JPS6317963A - Flame-retardant electrically conductive resin composition - Google Patents

Flame-retardant electrically conductive resin composition

Info

Publication number
JPS6317963A
JPS6317963A JP16145186A JP16145186A JPS6317963A JP S6317963 A JPS6317963 A JP S6317963A JP 16145186 A JP16145186 A JP 16145186A JP 16145186 A JP16145186 A JP 16145186A JP S6317963 A JPS6317963 A JP S6317963A
Authority
JP
Japan
Prior art keywords
flame
resin composition
retardant
resin
conductive resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP16145186A
Other languages
Japanese (ja)
Inventor
Tamio Oi
大井 民男
Mutsumi Yoshida
睦 吉田
Yoshinori Tanaka
良典 田中
Masaaki Mukai
向井 雅明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Daihachi Chemical Industry Co Ltd
Aisin Corp
Original Assignee
Aisin Seiki Co Ltd
Daihachi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Aisin Seiki Co Ltd, Daihachi Chemical Industry Co Ltd filed Critical Aisin Seiki Co Ltd
Priority to JP16145186A priority Critical patent/JPS6317963A/en
Publication of JPS6317963A publication Critical patent/JPS6317963A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE:To obtain the titled composition having excellent electromagnetic radiation shielding property, flame-retardance, moldability, etc., and suitable as an electromagnetic radiation shielding material, etc., by compounding a specific amount of a liquid phosphoric acid ester to a resin composition containing a specific electrically conductive filler and a halogen compound, etc. CONSTITUTION:The objective composition can be produced by compounding (A) metal short fibers made of copper or copper alloy and having a diameter of 10-100mum and a length of 0.5-10mm, (B) a styrene resin or a thermoplastic resin containing styrene resin, (C) 2-25pts.(wt.) (based on 100pts. of A+B) of a halogen compound consisting of an aromatic bromine compound (e.g. hexabromobenzene) having a molecular weight of <=600 and acting as a flame- retardant, (D) antimony trioxide acting as a flame-retardant assistant and (E) 0.5-5pts. of a liquid phosphoric acid ester based on 100pts. of the resin composition composed of A, B, C and D.

Description

【発明の詳細な説明】 (発明の目的〕 (産業上の利用分野) 本発明は、難燃性および電磁波シールド性にすぐれた難
燃性導電組成物に関するもので、電磁波シールド材とし
て、機雷部品に利用されるものである。
Detailed Description of the Invention (Objective of the Invention) (Industrial Application Field) The present invention relates to a flame-retardant conductive composition with excellent flame retardancy and electromagnetic shielding properties, and is used as an electromagnetic shielding material for mine parts. It is used for.

(従来の技術) 樹脂成形品のうちコンピューター、OA機器等に使用さ
れるものは、電磁波シールド対策として樹脂に金属短繊
維を混入し、OA機器、自動車部品等は火災に対する安
全対策上難燃剤の添加が行われている。
(Prior technology) Among resin molded products, those used in computers, OA equipment, etc. are mixed with short metal fibers in the resin as a measure to shield electromagnetic waves, and OA equipment, automobile parts, etc. are mixed with flame retardants as a safety measure against fire. addition is being made.

このように電磁波シールド性と難燃性とを持ちかつ材料
の機械的特性などの物性が低下しない樹脂組成物が要求
されており、特開昭59−155448号公報にはスチ
レン系樹脂にアルミ合金繊維を加え更にハロゲン含有有
機化合物を添加した樹脂組成物が開示され、特開昭60
−1251号にはポリフェレンエーテル系樹脂に金属繊
維およびフォスフェート化合物を配合した組成物が開示
されている。
Thus, there is a need for a resin composition that has electromagnetic wave shielding properties and flame retardancy and does not deteriorate the physical properties such as the mechanical properties of the material. A resin composition containing fibers and a halogen-containing organic compound was disclosed, and published in JP-A-60
No. 1251 discloses a composition in which metal fibers and a phosphate compound are blended with a polyferene ether resin.

(発明が解決しようとする問題点) 然しアルミ合金繊維は電磁波シールド性が弱く、体積固
有抵抗値10−2Ωにするためには銅または黄銅に比較
して2〜3倍以上添加する必要があり、その結果材料の
機械的強度を低下させ、また難燃剤としてフォスフェー
ト化合物を少量添加しただけでは、充分な難燃性を得る
ことができず多量の添加をすれば、材料の機械的特性、
熱変形温度が低下する、という問題点がある。
(Problem to be solved by the invention) However, aluminum alloy fibers have poor electromagnetic shielding properties, and in order to achieve a volume resistivity of 10-2Ω, it is necessary to add 2 to 3 times more than copper or brass. As a result, the mechanical strength of the material decreases, and adding a small amount of a phosphate compound as a flame retardant will not provide sufficient flame retardancy, and adding a large amount will reduce the mechanical properties of the material.
There is a problem that the heat distortion temperature decreases.

本発明は樹脂に高度の電磁波シールド性と難燃性を有し
、かつ成形加工性2機械的特性にすぐれた電磁波シール
ド用難燃性樹脂組成物を提供することを技術的課題とす
るものである。
The technical object of the present invention is to provide a flame-retardant resin composition for electromagnetic shielding that has high electromagnetic shielding properties and flame retardancy, and has excellent moldability and mechanical properties. be.

〔発明の構成〕 (問題点を解決するための手段) 前記技術的課題を解決するために講じた技術的手段は次
のようである。すなわち、金属短繊維。
[Structure of the invention] (Means for solving the problem) The technical means taken to solve the above technical problem are as follows. In other words, short metal fibers.

熱可塑性樹脂含ハロゲン、固定難燃剤等の組成物に加え
て難燃効果及び可塑化効果を有する液状リン酸エステル
を添加するものである。
In addition to a composition of a thermoplastic resin containing halogen and a fixed flame retardant, a liquid phosphoric acid ester having a flame retardant effect and a plasticizing effect is added.

具体的には、 (1)金属短繊維として直径10〜100μm、長さ0
.5〜10龍の銅及び銅合金よりなる繊維で、(2)熱
可塑性樹脂はスチレン系樹脂を含有する共重合物の混合
物で、ポリスチレン、耐衝撃性ポリスチレン、ABS樹
脂、スチレン変性ポリフェニレンオキシド(PPO)樹
脂があり、これらの2種以上を混合してもよく、 (3)  含ハロゲン固体難燃剤は分子量600以下の
芳香族臭素化合物で、ヘキサブロモベンゼン(HBB)
、ペンタブロモトルエン(PBT)。
Specifically, (1) Short metal fibers with a diameter of 10 to 100 μm and a length of 0
.. (2) The thermoplastic resin is a mixture of copolymers containing styrene resin, including polystyrene, high-impact polystyrene, ABS resin, and styrene-modified polyphenylene oxide (PPO). ) resins, and two or more of these may be mixed; (3) halogen-containing solid flame retardants are aromatic bromine compounds with a molecular weight of 600 or less, such as hexabromobenzene (HBB);
, pentabromotoluene (PBT).

テトラブロモビスフェノールA (TBA)、)リブロ
ムフェノールがあり添加量は金属繊維と樹脂の合計10
0重量部に対して2重量部から25重量部、とりわけ1
0重量部から20重量部がよ(、 (4)液状リン酸エステルはタレジルジフェニルホスヘ
ート(Cr)P)、トリへキシルホスヘート(THP)
、キシレニルジフェニルホスヘート(XDP)、)リク
レジルホスフエート(TCP)、トリキシレニルホスフ
ェ−) (TXP)。
There is tetrabromobisphenol A (TBA), ribomphenol, and the amount added is 10 in total for metal fibers and resin.
0 parts by weight to 2 to 25 parts by weight, especially 1 part by weight
0 to 20 parts by weight (4) Liquid phosphoric acid esters include talesyl diphenyl phosphate (Cr)P), trihexyl phosphate (THP)
, xylenyl diphenyl phosphate (XDP), ) lyresyl phosphate (TCP), trixylenyl phosphate (TXP).

トリブチルホスフェ−) (TBP)、l−リオクチル
ホスフエート(TOP)、)リノニルホスフエート(T
NP)、モノオクチルジフェニルホスフェートなどがあ
り、添加量は金属短繊維と樹脂の合計100重量部に対
して1重量部から5重量部、とりわけ2重量部から3重
量部添加した難燃性導電樹脂組成物である。
Tributyl phosphate (TBP), l-lioctyl phosphate (TOP), ) linonyl phosphate (T
NP), monooctyldiphenyl phosphate, etc., and the amount added is 1 to 5 parts by weight, especially 2 to 3 parts by weight, for a total of 100 parts by weight of short metal fibers and resin.Flame-retardant conductive resin It is a composition.

(作用) 前記技術的手段は次のように作用する。(effect) The technical means works as follows.

銅及び銅合金よりなる金属短繊維の添加量は1〜40容
量%で、5〜25容量%が良好である。
The amount of short metal fibers made of copper and copper alloy added is 1 to 40% by volume, preferably 5 to 25% by volume.

また難燃剤として分子量600以下の芳香族臭素化合物
を用いることにより、樹脂の燃焼時において気化または
吸熱分解して吸熱効果が生じ、燃焼時の吸熱により銅及
び銅合金よりなる金属知識維の蓄熱性が打ち消されるも
ので分子量が600を越える芳香族臭素化合物は樹脂の
燃焼時においても気化または吸熱分解しないものである
In addition, by using an aromatic bromine compound with a molecular weight of 600 or less as a flame retardant, it vaporizes or decomposes endothermically when the resin is burned, producing an endothermic effect. An aromatic bromine compound having a molecular weight of more than 600 and having a molecular weight of more than 600 does not vaporize or decompose endothermically even when the resin is burned.

無機系難燃助剤の三酸化アンチモン、五酸化アンチモン
、酸化ジルコニウムがあり、このような無機系難燃助剤
を添加するにより、−ヒ記難燃剤との相乗効果によって
難燃効果が向上し、ハロゲン含有有機化物100重量部
に対し、1〜50重量部、好ましくは15〜30重量部
が良い。
There are inorganic flame retardant aids such as antimony trioxide, antimony pentoxide, and zirconium oxide, and by adding these inorganic flame retardant aids, the flame retardant effect improves due to the synergistic effect with the flame retardant listed in , 1 to 50 parts by weight, preferably 15 to 30 parts by weight, per 100 parts by weight of the halogen-containing organic compound.

またスチレン系樹脂を含む熱可塑性樹脂単体のペレット
にリン酸エステルの混合することにより、ペレットの表
面がリン酸エステルで覆われるために、ハロゲン化合物
及び金属短繊維がペレット表面に付着しやすくなり混練
押出時のホッパー内での各素材の分離が少なくなり結果
として押出混練性の向上と各種素材の均一混練性が向上
し、またリン酸エステルは可塑剤としての性質も有し、
溶融粘度がやや低下するため材料としての成形流動性が
向上し、射出成形できる最小−火工でみると、リン酸エ
ステルの添加していない材料に比べ約1Okg/cd(
ゲージ圧)低い圧力でも成形可能となり成形加工性が良
くなる。
In addition, by mixing phosphate ester into pellets of thermoplastic resin alone containing styrene resin, the surface of the pellet is covered with phosphate ester, which makes it easier for halogen compounds and short metal fibers to adhere to the pellet surface, making it easier to knead. Separation of each material in the hopper during extrusion is reduced, resulting in improved extrusion kneading properties and uniform kneading properties of various materials.Furthermore, the phosphoric acid ester also has properties as a plasticizer.
As the melt viscosity is slightly lowered, the molding fluidity of the material improves, and the minimum amount that can be injection molded is approximately 1 Okg/cd (in terms of pyrotechnics) compared to materials without the addition of phosphate ester.
It can be molded even at low pressure (gauge pressure), improving molding processability.

(実施例) 以下具体的な実施例について説明する。(Example) Specific examples will be described below.

(実施例−1) 直径60μm、長さ3龍の6−4黄銅繊維とABS樹脂
とをそれぞれ15VOL%と85VOL%となるように
計り、これらを100重量部としたものに対し、ヘキサ
ブロモベンゼン(HB B)la部、  クレジルフェ
ニルホスヘー) (CDP)2部、三酸化アンチモン2
.5部を加え、よくトライブレンドした後押出機のホッ
パー内に投入し、230〜245℃の温度に加熱し混線
押出しした後ペレタイザーで直径3m、長さ4fiに切
断しペレットを作成した。次にこれを射出成形機にて抵
抗測定用試験片(120x120X3m)とUL−94
燃焼試験用試験片(6,4X12.7X12011)を
作成した。
(Example-1) A 6-4 brass fiber with a diameter of 60 μm and a length of 3 mm and an ABS resin were measured to have a content of 15 VOL% and 85 VOL%, respectively, and compared to 100 parts by weight of these, hexabromobenzene (HB B) la part, cresyl phenyl phosphor) (CDP) 2 parts, antimony trioxide 2 parts
.. After adding 5 parts of the mixture and tri-blending it well, it was put into the hopper of an extruder, heated to a temperature of 230 to 245°C, cross-extruded, and then cut into pieces of 3 m in diameter and 4 fi in length using a pelletizer to create pellets. Next, this was put into an injection molding machine with a test piece for resistance measurement (120 x 120 x 3 m) and a UL-94
A test piece (6.4 x 12.7 x 12011) for combustion test was prepared.

前者は両端を軽く研磨した後導電性銀ペーストを塗布し
抵抗を測定した結果、体積固有抵抗で4゜6X10−3
から8.4XlO−3ΩcI11であった。
For the former, after lightly polishing both ends, conductive silver paste was applied and the resistance was measured, and the volume resistivity was 4゜6X10-3.
to 8.4XlO-3ΩcI11.

後者はUL−94燃焼試験に供試して5個の試験片の1
回目、2回目の接炎後消火までの秒数の総計は2.91
秒であり、GLOWINGも、垂れ落ちも、FLAMI
NGもなくv−0と認められ、押出混練性、成形性も良
好であった。
The latter was one of the five test pieces subjected to the UL-94 combustion test.
The total number of seconds until extinguishment after the first and second flame contact is 2.91
Seconds, GLOWING, dripping, FLAMI
It was recognized as v-0 with no NG, and the extrusion kneading properties and moldability were also good.

(実施例−2) 実施例−1の金属短繊維の材質を7−3黄銅とし、同様
の試験をした結果体積固有抵抗は3.6×10−3から
6.8X10−3Ωcmであり、かつ■−〇と認められ
た。
(Example 2) The material of the short metal fiber in Example 1 was 7-3 brass, and the same test was conducted, and the result was that the volume resistivity was 3.6 x 10 -3 to 6.8 x 10 -3 Ωcm, and ■−〇 was recognized.

(実施例−3) 実施例−1の金属短繊維を直径90μm、長さ3Nの大
きさとし、HBBをペンタブロモトルエン(PBT)と
したものは体積固有抵抗4.9 X 10−3から6.
9X10−3Ω儂であり、V−Oと認められ混練押出作
業性も極めて良好であった。
(Example 3) The short metal fiber of Example 1 with a diameter of 90 μm and a length of 3N and with pentabromotoluene (PBT) as HBB has a volume resistivity of 4.9 x 10-3 to 6.
The resistance was 9×10 −3 Ω, which was recognized as V-O, and the kneading and extrusion workability was also extremely good.

(実施例−4) 実施例−1の金属短繊維を直径40μm、長さ2mとし
、CDPのかわりにトリへキシルホスへ一ト(THP)
としたものは体積固有抵抗4.2×10−3から7.2
X10−3ΩΩで、V−Oと認められ押出混練性、成形
性も良好であった。
(Example-4) The short metal fiber of Example-1 was made into a diameter of 40 μm and a length of 2 m, and trihexylphosate (THP) was used instead of CDP.
The volume resistivity is 4.2 x 10-3 to 7.2
X10-3ΩΩ, it was recognized as V-O, and the extrusion kneading properties and moldability were also good.

(実施例−5) 実施例−1の樹脂を変性ppo樹脂とし、HBBを10
部としたものは体積固有抵抗5.8X10−3から8.
2X10−3Ω国で、V−Oと認メラれた。
(Example-5) The resin of Example-1 was modified PPO resin, and HBB was 10
The volume resistivity ranges from 5.8X10-3 to 8.
In the 2X10-3Ω country, it was recognized as V-O.

(比較例−1) 実施例−1のCDPを除いたものは、体積固有抵抗が8
.9 X 10−3から5.4X10−3Ω(2)であ
り、混練押出時、ストランドがたいへん切れやすく作業
性が悪い上、成形時にも高い射出圧を必要とした。ただ
しUL−94燃焼試験では、■−〇と認められた。
(Comparative Example-1) The volume resistivity of Example-1 excluding CDP was 8.
.. 9 x 10 -3 to 5.4 x 10 -3 Ω (2), and the strands were very easy to break during kneading and extrusion, resulting in poor workability, and high injection pressure was also required during molding. However, in the UL-94 combustion test, it was recognized as ■-〇.

(比較例−2) 実施例−1のHBBを10部としたものはUL−94に
於いて垂れ落ちがあり、綿が燃焼し、■−2と認められ
た。
(Comparative Example-2) The product of Example-1 containing 10 parts of HBB had dripping and burning of cotton in UL-94, and was recognized as ■-2.

以上を第1表に示す。第1表より実施例−1〜5はいず
れもV−Oで体積固有抵抗は3.5〜8゜Xl0−3の
範囲内にあり各ロットごとのバラツキは極めて少ないも
のである。
The above is shown in Table 1. From Table 1, Examples 1 to 5 all have V-O volume resistivities within the range of 3.5 to 8°Xl0-3, and there is very little variation from lot to lot.

〔発明の効果〕〔Effect of the invention〕

本発明は次の効果を有する。すなわち、前記方法による
難燃性導電樹脂組成物は優れた特性である低抵抗でかつ
ULV−0の特性を有するが、これは樹脂と金属繊維と
の濡れ性が液状リン酸エステルが介在することにより金
属繊維相互の接触する確率が高く低抵抗となり、またリ
ン酸エステルは可塑剤として使用することにより、混練
押出時の溶融粘度が若干低下し、その結果バレル内での
剪断力の受は方が弱くなりその分だけ繊維の切損が少な
くなり、その結果成形品中の繊維長さが従来材よりやや
太き(なり繊維間の接触確率が高くなり、高度な電磁波
シールド性を有するものである。更に、液状リン酸エス
テルでペレット表面を漏らすためハロゲン化合物粉末が
ペレット表面に一様付着する結果ホッパー内での各素材
の分離が少なくなり、均一溶融混練ができ安定した押出
が行えるため、ストランド切れが起こりに<(、押出混
練の作業性が大巾に向上した。また、リン酸エステルは
可塑剤としての性質も有しているので、溶融時の粘土が
その仔細下し成形時の流動性が向上した(これは、比較
的大物成形品の成形が行いやすいことを意味している)
The present invention has the following effects. That is, the flame-retardant conductive resin composition prepared by the above method has excellent characteristics of low resistance and ULV-0, but this is because the wettability of the resin and metal fibers is improved by the presence of the liquid phosphate ester. This increases the probability that the metal fibers will come into contact with each other, resulting in low resistance. Also, by using the phosphate ester as a plasticizer, the melt viscosity during kneading and extrusion is slightly lowered, and as a result, the shearing force in the barrel is less likely to be absorbed. As a result, the length of the fibers in the molded product is slightly thicker than that of conventional materials (and the probability of contact between fibers is higher, making it highly electromagnetic shielding). Furthermore, since the liquid phosphoric acid ester leaks from the pellet surface, the halogen compound powder uniformly adheres to the pellet surface, which reduces the separation of each material in the hopper, allowing uniform melting and kneading and stable extrusion. The workability of extrusion kneading has been greatly improved.The phosphoric acid ester also has properties as a plasticizer, so the clay when melted is finely reduced during molding. Improved fluidity (this means it is easier to mold relatively large molded products)
.

Claims (5)

【特許請求の範囲】[Claims] (1)金属短繊維よりなる導電性フィラーと、難燃剤で
あるハロゲン化合物と難燃助剤である三酸化アンチモン
を用いた難燃性導電樹脂組成物に液状のリン酸エステル
を添加した難燃性導電樹脂組成物。
(1) Flame retardant with liquid phosphate ester added to a flame retardant conductive resin composition using a conductive filler made of short metal fibers, a halogen compound as a flame retardant, and antimony trioxide as a flame retardant aid. conductive resin composition.
(2)前記金属短繊維が銅、黄銅、青銅などの銅合金よ
りなる特許請求の範囲第1項に記載の難燃性導電樹脂組
成物。
(2) The flame-retardant conductive resin composition according to claim 1, wherein the short metal fibers are made of a copper alloy such as copper, brass, or bronze.
(3)前記樹脂がスチレン系樹脂又はスチレン系樹脂を
含有する熱可塑性樹脂よりなる特許請求の範囲第1項に
記載の難燃性導電樹脂組成物。
(3) The flame-retardant conductive resin composition according to claim 1, wherein the resin is a styrene resin or a thermoplastic resin containing a styrene resin.
(4)前記ハロゲン化合物が分子量600以下の芳香族
臭素化合物よりなる特許請求の範囲第1項に記載の難燃
性導電組成物。
(4) The flame-retardant conductive composition according to claim 1, wherein the halogen compound is an aromatic bromine compound having a molecular weight of 600 or less.
(5)前記リン酸エステルが常温液状物であり、難燃性
導電樹脂組成物100重量部当り、本剤を0.5〜5重
量添加した特許請求の範囲第1項に記載の難燃性導電組
成物。
(5) The flame retardance according to claim 1, wherein the phosphoric acid ester is a liquid at room temperature, and 0.5 to 5 weight of this agent is added per 100 parts by weight of the flame retardant conductive resin composition. Conductive composition.
JP16145186A 1986-07-09 1986-07-09 Flame-retardant electrically conductive resin composition Pending JPS6317963A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16145186A JPS6317963A (en) 1986-07-09 1986-07-09 Flame-retardant electrically conductive resin composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16145186A JPS6317963A (en) 1986-07-09 1986-07-09 Flame-retardant electrically conductive resin composition

Publications (1)

Publication Number Publication Date
JPS6317963A true JPS6317963A (en) 1988-01-25

Family

ID=15735353

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16145186A Pending JPS6317963A (en) 1986-07-09 1986-07-09 Flame-retardant electrically conductive resin composition

Country Status (1)

Country Link
JP (1) JPS6317963A (en)

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