에 대하여 30~35 중량부인 것이 바람직하다. 안정화제의 혼합량이 30 중량부 미만인 경우에는 도막의 열 안정성이 저하할 우려가 있고, 안정화제의 혼합량이 35 중량부를 초과할 경우에는 도막의 열 안정성이 특별히 현저하게 향상되지는 않는다. In the present invention, the stabilizer serves to improve the physical properties of the thermal stability of the coating film, the amount of the stabilizer is preferably 30 to 35 parts by weight based on 100 parts by weight of purified water. When the mixing amount of the stabilizer is less than 30 parts by weight, the thermal stability of the coating film may be lowered. When the mixing amount of the stabilizer exceeds 35 parts by weight, the thermal stability of the coating film is not particularly remarkably improved.
본 발명에서 사용하는 안정화제는 염기성 아연 오르토인산염 수화물인 것이 바람직하다. It is preferable that the stabilizer used by this invention is basic zinc orthophosphate hydrate.
참고로 본 발명에 따른 흑색 수성도료 조성물의 물리적 특성은 아래 [표 1]의 내용과 같다.For reference, the physical properties of the black aqueous coating composition according to the present invention are as shown in Table 1 below.
그리고 본 발명에 따른 흑색 수성도료 조성물의 코팅방법을 설명하면 아래의 내용과 같다. And describing the coating method of the black aqueous coating composition according to the present invention is as follows.
본 발명에 따른 흑색 수성도료 조성물은 일액형 수성도료 조성물로서, 탁월한 방수와 방식 및 열충격 특성을 갖는다. The black water-based paint composition according to the present invention is a one-component water-based paint composition, and has excellent waterproof and anticorrosion and thermal shock characteristics.
흑색 수성도료 조성물의 코팅 작업시에는 먼저 사용전에 가벼운 믹서기를 이용하여 조성물 내의 공형분이 에 균일하게 분산되도록 가볍게 교반시킨다. When coating the black water-based coating composition, first use a light mixer to lightly stir to uniformly disperse the components in the composition before use.
그리고 금속 표면의 코팅작업시에는 코팅하고자 하는 금속 표면을 잘 세척하고, 코팅 작업 전에 알칼리 세척하고 그릿 브라스트 할 것을 권장한다. In the case of coating the metal surface, it is recommended to clean the metal surface to be coated well, and alkali-clean and grit blast before coating.
또한 코팅작업은 보통 표준 공기 분무 장비를 사용하여 형성시킨 25~30 ㎛의 두께(건조기준)로 여러 번 중첩하여 분무한 다음 배기가 잘되는 경화로에서 건조와 경화를 시킨다, 완전 건조 및 경화된 도막은 250℃의 온도로 30~60 분간 열을 가하여 코팅 피막층을 경화시킨다. In addition, the coating is sprayed several times with a thickness of 25 to 30 μm (dry basis), which is usually formed using a standard air spray equipment, and then dried and cured in a well ventilated curing furnace. The coating film layer is cured by applying heat at a temperature of 250 ° C. for 30 to 60 minutes.
따라서, 본 발명에 따른 흑색 수성도료 조성물은 내식성 및 내열성의 특성이 우수하여 자동차 브레이크용 디스크, 켈리퍼 또는 머플러 등과 같이 고온의 열을 직접적으로 받는 부품의 도장에 적합하다. Therefore, the black water-based coating composition according to the present invention is excellent in corrosion resistance and heat resistance properties, and is suitable for painting parts directly receiving high temperature heat, such as disks, calipers or mufflers for automobile brakes.
이하, 본 발명의 바람직한 실시예에 의거 상세히 설명하겠는 바, 상기 본 발명이 실시예에 의해 한정되는 것은 아니며, 특히 본 발명은 수성도료 분야의 전반적인 공정에 적용이 가능한 것임을 밝혀둔다.Hereinafter, the present invention will be described in detail based on the preferred embodiment of the present invention. However, the present invention is not limited to the embodiments, and the present invention is particularly applicable to the overall process of the aqueous coating field.
1. 흑색 수성도료 조성물의 제조1. Preparation of Black Water-based Coating Composition
(실시예 1)(Example 1)
정제수 100 중량부와, 실리콘수지인 메틸페닐폴리실록산수지 에멀젼 320 중량부, 탈크 45 중량부, 카본블랙 75 중량부, 퓸드실리카 8 중량부, 분산제인 노닐페놀 엑소실레이트 18 중량부, 안정화제인 염기성 아연 오르토인산염 수화물 30 중량부를 혼합하여 흑색 수성도료 조성물을 제조하였다.100 parts by weight of purified water, 320 parts by weight of methyl phenylpolysiloxane resin emulsion, silicone resin, 45 parts by weight of talc, 75 parts by weight of carbon black, 8 parts by weight of fumed silica, 18 parts by weight of nonylphenol exosylate as a dispersant, and basic zinc as a stabilizer. A black aqueous coating composition was prepared by mixing 30 parts by weight of orthophosphate hydrate.
상기에서 사용한 메틸페닐폴리실록산수지 에멀젼은 메틸페닐폴리실록산수지 45 중량%, 크실렌 15 중량%, 물 40 중량%를 혼합한 것을 사용하였다.As the methylphenylpolysiloxane resin emulsion used above, a mixture of 45% by weight of methylphenylpolysiloxane resin, 15% by weight of xylene, and 40% by weight of water was used.
(실시예 2)(Example 2)
정제수 100 중량부와, 실리콘수지인 메틸페닐폴리실록산수지 에멀젼 350 중량부, 탈크 50 중량부, 카본블랙 85 중량부, 퓸드실리카 10 중량부, 분산제인 노닐페놀 엑소실레이트 20 중량부, 안정화제인 염기성 아연 오르토인산염 수화물 35 중량부를 혼합하여 흑색 수성도료 조성물을 제조하였다.100 parts by weight of purified water, 350 parts by weight of methyl phenyl polysiloxane resin emulsion which is a silicone resin, 50 parts by weight of talc, 85 parts by weight of carbon black, 10 parts by weight of fumed silica, 20 parts by weight of nonylphenol exosylate as a dispersant, basic zinc as a stabilizer A black aqueous coating composition was prepared by mixing 35 parts by weight of orthophosphate hydrate.
상기에서 사용한 메틸페닐폴리실록산수지 에멀젼은 메틸페닐폴리실록산수지 55 중량%, 크실렌 10 중량%, 물 35 중량%를 혼합한 것을 사용하였다. As the methylphenylpolysiloxane resin emulsion used above, a mixture of 55% by weight of methylphenylpolysiloxane resin, 10% by weight of xylene, and 35% by weight of water was used.
(비교예 1)(Comparative Example 1)
상기 실시예 1과 동일한 조성비에 의해 흑색 수성도료 조성물을 제조하되, 퓸드실리카를 혼합하지 않고 흑색 수성도료 조성물을 제조하였다.A black water-based paint composition was prepared by the same composition ratio as in Example 1, but a black water-based paint composition was prepared without mixing fumed silica.
(비교예 2)(Comparative Example 2)
상기 실시예 2와 동일한 조성비에 의해 흑색 수성도료 조성물을 제조하되, 분산제를 혼합하지 않고 흑색 수성도료 조성물을 제조하였다.A black water-based paint composition was prepared by the same composition ratio as in Example 2, but a black water-based paint composition was prepared without mixing a dispersant.
2. 시험편 제작2. Test piece production
상기 실시예 1, 2 및 비교예 1, 2의 조성물을 교반기를 사용하여 가볍게 교반시켜 고형분을 조성물 내에 균질화시킨 다음 강판 시험편(60×80×1.0mm)을 제작하고, 이 강판 시험편으로부터 20 cm의 거리를 두고 스프레이 건을 사용하여 25~30 ㎛의 두께(건조기준)로 두 번 분사하여 건조도막의 두께가 50~60 ㎛가 되도록 코팅 피막층을 형성시킨 다음 경화로에서 250℃의 온도로 30 분간 열을 가하여 코팅 피막층을 경화시켜 시험편을 제작하였다. The compositions of Examples 1 and 2 and Comparative Examples 1 and 2 were gently stirred using a stirrer to homogenize solids in the composition, and then a steel sheet test piece (60 × 80 × 1.0 mm) was produced, and 20 cm from the steel plate test piece. Using a spray gun at a distance, spray twice with a thickness of 25 to 30 µm (dry basis) to form a coating film layer so that the thickness of the dry coating becomes 50 to 60 µm. The test film was produced by hardening a coating film layer by applying heat.
3. 흑색 수성도료 조성물의 평가3. Evaluation of Black Water-Based Paint Composition
상기 2의 방법에 따라 제작한 시험편을 사용하여 내식성과 내열성을 시험한 결과는 아래 [표 2]의 내용과 같다. The test results of the corrosion resistance and heat resistance using the test piece produced according to the method of 2 is as shown in Table 2 below.
(레이팅넘버RN)Corrosion Resistance 1)
(Rating Number RN)
주 1) 시편 도장후 염수분무시험기(5%염화나트륨수용액)에서 1,000시간 경과 후 상태를 관찰함 Note 1) After application of the specimen, observe the condition after 1,000 hours in the salt spray tester (5% sodium chloride solution).
2) 시편 도장후 300℃의 열풍건조로에서 1시간 동안 내열처리하고 상온 냉각후 염수분무시험기(5%염화나트륨수용액)에서 1,000시간 경과 후 상태를 관찰함 2) After coating the specimens, heat-resistant for 1 hour in a hot air drying furnace at 300 ° C and observe the state after 1,000 hours in a salt spray tester (5% aqueous sodium chloride solution) after cooling to room temperature.
상기 [표 2]의 내용에 의하면, 본 발명에 따른 실시예 1, 2의 조성물을 사용하여 코팅시킨 시험편은 비교예 1, 2의 시험편에 비해 내식성 및 내열성의 성능 평가에서 모두 우수한 것으로 평가되었다. According to the contents of Table 2, the test pieces coated with the compositions of Examples 1 and 2 according to the present invention were evaluated to be superior in performance evaluation of both corrosion resistance and heat resistance compared to the test pieces of Comparative Examples 1 and 2.
상기에서 비교예 1, 2의 경우에는 퓸드실리카 또는 분산제를 첨가하지 않고 흑색 수성도료 조성물을 제조함에 따라 조성물 내의 고형분이 균일하게 분산되지 않거나 또는 도막 작업의 흐름성이 떨어져 도막의 치밀성이 저하됨에 따라 내식성 및 내열성이 실시예 1, 2에 비해 떨어지는 것으로 추정된다.In the case of Comparative Examples 1 and 2, since the black aqueous coating composition is prepared without adding fumed silica or dispersing agent, the solid content in the composition is not uniformly dispersed or the flowability of the coating work is lowered, thereby decreasing the compactness of the coating film. Therefore, it is estimated that corrosion resistance and heat resistance are inferior compared with Example 1, 2.
상술한 바와 같은, 본 발명의 바람직한 실시예에 따른 흑색 수성도료 조성물을 설명하였지만, 이는 예를 들어 설명한 것에 불과하며 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 다양한 변화 및 변경이 가능하다는 것을 이 분야의 통상적인 기술자들은 잘 이해할 수 있을 것이다.As described above, the black water-based coating composition according to a preferred embodiment of the present invention has been described, but this is merely described, for example, and various changes and modifications can be made without departing from the technical spirit of the present invention. Those skilled in the art will appreciate.
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