JPS63297455A - Polyester resin composition - Google Patents

Polyester resin composition

Info

Publication number
JPS63297455A
JPS63297455A JP13500487A JP13500487A JPS63297455A JP S63297455 A JPS63297455 A JP S63297455A JP 13500487 A JP13500487 A JP 13500487A JP 13500487 A JP13500487 A JP 13500487A JP S63297455 A JPS63297455 A JP S63297455A
Authority
JP
Japan
Prior art keywords
polyester resin
weight
parts
ultra
weight polyethylene
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP13500487A
Other languages
Japanese (ja)
Inventor
Tadao Matsuo
松尾 唯男
Shuji Mori
森 周二
Seiji Saka
坂 聖二
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsuboshi Belting Ltd
Original Assignee
Mitsuboshi Belting Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsuboshi Belting Ltd filed Critical Mitsuboshi Belting Ltd
Priority to JP13500487A priority Critical patent/JPS63297455A/en
Publication of JPS63297455A publication Critical patent/JPS63297455A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To obtain a composition having excellent frictional and wear characteristics, Izod impact value, heat distortion temperature and rigidity besides improved essential resin properties, by uniformly blending a polyester resin with carbon fibers and an ultra-high-molecular-weight polyethylene in a molten state. CONSTITUTION:(A) 100pts.wt. polyester resin (e.g. PETF or PBTF) is blended with (B) 10-100pts.wt. carbon fiber having 3-30mum, preferably 6-13mum fiber diameter and 0.05-12mm, preferably 0.1-6mm fiber length, preferably subjected to surface treatment and (C) 1-50pts.wt., preferably 3-30pts.wt. ultra-high- molecular-weight polyethylene having >=1,000,000 average molecular weight by viscosity method and >=3,000,000mol.wt. by light scattering method and <=200mum, preferably <=50mum particle diameter, previously and uniformly kneaded by a twin screw extruder or single screw extruder, melted and solidified to produce resin pellets.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明はポリエステル樹脂組成物に関するものであり、
更に詳しくはポリエステル樹脂が本来有する優れた性質
に加えて、摩擦摩耗特性、耐衝撃性、耐熱性に優れた剛
性の高いポリエステル樹脂組成物に関するものである。
Detailed Description of the Invention (Field of Industrial Application) The present invention relates to a polyester resin composition,
More specifically, the present invention relates to a highly rigid polyester resin composition that has excellent friction and wear properties, impact resistance, and heat resistance, in addition to the excellent properties inherently possessed by polyester resins.

(従来技術) ポリブチレンテレフタレート(PBT)、ポリエチレン
テレフタレー) (PET)に代表される熱可塑性ポリ
エステル樹脂は耐薬品性、耐熱性、機械的特性、電気的
特性、寸法安定性、耐燃性、自己潤滑性に優れているた
めギア、カム軸受、電動工具部品、コネクター、プラグ
、ヒユーズケース等広汎な用途に用いられている。
(Prior art) Thermoplastic polyester resins represented by polybutylene terephthalate (PBT) and polyethylene terephthalate (PET) have chemical resistance, heat resistance, mechanical properties, electrical properties, dimensional stability, flame resistance, and self-possessing properties. Because of its excellent lubricity, it is used in a wide range of applications such as gears, cam bearings, power tool parts, connectors, plugs, and fuse cases.

しかしながら一般にポリエステル樹脂は、単独では熱変
形温度、耐衝撃性等が十分でないため、これらを改善す
るために通常ガラス繊維をポリエステル樹脂に配合する
ことが行なわれている。
However, polyester resins generally do not have sufficient heat distortion temperature, impact resistance, etc. when used alone, so glass fibers are usually blended with polyester resins in order to improve these properties.

また、該ポリエステル樹脂は結晶性樹脂特有の自己潤滑
性に優れているとは言え摺動部品としてみた場合、限界
PV値が比較的小さい為、低負荷の用途に限定されてい
る。
Further, although the polyester resin has excellent self-lubricating properties peculiar to crystalline resins, when viewed as a sliding part, the limiting PV value is relatively small, so that it is limited to low-load applications.

尚、ここでいう限界PV値とは一般に軸受材料が、ある
一定面圧P(kg/Cm2)と周速V(m/m1n)以
上になると材料が融けたり焼き付いたりする負荷の限界
値を示す。したがって限界PV値が大きい程、摩擦摩耗
特性は良好であり、高負荷に耐えることを意味する。
Note that the limit PV value referred to here generally refers to the limit value of the load at which the bearing material melts or seizes when the bearing material exceeds a certain surface pressure P (kg/Cm2) and circumferential speed V (m/m1n). . Therefore, the larger the limit PV value, the better the friction and wear characteristics, which means that the material can withstand high loads.

このため、従来からポリエステル樹脂の摩擦摩耗特性を
改善するためにポリ四フッ化エチレン微粉末、二硫化モ
リブテン、グラファイト等の固体潤滑剤を添加すること
が行なわれている。
For this reason, solid lubricants such as polytetrafluoroethylene fine powder, molybdenum disulfide, and graphite have been conventionally added to improve the friction and wear characteristics of polyester resins.

(発明が解決しようとする問題点) しかしながら、これらの固体潤滑剤はいずれも高価であ
り多量に配合すると価格面からの制約のみならず耐衝撃
強度を著しく損なうという欠点を有していた。そこで我
々は先に安価で性能の良い固体潤滑剤として超高分子量
ポリエチレン微粉末を提案した。(特願昭62−675
66号)しかし、なおギア、軸受材料としてみた場合、
ガラス繊維を含んでいるため相手材を摩耗させるという
欠点は残されていた。
(Problems to be Solved by the Invention) However, all of these solid lubricants are expensive, and when blended in large amounts, they have the disadvantage that not only are they restricted in terms of price, but their impact strength is significantly impaired. Therefore, we first proposed ultra-high molecular weight polyethylene fine powder as an inexpensive and high-performance solid lubricant. (Special application 1986-675
No. 66) However, when viewed as a material for gears and bearings,
Since it contains glass fiber, it still has the drawback of abrading the mating material.

本発明は上記従来技術の問題点を解決し安価で摩擦摩耗
特性、耐衝撃性、耐熱性、機械特性に優れたポリエステ
ル樹脂組成物を提供する事を目的とする。
The object of the present invention is to solve the problems of the prior art described above and to provide a polyester resin composition that is inexpensive and has excellent friction and wear properties, impact resistance, heat resistance, and mechanical properties.

(問題点を解決するための手段) 即ち、本発明の特徴とするところはポリエステル樹脂1
00重量部に対して炭素繊維10〜100重量部、超高
分子量ポリエチレン1〜50重量部を均一に溶融混練し
たポリエステル樹脂組成物であり、得られた樹脂組成物
は摩擦摩耗特性、耐衝撃性、耐熱性に優れ剛性が高い。
(Means for solving the problems) That is, the characteristics of the present invention are that polyester resin 1
This is a polyester resin composition in which 10 to 100 parts by weight of carbon fiber and 1 to 50 parts by weight of ultra-high molecular weight polyethylene are uniformly melt-kneaded to 00 parts by weight, and the resulting resin composition has excellent friction and wear properties and impact resistance. , excellent heat resistance and high rigidity.

本発明において使用するポリエチレン樹脂はポリブチレ
ンテレフタレート、ポリエチレンテレフタレート等に代
表される。
The polyethylene resin used in the present invention is typified by polybutylene terephthalate, polyethylene terephthalate, and the like.

また、本発明において用いられる炭素繊維は繊維径φ8
〜30μm、好ましくは6〜13μm1繊維長0.0!
b〜12mm、好ましくは0.1〜6mrnでポリエス
テル樹脂との接着を向上させるために表面処理した炭素
繊維を使用することが望ましい。
Furthermore, the carbon fiber used in the present invention has a fiber diameter of φ8
~30 μm, preferably 6-13 μm 1 fiber length 0.0!
It is desirable to use carbon fibers with a surface treatment of b~12 mm, preferably 0.1~6 mrn, to improve adhesion with the polyester resin.

例えばパーキュレス社のマグナイトや東邦レーヨン■の
ベスファイトがある。
Examples include Percules' Magnite and Toho Rayon ■'s Best Fight.

また本発明において使用する超高分子量ポリエチレンは
粘度法による平均分子量が100万以上、光散乱法で3
00万以上の分子量を有し、例えば三井石油化学工業■
ハイゼックスミリオンやミペロン、ヘキスト社のホスタ
レンGUR等が挙げられる。上記超高分子量ポリエチレ
ンの粉末の粒子径は約200μm以下で、好ましくは5
0μm以下である。
Furthermore, the ultra-high molecular weight polyethylene used in the present invention has an average molecular weight of 1 million or more by the viscosity method and 3.
It has a molecular weight of over 1,000,000,000,000, for example, Mitsui Petrochemical Industries ■
Examples include Hyzex Million, Miperon, and Hoechst's Hostalen GUR. The particle size of the ultra-high molecular weight polyethylene powder is about 200 μm or less, preferably 5 μm or less.
It is 0 μm or less.

これらのブレンド物を直接シングルスクリユーにより射
出成形品、押出成形品を得ようとしても、ポリエステル
樹脂と超高分子量ポリエチレンとの分散が悪く均一な成
形品を得ることが困難である。
Even if an attempt is made to obtain injection molded or extrusion molded products from these blends by direct single screwing, it is difficult to obtain uniform molded products due to poor dispersion of the polyester resin and ultra-high molecular weight polyethylene.

そのため、例えば2軸押出機、1軸押出機等により、予
め均一に混練し溶融固化した樹脂ベレットをえることが
望ましい。
Therefore, it is desirable to obtain resin pellets that are uniformly kneaded in advance and melted and solidified using, for example, a twin-screw extruder or a single-screw extruder.

尚、本発明ではポリエステル樹脂100重量部に対して
炭素繊維を10〜100重量部添加するが、10重量部
以下では熱変形温度の向上はわずかであり、100重量
部を越えると樹脂ベレットの製造が困難となる。
In the present invention, 10 to 100 parts by weight of carbon fiber is added to 100 parts by weight of the polyester resin, but if it is less than 10 parts by weight, the heat distortion temperature will only improve slightly, and if it exceeds 100 parts by weight, the production of resin pellets will be difficult. becomes difficult.

更に本発明では超高分子量ポリエチレンの添加量はポリ
エステル樹脂100重量部に対して1〜50重量部であ
り、好ましく3〜30重量部である。1重量部未満では
摩擦摩耗特性の効果はわずかであり、50重量部を越え
、ると機械的強度の低下が大きくなり、実用上問題があ
る。
Further, in the present invention, the amount of ultra-high molecular weight polyethylene added is 1 to 50 parts by weight, preferably 3 to 30 parts by weight, per 100 parts by weight of the polyester resin. If it is less than 1 part by weight, the effect on friction and wear properties is slight, and if it exceeds 50 parts by weight, the mechanical strength will be greatly reduced, which is a practical problem.

又、本発明において必要に応してその他の固体潤滑剤、
例えば二硫化モリブデン、グラファイト、四フッ化エチ
レン、ステアリン酸、およびその金属塩、ワックス、オ
イル、充填剤、例えば炭酸カルシウム、クレー、着色剤
等を配合してもよい。
In addition, in the present invention, other solid lubricants,
For example, molybdenum disulfide, graphite, tetrafluoroethylene, stearic acid, and metal salts thereof, waxes, oils, fillers such as calcium carbonate, clay, colorants, etc. may be blended.

こうして得られたポリエステル樹脂組成物とテストピー
ス用金型を用いてテストピースを作製し物性を測定した
A test piece was prepared using the polyester resin composition thus obtained and a test piece mold, and its physical properties were measured.

以下本発明の実施例を用いて更に詳述するが、熱論この
範囲な限定するものではない。
The present invention will be described in more detail below using examples, but the scope is not limited to this theory.

尚、各種の物性の測定は以下の方法によった。Incidentally, various physical properties were measured by the following methods.

(1)摩擦摩耗特性  松原式スラスト試験(限界pv
値)    V = 15 m/m1n(2)アイゾツ
ト衝撃強度    ASTM−D256(ノツチ付) (3)耐熱性     ASTM−D648(熱変形温
度)    (18、5kg/c+n2)(4)剛性 
     ASTM−D790(曲げ弾性率) 実施例1 ポリブチレンテレフタレート(PBT)(type4 
 ヘキスト社)100重量部、炭素繊維(マグナマイト
 1805/AS  住人化学バーキュレス社製)25
重量部、超高分子量ポリエチレン(以下UHMW−PE
と略す)(ミベロンXM−220平均粒子径 30μm
 三井石油化学工業■製)5重量部をポリエチレン製袋
内で予め混合して2軸押圧機(PCM−45池貝鉄工■
製)により240℃で溶融混練しペレタイザーでベレッ
ト状にし、この樹脂ベレットをテストピース用金型と射
出成形機を用いてシリンダ一温度240℃で射出成形し
てテストピースを作成した。
(1) Friction and wear characteristics Matsubara thrust test (limit pv
Value) V = 15 m/m1n (2) Izot impact strength ASTM-D256 (with notch) (3) Heat resistance ASTM-D648 (heat distortion temperature) (18,5kg/c+n2) (4) Rigidity
ASTM-D790 (flexural modulus) Example 1 Polybutylene terephthalate (PBT) (type 4
Hoechst) 100 parts by weight, carbon fiber (Magnamite 1805/AS manufactured by Jujutsu Kagaku Vercules) 25
Parts by weight, ultra-high molecular weight polyethylene (hereinafter referred to as UHMW-PE)
) (Mibellon XM-220 average particle size 30μm
Mix 5 parts by weight of Mitsui Petrochemical Industries ■) in a polyethylene bag in advance and press using a twin-screw press machine (PCM-45 Ikegai Iron Works ■).
The resin pellets were melted and kneaded at 240° C. using a pelletizer (manufactured by Miyagi Prefecture) and made into pellets using a pelletizer, and the resin pellets were injection molded using a test piece mold and an injection molding machine at a cylinder temperature of 240° C. to prepare test pieces.

このテストピースを用いて各種物性を測定した値を表1
に示す。
Table 1 shows the values measured for various physical properties using this test piece.
Shown below.

実施例2 実施例1においてUHMW−PE10重量部を用いた以
外は実施例1と全く同一の操作を行ないテストピースを
得た。各種物性を表1に示す。
Example 2 A test piece was obtained by carrying out exactly the same operation as in Example 1 except that 10 parts by weight of UHMW-PE was used. Various physical properties are shown in Table 1.

実施例3 実施例1においてUHMW−PE20重量部を用いた以
外は実施例1と全く同一の操作を行ないテストピースを
得た。各種物性を表1に示す。
Example 3 A test piece was obtained by carrying out exactly the same operation as in Example 1 except that 20 parts by weight of UHMW-PE was used. Various physical properties are shown in Table 1.

実施例4 実施例2において炭素繊維40重量部を用いた以外は実
施例2と全く同一の操作を行ないテストピースを得た。
Example 4 A test piece was obtained by carrying out exactly the same operation as in Example 2 except that 40 parts by weight of carbon fiber was used.

各種物性を表1に示す。Various physical properties are shown in Table 1.

比較例1   ゛ PBT(type4  ヘキスト社製)を単独で240
℃で2軸押圧機(PCM−45池貝鉄工■製)により溶
融混練しペレタイザーでベレット状にし、このベレット
をテストピース用金型と射出成形機を用いてシリンダ一
温度を240℃で射出成形してテストピースを作製した
。このテスビースを用いて各種物性を測定した値を表1
に示す。
Comparative Example 1 ゛PBT (type 4 manufactured by Hoechst) was used alone at 240
The mixture was melted and kneaded using a twin-screw press (PCM-45 manufactured by Ikegai Iron Works) at ℃ and made into a pellet using a pelletizer.The pellet was then injection molded using a test piece mold and an injection molding machine at a cylinder temperature of 240℃. A test piece was prepared. Table 1 shows the values measured for various physical properties using this Tesbis.
Shown below.

比較例2 実施例1においてUHMW−PEを全く使用しなかった
以外は実施例1と全く同一の操作を行ないテストピース
を得た。各種物性を表1に示す。
Comparative Example 2 A test piece was obtained by performing exactly the same operation as in Example 1 except that UHMW-PE was not used at all. Various physical properties are shown in Table 1.

以下余白 (効果) 表1から明らかな様に、本発明のポリエステル樹脂組成
物はポリエステル樹脂に炭素繊維と特定の粒子径をもつ
UHMW−PEを含有している為、摩擦摩耗特性、アイ
ゾツト衝撃値、熱変形温度および剛性等の物性が著しく
向上している。
The following margins (effects) As is clear from Table 1, the polyester resin composition of the present invention contains carbon fiber and UHMW-PE with a specific particle size in the polyester resin, so it has excellent friction and wear characteristics and Izot impact value. , physical properties such as heat distortion temperature and rigidity are significantly improved.

特許出願人  三ツ星ベルト株式会社 手続補正書(自発) 昭和63年?月7日 昭和62年特許願第135004号 2、発明の名称 住所 神戸市長田区浜添通4丁目1番21号自発補正 5、補正の対象 明細書の「特許請求の範囲」の欄及び「発明の詳細な説
明」の欄 6、補正の内容 (1)明細書の特許請求の範囲の記載を別紙の通りに補
正する。
Patent applicant Mitsuboshi Belting Co., Ltd. Procedural amendment (voluntary) 1986? Patent Application No. 135004, dated May 7, 1988, 2, Name of the invention, Address: 4-1-21 Hamazoe-dori, Nagata-ku, Kobe, Japan. Spontaneous amendment 5. Column 6 of "Detailed Description", Contents of Amendment (1) The claims of the specification are amended as shown in the attached sheet.

(2)明細書第2頁1行目に「カム軸受」とあるのを「
カム、軸受」に補正する。
(2) In the first line of page 2 of the specification, the word "cam bearing" should be replaced with "
cam, bearing”.

(3)明細書筒4頁3行目に「ポリエチレン樹脂」とあ
るのを「ポリエステル樹脂」に補正する。
(3) In the 3rd line of page 4 of the specification tube, "polyethylene resin" is corrected to "polyester resin."

(4)明細書第5頁16行目に「好ましく」とあるのを
「好ましくは」に補正する。
(4) The phrase "preferably" on page 5, line 16 of the specification is amended to "preferably."

(5)明細書第6頁9行目に「範囲な限定」とあるのを
「範囲に限定」に補正する。
(5) On page 6, line 9 of the specification, the phrase "limited to a range" should be amended to "limited to a range."

7、添付書類の目録 (1)別 紙 以上 別  紙 2、特許請求の範囲 1、ポリエステル樹脂100重量部に対して炭素繊維1
0〜100重量部、超高分子量ポリエチレン1〜50重
量部に均一に分散すにことを特徴とするポリエステル樹
脂組成物。
7. List of attached documents (1) Attachment Attachment 2 Attachment 2, Claims 1, 1 part carbon fiber per 100 parts by weight of polyester resin
A polyester resin composition characterized in that it is uniformly dispersed in 0 to 100 parts by weight and 1 to 50 parts by weight of ultra-high molecular weight polyethylene.

Claims (1)

【特許請求の範囲】[Claims] 1、ポリエステル樹脂100重量部に対して炭素繊維1
0〜100重量部、超高分子量ポリエチレン1〜50重
量部を均一に分散されたことを特徴とするポリエステル
樹脂組成物。
1. 1 part carbon fiber per 100 parts by weight of polyester resin
A polyester resin composition characterized in that 0 to 100 parts by weight and 1 to 50 parts by weight of ultra-high molecular weight polyethylene are uniformly dispersed.
JP13500487A 1987-05-29 1987-05-29 Polyester resin composition Pending JPS63297455A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP13500487A JPS63297455A (en) 1987-05-29 1987-05-29 Polyester resin composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP13500487A JPS63297455A (en) 1987-05-29 1987-05-29 Polyester resin composition

Publications (1)

Publication Number Publication Date
JPS63297455A true JPS63297455A (en) 1988-12-05

Family

ID=15141680

Family Applications (1)

Application Number Title Priority Date Filing Date
JP13500487A Pending JPS63297455A (en) 1987-05-29 1987-05-29 Polyester resin composition

Country Status (1)

Country Link
JP (1) JPS63297455A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011080013A (en) * 2009-10-09 2011-04-21 Mitsui Chemicals Inc Fine polyolefin particles and modified fine polyolefin particles, resin composition containing them, and application of them

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53108142A (en) * 1977-03-03 1978-09-20 Toray Ind Inc Wear-resistant material
JPS601254A (en) * 1983-06-17 1985-01-07 Toray Ind Inc Polybutylene terephthalate resin composition
JPS60144351A (en) * 1984-01-06 1985-07-30 Mitsui Petrochem Ind Ltd Thermoplastic resin composition
JPS62218453A (en) * 1986-03-19 1987-09-25 Asahi Chem Ind Co Ltd Carbon fiber-reinforced thermoplastic resin composition

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS53108142A (en) * 1977-03-03 1978-09-20 Toray Ind Inc Wear-resistant material
JPS601254A (en) * 1983-06-17 1985-01-07 Toray Ind Inc Polybutylene terephthalate resin composition
JPS60144351A (en) * 1984-01-06 1985-07-30 Mitsui Petrochem Ind Ltd Thermoplastic resin composition
JPS62218453A (en) * 1986-03-19 1987-09-25 Asahi Chem Ind Co Ltd Carbon fiber-reinforced thermoplastic resin composition

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011080013A (en) * 2009-10-09 2011-04-21 Mitsui Chemicals Inc Fine polyolefin particles and modified fine polyolefin particles, resin composition containing them, and application of them

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