KR100441300B1 - Air textured yarns which are treated by alkali liguid and its manufacturing device - Google Patents
Air textured yarns which are treated by alkali liguid and its manufacturing device Download PDFInfo
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- KR100441300B1 KR100441300B1 KR10-2001-0058283A KR20010058283A KR100441300B1 KR 100441300 B1 KR100441300 B1 KR 100441300B1 KR 20010058283 A KR20010058283 A KR 20010058283A KR 100441300 B1 KR100441300 B1 KR 100441300B1
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- South Korea
- Prior art keywords
- alkaline solution
- synthetic fiber
- fiber yarn
- air nozzle
- air
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 239000003513 alkali Substances 0.000 title abstract description 6
- 239000012209 synthetic fiber Substances 0.000 claims abstract description 49
- 229920002994 synthetic fiber Polymers 0.000 claims abstract description 49
- 239000012670 alkaline solution Substances 0.000 claims abstract description 43
- 238000005520 cutting process Methods 0.000 claims description 18
- 238000001179 sorption measurement Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 6
- 229920001169 thermoplastic Polymers 0.000 claims description 5
- 239000004416 thermosoftening plastic Substances 0.000 claims description 5
- 239000013585 weight reducing agent Substances 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 4
- 208000016261 weight loss Diseases 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 11
- 230000004580 weight loss Effects 0.000 abstract description 9
- 239000000243 solution Substances 0.000 abstract description 5
- 229920001187 thermosetting polymer Polymers 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 14
- 239000004744 fabric Substances 0.000 description 9
- 239000000835 fiber Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000009941 weaving Methods 0.000 description 3
- 239000002759 woven fabric Substances 0.000 description 3
- 238000004898 kneading Methods 0.000 description 2
- 102000008186 Collagen Human genes 0.000 description 1
- 108010035532 Collagen Proteins 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 229920001436 collagen Polymers 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/16—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/08—Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic Table
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
본 발명은 에어교략가공기를 이용하여 에어교락가공사를 제조하는 과정에서 교략가공하고자 하는 합성섬유사에 알카리용액을 흡착시켜 교략가공과 동시에 감량 가공처리될 수 있게 구성한 것이다.The present invention is configured to adsorb an alkaline solution to synthetic fiber yarn to be processed in the process of manufacturing air ductwork using an air trap processing machine to be processed at the same time weight loss processing.
상기 목적을 달성하기 위하여 본 발명은 여러가닥의 필라멘트로 합사된 열경화성 합성섬유사(P1)(P2)를 서로 다른 속도로 인출되게 하면서 에어노즐(33)을 통하여 교락되게 하고, 열처리된 다음 권취되게 하는 에어교략가공사를 제조함에 있어서, 에어노즐(33) 전방에 교략가공하고자 하는합성섬유사에 알카리용액이 흡착될 수 있게 하는 수단을 구비하므로서 에어노즐(33)로 공급되는 합성섬유사에 알카리용액이 흡착되게 한 다음 교락가공 및 감량가공될 수 있게 구성한 것이다.In order to achieve the above object, the present invention allows the thermosetting synthetic fiber yarn (P1) (P2), which is spun into several filaments, to be drawn out at different speeds, entangled through the air nozzle (33), heat treated, and then wound up. In the manufacture of the air craftsman, the alkali solution is supplied to the synthetic fiber yarn supplied to the air nozzle 33 while having a means for adsorbing the alkali solution to the synthetic fiber yarn to be processed in front of the air nozzle 33. The solution is made to be adsorbed and then entangled and reduced.
Description
본 발명은 에어교략가공기를 이용한 사감량 합성섬유사 및 그 제조방법에 관한 것으로서, 특히 여러가닥의 필라멘트가 합사된 열가소성 합성섬유사 두가닥을 에어교략가공기를 통과시킴과 동시에 두가닥의 합성섬유사 중 코어사(core yarn)로 사용되는 합성섬유사는 알카리용액으로 처리하여 실의 상태에서 감량가공될 수 있게 하므로서 견사와 같은 천연방적사의 촉감과 외관을 만족하는 고품질의 사감량 합성섬유사를 제공하고자 하는 것이다.The present invention relates to a yarn-weight synthetic fiber yarn using an air cutter, and a method of manufacturing the same, and in particular, two strands of thermoplastic synthetic fiber in which several filaments are spliced through an air cutter, and at the same time, Synthetic fiber yarn used as core core yarn is treated with alkaline solution so that it can be weight-reduced in the state of yarn, so as to provide high-quality yarn-loss synthetic fiber yarn that satisfies the feel and appearance of natural spun yarn such as silk yarn. It is.
일반적으로 에어교략가공기를 이용한 에어교략가공사는 널리 사용되고 있다.Generally, air cutting works using air cutting machines are widely used.
다시 설명하면 다수의 필라멘트로 구성된 열경화성 합성섬유사 두가닥을 에어교략가공기에 투입하되 코어사(core yarn)와 이펙트사(Effect yarn)의 공급속도를 달리하면서 가공처리되게 한 에어교락가공사를 경위사로 하여 직물을 제직하게 되면 에어교략가공의 효과로 인하여 천연방적사와 같이 직물표면에 무수한 잔털이 배시되면서 촉감이 양호한 고품질의 직물을 얻을 수 있게 된다.In other words, an air entanglement process in which two strands of thermosetting synthetic fiber yarn composed of a plurality of filaments is put in an air kneading machine, and processed at different feed speeds of core yarn and effect yarn. When weaving fabrics with yarns, due to the effect of air trick processing, numerous fine hairs are placed on the fabric surface like natural spun yarns, and a high-quality fabric having a good feel can be obtained.
또한 상기에서 얻어진 직물의 감촉과 상품성을 향상시키기 위하여 알카리용액으로 감량가공하는 경우가 있고, 상기한 경우 사용된 합성섬유사의 종류에 따라 감량가공 자체가 불가능한 경우가 있다.In addition, in order to improve the texture and marketability of the fabric obtained as described above, there is a case where the weight loss process with alkaline solution, and in the case described above, depending on the type of synthetic fiber yarn used may not be possible.
다시 설명하면 감량가공은 주로 직물을 10∼20%의 알카리용액으로 처리하게되나 교직물의 경우 사용된 합성섬유사 중 알카리용액에 취약한 경우에는 사실상 감량가공이 불가능하게 되므로 고품질의 직물을 얻는데 장애의 요인이 되는 것이었으나 현재까지는 그에 대한 특별한 해결수단이 제공되고 있지 못한 실정이다.In other words, weight loss processing mainly treats the fabric with 10-20% alkaline solution, but in the case of collagen, if the synthetic fiber yarn is vulnerable to alkali solution, it is virtually impossible to reduce the weight, which is a barrier to obtaining high quality fabric. However, until now, no special solution has been provided.
이러한 단점을 해결하기 위하여 에어교략가공기를 이용하여 에어교략가공사를 제조하고, 상기 에어교략가공사를 다시 알카리용액에 처리하여 감량가공되게 한 다음 제직을 위한 경위사로 사용할 수도 있다.In order to solve these disadvantages, the air cutting process is manufactured using an air cutting machine, and the air cutting process is processed in an alkaline solution to reduce the weight process, and then may be used as a weft yarn for weaving.
그러나 상기 두가지의 감량가공 즉, 직물상태의 감량가공이나, 실을 먼저 제조하고 난 다음 감량가공하는 경우 직물이나 실을 알카리용액에 처리하는 감량가공공정을 별도로 실시하여야 하므로 그에 따른 공정의 추가와 시간이 소요되며 생산효율이 떨어지게 되는 등의 문제점이 있는 것이었다.However, if the two types of weight loss processing, namely, the weight loss processing of the fabric state or the thread is manufactured first, and then the weight reduction processing, the weight loss processing process of treating the fabric or the thread in the alkaline solution must be performed separately, and thus the additional process and time accordingly. This takes a problem such as a decrease in production efficiency.
본 발명은 이러한 종래의 제반 문제점을 시정하고자 에어교략가공기를 이용한 에어교략가공과 동시에 감량가공이 한 정공에서 이루어지게 하므로서, 공정의 단순화와 함께 생산성과 경제성을 증진케 하며, 또한 견사와 같은 천연방적사의 촉감과 외관을 갖는 고품질의 사감량 합성섬유사를 제공하고자 하는 것이다.The present invention is to improve the productivity and economics as well as simplification of the process, and to improve the productivity and economics, and also natural spun yarn, such as silk thread, to reduce the processing at the same time as the air cutting process using the air cutting machine in order to correct these problems The purpose of the present invention is to provide a high-quality yarn loss synthetic fiber yarn having a feel and appearance.
상기 목적을 달성하기 위하여 본 발명은 다수의 필라멘트로 된 열경화성 합성섬유사 두가닥을 서로 다른 공급속도로 에어교략가공기에 투입하되, 두가닥의 합성섬유사 중 한가닥의 합성섬유사에 알카리용액이 도포되게 한 다음, 에어교략가공하고, 열처리하고, 냉각권취되게 하므로서 에어교략가공사 제조공정에서 감량가공까지 동시에 처리될 수 있게 한 것이다.In order to achieve the above object, the present invention inputs two thermosetting synthetic fiber yarns made of a plurality of filaments into an air kneading machine at different feed rates, and an alkaline solution is applied to one of the synthetic fiber yarns of the two fiber fibers. After the air cutting, heat treatment, and cooling winding, the air cutting process can be processed simultaneously to the weight reduction processing.
상기 본 발명을 실시함에 있어서 효과를 증진시키기 위하여 감량처리되는 알카리용액의 온도를 40∼60℃로 가열하여 사용할 수도 있으며, 알카리용액이 처리되는 합성섬유사는 코어사(core yarn)에 처리되게 하는 것이 이상적이나 필수조건은 아니며 두가닥의 실 중 선택하여 처리되게 할 수도 있으며, 경우에 따라 두가닥 동시에 처리할 수도 있다.In the practice of the present invention may be used to heat the temperature of the alkaline solution to be reduced to 40 ~ 60 ℃ in order to enhance the effect, the synthetic fiber yarn treated with alkaline solution is to be treated to the core yarn (core yarn) It is not ideal but is a prerequisite and can be selected to process two strands of yarn, and in some cases, two strands can be processed simultaneously.
본 발명에서 사용가능한 소재는 여러가닥의 필라멘트로 합사구성된 열경화성 섬유사이면 가능하다.The material usable in the present invention may be a thermosetting fiber yarn which is spliced with a plurality of filaments.
도 1 : 본 발명 장치의 개략구성도1 is a schematic configuration diagram of an apparatus of the present invention
도 2 : 본 발명장치에 구성된 알카리용액 흡착관 부분의 단면구성도2 is a cross-sectional configuration diagram of an alkaline solution adsorption tube portion of the present invention apparatus
도 3 : 본 발명장치에 구성된 에어노즐부분의 단면구성도3 is a cross-sectional view of an air nozzle portion of the present invention device
도 4 : 본 발명장치에 구성된 좌우이동판의 사시도4 is a perspective view of the left and right moving plate configured in the present invention device
<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>
(10)--제1지관 (20)--제2지관(11)(21)--공급롤러(10)-First Branch (20)-Second Branch (11) (21)-Supply Roller
(30)--좌우이동판 (31)--제1가열실(30)-Left / Right Moving Plate (31)-First Heating Room
(32)--교략가공부 (33)--에어노즐(32)-Instructional Processing Division (33)-Air Nozzle
(34)--분사공 (35)--안내공(34)-Injector (35)-Guide
(36)--제2가열실 (40)--알카리용액흡착관(36)-Second heating chamber (40)-Alkaline solution adsorption tube
(41)--알카리용액공급관 (42)--통공(41)-Alkaline solution supply pipe (42)-Vertical
(43)--커버 (44)--집수관(43)-Cover (44)-Sump
(45)--집수통 (46)--알카리용액(45)-Sump (46)-Alkaline Solution
(47)--이송관 (48)--유출공(47)-Conveyor (48)-Outlet
(49)--관통공 (50)(51)--인출롤러(49)-Through Hole (50) (51)-Draw Roller
(52)--안내구 (53)--권취구(52)-Guide (53)-Tailor
이하 본 발명의 실시예를 첨부도면에 따라 상세히 설명하면 다음과 같다.Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명에서 제공하고자 하는 감량가공처리된 에어교략가공사 제조를 위한 개략적인 구성도이고, 도 2는 본 발명의 요부장치인 처리하고자 하는 열가소성 합성섬유사에 알카리용액이 공급되어 흡착되게 하는 구성도이고, 도 3은 에어노즐에 의해 코어사(core yarn)와 이펙트사(Effect yarn)가 교략된 상태를 도시한 개략적인 상태도이다.1 is a schematic configuration diagram for manufacturing a reduced weight processed air cut work to be provided by the present invention, Figure 2 is an alkaline solution supplied to the thermoplastic synthetic fiber yarn to be treated, which is the main part of the present invention to be adsorbed 3 is a schematic state diagram showing a state in which a core yarn and an effect yarn are crossed by an air nozzle.
여러가닥의 필라멘트가 합사된 열경화성 합성섬유사(P1)(P2)가 권취된 제1, 2지관(10)(20)으로부터 합성섬유사(P1)(P2)를 각각 인출하여 공급롤러(11)(21)를 통하여 인출되게 한다.The feed roller 11 by drawing the synthetic fiber yarns P1 and P2 from the first and second branch pipes 10 and 20 in which the thermosetting synthetic fiber yarns P1 and P2, in which several filaments are braided, are respectively drawn. Withdraw through (21).
상기에서 제1지관(10)에 권취된 합성섬유사(P1)는 이펙트사(Effect yarn)로 사용되며 제2지관(20)에 권취된 합성섬유사(P2)는 코어사(core yarn)로 사용된다.The synthetic fiber yarn P1 wound on the first branch pipe 10 is used as an effect yarn, and the synthetic fiber yarn P2 wound on the second branch pipe 20 is a core yarn. Used.
이때 이펙트사로 사용되는 합성섬유사(P1)의 공급속도가 코어사로 사용되는합성섬유사(P2)의 공급속도보다 빠르게 설정한다.At this time, the feed rate of the synthetic fiber yarn (P1) used as the effect yarn is set faster than the feed rate of the synthetic fiber yarn (P2) used as the core yarn.
다시 설명하면 최종가공되어 권취구에 권취되는 가공사의 길이를 100%로 하였을때 이펙트사로 사용되는 합성섬유사(P1)는 약120∼140% 정도 간헐적으로 공급되게 하며, 코어사로 사용되는 합성섬유사(P2)는 약110%정도 인출공급되게 한다.In other words, the synthetic fiber yarn (P1) used as the effect yarn is intermittently supplied about 120 to 140% when the length of the processed yarn wound up to the winding hole after the final processing is 100%, and the synthetic fiber yarn used as the core yarn. (P2) is about 110% withdrawal supply.
상기에서 이펙트사로 사용되는 합성섬유사(P1)의 공급을 일정하게 공급할 수도 있겠으나 별도의 장치수단을 이용하여 공급속도를 간헐적으로 조정되게 하여 사용할 수도 있다.The supply of the synthetic fiber yarn (P1) used as the effect yarn in the above may be supplied constantly, but may be used by intermittently adjusting the supply speed using a separate device means.
예를 들면 도 4에서와 같이 공급되는 합성섬유사(P1)의 일측에 좌우이동판 (30)을 설치하고, 상기 좌우이동판(30)이 좌우이동하는 과정에서 공급되는 합성섬유사(P1)의 공급속도를 조정할 수 있으며, 이러한 경우 최종적으로 가공되는 가공사에는 슬럽(Slub)효과를 얻을 수 있다.For example, the left and right moving plate 30 is installed on one side of the synthetic fiber yarn P1 supplied as shown in FIG. 4, and the synthetic fiber yarn P1 supplied in the process of moving the left and right moving plate 30 left and right. The feed rate can be adjusted, and in this case, a slub effect can be obtained for the final processed yarn.
공급롤러(11)(21)를 통하여 인출된 합성섬유사(P1)(P2)는 제1열실(31)을 지나 교략가공부(32) 내에 구성된 에어노즐(33)의 안내공(35)으로 안내되게 하되, 코어사(core yarn)로 사용되는 합성섬유사(P2)는 알카리용액 흡착관(40)에 구성된 통공(42)을 경유하여 에어노즐(33)의 안내공(35)으로 안내되게 한다.The synthetic fiber yarns P1 and P2 drawn out through the feed rollers 11 and 21 pass through the first heat chamber 31 to the guide holes 35 of the air nozzle 33 formed in the cutting processing unit 32. To be guided, but synthetic fiber yarn (P2) used as a core yarn (core yarn) to be guided to the guide hole 35 of the air nozzle 33 via the through-hole 42 configured in the alkaline solution adsorption tube (40) do.
상기에서 코어사로 사용되는 합성섬유사(P2)는 알카리용액 흡착관(40)의 통공(42)을 통과하면서 알카리용액(46)이 합성섬유사(P2)에 흡착된다.The synthetic fiber yarn (P2) used as the core yarn in the above is passed through the through-hole 42 of the alkaline solution adsorption tube 40, the alkaline solution 46 is adsorbed to the synthetic fiber yarn (P2).
좀더 상세히 설명하면 도 2에서와 같이 알카리용액 공급관(41)을 통하여 공급되어 온 알카리용액(46)이 관통공(49)을 통하여 유출공(48)으로 흘러내리면서 통공(42)을 지나는 합성섬유사(P2)에 흡착되고, 나머지 알카리용액은 집수관(44)을통하여 집수통(45)에 집수되고, 집수된 알카리용액(46)은 다시 이송관(47)을 통하여 알카리용액 공급관(41)으로 공급되는 작동을 반복하게 된다.In more detail, as shown in FIG. 2, the alkaline solution 46 supplied through the alkaline solution supply pipe 41 flows down through the through hole 49 to the outlet hole 48 and passes through the through hole 42. Adsorbed to the yarn (P2), the remaining alkaline solution is collected in the collecting container 45 through the collecting pipe 44, the collected alkaline solution 46 is again supplied to the alkaline solution supply pipe 41 through the transfer pipe 47 The operation to be supplied is repeated.
이때 처리되는 알카리의 농도는 약10∼20%정도이면 적당하고, 반복사용으로 인하여 농도가 희석되지 않도록 주기적으로 점검하여 조정할 필요성이 있으며, 처리의 효과를 증진시키기 위하여 알카리용액(46)을 약40∼60℃정도로 가열시켜 사용할 수도 있다.At this time, the concentration of the alkali to be treated is about 10 to 20% is appropriate, it is necessary to check and adjust periodically so that the concentration is not diluted due to repeated use, and the alkaline solution 46 is about 40 to enhance the effect of the treatment. It can also be used, heating at about -60 degreeC.
알카리용액이 흡착된 코어사용 합성섬유사(P2)와 이펙트사로 사용되는 합성섬유사(P1)가 에어노즐(33)의 안내공(35)을 통과하면서 다수의 분사공(34)으로부터 분사되는 압축분사공기에의해 도 3에서와 같이 여러가닥의 필라멘트가 서로 교략되면서 코어사로 사용되는 합성섬유사(P2)를 중심으로 하여 이펙트사(Effect yarn)로 사용된 합성섬유사(P1)는 루우프를 형성하게 된다.Compression sprayed from a plurality of injection holes 34 while passing through the guide hole 35 of the air nozzle 33 while the synthetic fiber yarn P2 used as an alkaline solution is absorbed and the synthetic fiber yarn P1 used as an effect yarn. As shown in FIG. 3, the filaments of the plurality of filaments are interlocked with each other, and the synthetic fiber yarn P1 used as the effect yarn is formed as a loop, centering on the synthetic fiber yarn P2 used as the core yarn. Done.
이때 이펙트사로 사용한 합성섬유사(P1)의 공급길이가 길기 때문에 고압분사되는 압축공기에 의해 자연스럽게 서로 엉키면서 교략된다.At this time, since the supply length of the synthetic fiber yarn (P1) used as the effect yarn is long, it is entangled with each other naturally by compressed air that is injected with high pressure.
에어노즐(33)에 의해 두가닥의 합성섬유사(P1)(P2)가 서로 교략된 교략가공사(P)는 인출롤러(50)를 통하여 제2열실(36)로 공급되고, 제2열실(36)로 공급된 교략가공사(P)는 제2열실(36)에서 열고정된 다음 인출롤러(51)와 안내구(52)을 통하여 권취구(53)에 권취된다.The two-fiber synthetic fiber yarn P1 and P2 intersected by the air nozzle 33 are supplied to the second heat chamber 36 through the take-out roller 50, and the second heat chamber The cutting work P supplied to the 36 is heat-set in the second row chamber 36 and then wound around the take-up port 53 through the take-out roller 51 and the guide port 52.
이때 제2열실(36) 내의 온도는 열처리하고자 하는 합성섬유사의 종류에 따라 다소차이는 있을수 있겠으나 대략 섬유의 융점부위인 150∼180℃정도이면 적합하다.At this time, the temperature in the second heat chamber 36 may be slightly different depending on the type of synthetic fiber yarn to be heat treated, but it is suitable if the melting point of the fiber is about 150 to 180 ° C.
상기 제2열실(36)에서 열처리된 합성섬유사는 이펙트사로 사용된 합성섬유사의 잔털과 같은 루프(loop)는 열고정되어 안정화된다.The synthetic fiber yarn heat-treated in the second heat chamber 36 is looped like a fuzz of synthetic fiber yarn used as an effect yarn and is stabilized by heat setting.
이때 교략가공부(32) 전면에 위치한 제1열실(31)은 필요에 따라 선택적으로 열처리를 할 수 있으며 열처리의 온도는 제2열실(36)의 온도보다 낮게 설정한다.At this time, the first heat chamber 31 located in front of the processing unit 32 may be selectively heat treated as necessary, and the temperature of the heat treatment is set lower than the temperature of the second heat chamber 36.
또한 상기 교략가공부(32)에서 알카리용액으로 감량가공처리된 합성섬유사 (P2)는 알카리에 의해 감량가공되면서 적절한 촉감을 얻을 수 있게 된다.In addition, the synthetic fiber yarn (P2) that is weight-reduced by the alkaline solution in the cutting processing unit 32 can be appropriately obtained while being reduced by the alkali.
따라서 본 발명에서 감량처리된 교략가공사(P)를 이용하여 제직케 하므로서 제직된 직물의 촉감이 마치 천연방적사를 이용하여 제직한 직물과 같은 촉감과 외관을 얻을 수 있게 된다.Therefore, in the present invention, the texture of the woven fabric is reduced by the weaving process (P), so that the feel of the woven fabric can be obtained as the texture and appearance as a woven fabric using natural spun yarn.
이상 설명한 바와 같이 본 발명은 제1, 2지관에 권취된 여러가닥의 필라멘트로 합사된 열가소성 합성섬유사를 이용하여 서로 다른 인출속도로 인출되게 하면서 교략가공부에서 이들이 교략가공되고 열처리되게 하되, 상기 사용되는 합성섬유사에 알카리용액으로 감량가공하여 감량처리된 교략가공사를 얻을 수 있게 구성하므로서 촉감이 탁월한 고품질의 교략가공사를 얻을 수 있게 된다.As described above, the present invention uses the thermoplastic synthetic fiber yarn, which is spliced into the filaments of several strands wound on the first and second branch pipes, to be drawn out at different drawing speeds, so that they are processed and heat treated at the cutting processing part. It is possible to obtain a high-quality cutting work with excellent touch by constructing a synthetic fiber yarn used in weight loss processing with an alkaline solution to obtain a reduced weight.
또한 상기 교략가공사를 이용하여 감량가공처리를 할 수 없는 합성섬유사, 혹은 천연방적사와 교직하여 고품질의 교직물을 얻을 수 있게 될 뿐 아니라 감량가공을 위한 별도의 공정없이 교략가공사 제조와 동시에 이루어지게 되므로 생산성 향상과 그에 따른 생산비용, 설비등의 절감을 기대할 수 있게 되는 것이다.In addition, it is possible to obtain high-quality teaching fabrics by teaching with synthetic fiber yarns or natural spun yarns that cannot be processed using weight loss processing, and at the same time without the separate process for weight loss processing. As a result, productivity improvement, and thus, production cost and equipment reduction can be expected.
Claims (3)
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| KR10-2001-0058283A KR100441300B1 (en) | 2001-09-20 | 2001-09-20 | Air textured yarns which are treated by alkali liguid and its manufacturing device |
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|---|---|---|---|---|
| JPS50116746A (en) * | 1974-01-16 | 1975-09-12 | ||
| JPS58220841A (en) * | 1982-06-16 | 1983-12-22 | 東レ株式会社 | Fluid treatment of multifilament |
| KR890016231A (en) * | 1988-04-07 | 1989-11-28 | 제임스 제이.플린 | Highly Condensed Air Jet Texture Manufacturing System |
| JPH0491243A (en) * | 1990-08-06 | 1992-03-24 | Toray Ind Inc | Fancy yarn and production thereof |
| JPH04119135A (en) * | 1990-08-31 | 1992-04-20 | Teijin Ltd | Method for carrying out interlacing treatment of yarn and device therefor |
| KR950008952U (en) * | 1993-09-02 | 1995-04-19 | 주식회사 코오롱 | Oil ring device with oil ring and interlock function |
| KR960012822A (en) * | 1994-09-28 | 1996-04-20 | 정장호 | Spread-band wireless LAN system and pseudo data communication method for generating pseudo noise code corresponding to variable bandwidth |
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2001
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS50116746A (en) * | 1974-01-16 | 1975-09-12 | ||
| JPS58220841A (en) * | 1982-06-16 | 1983-12-22 | 東レ株式会社 | Fluid treatment of multifilament |
| KR890016231A (en) * | 1988-04-07 | 1989-11-28 | 제임스 제이.플린 | Highly Condensed Air Jet Texture Manufacturing System |
| JPH0491243A (en) * | 1990-08-06 | 1992-03-24 | Toray Ind Inc | Fancy yarn and production thereof |
| JPH04119135A (en) * | 1990-08-31 | 1992-04-20 | Teijin Ltd | Method for carrying out interlacing treatment of yarn and device therefor |
| KR950008952U (en) * | 1993-09-02 | 1995-04-19 | 주식회사 코오롱 | Oil ring device with oil ring and interlock function |
| KR960012822A (en) * | 1994-09-28 | 1996-04-20 | 정장호 | Spread-band wireless LAN system and pseudo data communication method for generating pseudo noise code corresponding to variable bandwidth |
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