KR100806656B1 - 다공질 허니컴 구조체의 제조 방법 및 다공질 허니컴구조체 - Google Patents
다공질 허니컴 구조체의 제조 방법 및 다공질 허니컴구조체 Download PDFInfo
- Publication number
- KR100806656B1 KR100806656B1 KR1020067024399A KR20067024399A KR100806656B1 KR 100806656 B1 KR100806656 B1 KR 100806656B1 KR 1020067024399 A KR1020067024399 A KR 1020067024399A KR 20067024399 A KR20067024399 A KR 20067024399A KR 100806656 B1 KR100806656 B1 KR 100806656B1
- Authority
- KR
- South Korea
- Prior art keywords
- porous honeycomb
- calcined
- structural body
- honeycomb structural
- producing
- Prior art date
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/20—Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
- B01D39/2068—Other inorganic materials, e.g. ceramics
- B01D39/2072—Other inorganic materials, e.g. ceramics the material being particulate or granular
- B01D39/2079—Other inorganic materials, e.g. ceramics the material being particulate or granular otherwise bonded, e.g. by resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/20—Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/20—Other self-supporting filtering material ; Other filtering material of inorganic material, e.g. asbestos paper, metallic filtering material of non-woven wires
- B01D39/2027—Metallic material
- B01D39/2031—Metallic material the material being particulate
- B01D39/2037—Metallic material the material being particulate otherwise bonded
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/0006—Honeycomb structures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24149—Honeycomb-like
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Inorganic Chemistry (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Filtering Materials (AREA)
- Catalysts (AREA)
- Porous Artificial Stone Or Porous Ceramic Products (AREA)
Abstract
Description
주성분 재 료 (질량부) | 무기 층상 재료 | 하소체의 강도 (MPa) | 하소체의 상태 | 다공질 허니컴 구조체의 기공율(%) | |||
명칭 | 종류 | 량 (질량부) | |||||
실시예1 | SiC/Si (80:20) | 몬모릴로 나이트 | Na형 스멕타이트 | 1.0 | 0.12 | 크랙 무 붕괴 무 | 58 |
실시예2 | " | Mg치환형 몬모릴로 나이트 | Mg형 스멕타이트 | 1.0 | 0.08 | " | 59 |
실시예3 | " | 하이드로 탈사이트 | 하이드로 탈사이트 | 1.0 | 0.10 | " | 59 |
실시예4 | " | 탈크 | 탈크 | 1.0 | 0.08 | " | 59 |
실시예5 | " | 몬모릴로 나이트 | Na형 스멕타이트 | 0.01 | 0.02 | " | 60 |
실시예6 | " | " | " | 10.0 | 0.22 | " | 56 |
실시예7 | " | Mg치환형 몬모릴로 나이트 | Mg형 스멕타이트 | 0.01 | 0.02 | " | 60 |
실시예8 | " | " | " | 10.0 | 0.17 | " | 57 |
실시예9 | " | 하이드로 탈사이트 | 하이드로 탈사이트 | 0.01 | 0.02 | " | 61 |
실시예10 | " | " | " | 10.0 | 0.16 | " | 58 |
실시예11 | " | 탈크 | 탈크 | 0.01 | 0.02 | " | 60 |
실시예12 | " | " | " | 10.0 | 0.16 | " | 58 |
비교예1 | " | - | - | - | 0.005 | 붕괴 | 60 |
비교예2 | " | 몬모릴로 나이트 | Na형 스멕타이트 | 15.0 | 0.22 | 크랙 무 붕괴 무 | 45 |
비교예3 | " | Mg치환형 몬모릴로 나이트 | Mg형 스멕타이트 | 15.0 | 0.18 | " | 48 |
비교예4 | " | 하이드로 탈사이트 | 하이드로 탈사이트 | 15.0 | 0.17 | " | 50 |
비교예5 | " | 탈크 | 탈크 | 15.0 | 0.17 | " | 49 |
Claims (9)
- 비산화물 세라믹스와 금속 중 어느 하나 또는 양자 모두로 이루어진 주성분 재료 및 유기 바인더를 함유한 성형 원료를 혼련하여 배토를 마련하고, 마련된 상기 배토를 성형, 건조시켜 허니컴 형상의 성형체(허니컴 성형체)를 제작하며, 제작된 상기 허니컴 성형체를 하소하여 하소체를 확보한 후에 상기 하소체를 본 소성하여 다공질의 허니컴 구조체를 얻는 다공질 허니컴 구조체의 제조 방법으로서,상기 성형 원료로서, 상기 주성분 재료 및 상기 유기 바인더에 부가하여, 무기 층상 재료를 상기 주성분 재료 100 질량부에 대하여 0.01∼10 질량부 더 함유한 것을 사용하는 것인 다공질 허니컴 구조체의 제조 방법.
- 제1항에 있어서, 상기 무기 층상 재료로서 스멕타이트를 사용하는 것인 다공질 허니컴 구조체의 제조 방법.
- 제2항에 있어서, 상기 스멕타이트로서 층간 양이온이 알칼리 금속 이온인 알칼리 이온형 스멕타이트를 사용하는 것인 다공질 허니컴 구조체의 제조 방법.
- 제2항에 있어서, 상기 스멕타이트로서 층간 양이온이 알칼리 토류 금속 이온인 알칼리 토류 금속 이온형 스멕타이트를 사용하는 것인 다공질 허니컴 구조체의 제조 방법.
- 제1항에 있어서, 상기 무기 층상 재료로서 하이드로탈사이트를 사용하는 것인 다공질 허니컴 구조체의 제조 방법.
- 제1항에 있어서, 상기 무기 층상 재료로서 탈크를 사용하는 것인 다공질 허니컴 구조체의 제조 방법.
- 제1항에 있어서, 상기 허니컴 성형체를 200∼1000℃에서 하소하여 상기 하소체를 확보하는 것인 다공질 허니컴 구조체의 제조 방법.
- 제1항에 있어서, 상기 하소체를 1400∼2400℃에서 본 소성하는 것인 다공질 허니컴 구조체의 제조 방법.
- 삭제
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004126264 | 2004-04-22 | ||
JPJP-P-2004-00126264 | 2004-04-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20070008702A KR20070008702A (ko) | 2007-01-17 |
KR100806656B1 true KR100806656B1 (ko) | 2008-02-26 |
Family
ID=35196889
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020067024399A KR100806656B1 (ko) | 2004-04-22 | 2005-04-21 | 다공질 허니컴 구조체의 제조 방법 및 다공질 허니컴구조체 |
Country Status (6)
Country | Link |
---|---|
US (1) | US8366989B2 (ko) |
EP (1) | EP1739065B1 (ko) |
JP (1) | JP4745964B2 (ko) |
KR (1) | KR100806656B1 (ko) |
PL (1) | PL1739065T3 (ko) |
WO (1) | WO2005102963A1 (ko) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5318753B2 (ja) * | 2007-03-27 | 2013-10-16 | 日本碍子株式会社 | 接合体及びその製造方法並びに接合材組成物及びその製造方法 |
KR20100014897A (ko) * | 2007-03-30 | 2010-02-11 | 히타치 긴조쿠 가부시키가이샤 | 세라믹 허니컴 구조체의 제조 방법 |
EP2254678B1 (en) * | 2008-02-29 | 2018-03-21 | Corning Incorporated | Honeycomb manufacturing method using ground nut shells |
JP5388916B2 (ja) * | 2010-03-17 | 2014-01-15 | 日本碍子株式会社 | ハニカム成形体の乾燥方法 |
JP6912412B2 (ja) | 2018-03-30 | 2021-08-04 | 日本碍子株式会社 | 炭化珪素質多孔体及びその製造方法 |
CN114173883A (zh) * | 2019-06-29 | 2022-03-11 | 阿奎盖德斯技术有限公司 | 多孔过滤介质的形成工艺 |
KR102451008B1 (ko) * | 2021-12-24 | 2022-10-06 | (주) 세라컴 | 내부 결함이 개선된 디젤 입자 필터 및 그 제조방법 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58213691A (ja) * | 1982-05-26 | 1983-12-12 | ミネソタ・マイニング・アンド・マニユフアクチユアリング・コンパニ− | 低密度充てん剤を含有する膨張性シ−ト材料 |
JPS61168582A (ja) * | 1985-01-18 | 1986-07-30 | 株式会社 興人 | 無機質成形物の製造方法 |
JPH04108676A (ja) * | 1990-08-28 | 1992-04-09 | Matsushita Electric Works Ltd | 無機多孔体の製造方法 |
JP2003010617A (ja) * | 2001-07-05 | 2003-01-14 | Sekisui Chem Co Ltd | 多孔質セラミックフィルタの製造方法 |
Family Cites Families (25)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5252272A (en) | 1989-07-28 | 1993-10-12 | Engelhard Corporation | Thermal shock and creep resistant porous mullite articles prepared from topaz and process for manufacture |
JPH05213681A (ja) * | 1992-01-31 | 1993-08-24 | Kawata Mfg Co Ltd | ハニカム状繊維強化セラミック体およびその製造方法 |
JPH06234567A (ja) | 1993-02-09 | 1994-08-23 | Nittetsu Mining Co Ltd | クリストバライトの成形方法 |
US5507980A (en) * | 1993-07-06 | 1996-04-16 | Aristech Chemical Corporation | Basic inorganic binders |
US5538681A (en) * | 1994-09-12 | 1996-07-23 | Corning Incorporated | Drying process to produce crack-free bodies |
JPH08259344A (ja) | 1995-03-28 | 1996-10-08 | Matsushita Electric Works Ltd | 多孔性吸着体 |
US6254822B1 (en) * | 1998-10-01 | 2001-07-03 | Corning Incorporated | Production of porous mullite bodies |
EP0992467B1 (en) | 1998-10-01 | 2003-02-12 | Corning Incorporated | Production of porous mullite bodies |
JP2000317270A (ja) * | 1999-05-13 | 2000-11-21 | Sumitomo Chem Co Ltd | 有機塩素系化合物含有ガスの処理方法 |
FR2796638B1 (fr) * | 1999-07-21 | 2001-09-14 | Ceramiques Tech Et Ind S A | Structure monolithe nid d'abeilles en materiau ceramique poreux, et utilisation comme filtre a particules |
DE60042036D1 (de) * | 1999-09-29 | 2009-05-28 | Ibiden Co Ltd | Wabenfilterelement und Anordnung mit keramischen Filtern |
JP2001096116A (ja) * | 1999-09-29 | 2001-04-10 | Ibiden Co Ltd | セラミックフィルタ集合体、ハニカムフィルタ |
US7052532B1 (en) * | 2000-03-09 | 2006-05-30 | 3M Innovative Properties Company | High temperature nanofilter, system and method |
JP4511065B2 (ja) * | 2000-06-05 | 2010-07-28 | 日本碍子株式会社 | ハニカム構造体とハニカムフィルター、及びそれらの製造方法 |
JP4094830B2 (ja) | 2000-11-24 | 2008-06-04 | 日本碍子株式会社 | 多孔質ハニカムフィルター及びその製造方法 |
EP1364928B1 (en) * | 2001-03-02 | 2018-10-17 | NGK Insulators, Ltd. | Honeycomb structure |
JP4813756B2 (ja) * | 2001-04-23 | 2011-11-09 | ダウ グローバル テクノロジーズ エルエルシー | セラミックハニカムウォールフローフィルター及びその製造方法 |
US6699429B2 (en) * | 2001-08-24 | 2004-03-02 | Corning Incorporated | Method of making silicon nitride-bonded silicon carbide honeycomb filters |
US6555032B2 (en) * | 2001-08-29 | 2003-04-29 | Corning Incorporated | Method of making silicon nitride-silicon carbide composite filters |
JP4119652B2 (ja) * | 2002-02-01 | 2008-07-16 | 財団法人 ひろしま産業振興機構 | 炭化水素分解用触媒及びその製造法 |
JP4227347B2 (ja) * | 2002-03-29 | 2009-02-18 | 日本碍子株式会社 | 多孔質材料及びその製造方法 |
JP4511103B2 (ja) | 2002-05-23 | 2010-07-28 | 日本碍子株式会社 | 複合材料の製造方法 |
US6849181B2 (en) * | 2002-07-31 | 2005-02-01 | Corning Incorporated | Mullite-aluminum titanate diesel exhaust filter |
US20050221974A1 (en) * | 2004-03-31 | 2005-10-06 | Ngk Insulators, Ltd. | Ceramic clay, ceramic formed article, ceramic structure, and manufacturing methods thereof |
US8663545B2 (en) * | 2004-03-31 | 2014-03-04 | Ngk Insulators, Ltd. | Method of manufacturing honeycomb structure and honeycomb structure |
-
2005
- 2005-04-21 KR KR1020067024399A patent/KR100806656B1/ko active IP Right Grant
- 2005-04-21 PL PL05734731T patent/PL1739065T3/pl unknown
- 2005-04-21 WO PCT/JP2005/007605 patent/WO2005102963A1/ja active Application Filing
- 2005-04-21 US US11/578,947 patent/US8366989B2/en active Active
- 2005-04-21 EP EP05734731A patent/EP1739065B1/en active Active
- 2005-04-21 JP JP2006512582A patent/JP4745964B2/ja active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58213691A (ja) * | 1982-05-26 | 1983-12-12 | ミネソタ・マイニング・アンド・マニユフアクチユアリング・コンパニ− | 低密度充てん剤を含有する膨張性シ−ト材料 |
JPS61168582A (ja) * | 1985-01-18 | 1986-07-30 | 株式会社 興人 | 無機質成形物の製造方法 |
JPH04108676A (ja) * | 1990-08-28 | 1992-04-09 | Matsushita Electric Works Ltd | 無機多孔体の製造方法 |
JP2003010617A (ja) * | 2001-07-05 | 2003-01-14 | Sekisui Chem Co Ltd | 多孔質セラミックフィルタの製造方法 |
Also Published As
Publication number | Publication date |
---|---|
WO2005102963A1 (ja) | 2005-11-03 |
PL1739065T3 (pl) | 2012-03-30 |
US20070241484A1 (en) | 2007-10-18 |
JPWO2005102963A1 (ja) | 2008-03-13 |
KR20070008702A (ko) | 2007-01-17 |
EP1739065A1 (en) | 2007-01-03 |
EP1739065A4 (en) | 2009-11-25 |
US8366989B2 (en) | 2013-02-05 |
EP1739065B1 (en) | 2011-10-05 |
JP4745964B2 (ja) | 2011-08-10 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP1736455B1 (en) | Method for manufacturing honeycomb structure | |
EP1483221B1 (en) | Strontium feldspar aluminum titanate for high temperature applications | |
EP1968913B1 (en) | Narrow pore size distribution cordierite ceramic honeycomb articles and methods for manufacturing same | |
JP5411851B2 (ja) | 希土類酸化物を含む高孔隙率のセラミック・ハニカム物品およびその製造方法 | |
KR100806656B1 (ko) | 다공질 허니컴 구조체의 제조 방법 및 다공질 허니컴구조체 | |
EP2367774B1 (en) | Low density cordierite bodies and methods for making same | |
JP2007001836A (ja) | ハニカム構造体の製造方法 | |
JP5584417B2 (ja) | セラミックス坏土、及び、その利用 | |
KR100639145B1 (ko) | 다공질 허니컴 구조체의 제조 방법 및 허니컴 성형체 | |
JP2009532195A (ja) | セラミック物品の製造における細孔形成剤としての過酸化物含有化合物 | |
JPWO2008084844A1 (ja) | ハニカム構造体の製造方法 | |
JP4847339B2 (ja) | ハニカム構造体の製造方法及びハニカム構造体 | |
EP3880342B1 (en) | Cordierite-containing ceramic bodies, batch composition mixtures, and methods of manufacturing cordierite-containing ceramic bodies | |
JP4970935B2 (ja) | セラミックス坏土、セラミックス成形体、セラミックス構造体及びこれらの製造方法 | |
JP4571775B2 (ja) | 多孔質ハニカム構造体の製造方法、及びハニカム成形体 | |
JP6982555B2 (ja) | ハニカム構造体の製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A201 | Request for examination | ||
E902 | Notification of reason for refusal | ||
E701 | Decision to grant or registration of patent right | ||
GRNT | Written decision to grant | ||
G170 | Re-publication after modification of scope of protection [patent] | ||
FPAY | Annual fee payment |
Payment date: 20130130 Year of fee payment: 6 |
|
FPAY | Annual fee payment |
Payment date: 20140117 Year of fee payment: 7 |
|
FPAY | Annual fee payment |
Payment date: 20150119 Year of fee payment: 8 |
|
FPAY | Annual fee payment |
Payment date: 20160119 Year of fee payment: 9 |
|
FPAY | Annual fee payment |
Payment date: 20170119 Year of fee payment: 10 |
|
FPAY | Annual fee payment |
Payment date: 20180202 Year of fee payment: 11 |
|
FPAY | Annual fee payment |
Payment date: 20190201 Year of fee payment: 12 |
|
FPAY | Annual fee payment |
Payment date: 20200206 Year of fee payment: 13 |