JPS63156616A - Gear hobbing machine - Google Patents

Gear hobbing machine

Info

Publication number
JPS63156616A
JPS63156616A JP30265086A JP30265086A JPS63156616A JP S63156616 A JPS63156616 A JP S63156616A JP 30265086 A JP30265086 A JP 30265086A JP 30265086 A JP30265086 A JP 30265086A JP S63156616 A JPS63156616 A JP S63156616A
Authority
JP
Japan
Prior art keywords
gear
hob
cutter
hob cutter
axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP30265086A
Other languages
Japanese (ja)
Inventor
Masahiro Mizoguchi
溝口 雅裕
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MIZOGUCHI KIKAI SEISAKUSHO KK
Original Assignee
MIZOGUCHI KIKAI SEISAKUSHO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MIZOGUCHI KIKAI SEISAKUSHO KK filed Critical MIZOGUCHI KIKAI SEISAKUSHO KK
Priority to JP30265086A priority Critical patent/JPS63156616A/en
Publication of JPS63156616A publication Critical patent/JPS63156616A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F5/00Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
    • B23F5/20Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by milling
    • B23F5/22Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by milling the tool being a hob for making spur gears

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gear Processing (AREA)

Abstract

PURPOSE:To improve the mechanical rigidity of a hob head as a hob head as well as to make improvement in power transmission efficiency of a gear hobbing machine, by constituting a gear blank and a hob cutter so as to make them relatively shiftable in a direction in parallel with the axial direction of the gear blank, a radial direction of the gear blank and a direction orthogonal with both these directions. CONSTITUTION:A gear blank 4 and a hob cutter 9 both are rotated, while a headstock 3 is slidden and thereby the gear blank 4 and the hob cutter 9 are made to come nearer to each other in the horizontal direction. Here, when a helix angle of a helical gear 11 is set down to beta and a lead angle of the hob cutter 9 to gamma, respectively, an axial end face of the helical gear 11 and the angle made by a shaft center of the cutter 9 come to (beta+gamma) in view of necessity to accord a tooth trace direction of the cutter 9 with that of the helical gear 11. From this state, a lifting block 7 is made to go down by a numerical control system, a movable frame 6 is horizontal slidden, and when the cutter 9 is parallel moved in the tooth trace direction (A direction), the gear 11 is generated. Therefore, a hob head 8 becomes simplified in structure and, what is more, its mechanical rigidity is improved, thus a differential gear mechanism is made unnecessary.

Description

【発明の詳細な説明】 (産業上の利用分野) この発明は、平歯車やはすば歯車を創成するための歯切
盤たるホブ盤に関する。
DETAILED DESCRIPTION OF THE INVENTION (Industrial Application Field) The present invention relates to a hobbing machine which is a gear cutting machine for creating spur gears and helical gears.

(従来の技術) 上記ホブ盤は、従来、円柱状の歯車素材をその軸心回り
に回転させるように支承する主軸台と、この歯車素材の
外周面を切削するホブカッタをその軸心回りに回転させ
るように支承するホブヘッドとを有している。そして、
歯車素材とホブカッタの相対的を移動方向は、歯車素材
の軸方向に平行な方向と、同上歯車素材の径方向と、ホ
ブカッタの軸方向に平行な方向の3つの方向である。
(Prior Art) The above hobbing machine conventionally has a headstock that supports a cylindrical gear material so as to rotate around its axis, and a hob cutter that cuts the outer peripheral surface of this gear material that rotates around its axis. It has a hob head that supports the hob head so as to allow the hob to move. and,
The relative movement directions between the gear material and the hob cutter are three directions: a direction parallel to the axial direction of the gear material, a radial direction of the same gear material, and a direction parallel to the axial direction of the hob cutter.

旧記のようなホブ盤により歯車を創成するには、歯車素
材とホブカッタとをそれぞれ回転させ、かつ、ホブカッ
タをその軸方向に移動させながらこのホブカッタにより
歯車素材の外周面を切削する。また、成形しようとする
歯車かはすば歯車である場合には、歯車素材を支承する
主軸台とホブカッタとを差動歯車装置で連動連結し、ホ
ブカッタの軸方向移動に同期して歯車素材の回転を増減
させ、これによってねじれを持った歯を創成している。
To create a gear using a hobbing machine like the one described above, the gear material and the hob cutter are rotated, and the outer peripheral surface of the gear material is cut by the hob cutter while the hob cutter is moved in its axial direction. In addition, if the gear to be formed is a helical gear, the headstock that supports the gear material and the hob cutter are interlocked and connected by a differential gear device, and the gear material is shaped in synchronization with the axial movement of the hob cutter. The rotation is increased or decreased, thereby creating twisted teeth.

(発明が解決しようとする問題点) ところで、上記構成によれば、ホブヘッド上でホブカッ
タを軸方向に移動させるようにしているが、これではホ
ブヘッドの構成が複雑となり、機械的なバランスが悪く
なって、機械剛性が低下するという不都合がある。
(Problems to be Solved by the Invention) According to the above configuration, the hob cutter is moved in the axial direction on the hob head, but this complicates the configuration of the hob head and causes poor mechanical balance. Therefore, there is a disadvantage that mechanical rigidity decreases.

また、上記構成では差動歯車装置を必要としているが、
これを設けると、ホブ盤の動力伝達の歯車系統が複雑に
なり、動力伝達効率が低下するという不都合がある。
In addition, although the above configuration requires a differential gear device,
If this is provided, the gear system for transmitting the power of the hobbing machine becomes complicated, resulting in a disadvantage that the power transmission efficiency decreases.

(発明の目的) この発明は、上記のような事情に注目してなされたもの
で、ホブヘッドの機械的なバランスを良好なものとして
その機械剛性を向上させ、かつ、差動歯車装置を不要と
してホブ盤の動力伝達効率を向上させることを目的とす
る。
(Purpose of the Invention) This invention was made in view of the above-mentioned circumstances, and aims to improve the mechanical balance of a hob head, improve its mechanical rigidity, and eliminate the need for a differential gear device. The purpose is to improve the power transmission efficiency of hobbing machines.

(発明の構成) 上記目的を達成するためのこの発明の特徴とするところ
は、円柱状の歯車素材をその軸心回りに回転させるよう
に支承する主軸台と、この歯車素材の外周面を切削する
ホブカッタをその軸心回りに回転させるように支承する
ホブヘッドとを設けたホブ盤において、上記歯車素材の
軸方向に平行な方向と、同上歯車素材の径方向と、これ
ら両方向に直交する方向とに上記歯車素材とホブカッタ
とを相対的に移動可能とした点にある。
(Structure of the Invention) To achieve the above object, the present invention is characterized by a headstock that supports a cylindrical gear material so as to rotate around its axis, and a headstock that supports a cylindrical gear material so as to rotate around its axis, and a machine that cuts the outer circumferential surface of this gear material. In a hobbing machine equipped with a hob head that supports a hob cutter so as to rotate around its axis, a direction parallel to the axial direction of the gear material, a radial direction of the gear material, and a direction perpendicular to both of these directions are provided. Another feature is that the gear material and the hob cutter are relatively movable.

(実施例) 以下、この発明の実施例を図面により説明する。(Example) Embodiments of the present invention will be described below with reference to the drawings.

第1図と第2図は第1実施例を示している。1 and 2 show a first embodiment.

図において、1がホブ盤で、このホブ盤1は床上に固定
された固定架台2を有し、この固定架台2上の一端側に
は主軸台3が取り付けられている。この主軸台3は図中
X軸で示す水平方向に摺動自在に支持され、この主軸台
3は円柱状の歯車素材4を垂直軸回りに回転させるよう
に(図中矢印Rz)支承する。
In the figure, 1 is a hobbing machine, and this hobbing machine 1 has a fixed pedestal 2 fixed on the floor, and a headstock 3 is attached to one end side of the fixed pedestal 2. This headstock 3 is supported so as to be slidable in the horizontal direction indicated by the X-axis in the figure, and this headstock 3 supports a cylindrical gear material 4 so as to rotate around a vertical axis (arrow Rz in the figure).

一方、上記固定架台2上の他端側には可動架台6が支持
され、この可動架台6は上記X軸と直交する水平方向、
即ち、図中Y軸で示す方向に摺動自在に支持されている
。この可動架台6は上記歯車素材4に対向する面に昇降
台7を支持しており、この昇降台7は図中Z軸で示す垂
直方向に昇降自在とされている。
On the other hand, a movable pedestal 6 is supported on the other end side of the fixed pedestal 2, and this movable pedestal 6 is moved in the horizontal direction perpendicular to the X-axis.
That is, it is supported slidably in the direction indicated by the Y axis in the figure. This movable frame 6 supports an elevating table 7 on the surface facing the gear blank 4, and this elevating table 7 can be freely raised and lowered in the vertical direction indicated by the Z axis in the figure.

そして、上記昇降台7はホブヘッド8を支承し、このホ
ブヘッド8は上記X軸と平行な水平軸心回りに回動する
ようになっている(図中矢印Rx)、そして、このホブ
ヘッド8には軸心がこのホブヘッド8の径方向に延びる
ようにホブカッタ9が支承され、このホブカッタ9はそ
の軸心回りに回転させられる(図中矢印Rb)。
The lifting table 7 supports a hob head 8, and the hob head 8 is configured to rotate around a horizontal axis parallel to the X axis (arrow Rx in the figure). A hob cutter 9 is supported so that its axis extends in the radial direction of the hob head 8, and the hob cutter 9 is rotated about its axis (arrow Rb in the figure).

上記構成により、歯車素材4にはすば歯車11を創成す
る手順について説明する。
A procedure for creating the helical gear 11 on the gear material 4 using the above configuration will be explained.

第2図において、歯車素材4とホブカッタ9とを共に回
転させると共に、歯車素材4の上方にホブカッタ9を位
置させ、主軸台3を摺動させてこれら歯車素材4とホブ
カッタ9とを水平方向で接近させる。ここで、創成しよ
うとするはすば歯車11のねじれ角をβ、歯車素材4の
外周面を切削するためのホブカッタ9の進み角をγとす
る。このようにすれば、はすば歯車11の歯筋方向にホ
ブカッタ9の力筒方向を一致させる必要上、はすば歯車
11の軸方向端面とホブカッタ9の軸心のなす角はβ+
γとな°る。そして、第2図で示す状態から、予めプロ
グラムされた数値制御(NG)により昇降台7を下降さ
せると共に、可動架台6を水平方向に摺動させ、即ち、
ホブシフトをZ軸とY軸の合成で行いこれによりホブカ
ッタ9をはすば歯車11の歯筋方向(図中矢印Aの方向
)に平行移動させる。すると、ホブカッタ9により歯車
素材4の外周面が切削され、これによりはすば歯車11
が創成される。
In FIG. 2, the gear blank 4 and the hob cutter 9 are rotated together, the hob cutter 9 is positioned above the gear blank 4, and the headstock 3 is slid to horizontally move the gear blank 4 and the hob cutter 9. bring them closer. Here, let β be the helix angle of the helical gear 11 to be created, and let γ be the advance angle of the hob cutter 9 for cutting the outer peripheral surface of the gear material 4. In this way, the angle between the axial end face of the helical gear 11 and the axis of the hob cutter 9 is β +
It becomes γ. Then, from the state shown in FIG. 2, the elevator platform 7 is lowered by numerical control (NG) programmed in advance, and the movable platform 6 is slid in the horizontal direction, that is,
The hob shift is performed by combining the Z-axis and the Y-axis, thereby moving the hob cutter 9 in parallel in the direction of the tooth trace of the helical gear 11 (in the direction of arrow A in the figure). Then, the outer peripheral surface of the gear material 4 is cut by the hob cutter 9, thereby cutting the helical gear 11.
is created.

ところで、従来のホブ盤では、既に従来技術の項で説明
したように、上記ホブカッタ9が第1図中B軸で示す軸
方向に移動自在とされているが、上記実施例によれば、
ホブカッタ9をその軸方向に移動させるまでもなく、は
すば歯車11を成形することができるため、この実施例
ではホブカッタ9をその軸方向には移動できないように
なっている。
By the way, in the conventional hobbing machine, as already explained in the section of the prior art, the hob cutter 9 is movable in the axial direction indicated by the B axis in FIG. 1, but according to the above embodiment,
Since the helical gear 11 can be formed without moving the hob cutter 9 in its axial direction, the hob cutter 9 cannot be moved in its axial direction in this embodiment.

なお、上記ホブ盤lにより平歯車を創成する場合には、
上記構成において、β=0とすればよい。また、歯車素
材4をY軸やZ軸の方向に可動としてもよく、可動架台
6をX軸の方向に可動としてもよい。
In addition, when creating a spur gear using the hobbing machine l mentioned above,
In the above configuration, β may be set to 0. Furthermore, the gear material 4 may be movable in the Y-axis or Z-axis direction, and the movable pedestal 6 may be movable in the X-axis direction.

第3図と第4図は第2実施例を示している。3 and 4 show a second embodiment.

図において、主軸台3は軸心が水平であり、従って、歯
車素材4は軸心が水平となる状態でこの主軸台3により
支持される。13は心神台である。
In the figure, the headstock 3 has a horizontal axis, and therefore the gear blank 4 is supported by the headstock 3 with its axis horizontal. 13 is Shinjindai.

そして、ホブカッタ9を支承する可動架台6は固定架台
2上を歯車素材4の径方向である図中X軸で示す方向に
摺動自在であり、また、歯車素材′4の軸方向である図
中Z軸で示す方向にも摺動自在となっている。更に、ホ
ブヘッド8およびホブカッタ9を支承する昇降台7が上
記両方向に直交する上下方向に昇降自在となっている。
The movable pedestal 6 supporting the hob cutter 9 is slidable on the fixed pedestal 2 in the radial direction of the gear material 4, which is the direction indicated by the X-axis in the figure, and also in the axial direction of the gear material '4. It is also slidable in the direction indicated by the middle Z-axis. Further, an elevating table 7 that supports the hob head 8 and the hob cutter 9 is movable up and down in the vertical direction perpendicular to the above two directions.

他の構成は前記実施例と同様である。The other configurations are the same as those in the previous embodiment.

(発明の効果) この発明によれば、歯車素材の軸方向に平行な方向と、
同上歯車素材の径方向と、これら両方向に直交する方向
とに歯車素材とホブカッタとを相対的に移動可能とした
ため、歯車素材に歯車を創成しようとする場合には、こ
の歯車の歯筋方向とホブカッタの力筒方向とを一致させ
、次に、これら歯車素材とホブカッタとを上記歯車の歯
筋方向に相対移動させながらホブカッタにより歯車素材
の外周面を切削すれば、所望の歯車が創成されることと
なる。
(Effect of the invention) According to this invention, the direction parallel to the axial direction of the gear material,
Since the gear material and the hob cutter can be moved relative to each other in the radial direction of the gear material and in the direction orthogonal to both of these directions, when creating a gear in the gear material, it is necessary to By aligning the force cylinder direction of the hob cutter and then cutting the outer peripheral surface of the gear material with the hob cutter while moving the gear material and the hob cutter relative to each other in the tooth trace direction of the gear, the desired gear can be created. It happens.

よって、第1に、ホブヘッド上でホブカッタをその軸方
向に移動させるような従来構成は不要であることから、
ホブヘッドの構成が簡単となる。
Therefore, firstly, there is no need for the conventional configuration in which the hob cutter is moved in the axial direction on the hob head;
The configuration of the hob head becomes simple.

このため、ホブヘッドにおける機械的なバランスが良好
なものとなり、この結果、このホブヘッドの機械剛性が
向上する。
Therefore, the mechanical balance in the hob head is good, and as a result, the mechanical rigidity of the hob head is improved.

また、第2に、従来のような差動歯車装置も不要となる
ため、ホブ盤の動力伝達の歯車系統が簡単となり、よっ
て、動力伝達効率の向上が達成される。
Secondly, since a conventional differential gear device is not required, the gear system for transmitting the power of the hobbing machine is simplified, thereby achieving an improvement in power transmission efficiency.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図と第2図はこの発明の第1実施例で、第1図は全
体斜視図、第2図はホブカッタとはすば歯車の説明図、
第3図と第4図は第2実施例で、第3図は正面図、第4
図は側面図である。 1幸争ホブ盤、2・拳固定架台、3−・主軸台、4・・
歯車素材、6・・可動架台、7・・昇降台、8・・ホブ
ヘッド、911・ホブカッタ。
Figures 1 and 2 show a first embodiment of the invention, with Figure 1 being an overall perspective view and Figure 2 being an explanatory diagram of a hob cutter and helical gear.
Figures 3 and 4 show the second embodiment, with Figure 3 being a front view and Figure 4 being a front view.
The figure is a side view. 1. Hobbing machine, 2. Fixed stand, 3. Headstock, 4.
Gear material, 6. Movable frame, 7. Lifting platform, 8. Hob head, 911. Hob cutter.

Claims (1)

【特許請求の範囲】[Claims] 1、円柱状の歯車素材をその軸心回りに回転させるよう
に支承する主軸台と、この歯車素材の外周面を切削する
ホブカッタをその軸心回りに回転させるように支承する
ホブヘッドとを設けたホブ盤において、上記歯車素材の
軸方向に平行な方向と、同上歯車素材の径方向と、これ
ら両方向に直交する方向とに上記歯車素材とホブカッタ
とを相対的に移動可能としたことを特徴とするホブ盤。
1. A headstock that supports a cylindrical gear material so that it rotates around its axis, and a hob head that supports a hob cutter that cuts the outer peripheral surface of this gear material so that it rotates around its axis. The hobbing machine is characterized in that the gear material and the hob cutter are relatively movable in a direction parallel to the axial direction of the gear material, in a radial direction of the gear material, and in a direction perpendicular to both directions. hobbing machine.
JP30265086A 1986-12-17 1986-12-17 Gear hobbing machine Pending JPS63156616A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30265086A JPS63156616A (en) 1986-12-17 1986-12-17 Gear hobbing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP30265086A JPS63156616A (en) 1986-12-17 1986-12-17 Gear hobbing machine

Publications (1)

Publication Number Publication Date
JPS63156616A true JPS63156616A (en) 1988-06-29

Family

ID=17911537

Family Applications (1)

Application Number Title Priority Date Filing Date
JP30265086A Pending JPS63156616A (en) 1986-12-17 1986-12-17 Gear hobbing machine

Country Status (1)

Country Link
JP (1) JPS63156616A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5228814A (en) * 1991-11-25 1993-07-20 The Gleason Works Gear hobbing machine
JPH07148615A (en) * 1992-10-27 1995-06-13 Seiwa Tekko Kk High helical gear cutting method and its device
JP2002113613A (en) * 2000-10-05 2002-04-16 Yukinori Ariga Method for hobbing gear with curved tooth trace
US20100202847A1 (en) * 2007-07-25 2010-08-12 Rudolf Moser Tool for machining a work piece and method for machining a work piece
JP4712136B2 (en) * 1998-04-20 2011-06-29 株式会社ツガミ Main spindle moving type CNC automatic lathe

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5250294B2 (en) * 1974-11-18 1977-12-23
JPS58165919A (en) * 1982-03-24 1983-10-01 Toyota Motor Corp Gear hobbing machine

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5250294B2 (en) * 1974-11-18 1977-12-23
JPS58165919A (en) * 1982-03-24 1983-10-01 Toyota Motor Corp Gear hobbing machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5228814A (en) * 1991-11-25 1993-07-20 The Gleason Works Gear hobbing machine
JPH07148615A (en) * 1992-10-27 1995-06-13 Seiwa Tekko Kk High helical gear cutting method and its device
JP4712136B2 (en) * 1998-04-20 2011-06-29 株式会社ツガミ Main spindle moving type CNC automatic lathe
JP2002113613A (en) * 2000-10-05 2002-04-16 Yukinori Ariga Method for hobbing gear with curved tooth trace
US20100202847A1 (en) * 2007-07-25 2010-08-12 Rudolf Moser Tool for machining a work piece and method for machining a work piece
US8647033B2 (en) * 2007-07-25 2014-02-11 Gleanson-Pfauter Maschinenfabrik GmbH Tool for machining a work piece and method for machining a work piece

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