KR100507462B1 - Fabrics having the embossed paterns and method for manufacturing them - Google Patents
Fabrics having the embossed paterns and method for manufacturing them Download PDFInfo
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- KR100507462B1 KR100507462B1 KR10-2003-0084067A KR20030084067A KR100507462B1 KR 100507462 B1 KR100507462 B1 KR 100507462B1 KR 20030084067 A KR20030084067 A KR 20030084067A KR 100507462 B1 KR100507462 B1 KR 100507462B1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C2700/00—Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
- D06C2700/31—Methods for making patterns on fabrics, e.g. by application of powder dye, moiréing, embossing
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Abstract
본 발명은 폴리우레탄사와 폴리에스텔사의 혼방으로 편직된 원단에 입체무늬를 형성하는 방법과 이 방법으로 제조된 원단을 제공하는 것을 목적으로 함.It is an object of the present invention to provide a method for forming a three-dimensional pattern on a fabric knitted with a blend of polyurethane and polyester yarns and a fabric produced by the method.
본 발명은 내열성 섬유로 제조된 입체무늬 원형원단이 부착된 프레스기에 폴리에스텔사 65-80%와 폴리우레탄사 20-35%로 편직된 원단을 겹쳐놓은 상태에서 프레스기의 온도가 200℃-220℃로 되게 가열하여 50초 내지 60초 동안 압착하여 원단의 표면에 입체무늬를 성형하는 방법과 이 방법으로 제조된 원단으로 구성됨.The present invention is a temperature of the press machine 200 ℃ -220 ℃ in a state in which the fabric knitted with 65-80% of polyester yarn and 20-35% of polyurethane yarn is superimposed on a three-dimensional pattern circular fabric attached press made of heat resistant fiber It is composed of a method of forming a three-dimensional pattern on the surface of the fabric by pressing for 50 seconds to 60 seconds by heating so as to be made of.
Description
본 발명은 입체 무늬를 갖는 원단 및 그 제조방법에 관계되는 것으로서, 특히 폴리우레탄사와 폴리에스텔사로 편직된 원단을 입체무늬의 원형원단 위에 올려놓고 프레스기의 상판으로 가열 압착하여 입체무늬를 성형하는 방법에 관한 것이다.The present invention relates to a fabric having a three-dimensional pattern and a method of manufacturing the same, in particular, a method of forming a three-dimensional pattern by placing a fabric knitted with polyurethane yarn and polyester yarn on a circular fabric of a three-dimensional pattern and heat-compressing with a top plate of a press machine. It is about.
원단에 입체무늬를 성형하는 방법은 이미 알려져 있다. 종래의 방법은 대부분 편직 단계에서 입체무늬가 나타나도록 원단을 짜는 방법을 이용하였다. 이러한 종래의 방법은 편직하는데 특수한 기술을 필요로 할 뿐만 아니라 직포의 정면은 물론이고 배면에도 동일한 요철 무늬가 성형되어 사용하는 자에게 혐오감을 주었다. 또한 종래의 방법은 편직 단계에 입체무늬를 성형하므로 고가의 장비로 편직 공장에서만 입체무늬를 갖는 원단을 제조할 수 있고, 중소 원단 가공업체에서는 이용할 수가 없었다. 특히, 전술한 종래의 방법에 따르면 동일한 무늬의 원단을 대량으로 생산하여야 하고 소량으로 생산하는 것이 불가능하였다.Methods of forming three-dimensional patterns on fabrics are already known. In the conventional method, weaving a fabric so that a three-dimensional pattern appears in most knitting step. This conventional method not only requires a special technique for knitting, but also gives a disgusting feeling to users who use the same uneven pattern formed not only on the front side but also on the back side of the woven fabric. In addition, the conventional method is to form a three-dimensional pattern in the knitting step, so that the expensive equipment can produce a fabric having a three-dimensional pattern only in the knitting factory, it was not available in small and medium fabric processing company. In particular, according to the conventional method described above, it is impossible to produce a large amount of fabric of the same pattern and to produce a small amount.
종래에도 동판을 부식시켜 무늬를 새겨 열처리함으로 그 무늬를 성형하는 방법은 있었으나 입체감이 없으며 생산 준비과정이 복잡하고생산비용이 과다함으로 실용성이 없었다.Conventionally, there was a method of forming the pattern by etching the copper plate to etch the pattern by heat treatment, but there is no three-dimensional effect, the production preparation process is complicated, and the production cost is excessive, so there is no practical use.
폴리에스텔사와 폴리우레탄사로 편직된 원단은 탄력성이 우수하여 수영복, 헬스복, 휘트니스복, 싸이클링복등 각종 체육복에 이용되고 있으나, 편직공장에서 제조되는 원단은 무늬가 없어 그 용도가 한정되고 있다. 따라서 이러한 평직원단에 입체무늬를 성형하므로서 상품가치를 향상시키고 소량 다품종의 입체무늬 원단을 널리 보급할 수 있다.Fabrics knitted with polyester and polyurethane yarns have excellent elasticity and are used in various sportswear such as swimwear, health clothes, fitness clothes, cycling clothes, etc. However, the fabrics produced in the knitting factory have no pattern and thus their use is limited. Therefore, by forming a three-dimensional pattern on the plain weave fabric, it is possible to improve the value of the commodity and to spread a wide variety of three-dimensional pattern fabrics in small quantities.
본 발명자는 폴리우레탄사와 폴리에스텔사의 혼방으로 편직된 원단을 입체무늬 원단과 접촉시킨 상태에서 일정한 온도로 가열하면서 압력을 가하면 원단에 성형된 입체무늬가 영구적으로 유지된다는 사실을 알고 본 발명을 완성하게 된 것이다.The present inventors have completed the present invention by knowing that a molded three-dimensional pattern is permanently maintained by applying pressure while heating the fabric knitted in a blend of polyurethane and polyester yarns to a three-dimensional pattern fabric while being heated to a constant temperature. It is.
본 발명의 목적은 폴리우레탄사와 폴리에스텔사의 혼방으로 편직된 원단에 입체무늬를 성형하는 방법과 이 방법으로 제조된 원단을 제공하는 것이다.It is an object of the present invention to provide a method for forming a three-dimensional pattern on a fabric knitted with a blend of polyurethane and polyester yarns and a fabric produced by the method.
전술한 본 발명의 목적은 폴리에스텔사 65∼80%와 폴리우레탄사 20∼35%로 편직된 원단을 입체무늬 원단과 접촉시킨 상태에서 가열, 압착하는 본 발명의 방법에 의하여 달성된다.The object of the present invention described above is achieved by the method of the present invention for heating and compressing a fabric knitted from 65 to 80% of polyester yarn and 20 to 35% of polyurethane yarn in contact with a three-dimensional pattern fabric.
본 발명은 내열성 섬유로 제조된 입체무늬 원형원단이 놓여진 프레스기 밑판에 폴리에스텔사 65∼80%와 폴리우레탄사 20∼35%로 편직된 원단을 덧놓은 상태에서 프레스기 상판의 온도가 200℃∼220℃로 되게 가열하면서 50초 내지 60초 동안 압착하여 원단의 표면에 입체무늬를 성형하는 방법과 이 방법으로 제조된 원단으로 구성된다.According to the present invention, the temperature of the top plate of the press machine is 200 ° C.-220 in a state in which a fabric knitted from 65 to 80% of polyester yarn and 20 to 35% of polyurethane yarn is placed on the bottom plate of the press machine on which a three-dimensional pattern circular fabric made of heat resistant fiber is placed. It is composed of a method of forming a three-dimensional pattern on the surface of the fabric by pressing for 50 seconds to 60 seconds while heating to ℃ and the fabric produced by this method.
본 발명에 있어서 입체무늬 원형원단은 면섬유와 같이 입체무늬 성형 온도인 200℃∼220℃에서 변형되지 아니하는 내열성이 우수한 원단을 사용하는 것이 바람직하다. 원형원단은 최소한 표면에 입체무늬가 형성되어야 한다. 원단에 입체무늬가 균일하게 형성되도록 하기 위하여는 입체무늬 원단의 이면에 종이를 부착하여 성형 중에 입체 원형원단의 무늬가 흩으러 지는 것을 방지하는 것이 좋다. In the present invention, it is preferable to use a fabric having excellent heat resistance that is not deformed at 200 ° C. to 220 ° C., which is a three-dimensional pattern molding temperature, such as cotton fiber. Circular fabrics should have at least three-dimensional patterns on their surfaces. In order to uniformly form the three-dimensional pattern on the fabric, it is preferable to attach the paper on the back side of the three-dimensional pattern fabric to prevent the pattern of the three-dimensional circular fabric from being scattered during molding.
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입체무늬를 성형하려는 원단은 폴리우레탄사가 혼방되어야 하는바, 폴리우레탄사와 함께 혼방되는 섬유사로는 폴리에스텔사가 바람직하다. 그러나 폴리우레탄사 외에 다른 종류의 합성 섬유사를 사용할 수도 있다. 본 발명에 따르면 폴리우레탄사의 혼방율이 높을수록 입체 성형이 잘된다. 입체무늬 성형에 가장 적절한 원단은 폴리에스텔사와 폴리우레탄사의 혼방율이 폴리에스텔사 60∼80% 와 폴리우레탄사 20∼35% 범위로 하는 것이 바람직하다.The fabric to be molded three-dimensional pattern should be blended with polyurethane yarn, the polyester yarn is preferred as the fiber yarn blended with the polyurethane yarn. However, other types of synthetic fiber yarns may be used in addition to polyurethane yarns. According to the present invention, the higher the blending ratio of the polyurethane yarn, the better the three-dimensional molding. It is preferable that the blend of polyester and polyurethane yarns has a blend ratio of 60 to 80% of polyester yarns and 20 to 35% of polyurethane yarns as the most suitable fabric for three-dimensional pattern molding.
본 발명에 따른 입체무늬 형성 방법은 평프레스를 이용하여 프레스의 밑판 위에 이면지가 부착된 입체무늬 원형원단을 올려 놓고 그 위에 폴리우레탄이 함유된 입체무늬를 성형할 원단을 올려 놓은 다음 그 위에 종이를 덮고 프레스기의 상판의 온도를 200℃∼220℃로 가열하면서 압착하는 방법으로 실시된다. The method of forming a three-dimensional pattern according to the present invention uses a flat press to place a three-dimensional pattern circular fabric attached to the backing paper on the bottom plate of the press and put the fabric to form a three-dimensional pattern containing polyurethane thereon and then put the paper thereon. It is carried out by the method of covering and pressing while heating the temperature of the upper plate of a press machine to 200 degreeC-220 degreeC.
본 발명에 따르면 폴리우레탄사가 혼방된 원단에 형성된 입체무늬는 사용 중에 입체무늬가 손상되거나 없어지지 않으며, 탄력성과 복원력이 본래대로 우수하게 된다. 그리고 본 발명에 따르면 원형원단의 섬세한 무늬와 동일한 입체무늬가 폴리우레탄 혼방 원단에 성형되게 된다. 이하 본 발명의 방법을 도면에 의하여 상세하게 설명하면 다음과 같다.According to the present invention, the three-dimensional pattern formed on the fabric blended with polyurethane yarn does not damage or disappear during use, and the elasticity and resilience are inherently excellent. According to the present invention, the same three-dimensional pattern as the delicate pattern of the circular fabric is molded on the polyurethane blend fabric. Hereinafter, the method of the present invention will be described in detail with reference to the accompanying drawings.
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도1 및 2는 평프레스기를 이용한 입체무늬 성형과정을 설명하기 위한 것이다. 도1에 따르면 프레스기 밑판(10)의 바닥위에 이면지(12)가 부착된 입체무늬 원형원단(14)을 올려놓는다. 도2에서와 같이 입체무늬 원형원단(14)위에 입체무늬를 성형할 폴리우레탄 혼방원단(16)을 올려놓고 그 위에 얇은종이(18)를 덮은 다음 그 위에 프레스기 상판(20)을 덮고 프레스기 상판의 온도를 200℃∼220℃로 가열하면서 50∼60초 동안 가열 압착한다.1 and 2 are for explaining a three-dimensional pattern forming process using a flat press. According to Figure 1 is placed on the bottom of the press plate 10 is a three-dimensional pattern circular fabric 14 is attached to the backing paper 12. As shown in FIG. 2, the polyurethane blend fabric 16 for forming a three-dimensional pattern is placed on the three-dimensional pattern circular fabric 14, the thin paper 18 is covered thereon, and the press machine top plate 20 is covered thereon. Heat compression for 50 to 60 seconds while heating the temperature to 200 ℃ to 220 ℃.
도3는 프레스기를 200℃∼220℃로 가열하여 50초∼60초간 압력을 가하여 완성된 입체무늬의 원단.Figure 3 is a fabric of a three-dimensional pattern completed by heating the press to 200 ℃ to 220 ℃ by applying a pressure for 50 seconds to 60 seconds.
[실시예]EXAMPLE
<실시예 1><Example 1>
이면지(12)가 부착된 면섬유로 짜여진 입체무늬 원형원단(14)을 프레스기 밑판(10)위에 올려놓고, 폴리에스텔사 65%와 폴리우레탄사 35%로 혼방된 원단(16)을 입체무늬 원형원단(14)위에 올려놓은 다음 얇은종이(18)를 덮고 프레스기의 상판(20)을 덮은 후, 상판의 온도를 200℃로 가열하면서 50초 동안 압착한다. 입체무늬가 선명하고 탄력성이 우수한 입체무늬 원단(22)이 얻어졌다.A three-dimensional patterned circular fabric (14) made of cotton fiber with a backing paper (12) is placed on the bottom plate of the press machine (10), and a fabric (16) mixed with 65% of polyester yarn and 35% of polyurethane yarn is a three-dimensional pattern circular fabric (14) and then cover the thin paper 18 and the top plate 20 of the press machine, and then pressed for 50 seconds while heating the temperature of the top plate to 200 ℃. A three-dimensional pattern fabric (22) having a clear three-dimensional pattern and excellent elasticity was obtained.
<실시예 2><Example 2>
실시예 1의 방법을 반복하되, 폴리에스텔사와 폴리우레탄사의 혼방 비율이 72:28인 혼방 원단을 사용하여 프레스기의 온도를 210℃로 가열하면서 55초 동안 압착한다. 입체무늬가 선명하고 탄력성이 우수한 입체무늬 원단이 얻어졌다.Repeating the method of Example 1, using a blended fabric with a blend ratio of polyester yarn and polyurethane yarn 72:28 is pressed for 55 seconds while heating the temperature of the press machine to 210 ℃. A three-dimensional pattern fabric with a clear three-dimensional pattern and excellent elasticity was obtained.
<실시예 3><Example 3>
실시예 1의 방법을 반복하되, 폴리에스텔사와 폴리우레탄사의 혼방 비율이 80:20인 혼방 원단을 사용하여 프레스기의 온도를 220℃로 가열하면서 60초 동안 압착한다. 입체무늬가 선명하고 탄력성이 우수한 입체무늬 원단이 얻어졌다.Repeating the method of Example 1, using a blended fabric with a blend ratio of polyester yarns and polyurethane yarns of 80:20 is pressed for 60 seconds while heating the temperature of the press to 220 ℃. A three-dimensional pattern fabric with a clear three-dimensional pattern and excellent elasticity was obtained.
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본 발명에 의하면 평범한 폴리에스텔사와 폴리우레탄사 혼방원단에 간단한 방법과 저렴한 비용으로 입체무늬를 성형함으로, 보다 고가의 새로운 원단으로 만들어져 고탄력 고신축성을 요구하는 수영복 제조와 모든 체육복 제조에 크게 유용한 원단이 얻어진다.According to the present invention, by forming a three-dimensional pattern at a simple method and low cost in the blend of ordinary polyester yarn and polyurethane yarn, the fabric is made of more expensive new fabrics, which is highly useful for the manufacture of swimwear and all athletic clothing which require high elasticity and high elasticity. Obtained.
도1은 본 발명에 의한 입체무늬 원형원단을 프레스기 밑판에 올려 놓은 상태를 보여주는 개략 사시도,1 is a schematic perspective view showing a state in which a three-dimensional pattern circular fabric according to the present invention is placed on the bottom plate of a press machine;
도2는 본 발명에 의한 입체무늬 원형원단을 프레스기 밑판에 놓고 그 위에 입체무늬를 성형하려는 원단을 덧놓고 제조하는 단계를 보여주는 개략도,Figure 2 is a schematic diagram showing a step of manufacturing a three-dimensional pattern circular fabric according to the present invention on the bottom plate of the press machine, the fabric to be molded over the three-dimensional pattern on it;
도3는 프레스기를 200℃∼220℃로 가열하여 50초∼60초간 압력후 입체무늬가 완성된 것을 보여주는 개략도,3 is a schematic view showing that the three-dimensional pattern is completed after the press is heated to 200 ° C. to 220 ° C. for 50 seconds to 60 seconds.
[도면의 주요부분에 대한 부호의 설명] [Explanation of symbols on the main parts of the drawings]
10...프레스기 밑판 12...이면지 14...입체무늬 원형원단 16...성형하려는 혼방원단 18...얇은종이 20...프레스기 상판22...성형된 원단10 ... pressor base 12 ... backing paper 14 ... three-dimensional circular circle fabric 16 ... blend fabric to be molded 18 ... thin paper 20 ... pressor top 22 ... molded fabric
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2003-0084067A KR100507462B1 (en) | 2003-11-25 | 2003-11-25 | Fabrics having the embossed paterns and method for manufacturing them |
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| Application Number | Priority Date | Filing Date | Title |
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| KR10-2003-0084067A KR100507462B1 (en) | 2003-11-25 | 2003-11-25 | Fabrics having the embossed paterns and method for manufacturing them |
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| Publication Number | Publication Date |
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| KR20050050353A KR20050050353A (en) | 2005-05-31 |
| KR100507462B1 true KR100507462B1 (en) | 2005-08-08 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR102089907B1 (en) * | 2019-09-16 | 2020-03-16 | 유준철 | Fabrication of non-invasive swimwear and its method |
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| KR100768543B1 (en) * | 2007-02-16 | 2007-10-19 | (주)티 에스 에이 콜렉션 | Fabric with three-dimensional pattern and making method |
| KR101497478B1 (en) * | 2014-03-05 | 2015-03-02 | 하성호 | Method for forming of an engraving pattern on the clothing |
| KR102623235B1 (en) * | 2021-10-22 | 2024-01-10 | 유한회사 강혁 | Manufacturing method of embossed fabric for clothing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR102089907B1 (en) * | 2019-09-16 | 2020-03-16 | 유준철 | Fabrication of non-invasive swimwear and its method |
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