KR100717639B1 - Polypropylene composition having excellent melt strength and thermoforming property - Google Patents
Polypropylene composition having excellent melt strength and thermoforming property Download PDFInfo
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- KR100717639B1 KR100717639B1 KR1020060047448A KR20060047448A KR100717639B1 KR 100717639 B1 KR100717639 B1 KR 100717639B1 KR 1020060047448 A KR1020060047448 A KR 1020060047448A KR 20060047448 A KR20060047448 A KR 20060047448A KR 100717639 B1 KR100717639 B1 KR 100717639B1
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/07—Aldehydes; Ketones
- C08K5/08—Quinones
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
- C08K5/098—Metal salts of carboxylic acids
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3412—Heterocyclic compounds having nitrogen in the ring having one nitrogen atom in the ring
- C08K5/3432—Six-membered rings
- C08K5/3437—Six-membered rings condensed with carbocyclic rings
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/10—Homopolymers or copolymers of propene
- C08L23/12—Polypropene
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Abstract
본 발명은 베타결정 폴리프로필렌 수지 조성물에 관한 것으로서, 더욱 상세하게는 고입체 규칙성의 폴리프로필렌 수지에 베타결정의 형성을 유도하는 핵제를 첨가함으로써 용융 장력 및 가열 성형성이 향상되고, 충격 강도 또한 우수한 폴리프로필렌 수지 조성물에 관한 것이다.The present invention relates to a beta-crystalline polypropylene resin composition, and more particularly, by adding a nucleating agent that induces beta crystal formation to a high-stereoregular polypropylene resin, melt tension and heat formability are improved, and impact strength is also excellent. It relates to a polypropylene resin composition.
베타결정 폴리프로필렌 수지 조성물, 용융장력 Beta-crystalline polypropylene resin composition, melt tension
Description
본 발명은 베타결정 폴리프로필렌 수지 조성물에 관한 것으로서, 더욱 상세하게는 고입체 규칙성의 폴리프로필렌 수지에 베타결정의 형성을 유도하는 핵제를 첨가함으로써 용융 장력 및 가열 성형성이 향상되고, 충격 강도 또한 우수한 폴리프로필렌 수지 조성물에 관한 것이다.The present invention relates to a beta-crystalline polypropylene resin composition, and more particularly, by adding a nucleating agent that induces beta crystal formation to a high-stereoregular polypropylene resin, melt tension and heat formability are improved, and impact strength is also excellent. It relates to a polypropylene resin composition.
일반적으로 폴리프로필렌은 다른 수지에 비해 상대적으로 높은 강도와 우수한 기계적인 성질을 가진 범용 플라스틱이며, 이는 고분자 사슬의 분자구조와 결정성에 기인한다. 더욱이 프로필렌 단독중합체는 고온에서의 변형에 우수한 저항성을 지니며, 높은 인장강도, 표면강성을 지니고 있으며, 용도에 따라 에틸렌이나 부틸렌을 불규칙 혹은 블록 공중합한 프로필렌 공중합체는 충격강도가 증가된다. In general, polypropylene is a general-purpose plastic having a relatively high strength and excellent mechanical properties compared to other resins, due to the molecular structure and crystallinity of the polymer chain. Furthermore, propylene homopolymers have excellent resistance to deformation at high temperatures, have high tensile strength and surface stiffness, and propylene copolymers with irregular or block copolymerization of ethylene or butylene are increased in impact strength depending on the application.
반면에 폴리프로필렌은 선형 사슬구조에 기인한 약한 용융 장력으로 인하여 다른 플라스틱 재료에 비해 진공성형이나 중공성형의 경우에 있어서 쉬트나 프리폼의 가열도중 처짐현상이 심하여 만족할 만한 성형성을 얻지 못하는 문제점이 있다.On the other hand, polypropylene has a problem of failing to obtain satisfactory formability due to the weak melt tension due to the linear chain structure in the case of vacuum or blow molding, which is severely sagging during heating of sheets or preforms compared to other plastic materials. .
따라서 이를 극복하기 위하여 폴리프로필렌과 같은 폴리올레핀의 용융 장력을 증가시키기 위한 여러 가지 방법이 제시되고 있는바, 첫번째는 폴리올레핀에 긴 가지(long chain branch)를 도입하여, 가공공정에서 고분자사슬간의 인력을 감소시켜 이지 플로우(easy flow)특성을 부여하며, 성형공정(특히, 대형 블로우 등과 같은 치수안정성을 요하는 용도)에서는 긴 가지가 인접 사슬과의 물리적 가교를 통해 고탄성을 나타내게 하는 방법이다. 그러나 이러한 방법은 제조공정의 어려움에 따른 비용이 상승하는 문제점이 있다. 두번째로는, 동일배열 폴리프로필렌은 알파결정과 베타결정이 존재하는데, 베타결정은 알파결정에 비해 강도가 높고 스트레스에 강한 물성을 가지고 있으므로 고입체규칙성 폴리프로필렌을 급속하게 급냉시키거나, 기계적인 응력을 가하여 베타결정 폴리프로필렌을 제조하는 방법이 있다. 그러나, 이러한 방법 역시 베타결정을 형성할 경우, 베타결정이 불균일하게 형성되어 재현성이 떨어지는 문제점이 있다.Therefore, in order to overcome this, various methods for increasing the melt tension of polyolefins such as polypropylene have been proposed. First, the introduction of long chain branches into polyolefins reduces the attraction between the polymer chains in the processing process. Easy flow characteristics, and in the forming process (particularly, applications requiring dimensional stability such as large blow, etc.), long branches have high elasticity through physical crosslinking with adjacent chains. However, this method has a problem that the cost increases due to the difficulty of the manufacturing process. Secondly, coarse polypropylene has alpha and beta crystals. Because beta crystals have higher strength and stress-resistant properties than alpha crystals, rapid quenching or mechanical There is a method of producing beta crystalline polypropylene by applying stress. However, this method also has a problem in that when beta crystals are formed, beta crystals are formed unevenly and thus are not reproducible.
본 발명은 상기한 바와 같은 문제점을 해결하기 위하여, 폴리프로필렌 수지에 베타결정을 유도하는 핵제를 첨가하여 폴리프로필렌에 베타결정을 형성하므로써, 용융 장력을 증가시켜 진공성형, 중공성형, 열성형 등의 공정에 적용 가능한 폴리프로필렌 수지 조성물을 제공하는 것을 목적으로 한다.In order to solve the problems as described above, by adding a nucleating agent that induces beta crystals to the polypropylene resin to form beta crystals in the polypropylene, by increasing the melt tension, vacuum molding, blow molding, thermoforming, etc. It aims at providing the polypropylene resin composition applicable to a process.
본 발명의 폴리프로필렌 수지 조성물은 고입체규칙성 폴리프로필렌 수지와 베타결정을 유도하는 핵제를 포함하는 것을 특징으로 한다.The polypropylene resin composition of the present invention is characterized in that it comprises a high stereoregular polypropylene resin and a nucleating agent for inducing beta crystals.
본 발명에서 사용되는 상기 폴리프로필렌 수지는 겔투과크로마토그래피(GPC)에 의해 측정된 분자량분포가 12 이상이고, 핵자기공명법상의 입체규칙도 지수가 펜타아드법 기준으로 96% 이상인, 분자량 분포가 넓은 고입체규칙성 폴리프로필렌 단독 중합체로서, 용융 지수는 1~6g/10분인 것이 바람직하다.The polypropylene resin used in the present invention has a molecular weight distribution of 12 or more, measured by gel permeation chromatography (GPC), and has a molecular weight distribution having a stereoregularity index of 96% or more based on the pentaad method. As a wide high-stereoregular polypropylene homopolymer, the melt index is preferably 1 to 6 g / 10 minutes.
상기 폴리프로필렌 수지의 분자량 분포가 12미만이거나 입체규칙도 지수가 펜타아드법 기준으로 96% 미만이면 폴리프로필렌 수지의 내열성, 표면강도 및 강도가 낮아지게 된다. When the molecular weight distribution of the polypropylene resin is less than 12 or the stereoregularity index is less than 96% based on the Pentaad method, the heat resistance, surface strength, and strength of the polypropylene resin are lowered.
또한, 상기 폴리프로필렌 수지의 용융지수가 1g/10분 미만이면 가공성이 양호하지 못하여 생산성이 떨어지고, 6g/10분을 초과하면 충격강도가 저하되므로 바람직하지 않다.In addition, if the melt index of the polypropylene resin is less than 1g / 10 minutes, the workability is not good, productivity is lowered, if it exceeds 6g / 10 minutes, the impact strength is lowered is not preferable.
본 발명에서 사용되는 핵제는 베타결정을 유도하기 위해서 사용되며, 구체적인 예로는 감마-퀴나크리돈, 퀴나크리돈 퀴논, 칼슘카보네이트, 칼슘스테아레이트와 디애시드의 혼합물(예로서, 피멜릭 애시드) 및 디사이클로헥실-2,6-나프탈렌 디카르복시 아미드 등이 사용될 수 있다. Nucleating agents used in the present invention are used to induce beta crystals, specific examples are gamma-quinacridone, quinacridone quinone, calcium carbonate, a mixture of calcium stearate and diacid (e.g. pimelic acid) and Dicyclohexyl-2,6-naphthalene dicarboxy amide and the like can be used.
상기 핵제의 사용량은 상기 폴리프로필렌 수지 100중량부에 대하여 0.03~0.5중량부인 것이 바람직하며, 0.03중량부 미만인 경우에는 충분한 베타결정 폴리프로필렌을 얻기 어렵고, 0.5중량부를 초과하는 경우에는 더 이상의 물성 향상 효과가 발현되지 않는다.It is preferable that the usage-amount of the said nucleating agent is 0.03-0.5 weight part with respect to 100 weight part of said polypropylene resins, and when it is less than 0.03 weight part, sufficient beta crystal polypropylene will be difficult to obtain, and when it exceeds 0.5 weight part, further physical property improvement effect will be carried out. Is not expressed.
상기와 같은 본 발명의 폴리프로필렌 수지 조성물은 베타결정으로 존재하므로 알파결정에 비해 강도가 높고 스트레스에 강한 물성을 가지고 있다. 또한, 알파 결정 폴리프로필렌은 165~170℃에서 용융되나, 본 발명의 베타결정 폴리프로필렌은 용융 온도를 150~155℃ 정도로 낮출 수 있다. 이로 인해 본 발명의 폴리프로필렌 수지 조성물은 가공 공정에서 더 낮은 온도로 가열 성형을 할 수 있고, 또한 넓은 온도 범위에서 가공성을 조절할 수 있다.The polypropylene resin composition of the present invention as described above is present as a beta crystal has a higher strength than the alpha crystal and has a strong physical property against stress. In addition, the alpha crystalline polypropylene is melted at 165 ~ 170 ℃, the beta crystalline polypropylene of the present invention can lower the melting temperature to about 150 ~ 155 ℃. For this reason, the polypropylene resin composition of this invention can be heat-molded at lower temperature in a processing process, and can control workability in a wide temperature range.
본 발명의 폴리프로필렌 수지 조성물에는, 산화방지제, 내열안정제, 슬립제, 중화제와 같은 통상의 폴리프로필렌 수지 조성물에 첨가되는 각종 첨가제를 본 발명의 특징에 어긋나지 않는 범위 내에서 첨가할 수 있다.To the polypropylene resin composition of the present invention, various additives added to conventional polypropylene resin compositions such as antioxidants, heat stabilizers, slip agents, and neutralizing agents can be added within a range not departing from the characteristics of the present invention.
본 발명의 폴리프로필렌 수지 조성물을 제조하는 방법에 있어서는 특별한 제한이 없고, 당업자에게 알려진 폴리프로필렌 수지 조성물의 제조방법을 이용할 수 있다. 즉, 폴리프로필렌, 핵제 및 각 첨가제 성분들을 원하는 순서에 따라 자유롭게 선택하여 니더(kneader), 롤(Roll), 밤바리 믹서 등의 혼련기와 탠덤 압출기, 1축 또는 2축 압출기 등을 사용하여 혼련함으로써 본 발명의 수지 조성물을 제조할 수 있다.There is no restriction | limiting in particular in the method of manufacturing the polypropylene resin composition of this invention, The manufacturing method of the polypropylene resin composition known to those skilled in the art can be used. That is, the polypropylene, the nucleating agent and each additive component can be freely selected in the desired order and kneaded using a kneader such as a kneader, a roll, a balm mixer, a tandem extruder, a single screw or twin screw extruder, or the like. The resin composition of this invention can be manufactured.
본 발명은 하기의 실시예에 의하여 보다 구체적으로 이해될 수 있으며, 하기의 실시예는 본 발명을 예시하기 위한 예에 지나지 않는 것으로 본 발명의 보호범위를 제한하고자 하는 것은 아니다.The present invention can be understood in more detail by the following examples, the following examples are only examples for illustrating the present invention and are not intended to limit the protection scope of the present invention.
실시예Example
각 실시예 및 비교예에 있어서의 제반 물성의 측정법은 다음과 같다.The measuring method of the physical property in each Example and a comparative example is as follows.
용융지수(Melt Index ( MeltMelt flowflow IndexIndex ) 측정) Measure
ASTM D1238에 따라서 230℃, 2.16kg에서 측정하였다.It measured at 230 degreeC and 2.16 kg according to ASTM D1238.
MwMw /Of MnMn 비율 및 Ratio and MzMz /Of MwMw 비율 ratio
겔투과크로마토그래피(GPC)법으로 측정한 z-평균분자량(Mz), 중량평균분자량(Mn) 및 수평균분자량(Mn)의 비율을 측정하였다.The ratio of z-average molecular weight (Mz), weight average molecular weight (Mn) and number average molecular weight (Mn) measured by gel permeation chromatography (GPC) method was measured.
용융장력Melt tension
레오미터(Samsung Melt Tension Rheometer)를 이용하여 200℃에서 모세관 레오미터(capillary rheometer)의 다이를 통해 나오는 스트랜드의 용융강도를 180℃ 챔버(chamber) 온도에서 측정하였다. 이때 다이의 L/D는 16이며, 가속비는 1mm/초로 증가시켰다.The melt strength of the strand exiting the die of the capillary rheometer at 200 ° C. was measured at 180 ° C. chamber temperature using a rheometer (Samsung Melt Tension Rheometer). At this time, the L / D of the die was 16 and the acceleration ratio was increased to 1 mm / second.
용융 온도Melting temperature
시차주사열량법(DSC)으로 폴리프로필렌의 용융온도를 측정하였다.The melting temperature of polypropylene was measured by differential scanning calorimetry (DSC).
결정형태Crystalline form
엑스선 회절분석법(XRD)으로 폴리프로필렌의 결정형태를 관찰하였다.The crystal form of polypropylene was observed by X-ray diffraction analysis (XRD).
충격강도Impact strength
ASTM D256 방법에 따라 측정하였다.It was measured according to the ASTM D256 method.
경도Hardness
ASTM D785 방법에 따라 측정하였다.It was measured according to the ASTM D785 method.
다분산성Polydispersity 지수( Indices( PolydispersityPolydispersity IndexIndex ))
폴리프로필렌 수지의 유변학(rheoligy)특성은 프로그램된 레오메트릭 다이나믹 스펙트러미터(Rheometrics Dynamic Spectrometer : RDS)로 수행되었다. 수지 펠렛을 시이트로 압축성형하고, 여기에서 샘플을 25mm 직경의 원형 다이로 스탬프 가 공하였다. 시험은 2.0mm 간격을 갖는 25mm 평형평면기하(parallel plate geometry)를 사용하여 200℃에서 수행하였다.The rheological properties of polypropylene resins were performed with a programmed Rheometrics Dynamic Spectrometer (RDS). The resin pellets were compression molded into sheets, where the samples were stamped into 25 mm diameter round dies. The test was performed at 200 ° C. using 25 mm parallel plate geometry with 2.0 mm spacing.
실시예Example 및 And 비교예Comparative example
하기 표 1에 나타낸 마스터배치 폴리프로필렌 수지를 이용하여, 하기 표 2에 나타낸 조성대로 각 성분들을 2축압출기를 이용하여 혼련하여 폴리프로필렌 수지 조성물을 제조하였다. 제조된 각 수지 조성물을 사출기를 이용하여 ASTM Family 4호 시편으로 만들었다. 이때 사용된 사출기는 삼성 클뢰크너 FM110TON이며, 사출조건은 호퍼로부터의 온도분포를 30, 200, 220, 220, 220(노즐의 온도), 60℃(금형온도)로 고정하고, 사출압력은 70~120바의 범위에서 실시하였다. 사출된 시편은 상온(23℃)의 실내에 72시간 방치 후 물성을 측정하였다. 물성 측정 결과를 표 2에 나타내었다.Using the masterbatch polypropylene resin shown in Table 1 below, each component was kneaded using a twin screw extruder according to the composition shown in Table 2 to prepare a polypropylene resin composition. Each prepared resin composition was made into ASTM Family 4 specimens using an injection molding machine. The injection machine used was Samsung Klockner FM110TON, and the injection condition is to fix the temperature distribution from the hopper at 30, 200, 220, 220, 220 (nozzle temperature), 60 ℃ (mould temperature), and the injection pressure is 70 ~. It carried out in the range of 120 bar. The injected specimen was measured for 72 hours in a room temperature room temperature (23 ° C.) and then measured. The measurement results of the physical properties are shown in Table 2.
표 1Table 1
표 2TABLE 2
상기 표 2의 결과에서 알 수 있는 바와 같이, 분자량 분포가 넓고 고입체 규칙성인 폴리프로필렌 중합체를 사용한 실시예가 비교예 2~4에 비하여 용융장력 및 충격강도가 매우 우수함을 알 수 있다. 또한, 실시예와 비교예 1의 비교시, 베타 결정 핵제를 첨가함에 따라 용융온도를 12℃정도 낮출 수 있고, 용융장력은 5배 이상 증가시킬 수 있음을 알 수 있다.As can be seen from the results in Table 2, it can be seen that the embodiment using a polypropylene polymer having a wide molecular weight distribution and high stereoregularity is very excellent in melt tension and impact strength compared to Comparative Examples 2-4. In addition, when comparing the Example and Comparative Example 1, it can be seen that as the beta crystal nucleating agent is added, the melting temperature can be lowered by about 12 ° C., and the melting tension can be increased by five times or more.
본 발명에 따른 폴리프로필렌 수지 조성물은 용융 장력이 크게 향상되어, 발포공정, 진공성형 공정, 중공성형 공정 등 기존의 불가능한 공정에 적용이 가능하고, 또한 용융 온도가 크게 낮아져 폴리프로필렌의 가공 공정에서 더 낮은 온도에서 가열 성형을 할 수 있으며, 또한 넓은 온도 범위에서 가공 온도를 조절할 수 있다는 장점이 있다.The polypropylene resin composition according to the present invention has a greatly improved melt tension, and can be applied to existing impossible processes such as a foaming process, a vacuum molding process, a blow molding process, and also has a significantly lower melting temperature. Heat molding can be performed at low temperatures, and the processing temperature can be controlled over a wide temperature range.
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KR100814983B1 (en) | 2007-03-28 | 2008-03-18 | 삼성토탈 주식회사 | Polypropylene resin composition having excellent impact characteristics |
KR101352733B1 (en) * | 2011-12-26 | 2014-01-17 | 삼성토탈 주식회사 | Polypropylene resin composition for Pipes and Fittings |
KR101682454B1 (en) * | 2016-05-31 | 2016-12-05 | 이창호 | Synthetic Resin Composition for bottle Materials |
CN111363201A (en) * | 2020-05-09 | 2020-07-03 | 吉林大学 | Composite material and preparation method thereof, nucleating agent and application |
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KR19990038126A (en) * | 1997-11-03 | 1999-06-05 | 유현식 | Polypropylene resin composition excellent in heat resistance and strength |
KR20010001977A (en) * | 1999-06-10 | 2001-01-05 | 유현식 | Polypropylene resin composition having good transparency and heat resistance |
KR20020004215A (en) * | 2000-07-04 | 2002-01-16 | 유현식 | Polypropylene resin composition having good transparency and heat resistance |
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US5278216A (en) | 1989-04-18 | 1994-01-11 | Mitsui Toatsu Chemicals, Incorporated | Syndiotactic polypropylene resin composition |
US5681922A (en) | 1994-05-13 | 1997-10-28 | Pcd Polymere Gesellschaft M.B.H. | Process for increasing the proportion of the β-modification in polypropylene |
KR19990038126A (en) * | 1997-11-03 | 1999-06-05 | 유현식 | Polypropylene resin composition excellent in heat resistance and strength |
KR20010001977A (en) * | 1999-06-10 | 2001-01-05 | 유현식 | Polypropylene resin composition having good transparency and heat resistance |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100814983B1 (en) | 2007-03-28 | 2008-03-18 | 삼성토탈 주식회사 | Polypropylene resin composition having excellent impact characteristics |
KR101352733B1 (en) * | 2011-12-26 | 2014-01-17 | 삼성토탈 주식회사 | Polypropylene resin composition for Pipes and Fittings |
KR101682454B1 (en) * | 2016-05-31 | 2016-12-05 | 이창호 | Synthetic Resin Composition for bottle Materials |
CN111363201A (en) * | 2020-05-09 | 2020-07-03 | 吉林大学 | Composite material and preparation method thereof, nucleating agent and application |
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