KR100366956B1 - A continuity wrapping methode of aggregate - Google Patents
A continuity wrapping methode of aggregate Download PDFInfo
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- KR100366956B1 KR100366956B1 KR10-2000-0063905A KR20000063905A KR100366956B1 KR 100366956 B1 KR100366956 B1 KR 100366956B1 KR 20000063905 A KR20000063905 A KR 20000063905A KR 100366956 B1 KR100366956 B1 KR 100366956B1
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- Prior art keywords
- aggregate
- lapping
- film
- extruded
- continuous
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- 238000000034 method Methods 0.000 claims abstract description 41
- 239000000853 adhesive Substances 0.000 claims abstract description 19
- 230000001070 adhesive effect Effects 0.000 claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims abstract description 18
- 238000000465 moulding Methods 0.000 claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 14
- 229920003002 synthetic resin Polymers 0.000 claims description 7
- 239000000057 synthetic resin Substances 0.000 claims description 7
- 238000001125 extrusion Methods 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 4
- 238000002347 injection Methods 0.000 abstract 1
- 239000007924 injection Substances 0.000 abstract 1
- 238000001035 drying Methods 0.000 description 6
- 238000004804 winding Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 235000012438 extruded product Nutrition 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0021—Combinations of extrusion moulding with other shaping operations combined with joining, lining or laminating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/911—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0004—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
- B29C2063/021—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material characterized by the junction of material sections
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2793/00—Shaping techniques involving a cutting or machining operation
- B29C2793/0027—Cutting off
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/001—Profiled members, e.g. beams, sections
- B29L2031/003—Profiled members, e.g. beams, sections having a profiled transverse cross-section
- B29L2031/005—Profiled members, e.g. beams, sections having a profiled transverse cross-section for making window frames
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
본 발명은 압출골재의 연속 랩핑방법에 관한 것으로서, 골재의 성형으로 부터 필름의 랩핑 및 절단과정을 통한 제품의 생산이 하나의 제조라인 상에서 연속적으로 이루어질 수 있는 공정순서를 제공함으로서 제품의 생산성 및 작업효율을 더욱 향상시킬 수 있게된다.The present invention relates to a continuous lapping method of extruded aggregate, the production and production of the product by providing a process sequence that can be continuously produced on the production line through the process of lapping and cutting the film from the molding of the aggregate product productivity and operation The efficiency can be further improved.
특히, 본 발명의 랩핑방법에서는 성형기로 부터 압출되어지는 골재의 종류 및 생산속도가 변화되어짐에 따라 랩핑기에서의 접착제 투여위치 및 골재면 랩핑포인트를 적절하게 가변시킴으로서, 압출제품의 특성에 맞는 시스템의 호환성을 극대화시킬 수 있는 이점을 나타낼 수 있게 된다.In particular, in the lapping method of the present invention, by varying the adhesive injection position and aggregate surface lapping point in the lapping machine as the type and production speed of the aggregate to be extruded from the molding machine is changed, This can represent an advantage of maximizing compatibility.
Description
본 발명은 압출골재의 연속 랩핑방법에 관한 것으로서, 더욱 상세하게는 연속적으로 성형되어지는 합성수지 골재의 생산라인상에서 골재 압출후 필름 부착을 위한 랩핑공정까지를 연속적으로 수행함으로서 제품의 생산성 및 작업성을 향상시킬 수 있는 공정순서를 제시하기 위한 것이다.The present invention relates to a continuous lapping method of the extruded aggregate, and more particularly, the product productivity and workability by continuously performing the lapping process for film adhesion after aggregate extrusion on the production line of the synthetic resin aggregate to be continuously molded This is to suggest a process sequence which can be improved.
도 1은 종래 압출골재에 대한 성형공정에서 랩핑공정에 이르는 공정시스템을 나타낸 배치도이고, 도 2는 상기 시스템에서의 공정흐름을 나타낸 순서도이다.1 is a layout view showing a process system from a molding process to a lapping process for a conventional extruded aggregate, Figure 2 is a flow chart showing the process flow in the system.
즉, 도시된 바와같이 성형기(1)로 부터 연속적으로 합성수지재인 압출 골제가 성형되어지게 되면, 상기 골재는 저온의 냉각기(2)를 통과하면서 경화되어 그 형상이 굳어지게 되고, 이후 인출기(3)에 의해 계속적인 이송이 이루어지면서 절단부(4)에서 일정 길이로 절단되어지게 된다.That is, as shown in the figure, when the extruded aggregate, which is a synthetic resin material, is continuously formed from the molding machine 1, the aggregate is cured while passing through the cooler 2 at low temperature to harden its shape, and then the take-out machine 3 By the continuous transfer is made by the cutting portion 4 is cut to a certain length.
그리고, 상기 절단된 골재들은 작업자에 의해 공실(5)에 적재되어진 후 순차적으로 랩핑기(6)내로 공급되면, 이와 동시에 일면에 접착제가 투여된 무늬필름이 이송되어지면서 내부 이송과정에서 골재표면에 필름이 랩핑되어지게 됨으로서 필름부착이 완료된 골재가 생산되어지게 되는 것이다.Then, the cut aggregate is loaded in the vacancy (5) by the operator and then sequentially supplied into the lapping machine (6), at the same time the patterned film to which the adhesive is administered to one surface is transferred to the film on the aggregate surface during the internal transfer process By being wrapped, the aggregate is completed, the film is attached.
상기 골재의 생산이 완료되면 각 골재를 상호 결합시켜 창문틀과 같이 원하는 구조체를 형성시키게 된다.When the production of the aggregate is completed, each aggregate is combined to form a desired structure such as a window frame.
그러나, 이러한 종래의 랩핑방법은 골재를 미리 일정길이로 절단한 후 랩핑기(6)에 투입하는 등 전체적인 공정순서가 연속적으로 이루어지지 않기 때문에 생산성이 저하되며, 이와같이 필름의 랩핑작업이 기 절단되어진 각 골재마다 단속적으로 이루어지게 됨으로 인해 랩핑이 완료된 골재의 양단부에서는 필름의 부착상태가 불량하여 소정길이만큼 다시 절단해야 하고, 각 골재를 결합하는 과정에서 또다시 절단이 필요함으로 인해 실제 시공시까지 골재 손실이 발생되어지는 문제점이 있었다.However, in the conventional lapping method, productivity is lowered because the overall process sequence is not continuously performed, such as cutting the aggregate to a predetermined length in advance and then putting it into the lapping machine 6, and thus the lapping work of the film is cut in this way. Due to the intermittent inter-aggregation, both ends of the finished aggregate are poorly attached to the film, which means that the film must be cut again by a predetermined length, and the aggregate is lost until actual construction due to the need to cut again in the process of combining each aggregate. There was a problem that is occurring.
한편, 상기 문제점을 해결하기 위해서는 압출 성형되어진 골재에 먼저 필름을 랩핑 시키고, 랩핑작업이 완료된 골재를 원하는 크기로 절단함으로서 필름의 랩핑상태도 전체 골재 길이를 따라 양호하게 나타나고 이로 인해 골재의 손실을 방지할 수 있는 연속생산방법이 바람직하나, 종래의 랩핑시스템으로는 이러한 시스템라인의 구성이 불가능한 어려움이 있다.On the other hand, in order to solve the above problems, the film is first wrapped by the extruded aggregate, and the lapping is completed by cutting the aggregate to a desired size, and the lapping state of the film is also well along the entire aggregate length, thereby preventing the loss of the aggregate. The continuous production method is preferable, but there is a difficulty in configuring such a system line with a conventional lapping system.
즉, 골재를 압출 성형하는 성형기(1)는 그 특성상 다양한 종류의 골재를 생산해야 하며 이에 따라 필름이 부착되어지는 랩핑포인트 또한 변화되어지게 되는데, 종래 랩핑기(6)의 경우는 필름의 부착위치가 일정하게 고정되어져 있으므로 연속적인 랩핑시스템을 구성할 수 없는 것이다.That is, the molding machine 1 for extruding the aggregate has to produce various kinds of aggregates due to its characteristics, and thus the lapping point to which the film is attached is also changed. In the case of the conventional lapping machine 6, the attachment position of the film is Since it is fixed constantly, it is impossible to construct a continuous lapping system.
또한, 상기 필름은 골재와의 부착을 위해 이송되는 과정에서 부착되어질 면에대한 접착제 도포 및 도포된 접착제에 대한 건조공정이 순차적으로 진행되게 되는데, 압출 성형되어지는 골재의 크기에 따라 생산속도가 변화하는 것에 비하여 상기 접착제 투여단계로 부터 필름 부착단계까지의 건조시간이 일정함으로 인해 접착제의 경화시간 변화에 대응이 어려운 문제점이 있게된다.In addition, the film is applied to the adhesive to the surface to be attached in the transfer process for attachment to the aggregate and the drying process for the applied adhesive proceeds sequentially, the production rate is changed according to the size of the aggregate to be extruded In contrast, the drying time from the adhesive administration step to the film adhesion step is difficult to cope with changes in the curing time of the adhesive.
본 발명은 상기한 종래 기술에 따른 문제점을 해결하기 위해 제안된 것으로서, 합성수지 골제의 압출 성형공정에서 부터 필름이 랩핑되어진 최종 골재를 생산하는 공정이 하나의 생산라인에서 연속적으로 진행될 수 있는 랩핑방법을 구성하는데 목적이 있다.The present invention has been proposed to solve the above problems according to the prior art, a process for producing a final aggregate in which the film is wrapped from the extrusion molding process of the synthetic resin aggregate wrapping process that can proceed continuously in one production line The purpose is to construct.
또한 본 발명의 다른 목적은, 상기 연속 랩핑시스템의 성형기로 부터 압출되어지는 골재의 종류 및 생산속도가 변화되어짐에 대해 필름의 랩핑포인트를 적절하게 가변시킬 수 있는 골재 이송방법을 제공하는데 있다.Another object of the present invention is to provide an aggregate transport method that can appropriately vary the lapping point of the film with respect to the type and the production speed of the aggregate to be extruded from the molding machine of the continuous lapping system.
상기 목적은, 합성수지재료를 성형하여 일정형태의 골재로 연속 압출시키는 성형단계(ST 1); 상기 압출되어지는 성형골재를 저온 분위기에서 냉각시켜 경화시키는 경화단계(ST 2); 상기 경화가 이루어진 후 강제 인출되어지는 골재의 표면에 각종 무늬가 인쇄되어져 있는 필름을 계속적으로 랩핑시키는 랩핑단계(ST 3); 상기 필름이 랩핑되어진 골재를 소정 간격으로 절단하는 절단단계(ST 4);를 포함하는 공정이 하나의 생산라인상에서 연속적으로 수행되어짐을 특징으로 하는 연속 랩핑방법을 통해 이룰 수 있게된다.The object is a molding step of molding a synthetic resin material and continuously extruding the aggregate into a predetermined form (ST 1); A curing step of curing the extruded molded aggregate by cooling in a low temperature atmosphere (ST 2); A lapping step (ST 3) of continuously lapping a film having various patterns printed on the surface of the aggregate which is forcibly pulled out after the hardening is performed; The cutting step (ST 4) for cutting the aggregated film is wrapped at a predetermined interval; it can be achieved through a continuous lapping method characterized in that the process is carried out continuously on one production line.
도 1은 종래 기술에 따른 공정상의 골재 랩핑시스템 배치도.1 is a layout view of an aggregate wrapping system in a process according to the prior art.
도 2는 종래 압출골재의 랩핑을 위한 공정 순서도.Figure 2 is a process flow chart for lapping the conventional extruded aggregate.
도 3은 본 발명의 실시예에 따른 골재의 연속 랩핑시스템 배치도.3 is a layout view of a continuous wrapping system of aggregate in accordance with an embodiment of the present invention.
도 4는 본 발명의 압출골재 랩핑을 위한 공정 순서도.Figure 4 is a process flow chart for the extrusion aggregate wrapping of the present invention.
도 5는 본 발명에 따른 랩핑기에서의 가변요소.Figure 5 is a variable element in the wrapping machine according to the present invention.
도 6은 본 발명의 실시예에 따른 랩핑장치 측면도.Figure 6 is a side view of the lapping apparatus according to an embodiment of the present invention.
도 7은 본 발명의 실시예에 따른 랩핑장치 후면도.Figure 7 is a rear view of the lapping apparatus according to an embodiment of the present invention.
<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>
10 : 성형기 20 : 냉각부10: molding machine 20: cooling unit
30 : 인출부 40 : 랩핑부30: withdrawal part 40: lapping part
50 : 절단부 60 : 보관부50: cut portion 60: storage portion
41a : 이송로울러 41b : 가압로울러41a: feed roller 41b: pressurized roller
41c : 권취로울러 41d : 가이드로울러41c: winding roller 41d: guide roller
42 : 필름 43 : 접착제 도포부42: film 43: adhesive coating
43': 하부베어링 44 : 건조실43 ': lower bearing 44: drying chamber
45 : 히팅부 46 : 가이더45: heating section 46: guider
47 : 로울러베이스 48 : 좌/우 조절핸들47: roller base 48: left / right adjustment handle
49 : 작동샤프트 52 : 플랜지49: operation shaft 52: flange
53 : 상/하 조절레버 54 : 베이스 측부53: up / down adjustment lever 54: base side
100 : 골재100: aggregate
이하, 본 발명의 구체적인 실시예를 첨부된 도 3 내지 도 7을 참조하여 상세히 살펴보기로 한다.Hereinafter, a specific embodiment of the present invention will be described in detail with reference to FIGS. 3 to 7.
도 3은 본 발명을 이루기 위한 압출골재의 연속 랩핑시스템 배치도이고, 도 4는 본 발명의 공정 순서도이이며, 도 5는 성형되는 골재의 변화에 대한 가변요소를 나타낸 도이고, 도 6 및 도 7은 본 발명의 공정을 수행하기 위한 랩핑기의 구성을 측면도 및 후면도로 나타낸 것이다.3 is a layout view of a continuous wrapping system of the extruded aggregate for achieving the present invention, Figure 4 is a process flow chart of the present invention, Figure 5 is a view showing a variable element for the change of the aggregate to be formed, Figures 6 and 7 The configuration of the wrapping machine for carrying out the process of the present invention is shown in side and back views.
먼저, 본 발명에 따른 전체적인 연속랩핑 시스템 구성을 도 3를 참조하여 살펴보면, 합성수지재를 PVC창틀과 같은 일정형태의 골재(100)로 압출 성형하는 성형기(10)와, 상기 성형기로 부터 압출된 골재를 저온의 물을 통과시켜 성형된 형상을 유지토록 하는 수냉방식의 냉각기(20)와, 상기 냉각기(20)를 통과한 골재를 연속적으로 강제 이송시키는 인출기(30)와, 상기 인출기(30)를 통해 안내되어지는 골재(100)의 표면에 각종 무늬가 인쇄되어져 있는 필름을 연속적으로 부착시키는 랩핑기(40)와, 상기 필름이 부착된 상태에서 랩핑기(40)로 부터 취출되어지는 골재를 적절한 간격으로 절단하는 절단기(50)와, 상기 절단된 골재가 적재되어지는 보관부(60)가 골재(100)의 이동경로를 따라 하나의 공정라인을 이루게 된다.First, looking at the configuration of the overall continuous lapping system according to the present invention with reference to Figure 3, a molding machine 10 for extruding the synthetic resin material into a certain type of aggregate 100 such as PVC window frame, aggregate aggregate extruded from the molding machine The cooler 20 of the water-cooling method to maintain the molded shape by passing the low-temperature water, the drawer 30 for continuously conveying the aggregate passed through the cooler 20, and the drawer 30 Wrapping machine 40 for continuously attaching the film is printed on the surface of the aggregate 100 to be guided through, and the aggregate taken out from the wrapping machine 40 in the state that the film is attached at appropriate intervals The cutting unit 50 for cutting and the storage unit 60 in which the cut aggregate is loaded form one process line along the moving path of the aggregate 100.
한편, 상기 연속 시스템을 가능케 하는 본 발명 랩핑기(40)의 장치 구성을 도 6 및 도 7을 참조하여 살펴보면 다음과 같다.Meanwhile, referring to FIGS. 6 and 7, the apparatus configuration of the present invention lapping machine 40 enabling the continuous system is as follows.
먼저, 도 3에 도시된 바와같이 인출기(30)를 통해 안내되어지는 골재(100)를 수평방향으로 안내하기 위한 이송로울러(41a), 인송되어지는 골재(100)와 필름(42)간의 부착위치에 설치되어진 가압로울러(41b), 일정량의 필름(42)이 감겨진 권취로울러(41c), 및 기타 필름의 이송경로상에서 필름이 뒤틀리는 것을 방지하며 안정적으로 가이드 하기 위한 가이드로울러(41d,41e,41f)가 다수개 구비되었다. 상기 가이드로울러중 중단의 가이드로울러(41e)는 로울러샤프트(41e')의 조절에 의해 전후방향의 유동이 가능함으로 필름(42)의 이송경로를 임의로 연장시킬 수 있게된다.First, as shown in FIG. 3, the transport roller 41a for guiding the aggregate 100 guided through the take-out machine 30 in the horizontal direction, the attachment position between the aggregate 100 and the film 42 being transferred Pressure rollers 41b installed in the rollers, winding rollers 41c in which a certain amount of film 42 is wound, and guide rollers 41d, 41e, and 41f for stably preventing and guiding the film on the transport paths of other films. ) Were provided. The guide roller 41e of the middle of the guide rollers can be extended in the forward and backward directions by adjusting the roller shaft 41e ', so that the feeding path of the film 42 can be arbitrarily extended.
장치 상단부에는 권취로울러(41c)로 부터 권취상태가 해제되어 이송되는 필름(42)의 골재 부착면에 접착제를 도포하는 접착제 도포부(43)가 배치됨에 있어, 일체로 결합되어진 이송부재인 하부베어링(43')에 의해 필름의 이송경로를 따라 일정구간내에서 직선이동이 가능하도록 설치되었고, 상기 도포된 접착제가 필름이송과정 중에서 경화되어지는 것을 방지하기 위해 필름(42) 이송경로를 따라 건조실(44)이 구성됨으로서 그 일단에 설치된 히팅부(45)로 부터 열풍이 분사되어지게 된다.In the upper end of the apparatus, an adhesive applying portion 43 for applying an adhesive to the aggregate attaching surface of the film 42 to which the wound state is released from the winding roller 41c is disposed, and thus the lower bearing, which is an integrally coupled transfer member, is disposed. (43 ') is installed to allow a linear movement in a certain section along the transport path of the film, and drying chamber along the transport path of the film 42 in order to prevent the coated adhesive from curing during the film transport process. As the 44 is configured, hot air is injected from the heating part 45 installed at one end thereof.
그리고 상기 이송로울러(41a)의 양측면에는 도 7에 도시된 바와같이 이송과정에서 골재(100)의 이탈을 방지하기 위한 가이더(46)가 로울러베이스(47)에 고정 설치되었고, 상기 로울러베이스(47)의 선단과 후단에는 각각 좌/우 조절핸들(48) 및 작동샤프트(49)가 결합되어져 있으며, 상기 작동샤프트(49)의 중단에서 스크류결합되어진 결합부재(51)가 로울러베이스(47)에 고정 설치되어 일체형 구조체를 이룸으로서 상기 구조체가 골재면상의 필름 랩핑포인트를 변화시킬 수 있는 좌/우위치 조절부재를 이루게 된다.And the guide roller 46 for preventing the separation of the aggregate 100 in the transport process as shown in Figure 7 on both sides of the transport roller 41a was fixed to the roller base 47, the roller base 47 The left and right adjustment handles 48 and the operating shaft 49 are coupled to the front and rear ends thereof, respectively, and the engaging member 51 screwed at the middle of the operating shaft 49 is connected to the roller base 47. It is fixedly installed to form an integral structure such that the structure forms a left / right position adjusting member that can change the film lapping point on the aggregate surface.
또한, 랩핑기(40)의 선단과 후단에 각각 구성되어져 있는 상기 작동샤프트(49)에는 좌우측으로 플랜지(52)가 연장되어지되, 상기 플랜지(52)에는상/하 조절레버(53)가 회동 가능하게 결합된 상태에서 그 하단이 베이스 측부(54)에 스크류 결합됨으로서 골재의 상/하위치 조절부재를 구성하게 된다.In addition, the flange 52 is extended to the left and right sides to the operation shaft 49, which is configured at the front and rear ends of the wrapping machine 40, respectively, the upper and lower adjustment lever 53 is rotatable to the flange (52). In the coupled state, the lower end is screwed to the base side portion 54 to configure the up / down position adjusting member of the aggregate.
도면중 미설명 부호 55는 필름 이송구간을 지지하기 위한 지지샤프트를 나타낸다.Reference numeral 55 in the drawing represents a support shaft for supporting the film feed section.
이와같이 전체적인 시스템 구성이 이루어지는 본 발명의 공정순서 및 이에따른 작용효과를 도 4 및 도 5를 참조하여 이하에서 살펴보기로 한다.Thus, the process sequence of the present invention in which the overall system configuration is made and the resulting effects thereof will be described below with reference to FIGS. 4 and 5.
먼저 도 4에 나타낸 바와같이, 합성수지가 투입되어진 성형기(10)로 부터 창틀재 등 여러가지 형상의 골재(100)가 연속해서 압출 성형되어지고 (ST 1) , 상기 압출되어지는 골재(100)는 저온의 수냉식 냉각기(20)를 통과하면서 경화되어 그 형상의 변형이 방지되게 되며 (ST 2) , 상기 저온처리되어지는 골재(100)는 인출기(30)의 회동력을 받아 연속적으로 취출되면서 랩핑기(40) 내로 계속적인 이송이 이루어지게 된다.First, as shown in FIG. 4, aggregate 100 of various shapes such as a window frame material is continuously extruded from the molding machine 10 into which synthetic resin is injected (ST 1) , and the aggregate 100 to be extruded has a low temperature. Hardening while passing through the water-cooled cooler 20 of the (ST 2) to prevent deformation of the shape and the low-temperature treated aggregate 100 is continuously taken out under the rotational force of the take-out machine 30, the wrapping machine 40 Continuous transfer into the axle will occur.
그리고 상기 랩핑기(40) 내에서는 이송로울러(41a)에 의해 골재(100)가 이송됨과 동시에 권취로울러(41c)에 권취되어져 있던 필름(42)이 같은 속도로 이송되어지면서 접착제의 도포 및 건조공정이 수행된 후 가압로울러(41b)에 의해 골재(100) 표면의 정해진 랩핑부위에 부착되어지게 되며 (ST 3) , 이와같은 랩핑작업이 완료된 골재(100)는 절단기(50)에서 시공에 적합한 크기로 절단되어짐으로서 (ST 4) 완성된 골재가 보관부(60)에 적재되어지게 된다.In the lapping machine 40, the aggregate 100 is transferred by the transfer roller 41a and the film 42 wound on the winding roller 41c is transferred at the same speed, and the application and drying process of the adhesive is performed. After it is performed by the pressure roller (41b) will be attached to a predetermined lapping portion of the surface of the aggregate (100) (ST 3) , the aggregate 100 is completed in such a lapping operation to the size suitable for construction in the cutter (50) By being cut (ST 4), the completed aggregate is loaded in the storage part 60.
한편, 본 실시예의 성형기(10)에서는 여러가지 종류의 골재(100)가 압출 성형되어지게 되는데, 이와같이 골재(100)의 크기에 따라 생산속도가 변화되어짐에따라 랩핑기(40)에서는 도 5에 도시된 바와같이 접착제 도포부(43)를 수평방향으로 이동시키면서 필름(42)면에 접착제를 도포하는 시기를 가변시킴으로서 도포된 접착제의 경화가 방지되도록 건조시간을 적절하게 조절할 수 있게된다. 상기 접착제 도포부(43)의 이동경로 상에는 눈금을 표시함으로서 골재(100)의 이송속도에 따른 접착제 투여위치를 최적의 위치로 이동시킬 수 있도록 함이 바람직하다.On the other hand, in the molding machine 10 of the present embodiment, various types of aggregates 100 are extruded, and as the production speed is changed according to the size of the aggregates 100, the lapping machine 40 is illustrated in FIG. 5. As described above, by varying the timing of applying the adhesive to the surface of the film 42 while moving the adhesive applying part 43 in the horizontal direction, the drying time can be properly adjusted to prevent the curing of the applied adhesive. It is preferable to move the adhesive dispensing position according to the transfer speed of the aggregate 100 to an optimal position by displaying a scale on the movement path of the adhesive applying unit 43.
또한, 골재형태(폭, 높이 등)의 변화에 따라 본 발명의 랩핑기(40)에서는 이송로울러 구조체를 상하 또는 좌우방향으로 이동시켜 이송되어지는 골재(100)의 랩핑포인트 가변이 용이하게 이루어질 수 있게된다.In addition, according to the change in the aggregate shape (width, height, etc.) in the lapping machine 40 of the present invention so that the lapping point of the aggregate 100 to be conveyed by moving the transport roller structure in the vertical or horizontal direction can be easily made. do.
즉, 골재면으로의 필름 랩핑포인트를 가변시키기 위하여 랩핑기(40)내로 안내되어지는 골재(100)를 좌우방향으로 이동시키기 위한 본 실시예의 동작은, 먼저 작업자가 좌/우 조절핸들(48)을 회전시켜 외주면을 따라 나사산이 형성되어져 있는 작동샤프트(49)를 회동시키면, 상기 작동샤프트(49) 외주면과 나사결합이 되어져 있던 결합부재(51)가 수평이동되어 지면서 일체로 고정되어져 있던 로울러베이스(47) 및 가이더(46) 그리고 이송로울러(41a)를 함께 이동시킴으로서 도 7에 도시된 바와같이 필름(42)이 부착되어질 골재(100)의 랩핑포인트가 좌우방향으로 변경되어지게 됨을 알 수 있다. 이는 랩핑기(40)의 선단과 후단에 각각 형성되어진 좌/우 조절핸들(48)을 순차적으로 조작함으로서 적절한 위치가변이 이루어질 수 있게된다.That is, the operation of the present embodiment for moving the aggregate 100, which is guided into the lapping machine 40 in the left and right directions, to vary the film lapping point to the aggregate surface, the operator first moves the left / right adjustment handle 48 When rotating the operating shaft 49 is a screw thread formed along the outer circumferential surface, the engaging base 51 which is screwed to the outer circumferential surface of the operating shaft 49 is horizontally moved, the roller base is fixed integrally ( By moving the 47 and the guider 46 and the transport roller 41a together, it can be seen that the lapping point of the aggregate 100 to which the film 42 is to be attached is changed in the horizontal direction as shown in FIG. 7. This can be achieved by appropriately changing the position by sequentially operating the left / right adjustment handle 48 formed on the front and rear ends of the wrapping machine 40, respectively.
그리고, 본 실시예에서 골재(100)의 높이에 따라 이송로울러(41a)의 위치를 상하방향으로 이동시키기 위해서는, 작업자가 베이스 측부(54)에 나사결합되어져있는 상/하 조절레버(53)를 회전시키면 레버가 상승 또는 하강하면서 일체로 고정되어진 플렌지(52)가 함께 유동되고, 이에 따라 작동샤프트(49) 및 로울러베이스(47)를 포함하는 일체형 구조체가 함께 함께 상하방향으로 유동됨으로서 이송로울러(41b)의 위치가 상승 또는 하강할 수 있게된다. 상기 상/하 조절레버(53)는 랩핑기(40)의 선단과 후단의 좌우측에 모두 4개가 설치되어 있으므로 각각의 레버를 동일한 높이로 조절하여 전체적인 수평을 맞춰주어야 적절한 랩핑작업이 이루어질 수 있게된다.In addition, in this embodiment, in order to move the position of the transfer roller 41a in the up and down direction according to the height of the aggregate 100, the operator has to move the upper / lower adjustment lever 53 which is screwed to the base side 54. When rotated, the flange 52, which is integrally fixed while the lever is raised or lowered, flows together, and thus, the integral structure including the operating shaft 49 and the roller base 47 flows together in an up and down direction, thereby transferring the rollers. The position of 41b) can be raised or lowered. Since the four upper and lower adjustment levers 53 are installed at both the front and rear ends of the lapping machine 40, each of the levers must be adjusted to the same height so that the overall leveling can be performed.
따라서, 본 발명에서는 상기한 바와같이 접착제의 투여위치 및 골재면 랩핑포인트를 골재의 종류 및 생산속도에 따라 적절하게 가변이 가능한 랩핑기(40)가 구비되어짐으로서, 여러가지 형태의 골재를 압출 성형하는 과정으로 부터 필름의 랩핑 및 절단과정을 통한 제품의 생산이 하나의 제조라인 상에서 작업공수가 감소되는 가운데 연속적으로 이루어질 수 있게됨을 알 수 있다.Therefore, the present invention is provided with a wrapping machine 40 that can be appropriately variable according to the type and production speed of the aggregate and the lapping point of the adhesive administration position and aggregate surface as described above, the process of extrusion molding various types of aggregate It can be seen that the production of the product through the lapping and cutting process of the film can be made continuously while reducing the number of work on one manufacturing line.
특히, 골재면의 필름 랩핑이 먼저 실시되어진 후 시공에 적절한 크기로의 절단공정이 수행되어짐으로 인해 생산성 및 작업효율이 더욱 향상되어지고, 필름의 랩핑이 안정적이면서 균일하게 이루어져 종래 골재를 절단함으로 인한 낭비요소를 크게 감소시킬 수 있게된다.In particular, since the film lapping of the aggregate surface is performed first, the cutting process is performed to a suitable size for the construction, thereby further improving productivity and work efficiency, and the lapping of the film is stable and uniform, resulting in cutting the conventional aggregate. The waste factor can be greatly reduced.
그리고, 상기에서 본 발명의 특정한 실시예가 설명 및 도시되었지만 본 발명의 랩핑장치가 당업자에 의해 다양하게 변형되어 실시될 가능성이 있는 것은 자명한 일이다.In addition, although specific embodiments of the present invention have been described and illustrated above, it is obvious that the lapping apparatus of the present invention may be variously modified and implemented by those skilled in the art.
그러나, 이와 같은 변형된 실시예들은 본 발명의 기술적 사상이나 전망으로부터 개별적으로 이해되어져서는 안되며, 이와 같은 변형된 실시예들은 본 발명의 첨부된 특허청구범위 안에 속한다 해야 할 것이다.However, such modified embodiments should not be individually understood from the technical spirit or the prospect of the present invention, and such modified embodiments shall fall within the appended claims of the present invention.
이상에서 살펴본 바와같은 본 발명의 연속 랩핑방법은, 압출되어지는 골재의 성형으로 부터 골재면의 필름 랩핑 및 절단과정을 통한 제품의 생산이 하나의 제조라인 상에서 연속적으로 가능하게 됨으로서 제품의 생산성 및 작업효율을 더욱 향상시킬 수 있는 효과를 나타내게 된다.Continuous lapping method of the present invention as described above, the production of the product through the film lapping and cutting process of the aggregate surface from the molding of the aggregate to be extruded, and thus the productivity and work of the product The effect can be further improved efficiency.
특히, 성형기로 부터 압출되어지는 골재의 종류 및 생산속도가 변화되어짐에 따라 랩핑기에서의 접착제 투여위치 및 골재면 랩핑포인트를 적절하게 가변시킬 수 있는 방법을 제공함으로서, 압출제품의 특성에 맞는 시스템 호환성을 극대화시킬 수 있게된다.In particular, as the type and production rate of aggregate extruded from the molding machine is changed, it provides a method to appropriately change the adhesive dispensing position and the aggregate surface lapping point in the lapping machine, so that the system compatibility according to the characteristics of the extruded product To maximize.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2000-0063905A KR100366956B1 (en) | 2000-10-30 | 2000-10-30 | A continuity wrapping methode of aggregate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR10-2000-0063905A KR100366956B1 (en) | 2000-10-30 | 2000-10-30 | A continuity wrapping methode of aggregate |
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| Publication Number | Publication Date |
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| KR20020033277A KR20020033277A (en) | 2002-05-06 |
| KR100366956B1 true KR100366956B1 (en) | 2003-01-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| KR10-2000-0063905A KR100366956B1 (en) | 2000-10-30 | 2000-10-30 | A continuity wrapping methode of aggregate |
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| KR (1) | KR100366956B1 (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR920006091A (en) * | 1990-09-13 | 1992-04-27 | 최근선 | Forming Method of Window Frame Aggregate for Windows and Its Apparatus |
| KR200182492Y1 (en) * | 1999-12-10 | 2000-05-15 | 주식회사흥성엔지니어링 | Profile wrapping machine |
| KR200182494Y1 (en) * | 1999-12-10 | 2000-05-15 | 주식회사흥성엔지니어링 | Film supply assembly of profile wrapping machine |
| KR200199771Y1 (en) * | 2000-04-06 | 2000-10-16 | 주식회사흥성엔지니어링 | A supply assembly of bonding agent for profile wrapping machine |
-
2000
- 2000-10-30 KR KR10-2000-0063905A patent/KR100366956B1/en not_active IP Right Cessation
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR920006091A (en) * | 1990-09-13 | 1992-04-27 | 최근선 | Forming Method of Window Frame Aggregate for Windows and Its Apparatus |
| KR200182492Y1 (en) * | 1999-12-10 | 2000-05-15 | 주식회사흥성엔지니어링 | Profile wrapping machine |
| KR200182494Y1 (en) * | 1999-12-10 | 2000-05-15 | 주식회사흥성엔지니어링 | Film supply assembly of profile wrapping machine |
| KR200199771Y1 (en) * | 2000-04-06 | 2000-10-16 | 주식회사흥성엔지니어링 | A supply assembly of bonding agent for profile wrapping machine |
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| KR20020033277A (en) | 2002-05-06 |
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