KR100892303B1 - Method for manufacturing photograph fabric of industry materials and photograph fabric thereof - Google Patents

Method for manufacturing photograph fabric of industry materials and photograph fabric thereof Download PDF

Info

Publication number
KR100892303B1
KR100892303B1 KR1020080026666A KR20080026666A KR100892303B1 KR 100892303 B1 KR100892303 B1 KR 100892303B1 KR 1020080026666 A KR1020080026666 A KR 1020080026666A KR 20080026666 A KR20080026666 A KR 20080026666A KR 100892303 B1 KR100892303 B1 KR 100892303B1
Authority
KR
South Korea
Prior art keywords
yarn
post
fabric
manufacturing
polyester
Prior art date
Application number
KR1020080026666A
Other languages
Korean (ko)
Inventor
전상범
최경호
Original Assignee
전상범
최경호
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 전상범, 최경호 filed Critical 전상범
Priority to KR1020080026666A priority Critical patent/KR100892303B1/en
Application granted granted Critical
Publication of KR100892303B1 publication Critical patent/KR100892303B1/en

Links

Images

Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/12—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in zig-zag manner over series of guiding means
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)

Abstract

A method for manufacturing photograph fabric for industrial materials and the photograph fabric is provided to reduce environment contamination problems like waste water due to dyeing etc and to reduce manufacturing time considerably. A method for manufacturing photograph fabric for industrial materials comprises the following steps. A polyester DTY yarn having bulkiness is weaved with a warp(10) and a weft(12). The warp uses the polyester DTY yarn in which a sizing agent is not coated and the weft uses the polyester DTY yarn not interlaced. The processed fabric is gained by a tendering process and a heat compression process after dipping the fabric in a post treatment solution. The post treatment solution is a mixture in which a whitening agent and a fixing agent are included.

Description

산업자재용 실사원단 제조방법 및 그 실사원단{METHOD FOR MANUFACTURING PHOTOGRAPH FABRIC OF INDUSTRY MATERIALS AND PHOTOGRAPH FABRIC THEREOF}METHOD FOR MANUFACTURING PHOTOGRAPH FABRIC OF INDUSTRY MATERIALS AND PHOTOGRAPH FABRIC THEREOF BACKGROUND OF THE INVENTION 1. Field of the Invention [0001]

본 발명은 원단 제조방법에 관한 것으로, 특히 현수막과 같이 표면인쇄 가능하도록 된 산업자재용 실사원단의 제조방법 및 그 실사원단에 관한 것이다. The present invention relates to a fabric manufacturing method, and more particularly, to a manufacturing method of an inspection fabric for an industrial material, which is capable of surface printing such as a banner, and an inspection cloth.

현수막과 같은 기존의 산업자재용 실사원단 제품은 하기와 같은 과정을 거쳐서 제조된다. 실사원단제품에서 경사의 경우에는 방사하여 얻은 필라멘트사를 정경한 후 싸이징(sizing)가공처리를 하고, 위사의 경우에는 현수막용 폴리에스터를 교락가공을 한다. 그 후에는 싸이징 가공처리된 경사와 교락처리된 현수막용 폴리에스터재질의 위사를 제직 또는 편직하여 생지(greige)를 얻고, 그 생지를 호발, 정련, 표백과 같은 전처리를 수행한 후 염색작업을 하게된다. 그 다음에는 텐터링(tentering) 및 원단코팅과 같은 후가공처리를 수행함으로써 실사원단제품을 제조 완성하게 된다. Conventional industrial materials such as banners are manufactured through the following process. In case of warp yarn, yarn filament yarn obtained by spinning is sieved and then subjected to sizing processing. In the case of weft yarn, polyester yarn for embroidery is interlaced. After that, weaving or knitting of wefts of polyester fabric for embroidery with embossing treated with warp yarns to obtain greige, and pretreatment such as exposing, refining and bleaching is performed, and dyeing work is carried out . Followed by post-processing such as tentering and fabric coating to produce finished fabrics.

하지만 상기와 같은 산업자재용 실사원단 제품은 언급한 일련 제조과정을 거 쳐서 원단제품이 생산되므로 제조시간이 많이 소모되었고, 염색공장에서의 오폐수 등의 환경오염문제를 야기시켰다. However, since the fabrics for industrial materials used in the above-mentioned materials are manufactured through the serial manufacturing process mentioned above, the manufacturing time is long and the pollution problems such as waste water in the dyeing factories are caused.

또한 생산된 원단제품에는 호발불량, 얼룩, 색상차이, 오염 및 반점, 촉감불량과 같은 섬유염색 불량 등이 종종 발생하였다. 구체적인 일예를 들면, 실사원단의 경사는 싸이징가공에 의해서 호제가 입혀지며 제직후 호발 및 정련과정을 거치지만 호발이 완전하지 않거나 잘못되었을 경우에는 경사에 점성이 있는 물질(아크릴 풀)이 일부 잔류하게 된다. 그러면 이후 염색작업시에 점성이 있는 물질이 잔류된 경사부분에는 더 많은 염료가 염착되어서 그 부분이 진하게 보여지게 되는 염색불량이 발생하게 된다. In addition, the produced fabric products often suffer from defective fiber, stain, color difference, contamination and spots, and poor fiber dyeing such as poor touch. For example, the inclination of the actual fabric is covered by the sagging process, followed by the completion and refinement process, but if the incision is incomplete or erroneous, the viscous material (acrylic paste) . Then, in the subsequent dyeing operation, more dyes are dyed on the inclined portion where the viscous substance is remained, resulting in a defective dyeing, which causes the portion to appear dark.

따라서 본 발명의 목적은 산업자재용 실사원단 제품의 제조에 있어서 기존에 비해서 제조시간이 상대적으로 상당히 단축되고, 염색으로 인한 오폐수 등의 환경오염문제도 약화시킬 수 있도록 하는 산업자재용 실사원단 제조방법 및 그 실사원단을 제공하는데 있다. Accordingly, it is an object of the present invention to provide a method for manufacturing a real yarn fabrics for industrial materials, which can significantly shorten the manufacturing time compared to conventional ones in the production of real yarn fabrics for industrial materials, and also reduce environmental pollution problems such as wastewater due to dyeing And to provide an inspection cloth.

본 발명의 다른 목적은 실사원단에서의 호발불량, 얼룩, 색상차이, 촉감불량과 같은 섬유염색 불량이 최소화되도록 하는 산업자재용 실사원단 제조방법 및 그 실사원단을 제공하는데 있다. It is another object of the present invention to provide a method for manufacturing a live-action fabric for industrial material and an inspection cloth for minimizing fiber dyeing defects such as unevenness, unevenness, color difference,

상기한 목적을 달성하기 위한 본 발명은, 산업자재용 실사원단 제조방법에 있어서, 넌싸이징된 폴리에스테르 DTY사를 경사로 하고 무교락된 폴리에스테르 DTY사를 위사로 하여 제직하여서 생지원단을 얻고, 상기 생지원단을 후처리 약액에 침지후 열압착하고 텐터링하여서 상기 실사원단을 위한 가공지원단을 얻음을 특징으로 한다. In order to accomplish the above object, the present invention provides a method for manufacturing a live yarn fabrics for industrial materials, comprising the steps of: weaving a non-sagged polyester DTY yarn with a warp and unwoven polyester yarn as a weft yarn, And the raw material support is immersed in a post-treatment chemical solution, thermocompression-bonded, and tentered to obtain a processing support end for the live-in fabric.

본 발명은 현수막과 같은 실사원단제품을 제조함에 있어 싸이징처리나 교락가공을 하지 않고 정련, 호발, 표백과 같은 전처리를 수행하지도 않으며 교락부분을 원상태로 복귀시키도록 하는 역할이 있는 염색작업도 하지 않아도 되므로 가공료가 절약되고, 작업성이 좋아져 경제적이며, 작업시간이 단축될 뿐만 아니라 완제품의 원가절감도 크게 된다. 또한 본 발명은 실사원단에서의 쵸크마크, 호발불량, 얼룩, 색상차이, 촉감불량과 같은 섬유염색 불량도 최소화시킬 수 있다. The present invention relates to a process for fabricating a true-to-life fabric product such as a banner, which does not perform pre-treatment such as refining, exposing and bleaching without performing a sagging process or intermingling process, The processing cost is saved, the workability is improved, the cost is reduced, the working time is shortened, and the cost reduction of the finished product is also increased. Further, the present invention can minimize defects in fiber dyeing such as chalk marks, incoherent defects, stains, color differences, and poor tactile sensation in the actual fabrics.

이하 본 발명의 바람직한 실시 예를 첨부한 도면을 참조하여 상세히 설명한다. Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명의 실시 예에 따른 현수막과 같은 실사원단제품의 제조를 위한 개략 공정도이고, 도 2는 본 발명에 적용되는 폴리에스테르 DTY사를 얻는 개략장치 구성도이다. FIG. 1 is a schematic process diagram for manufacturing a live-action fabric product such as a placard according to an embodiment of the present invention, and FIG. 2 is a schematic device configuration diagram for obtaining a polyester DTY yarn applicable to the present invention.

도 1의 개략 공정도에서와 같이, 본 발명은 현수막과 같은 실사원단제품을 제조함에 있어 경사(10)는 정경(beaming)만 한 넌싸이징타입(non-sizing type)을 사용하고 위사(12)는 무교락된 것을 사용하여서 원단을 제직(S1)을 하고, 제직(S1) 후에는 전처리나 염색작업을 하지 않고, 제직된 생지원단을 약품처리(S21)와 텐터링(tentering)(S22)을 포함하는 후가공(S2)을 수행하고 그 다음에는 후가공처리된 원단을 코팅(S3)하여서 실사원단제품(14)을 제조완성한다. 1, the present invention uses a non-sizing type beaming type warp yarn 10 to manufacture a real yarn product such as a banner, (S21) and tentering (S22) are carried out without pretreatment or dyeing work after the weaving (S1), and the raw material support is subjected to chemical treatment (S21) and tentering (S2), which is followed by coating (S3) the post-processed fabric, to complete the finished fabric product (14).

본 발명의 실시 예에 따른 실사원단제품(14)의 경사(10) 및 위사(12)로는 현수막용 폴리에스테르 섬유사, 바람직하게는 폴리에스테르 DTY사를 사용한다. 경사(10) 및 위사(12)로 사용되는 폴리에스테르 DTY사는 가연공정에서 필라멘트사(Filament yarn)를 헛꼬임(꼬은 후 풀어짐)을 주어 벌키성(bulky)을 갖도록 한 섬유사이고, 상기 필라멘트사는 길게 형성된 필라멘트 가닥 수십개 내지 백수십개를 단순 접합 합사한 섬유사이다. 본 발명에서 현수막용 폴리에스테르 DTY사의 일예로는 75~600데니어, 40필라멘트 내지 150필라멘트 개수의 SD(semi-dull)로 사용하는 것이 바람직하며, 이러한 폴리에스테르 DYT사는 염료 흡습성이 우수하다. A polyester fiber yarn for a banner, preferably polyester DTY yarn is used as the warp yarn 10 and the weft yarn 12 of the real yarn product 14 according to the embodiment of the present invention. The polyester DTY yarn used as the warp yarns 10 and the weft yarns 12 is a yarn that has a bulky yarn by twisting filament yarn in a twisting process and the filament yarn is long Twenty to hundreds of formed filament strands are simply joined together. In the present invention, it is preferable to use, for example, 75 to 600 denier and SD (semi-dull) of 40 filaments to 150 filaments as the polyester DTY yarn for the banner. Such a polyester DYT yarn has excellent dye hygroscopicity.

본 발명의 실시 예에 적용되는 현수막용 폴리에스테르 DTY사를 얻기 위해서는 통상의 방법과 같이 가연공정에서 필라멘트사를 하나의 열교환기내로 통과시키면서 그 필라멘트사에 헛꼬임을 주어 벌키성(bulky)을 갖도록 할 수도 있고, 더욱 바람직하게는 가연공정에서 도 2에 도시된 바와 같이 필라멘트사(Y)를 두개의 열교환기(20)(22)내로 연속 통과시키면서 그 필라멘트사(Y)에 헛꼬임을 주어 벌키성을 갖도록 하는 것이다. In order to obtain the polyester DTY yarn for the banner used in the embodiment of the present invention, the filament yarn is passed through a single heat exchanger in a twisting process as in a conventional method, and twisted to the filament yarn to have a bulky yarn The filament yarn Y may be twisted in a twisted manner while the filament yarn Y is continuously passed through the two heat exchangers 20 and 22 as shown in FIG. So as to have a key characteristic.

도 2에서와 같이 두개의 열교환기(20)(22)를 통과하면서 얻어지는 폴리에스테르 DTY사는 한개의 열교환기를 통과시켜서 얻어지는 폴리에스테르 DTY사에 비해서 후가공(S3)중에 야기될 수 있는 실의 수축을 억제시키고 원단의 구김현상을 방지시켜주므로 제조완성된 실사원단제품(14)이 현수막용으로서 안정된 형태를 유지할 수 있도록 해준다. As shown in FIG. 2, the polyester DTY yarns obtained while passing through the two heat exchangers (20) and (22) suppress the shrinkage of the yarns which may be caused during the post-processing (S3) as compared with the polyester DTY yarns obtained by passing through one heat exchanger Thereby preventing the wrinkling of the fabric, so that the finished fabric 14 can be kept in a stable form for the banner.

본 발명에서는 경사인 폴리에스테르 DTY사를 정경하되 정경시에는 실에 윤활제를 입혀주며, 그후 호제를 입히는 싸이징은 하지 않는다. 본 발명에서는 싸이징을 하지 않으므로 제직후 호제를 제거하는 호발 및 정련과정(전처리)을 생략할 수 있다. 상기와 같이 호제를 입히는 싸이징을 하지 않음에 따라 잔류 호제에 의해 실사원단제품(14)의 표면인쇄시 발생되는 염색불량의 염려가 사라진다. In the present invention, the oblique polyester DTY yarn is regularized, but the yarn is lubricated at the time of regular sizing, and thereafter, the yarn is not subjected to a sagging process. In the present invention, sagging is not carried out, so that a polishing and refining process (pretreatment) for removing the adhesive immediately after the sagging can be omitted. As described above, since there is no sagging to apply the adhesive agent, there is no fear of staining failure occurring on the surface printing of the real product article 14 due to the residual adhesive agent.

또한 본 발명에서는 위사인 폴리에스테르 DTY사를 교락가공하지 않은 무교락 상태에서 경사와 함께 제직하도록 구현한다. 폴리에스테르 DTY사는 자체가 벌키성을 갖으므로 비록 교락가공을 하지 않아 교락에 의한 엉킴부(nip)형성이 없다하더라도 제직성이 크게 떨어지지는 않는다. 염색작업은 표백하는 효과와 아울러 교락시 형성된 엉킴부를 해제시키는 역할도 담당하게 되는데, 본 발명에서는 위사가 무교락타입이 되게 함으로써 후가공(S2)전에 염색을 반드시 해야만 할 필요성이 없게된다. 그러므로 본 발명에서는 후가공(S2)전 염색작업도 생략할 수 있다. 이는 오폐수 발생문제로 인해 염색가공기(로타리, 레피드 등)를 설치할 수 없는 지역에서도 실사원단제품을 생산할 수 있도록 해주는 이점을 부여한다. Further, in the present invention, the weft polyester yarn DTY yarn is woven together with warp yarn in a non-interlocking state without entanglement. Since the polyester DTY yarn itself has a bulky property, even if there is no nip formation due to entanglement due to no interlocking, the fabricability does not decrease much. In the present invention, it is unnecessary to dye before the post-processing (S2) by making the weft yarn an unshifted lock type. Therefore, in the present invention, the post-processing (S2) pre-dyeing work can be omitted. This gives the advantage of producing woven fabric products in areas where dyeing machines (Rotary, Rapid, etc.) can not be installed due to wastewater generation problems.

상기와 같이 본 발명에서는 싸이징도 않지 않고 교락가공을 하지 않으며 정련, 호발, 표백과 같은 전처리 및 후가공전 염색작업 조차도 하지 않는다. 즉 본 발명의 실사원단은 제직과정 및 그 전후과정을 단순하게 하여 염색가공기(로타리, 레피드 등)를 거치지 않고 후가공기계의 하나인 텐타(tenter)의 전단에서만 약품처리를 수행으로 실사원단을 제조완성할 수 있도록 구현한 것이다. As described above, in the present invention, neither sieving nor interlacing is performed, and pre-processing such as refining, exposing, bleaching, and post-processing are not performed. That is, according to the present invention, the actual fabrics of the present invention can be processed only at the front end of the tenter, one of the post-processing machines, without going through the dyeing machine (rotary, feed, etc.) It is the implementation to be completed.

그리고, 본 발명에서는 약품처리(S21)와 텐터링(tentering)(S22)을 포함하는 후가공(S2)처리를 함에 있어 직물의 조직상태(넌싸이징과 무교락타입)와 연화 온도점을 잘 이용하는 등 제조완성되는 실사원단제품(14)이 표면 인쇄하기에 가장 적합한 상태가 될 수 있도록 후가공처리를 수행한다. 후가공(S2)의 약품처리(S21)에서는 생지원단에 염색 및 표백효과를 주는 것이며, 후가공(S2)의 텐터링(tentering)(S22)에서는 정확한 규격과 중량 및 수율을 감안한 조정과 건조가 수 행되어서 최종의 가공원단이 만들어진다. In the present invention, in the post-processing (S2) processing including the chemical processing (S21) and the tentering (S22), the texture state (non-sagging and unglazed type) Etc. The post-processing is performed so that the finished true-to-life article 14 is in a state most suitable for surface printing. In the chemical treatment (S21) of the post-processing (S2), the dyeing and bleaching effect is given to the life support. In the tentering (S22) of the post-processing (S2), adjustment and drying So that the final processed fabric is produced.

도 3은 도 1에서 후가공(S2)처리하는 장치부의 개략 구성도로서, 후가공 처리장치부(30)는 후처리 약액으로 약품처리하는 약품처리부(32)와 텐터링하는 텐타(34)로 구성한다. FIG. 3 is a schematic structural view of an apparatus section for post-processing (S2) processing in FIG. 1, wherein the post-processing apparatus section 30 is composed of a chemical processing section 32 for chemical processing with a post-treatment chemical liquid and a tenter 34 for tentering.

약품처리부(32)는 교반기를 갖으며 후처리 약액(40)을 공급하는 약액 공급부(37)와, 약액공급부(37)에서 공급된 후처리 약액(40)에 생지원단(36)을 침지시켜서 약품처리하는 약품처리조(38)와, 안내롤러들(42)~(46) 및 맹글롤러(mangle roller)(48)로 구성한다. 약액 공급부(37)의 탱크와 약품처리조(38)간에는 공급펌프(P1)가 설치된 공급관(50)과 회수펌프(P2)가 설치된 회수관(52)이 연통되게 구성하고, 약액 공급부(37)의 탱크내에는 교반기가 설치된다. The chemical treatment section 32 includes a chemical solution supply section 37 having an agitator and supplying the post treatment chemical solution 40 and a biological support section 36 immersed in the post treatment chemical solution 40 supplied from the chemical solution supply section 37, A chemical treatment tank 38 for treating the paper, and guide rollers 42 to 46 and a mangle roller 48. A supply pipe 50 provided with a supply pump P1 and a recovery pipe 52 provided with a recovery pump P2 are connected to each other between the tank of the chemical solution supply unit 37 and the chemical treatment tank 38. The chemical solution supply unit 37, A stirrer is installed in the tank of the tank.

약액 공급부(37)의 탱크에서 조성되는 후처리 약액(40)은 0~10℃의 물 100ℓ와, 물100%에 대비한 증백제 0.5~2중량%, 안정제 0.5~3중량%를 혼합하여서 만들어질 수 있다. 보다 구체적으로 설명하면, 상기 후처리 약액(40)은 0~10℃의 물 100ℓ을 탱크내에 투입후 교반기로 분당 회전수 20~30회전이 이루어지도록 서서히 교반시키면서 물100%에 대비한 증백제 0.5~2중량%를 먼저 투입하고 그 후 안정제 0.5~3중량%를 투입하여서 10분간 혼합함으로써 제조되어진다. 안정제는 물과 증백제가 서로 잘 혼합이 되도록 하는 용도로 사용되며, 만일 증백제와 안정제의 투입순서가 바뀌면 화학적 요인에 의한 트러블이 발생한다. 또한 혼합시 빠른 속도로 교반 혼합이 이루어지면 증백제의 분자구조가 파괴되어서 가공효과가 떨어지고, 용수인 물의 온도가 10℃를 초과하게되면 검업(gum up)현상이 발생될 수 있음에 유의 하여야 한다.The post-treatment agent 40 formed in the tank of the chemical solution supply part 37 is prepared by mixing 100 L of water at 0 to 10 ° C, 0.5 to 2% by weight of a brightener relative to 100% of water, and 0.5 to 3% Can be. More specifically, the post-treatment solution 40 is prepared by charging 100 liters of water at 0 to 10 ° C into a tank, slowly stirring the solution with a stirrer so that the number of revolutions per minute is 20 to 30 revolutions per minute, To 2% by weight of the stabilizer, and then adding 0.5 to 3% by weight of the stabilizer, followed by mixing for 10 minutes. The stabilizer is used to mix the water and the brightener together. If the order of addition of the brightener and the stabilizer is changed, the problem is caused by chemical factors. Also, it should be noted that if stirring is performed at a high speed during mixing, the molecular structure of the whitening agent is destroyed and the processing effect is lowered. If the temperature of the water of water exceeds 10 ° C, gum up may occur .

또한 상기 후처리 약액(40)의 다른 일예로는 0~10℃의 물 100ℓ와, 물100%에 대비한 증백제 0.5~2중량%, 고착제 1~3중량%를 혼합하여서 만들어질 수 있다. 이 경우에는 0~10℃의 물 100ℓ를 탱크내에 투입후 교반기로 분당 회전수 20~30회전이 이루어지도록 서서히 교반시키면서 물100%에 대비한 고착제 1~3중량%를 먼저 투입하여 10분간 교반 혼합하고 그 후 증백제 0.5~2중량%를 투입하여서 재차 교반 혼합함으로써 제조되어진다.Another example of the post-treatment agent 40 may be prepared by mixing 100 L of water at 0 to 10 DEG C, 0.5 to 2 wt% of a brightener relative to 100% of water, and 1 to 3 wt% of a fixing agent. In this case, 100 liters of water at 0 to 10 ° C was poured into the tank, and 1 to 3% by weight of a fixing agent for 100% water was firstly added to the tank while stirring with a stirrer so that the number of revolutions per minute was 20 to 30 revolutions per minute. And then 0.5 to 2% by weight of a brightener is added thereto, followed by stirring and mixing.

약품공급부(37)에서 조성된 후처리 약액(40)은 공급펌프(P1)가 설치된 공급관(50)을 통해서 약품처리조(40)에 공급되고, 약품처리조(40)에 저장된 후처리 약액(40)은 회수펌프(P2)가 설치된 회수관(52)을 통해서 약품공급부(37)에 회수됨으로써 약액 순환에 의한 재사용이 가능하다. 그러므로 염색작업시 발생되는 오폐수의 방류문제를 상당히 해소할 수 있다. The post-treatment agent 40 formed in the drug supply unit 37 is supplied to the chemical treatment tank 40 through the supply pipe 50 in which the supply pump P1 is installed, 40 are recovered to the medicine supply unit 37 through the recovery pipe 52 provided with the recovery pump P2, so that it can be reused by the circulation of the chemical solution. Therefore, the problem of discharge of wastewater generated in the dyeing operation can be solved considerably.

도 1에서와 같이, 제직(S1)을 통해서 얻어진 생지원단(도 3의 36)은 본 발명에서는 기존의 호발, 정련, 표백과 같은 전처리 과정이나 염색작업을 거치지 않고 바로 도 3에 도시된 후가공 처리장치부(30)의 약품처리부(32)로 인입된다.As shown in FIG. 1, the raw support (36 in FIG. 3) obtained through the weaving (S1) is directly transferred to the post-processing plant (shown in FIG. 3) without being subjected to a pre- And is introduced into the chemical treatment section 32 of the tooth 30.

약품처리부(32)의 약품처리조(38)에는 약액공급부(37)로부터 공급된 후처리 약액(40)이 저장되어 있으며, 상기 생지원단(36)은 안내롤러(42)(44)(46)의 안내를 받으며 이송되어서 약품처리조(38)내 후처리 약액(40)에 침지되어진 후 하나 이상의 맹글롤러(48)로 이송된다. The chemical treatment tank 38 of the chemical treatment unit 32 stores the post-treatment chemical solution 40 supplied from the chemical solution supply unit 37. The life support unit 36 is provided with the guide rollers 42, 44, And is then immersed in the post-treatment agent solution 40 in the chemical treatment tank 38 and then transferred to one or more mangle rollers 48.

하나 이상의 맹글롤러(48)들에서는 5kg/cm2 이하의 압착력으로 후처리 약액(40)에 침투 처리된 생지원단(36)을 열압착하게되며, 맹글롤러(48)를 통과한 생지원단(36)은 텐타(34)에서 텐터링되어서 가공지원단이 된다. The one or more mangling rollers 48 thermally press the raw material support 36 infiltrated into the post-treatment chemical 40 with a compression force of 5 kg / cm 2 or less, Is tentered in the tenter 34 to become a processing support end.

생지원단(36)의 소재가 본 발명에서 사용되는 폴리에스테르 DTY사 재질을 기준으로 텐타(34)내의 챔버온도는 170~200℃를 유지하는 것이 연화 온도점 이용에 적합하며 색상 및 고착처리하는데 바람직하다. 즉, 원단의 경화 및 침투 약액의 원단섬유조직내 균일한 분산 결합을 용이하게 해준다. 또한 후가공 처리장치부(30)에서 침지되고 압착되며 텐터링되는 생지원단(36)의 원단이송속도는 분당 25∼50m가 바람직하며, 구동 초기에는 규정범위내에서 낮은 이송속도로 시작하여 서서히 규정범위내 설정 목표속도치에 이르도록 한후 그 목표속도치를 유지하도록 하는 것이 좋다. It is preferable that the chamber temperature in the tenter 34 is maintained at 170 to 200 ° C on the basis of the polyester DTY yarn used in the present invention, Do. That is, it facilitates the hardening of the fabric and the uniform dispersion bonding in the fabric texture of the penetrating chemical. In addition, the feeding speed of the raw material supporting section 36, which is dipped in the finishing processing section 30 and compressed and tentered, is preferably 25 to 50 m per minute. At the beginning of the driving, the feeding section starts at a low feeding speed within a predetermined range, It is preferable to maintain the target speed value after reaching the set target speed value.

본 발명의 실시 예에서 후가공 처리장치부(30)에 있어서, 후처리 약액(40)의 선정 및 배합, 후처리 약액(40)의 혼합과정에서의 적절한 처리, 후처리 약액(40)의 화학적 요인, 후처리 약액(40)의 용수온도, 맹글롤러(48)들의 압착력, 텐타(34)의 챔버온도, 원단이송속도 등등의 적절한 선정은 쵸크마크, 얼룩(unevenness), 색상차이(listing & ending, color), 촉감불량과 같은 섬유염색 불량을 최소화시킬 수 있게 해준다. In the embodiment of the present invention, the post-treatment agent 40 is selected and blended, the appropriate treatment in the mixing process of the post-treatment agent 40, the chemical factor of the post-treatment agent 40, The proper selection of the water temperature of the post-treatment agent 40, the pressing force of the mangle rollers 48, the chamber temperature of the tenter 34, the fabric conveying speed, etc., can be determined by chalk marks, unevenness, ) And to minimize fiber dyeing defects such as tactile failure.

상기와 같이 후가공 처리장치부(30)에서 후가공 처리된 원단은 도 1에서와 같이 코팅(S3)처리된 후 실사원단제품(14)으로서 제조완성되어진다. As described above, after the post-processing in the post-processing device 30, the raw fabric is coated (S3) as shown in FIG.

상술한 본 발명의 설명에서는 구체적인 실시 예에 관해 설명하였으나, 여러 가지 변형이 본 발명의 범위에서 벗어나지 않고 실시할 수 있다. 따라서 본 발명의 범위는 설명된 실시 예에 의하여 정할 것이 아니고 특허청구범위와 특허청구범위의 균등한 것에 의해 정해 져야 한다. While the present invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. Therefore, the scope of the present invention should not be limited by the described embodiments but should be determined by the equivalents of the claims and the claims.

본 발명은 현수막과 같이 표면인쇄 가능한 산업자재용 실사원단을 제조하는데 이용될 수 있다. The present invention can be used to produce surface-printable industrial material fabrics such as banners.

도 1은 본 발명의 실시 예에 따른 현수막과 같은 실사원단제품의 제조를 위한 개략 공정도,BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a schematic process diagram for manufacturing a live-action fabric product, such as a placard, in accordance with an embodiment of the present invention;

도 2는 본 발명에 적용되는 폴리에스테르 DTY사를 얻는 개략장치 구성도,Fig. 2 is a schematic device configuration diagram for obtaining a polyester DTY yarn applicable to the present invention, Fig.

도 3은 도 1에서 후가공처리하는 장치부의 개략 구성도.Fig. 3 is a schematic structural view of a device unit for post-processing in Fig. 1; Fig.

<도면의 주요 부분에 대한 부호의 설명> Description of the Related Art

(20)(22)-- 열교환기 (30)-- 후가공 처리장치부(20) (22) - Heat exchanger (30) - Post processing plant

(32)-- 약품처리부 (34)-- 텐타(32) - a chemical processing section (34) - a tentacle

(36)-- 생지원단 (37)-- 약액 공급부(36) - life support unit (37) - drug solution supply unit

(38)-- 약품처리조 (40)-- 후처리 약액(38) - chemical treatment tank (40) - post treatment chemical solution

(42)~(46)-- 안내롤러 (48)-- 맹글롤러(42) to (46) - guide roller (48) - mangle roller

(50)-- 공급관 (52)-- 회수관(50) - a supply pipe (52) - a return pipe

(P1)-- 공급펌프 (P2)-- 회수펌프 (P1) - feed pump (P2) - return pump

Claims (8)

산업자재용 실사원단 제조방법에 있어서, A method for manufacturing a live-action fabric for an industrial material, 벌키성을 갖는 폴리에스테르 DTY사를 경사와 위사로 사용하여 제직하되, 상기 경사는 상기 폴리에스테르 DTY사를 정경후 호제를 입히기 이전 상태의 폴리에스테르 DTY사를 사용하고, 상기 위사는 상기 폴리에스테르 DTY사가 교락되기 이전상태의 폴리에스테르 DTY사를 사용하여 제직하여서 생지원단을 얻고, 상기 생지원단을 후처리 약액에 침지후 열압착하고 텐터링하여서 상기 실사원단을 위한 가공지원단을 얻음을 특징으로 하는 산업자재용 실사원단 제조방법. Polyester DTY yarn having a bulky property is used as warp yarns and weft yarns, and the warp yarns are made of polyester DTY yarn in the state before polyester yarn is applied to the polyester yarn DTY, Wherein the raw material support is obtained by obtaining a raw material support by using a polyester DTY yarn in a state before the yarn is entangled, dipping the raw material support in a post-treatment solution, thermocompression bonding and tentering the raw material support, Method for manufacturing live-in fabric. 제1항에 있어서, 상기 후처리 약액은 물에 증백제와 안정제가 포함된 혼합액임을 특징으로 하는 산업자재용 실사원단 제조방법.The method according to claim 1, wherein the post-treatment agent is a mixed solution containing a whitening agent and a stabilizer in water. 제1항에 있어서, 상기 후처리 약액은 물에 증백제와 고착제가 포함된 혼합액임을 특징으로 산업자재용 실사원단 제조방법. The method according to claim 1, wherein the post-treatment agent is a mixture of water and a whitening agent. 제1항 내지 제3항중 어느 한항에 있어서, 상기 경사 및 위사로 사용될 상기 벌키성을 갖는 폴리에스테르 DTY사는 필라멘트사를 두개의 열교환기들내로 연속 통과시키면서 헛꼬임을 주어 벌키성을 갖게 하여서 얻어짐을 특징으로 하는 산업자재용 실사원단 제조방법. The polyester DTY yarn according to any one of claims 1 to 3, characterized in that the polyester DTY yarn having the bulkiness to be used as the warp and weft yarns is obtained by continuously twisting filament yarns into two heat exchangers while imparting twist to the filament yarns Wherein the method comprises the steps of: 제2항에 있어서, 상기 후처리 약액은, 0~10℃의 물과, 상기 물100%에 대비한 증백제 0.5~2중량%, 안정제 0.5~3중량%를 혼합하여서 만들어짐을 특징으로 하는 산업자재용 실사원단 제조방법. The post-treatment agent solution according to claim 2, wherein the post-treatment agent solution is prepared by mixing water at 0 to 10 ° C, 0.5 to 2% by weight of a brightener relative to 100% of the water, and 0.5 to 3% Method for manufacturing live-in fabric. 제3항에 있어서, 상기 후처리 약액은, 0~10℃의 물과, 물100%에 대비한 증백제 0.5~2중량%, 고착제 1~3중량%를 혼합하여서 만들어짐을 특징으로 하는 산업자재용 실사원단 제조방법. The post-treatment agent solution according to claim 3, wherein the post-treatment agent solution is prepared by mixing water at 0 to 10 ° C, 0.5 to 2% by weight of a brightener relative to 100% of water, and 1 to 3% Method for manufacturing yarn thread fabrics. 제1항에 있어서, 상기 열압착은 5kg/cm2 이하의 압착력을 갖는 하나 이상의 맹글롤러에 의해서 이루어지며, 건조시 텐타내 챔버온도는 170~200℃이고, 침지되고 열압착되며 텐터링되는 생지원단의 원단이송속도는 분당 25∼50m임을 특징으로 하는 산업자재용 실사원단 제조방법. The method as claimed in claim 1, wherein the thermocompression bonding is performed by one or more mangle rollers having a pressing force of 5 kg / cm 2 or less, the chamber temperature in the drying chamber is 170 to 200 ° C, Wherein the feeding speed of the supporting member is 25 to 50 m per minute. 제1항 내지 제3항중 어느 한항의 제조방법으로 제조된 산업자재용 실사원단. A live-action fabric produced by the manufacturing method according to any one of claims 1 to 3.
KR1020080026666A 2008-03-22 2008-03-22 Method for manufacturing photograph fabric of industry materials and photograph fabric thereof KR100892303B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR1020080026666A KR100892303B1 (en) 2008-03-22 2008-03-22 Method for manufacturing photograph fabric of industry materials and photograph fabric thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020080026666A KR100892303B1 (en) 2008-03-22 2008-03-22 Method for manufacturing photograph fabric of industry materials and photograph fabric thereof

Publications (1)

Publication Number Publication Date
KR100892303B1 true KR100892303B1 (en) 2009-04-08

Family

ID=40757415

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020080026666A KR100892303B1 (en) 2008-03-22 2008-03-22 Method for manufacturing photograph fabric of industry materials and photograph fabric thereof

Country Status (1)

Country Link
KR (1) KR100892303B1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100992873B1 (en) * 2009-08-11 2010-11-08 김병호 Manufacture method of textile materials for printing ink-jet
KR101438656B1 (en) 2012-10-11 2014-09-12 변종성 Casting tape support
KR20180122299A (en) * 2017-05-02 2018-11-12 주식회사 지오엔 Apparatus for coating fine particles by spraying in solution, and method for preparing substrate-fine particle coating composite by using the same
KR20230029254A (en) 2021-08-24 2023-03-03 (주)코레쉬텍 Biodegradable PLA(polylactic acid) Advertisement and Making Process Thereof
KR102665953B1 (en) 2024-03-06 2024-05-14 주식회사 디케이코리아 Manufacturing method of banner

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06313274A (en) * 1993-04-27 1994-11-08 Soko Seiren Kk Production of printing base fabric having millipore film
JPH0726439A (en) * 1993-07-07 1995-01-27 Asahi Chem Ind Co Ltd Woven fabric for printing fine line
KR20050087124A (en) * 2004-02-25 2005-08-31 이재광 Preparation method of digital printing fabrics and its device
KR20060006345A (en) * 2004-07-15 2006-01-19 대주실업(주) Manufacturing method of polyester fabrics with feeling of silk

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06313274A (en) * 1993-04-27 1994-11-08 Soko Seiren Kk Production of printing base fabric having millipore film
JPH0726439A (en) * 1993-07-07 1995-01-27 Asahi Chem Ind Co Ltd Woven fabric for printing fine line
KR20050087124A (en) * 2004-02-25 2005-08-31 이재광 Preparation method of digital printing fabrics and its device
KR20060006345A (en) * 2004-07-15 2006-01-19 대주실업(주) Manufacturing method of polyester fabrics with feeling of silk

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100992873B1 (en) * 2009-08-11 2010-11-08 김병호 Manufacture method of textile materials for printing ink-jet
KR101438656B1 (en) 2012-10-11 2014-09-12 변종성 Casting tape support
KR20180122299A (en) * 2017-05-02 2018-11-12 주식회사 지오엔 Apparatus for coating fine particles by spraying in solution, and method for preparing substrate-fine particle coating composite by using the same
KR102125317B1 (en) 2017-05-02 2020-06-23 주식회사 지오엔 Apparatus for coating fine particles by spraying in solution, and method for preparing substrate-fine particle coating composite by using the same
KR20230029254A (en) 2021-08-24 2023-03-03 (주)코레쉬텍 Biodegradable PLA(polylactic acid) Advertisement and Making Process Thereof
KR102665953B1 (en) 2024-03-06 2024-05-14 주식회사 디케이코리아 Manufacturing method of banner

Similar Documents

Publication Publication Date Title
Bhatia et al. Pollution control in textile industry
KR100892303B1 (en) Method for manufacturing photograph fabric of industry materials and photograph fabric thereof
CN111979786B (en) Manufacturing process and production equipment of textile fabric
WO2015145341A1 (en) Method for dyeing and/or bleaching textile materials
CN110435250B (en) Wool knitted shorn sheepskin-like fabric and production process thereof
CN1224473A (en) Pretreatment and subsequent dyeing of yarn
JP2018003229A (en) Dyeing and finishing method of knitted fabric, fabric having predetermined color by using the same and upper fabric
KR100826223B1 (en) Velvet textile and the manufacture method
KR101591906B1 (en) Pretreatmenting method of the fabric
CN1076418C (en) Durable pleating method in cellulose fabric
KR101591907B1 (en) Pretreatmenting method of the fabric
CN108070951B (en) Garment fabric manufacturing process, system and product thereof
CN1329583C (en) Process for producing a dyed and finished lyocell fabric
CN215887544U (en) Device for removing hairiness on surface of fabric
JP4614187B2 (en) Textile dyeing method and apparatus
US20220332851A1 (en) Method for pre-treating and dyeing cellulose
EP1668179B1 (en) A process for indigo dyeing of wool and wool blends
US3533145A (en) Process and apparatus for the treatment of synthetic filament groups
Koushik et al. Textile Industry-An Overview
CN104294513A (en) Preprocessing method for dyeing and finishing menswear fabric
KR100439490B1 (en) Carding apparatus for manufacturing a partial dyeing sliver, the method for manufacturing yarn utilizing the same, and manufactures
CN1516766A (en) Dyeing and finishing of Lycoell fabrics
JPH07292582A (en) Production of textile structure having crease pattern
EA006660B1 (en) Process for fabric production
CN112593326A (en) Preparation method of gray fabric and gray fabric

Legal Events

Date Code Title Description
A201 Request for examination
A302 Request for accelerated examination
E902 Notification of reason for refusal
E902 Notification of reason for refusal
E701 Decision to grant or registration of patent right
GRNT Written decision to grant
FPAY Annual fee payment

Payment date: 20130329

Year of fee payment: 5

FPAY Annual fee payment

Payment date: 20140430

Year of fee payment: 6

FPAY Annual fee payment

Payment date: 20160401

Year of fee payment: 8

FPAY Annual fee payment

Payment date: 20170403

Year of fee payment: 9

FPAY Annual fee payment

Payment date: 20180402

Year of fee payment: 10

FPAY Annual fee payment

Payment date: 20190425

Year of fee payment: 11