JPS63189237A - Metallic decorative board and manufacture thereof - Google Patents
Metallic decorative board and manufacture thereofInfo
- Publication number
- JPS63189237A JPS63189237A JP2297687A JP2297687A JPS63189237A JP S63189237 A JPS63189237 A JP S63189237A JP 2297687 A JP2297687 A JP 2297687A JP 2297687 A JP2297687 A JP 2297687A JP S63189237 A JPS63189237 A JP S63189237A
- Authority
- JP
- Japan
- Prior art keywords
- surface plate
- metal
- substrate
- decorative board
- copper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 239000000463 material Substances 0.000 claims description 33
- 229910052751 metal Inorganic materials 0.000 claims description 26
- 239000002184 metal Substances 0.000 claims description 26
- 239000000758 substrate Substances 0.000 claims description 21
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 20
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 20
- 229910052802 copper Inorganic materials 0.000 claims description 20
- 239000010949 copper Substances 0.000 claims description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 16
- 239000000853 adhesive Substances 0.000 claims description 12
- 230000001070 adhesive effect Effects 0.000 claims description 12
- 239000007769 metal material Substances 0.000 claims description 10
- 229910052759 nickel Inorganic materials 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 8
- 239000011888 foil Substances 0.000 claims description 8
- 229910052742 iron Inorganic materials 0.000 claims description 8
- 239000010936 titanium Substances 0.000 claims description 8
- 229910052719 titanium Inorganic materials 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 238000004049 embossing Methods 0.000 claims description 4
- 238000005530 etching Methods 0.000 description 4
- 239000004566 building material Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004819 Drying adhesive Substances 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000003522 acrylic cement Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000002905 metal composite material Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
Landscapes
- Panels For Use In Building Construction (AREA)
- Laminated Bodies (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、壁等の内装材や外装材等の建築用材として広
く使用され、かつ、板金加工や工芸品等の表面材として
も利用することができる金属化粧板及びその製造方法に
関するものである。[Detailed Description of the Invention] Industrial Application Field The present invention is widely used as a construction material such as interior and exterior materials for walls, etc., and can also be used as a surface material for sheet metal processing and crafts. The present invention relates to a metal decorative board that can be produced and a method for manufacturing the same.
従来の技術
最近、建築業界のニーズも時代の要請により高級化、多
様化してきており、内外装材の役割も単なる機能性や実
用性のみならずインチリヤ、エフステリヤの見地からも
益々重要なものとなってきている。そのうち、特に銅製
の建材品においては銅の持つ独特の色と質感や高級なイ
メージと相俟って、屋根や雨樋を始め、様々なところで
銅の特性が見直され、その用途が拡大しており、建材用
として使用される銅板の生産量が急激に増えてきている
。そして、従来では銅板を内外装材として使用する場合
には、一般に、銅板にエツチング処理や硫化イブシを施
す等の表面処理をして適宜形状の模様を形成することが
多かった。Conventional technologyRecently, the needs of the construction industry have become more sophisticated and diversified in accordance with the demands of the times, and the role of interior and exterior materials has become increasingly important not only from the functionality and practicality standpoint, but also from the perspective of interior design and interior design. It has become to. Over time, copper's unique color, texture, and high-class image have led to a reconsideration of the properties of copper in a variety of applications, including roofs and rain gutters, and its uses have expanded, especially in building materials made of copper. As a result, the production of copper sheets used as building materials is rapidly increasing. Conventionally, when a copper plate is used as an interior or exterior material, the copper plate is generally subjected to a surface treatment such as etching or sulfiding to form a pattern of an appropriate shape.
発明が解決しようとする問題点
しかしながら、銅板にエツチング処理等を施すには銅板
の板厚をある程度厚くしなければならず薄板化には一定
の限度があった。そのため、ｆｆ１ｆｌが重くなるばか
りでなく、材料コストが高くなるという欠点があり、し
かも、エツチング処理や硫化イプシの作業には専門の技
術を要し、手間もかかるため加工コストが嵩み、内外装
材として時代の要請にマツチしたものでありながら未だ
気軽に使用することができないという問題があった。Problems to be Solved by the Invention However, in order to perform etching or the like on a copper plate, the thickness of the copper plate must be increased to a certain extent, and there is a certain limit to how thin the plate can be made. As a result, ff1fl not only becomes heavier, but also has the drawbacks of higher material costs.Moreover, etching and sulfiding processes require specialized techniques and are time-consuming, which increases processing costs. Although it met the demands of the times as a material, there was a problem in that it still could not be used casually.
本発明の目的
そこで本発明は、前記のような時代の要請及び従来の問
題点に鑑みなされたものであって、銅、ニッケル等比較
的高価で且つ独特の色と質感を有する金属材料を使用す
るものでありながら製造工程を極力短縮できると共に材
料コストを大幅に削減させることができ、しかも建造物
の内外装材としてのみならず板金加工、各種工芸品等極
めて広範囲な用途に使用し得る金属化粧板とその製造方
法を提供しようとするものである。Purpose of the Invention The present invention has been made in view of the needs of the times and the conventional problems as described above, and uses relatively expensive metal materials such as copper and nickel, and has a unique color and texture. Although it is a metal that can shorten the manufacturing process as much as possible and significantly reduce material costs, it can also be used not only as interior and exterior materials for buildings but also for a wide range of applications such as sheet metal processing and various crafts. This paper aims to provide a decorative board and a method for manufacturing the same.
問題点を解決するための手段
そのため本発明では、第１に、金属化粧板を鉄、アルミ
ニウム等の比較的安価な金属材料若しくは紙、繊維等の
接着可能な材料で形成された基板上に両面接着材等の接
合材料を介して銅、ニッケル若しくはチタン等の比較的
高価な金属で箔状に形成された表面板が一体的に接着さ
れると共に、前記表面板若しくは表面板と基板の双方に
適宜形状のエンボス模様が施されている構造とし。Means for Solving the Problems Therefore, in the present invention, firstly, a metal decorative board is coated on both sides on a substrate made of a relatively inexpensive metal material such as iron or aluminum, or an adhesive material such as paper or fiber. A surface plate made of relatively expensive metal such as copper, nickel, or titanium is integrally bonded to the surface plate or both of the surface plate and the substrate through a bonding material such as an adhesive. The structure has an embossed pattern of an appropriate shape.
第２に、鉄、アルミニウム等の比較的安価な金属材料若
しくは紙、繊＃Ｉ等の接着可能な材料で形成された基板
上に両面接着材等の接合材料を介在させて銅、ニッケル
若しくはチタン等の比較的高価な金属で箔状に形成され
た表面板を重合させ、然る後、゛エンボス加工機により
基板と表面板を積層方向に圧着して両者を一体構造にす
ると同時に表面板若しくは表面板と基板の双方に適宜形
状のエンボス模様を形成するようにした金属化粧板の′
製造方法を提供することにより所期の目的を達成す
るようにしたものである。Second, a bonding material such as a double-sided adhesive is interposed on a substrate made of a relatively inexpensive metal material such as iron or aluminum, or an adhesive material such as paper or fiber #I, and copper, nickel or titanium is used. A surface plate formed in a foil shape using a relatively expensive metal such as A metal decorative board in which an appropriately shaped embossed pattern is formed on both the surface plate and the substrate.
The intended purpose is achieved by providing a manufacturing method.
実施例
以下１本発明を図面に示された一実施例によって説明す
る。EXAMPLE The present invention will be explained below by referring to an example shown in the drawings.
ａは本発明による金属化粧板であって、この金属化粧板
ａは鉄、アルミニウム等の比較的安価な金属材料若しく
は紙、繊維（不織布等）等の接着可能な材料で形成され
た基板ｌと銅、ニッケル若しくはチタン等の比較的高価
な金属で箔状に形成された表面板２とで構成されている
。そして、基板ｌと表面板２は両面接着材等の接合材料
３を介して一体的に圧着されている。A is a metal decorative board according to the present invention, and this metal decorative board a is made of a relatively inexpensive metal material such as iron or aluminum, or a bondable material such as paper or fiber (non-woven fabric, etc.). The surface plate 2 is made of a relatively expensive metal such as copper, nickel, or titanium and is formed into a foil shape. The substrate 1 and the surface plate 2 are integrally pressed together via a bonding material 3 such as a double-sided adhesive.
上記接合材料３はテープ状またはシート状に形成された
ものでもよく、また接合材料としては。The bonding material 3 may be formed into a tape or sheet shape, and may be used as a bonding material.
金属及び紙、繊維等の接着可能な公知の接合材料を適宜
使用してもよく、或は、例えば、発泡加工を施したアク
リルフオームを基材に、アクリル系強力粘着材を両面に
塗布した両面接着材を使用することにより、アクリル樹
脂の特性として耐候性と耐薬品性に優れており、常に風
雨にさらされる屋外でも接着強度の劣化を殆どなくすこ
とができるので理想的である。Known adhesive bonding materials such as metal, paper, and fiber may be used as appropriate, or, for example, a double-sided bonding material made of foamed acrylic foam and coated with a strong acrylic adhesive on both sides. The use of an adhesive is ideal because acrylic resin has excellent weather resistance and chemical resistance, and there is almost no deterioration in adhesive strength even outdoors where it is constantly exposed to wind and rain.
前記表面板２には全面にわたって又は部分的に適宜な形
状のエンボス模様４が施されている。基板ｌにもエンボ
ス模様５を施してもよい。The surface plate 2 is provided with an embossed pattern 4 of an appropriate shape over the entire surface or partially. The embossed pattern 5 may also be applied to the substrate l.
次に、前記金属化粧板の製造方法について説明する０本
実施例においては１便宜上基板ｌとして鉄板を、また１
表面板２として銅板箔をそれぞれ使用した場合について
説明する。Next, the manufacturing method of the metal decorative board will be explained. In this embodiment, for convenience, an iron plate is used as the substrate l.
A case where a copper plate foil is used as the surface plate 2 will be explained.
先ず、比較的板厚の薄い鉄板からなる基板ｌの片面に接
合材料３を介在させて箔状の薄い銅板（厚みは通常０．
１ｓａ〜０．０５１−程度が適当であるが、それに限定
されるものではなく例えば０．５ａｍ位でも可能）から
なる表面板２を重合させて三層の積層状態とし、然る後
、ローラ式等のエンボス加工機（図示せず）により基板
１と表面板２を積層方向に圧着して両者を一体構造にす
ると同時に表面板２に適宜形状のエンボス模様４を形成
する。エンボス模様は表面板２と基板ｌの双方に施して
もよい。First, a thin copper plate in the form of a foil (usually 0.5 mm thick) is placed on one side of a substrate l made of a relatively thin iron plate with a bonding material 3 interposed therebetween.
The surface plate 2 consisting of a thickness of approximately 1sa to 0.051cm (appropriately, but not limited thereto, for example, a thickness of approximately 0.5am is also possible) is polymerized to form a three-layer laminated state, and then a roller type The substrate 1 and the top plate 2 are pressed together in the stacking direction using an embossing machine (not shown) such as E.g. The embossed pattern may be applied to both the surface plate 2 and the substrate l.
上記方法により基板ｌと表面−板２とが一体構造に圧着
されると同時にエンボス模様・が施されて金属複合化粧
板が形成されるものである。By the above method, the substrate 1 and the front plate 2 are pressed into an integral structure, and at the same time, an embossed pattern is applied to form a metal composite decorative board.
なお、全体の板厚は０．１゜〜１．０ｍｇ程度が適当で
あるが、それに限定されるものではない、また基板１と
表面板２との接着作業に際しては、予め被着体の接着面
に付着している油、水分、はこり等を溶剤で除去すると
共に、寒冷時には被着体及び接合材料を八−ナー等で軽
く暖めておくことにより接着は一層確実に行なわれる。The appropriate thickness of the entire plate is approximately 0.1° to 1.0 mg, but it is not limited to this.Also, when bonding the substrate 1 and the surface plate 2, it is necessary to bond the adherend in advance. The adhesion can be made even more reliable by removing oil, moisture, flakes, etc. adhering to the surface with a solvent, and in cold weather by lightly warming the adherend and the bonding material with an eight-coat or the like.
発明の効果
」二記したように本発明は、鉄、アルミニウム等の比較
的安価な金属材料若しくは紙、繊維等の接着可能な材料
で形成された基板上に両面接着材等の接合材料を介在さ
せて銅、ニッケル若しくはチタン等の比較的高価な金属
で箔状に形成された表面板を重合させ、然る後、エンボ
ス加工機により基板と表面板を植層方向に圧着して両者
を一体構造にし、該圧着と同時に表面板若しくは表面板
と基板の双方に適宜形状のエンボス模様を形成するよう
にしたので、表面板として銅、ニッケル若しくはチタン
等の金属材料を使用し、これら銅やニッケル等の持つ独
特の色と質感を生かした装飾性豊かな金属化粧板を得る
ことができる。また、表面板は銅、ニッケル、チタン等
比較的高価な金属材料でありながら箔状の薄板なので材
料コストを大幅に削減することができるうえ、基板と表
面板の圧着と模様の加工をエンボス加工機にょリ一工程
で同時に行なうので箔板状の薄い表面板であっても表面
板を破損させたりすることなくエンボス加工を容易且つ
確実に施すことができると共に金属化粧板の製造工程を
短縮し得て作業性を著しく高めることができ材料コスト
の削減と相俟って安価な製品を提供せることができる。Effects of the Invention As mentioned in section 2, the present invention provides a method of interposing a bonding material such as a double-sided adhesive on a substrate made of a relatively inexpensive metal material such as iron or aluminum or an adhesive material such as paper or fiber. Then, a surface plate formed in a foil shape using a relatively expensive metal such as copper, nickel, or titanium is polymerized, and then the substrate and the surface plate are pressed together in the direction of the layering using an embossing machine to integrate them. In this structure, an embossed pattern of an appropriate shape is formed on the surface plate or on both the surface plate and the substrate at the same time as the crimping. Therefore, metal materials such as copper, nickel, or titanium are used as the surface plate, and these copper or nickel materials are used as the surface plate. It is possible to obtain highly decorative metal decorative boards that take advantage of the unique colors and textures of these materials. In addition, although the surface plate is made of relatively expensive metal materials such as copper, nickel, and titanium, it is a foil-like thin plate, which significantly reduces material costs. Since it is carried out simultaneously in one process on the machine, embossing can be easily and reliably applied without damaging the surface plate even if it is a thin foil-like surface plate, and it also shortens the manufacturing process for decorative metal sheets. As a result, workability can be significantly improved, and together with reduction in material costs, inexpensive products can be provided.
さらに本発明方法によれば、従来のエツチングによる模
様に比較し箔状表面板でありながら彫りの深い鮮明な柄
模様を表出することができる。また、本発明の金属化粧
板は施工に際しては１１ｉ着テープ、各種の速乾性接着
材、釘、鋲等を使用することにより曲面部分にも自由に
貼看固定することができ、建造物の内装材や外装材のみ
ならず板金加工、各種工芸品等広範囲な用途に使用する
ことができる等極めて有用な新規的効果を奏するもので
ある。Furthermore, according to the method of the present invention, a deep and clear pattern can be produced even though the surface plate is in the form of a foil, compared to conventional etching patterns. In addition, during construction, the metal decorative board of the present invention can be freely attached to curved surfaces by using 11i tape, various quick-drying adhesives, nails, rivets, etc. It can be used not only for materials and exterior materials, but also for a wide range of applications such as sheet metal processing and various crafts, and has extremely useful new effects.
図面は本発明に係る金属化粧板の一実施例を示すもので
あって、第１図は本発明による金属化粧板の縦断面図、
第２図は同上のエンボス模様を形成する前の状慝を示す
縦断面図、第３図（イ）、（ａ）はそれぞれ本発明によ
り表面板にエンボス模様を施した金属化粧板の一例を示
す平面図である。
図中、ａは金属化粧板、１は基板、２は表面板、３は接
合材料、４，５はエンボス模様。
区
Ｃ＋Ｑ ！
派
区
０口
派The drawings show an embodiment of the metal decorative board according to the present invention, and FIG. 1 is a longitudinal cross-sectional view of the metal decorative board according to the present invention.
Fig. 2 is a vertical cross-sectional view showing the state before the embossed pattern is formed, and Figs. 3(a) and 3(a) are examples of metal decorative boards with embossed patterns applied to the surface plate according to the present invention. FIG. In the figure, a is a metal decorative board, 1 is a substrate, 2 is a surface plate, 3 is a bonding material, and 4 and 5 are embossed patterns. Ward C+Q! 0 groups
Claims (2)
くは紙、繊維等の接着可能な材料で形成された基板上に
両面接着材等の接合材料を介して銅、ニッケル若しくは
チタン等の比較的高価な金属で箔状に形成された表面板
が一体的に接着されると共に、前記表面板若しくは表面
板と基板の双方に適宜形状のエンボス模様が施されてい
ることを特徴とする金属化粧板。(1) A relatively inexpensive metal material such as iron or aluminum or a bondable material such as paper or fiber is bonded to a substrate made of a relatively inexpensive metal material such as copper, nickel or titanium via a bonding material such as double-sided adhesive. A metal decorative board characterized in that a surface plate formed in the form of a foil made of expensive metal is integrally bonded, and an embossed pattern of an appropriate shape is applied to the surface plate or both the surface plate and the substrate. .
くは紙、繊維等の接着可能な材料で形成された基板上に
両面接着材等の接合材料を介在させて銅、ニッケル若し
くはチタン等の比較的高価な金属で箔状に形成された表
面板を重合させ、然る後、エンボス加工機により基板と
表面板を積層方向に圧着して両者を一体構造にし、該圧
着と同時に表面板若しくは表面板と基板の双方に適宜形
状のエンボス模様を形成するようにしたことを特徴とす
る金属化粧板の製造方法。(2) Comparison of copper, nickel, titanium, etc. by interposing a bonding material such as double-sided adhesive on a substrate made of relatively inexpensive metal materials such as iron and aluminum, or adhesive materials such as paper and fibers. A surface plate formed in the form of a foil from an expensive metal is polymerized, and then the substrate and the surface plate are crimped in the stacking direction using an embossing machine to form an integral structure. A method for manufacturing a metal decorative board, characterized in that an embossed pattern of an appropriate shape is formed on both a face plate and a substrate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2297687A JPS63189237A (en) | 1987-02-03 | 1987-02-03 | Metallic decorative board and manufacture thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2297687A JPS63189237A (en) | 1987-02-03 | 1987-02-03 | Metallic decorative board and manufacture thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS63189237A true JPS63189237A (en) | 1988-08-04 |
Family
ID=12097590
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2297687A Pending JPS63189237A (en) | 1987-02-03 | 1987-02-03 | Metallic decorative board and manufacture thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS63189237A (en) |
-
1987
- 1987-02-03 JP JP2297687A patent/JPS63189237A/en active Pending
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