JPS63125580A - Manufacture of conductive powder coating composition - Google Patents

Manufacture of conductive powder coating composition

Info

Publication number
JPS63125580A
JPS63125580A JP26664587A JP26664587A JPS63125580A JP S63125580 A JPS63125580 A JP S63125580A JP 26664587 A JP26664587 A JP 26664587A JP 26664587 A JP26664587 A JP 26664587A JP S63125580 A JPS63125580 A JP S63125580A
Authority
JP
Japan
Prior art keywords
powder
suspension
conductive powder
conductive
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP26664587A
Other languages
Japanese (ja)
Other versions
JPS6348913B2 (en
Inventor
Tei Doi
土肥 禎
Hisanori Sugimoto
久典 杉本
Mamoru Ashida
守 芦田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Graphite Industries Ltd
Original Assignee
Nippon Graphite Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Graphite Industries Ltd filed Critical Nippon Graphite Industries Ltd
Priority to JP26664587A priority Critical patent/JPS63125580A/en
Publication of JPS63125580A publication Critical patent/JPS63125580A/en
Publication of JPS6348913B2 publication Critical patent/JPS6348913B2/ja
Granted legal-status Critical Current

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  • Processes Of Treating Macromolecular Substances (AREA)
  • Paints Or Removers (AREA)

Abstract

PURPOSE:To manufacture the title composition which gives a coated surface with consistent electrical resistance, by spraying a suspension of a conductive powder in a solvent over a powdered resin or a powdered rubber, and drying it. CONSTITUTION:5-70wt% conductive powder which comprises, e.g., graphite, gold, silver, copper, tin, nickel or carbon black and has an average particle diameter of 0.1-300mum is mixed with 0.1-10wt% surface active agent based on naphthalenesulfonic acid and 70-95wt% solvent such as methanol or toluene for homogeneous dissolution or dispersion by wet blending in, e.g., a ball mill, thus giving a suspension 8 having an apparent specific gravity of 0.9-3.0 and a viscosity of 1-100cP. A powder 1 which has an average particle diameter of 1-500mum and comprises a powdered resin, such as a PE powder, or a powdered rubber, such as a synthetic rubber powder, is fed into a powder mixing unit 2. A compressed air under a pressure of 1-10atm is introduced through an inlet 4 to fluidize the powder 1, and at the same time the suspension 8 is sprayed in through an inlet 7 and dried to cover the surface of the powder 1. A conductive composite powder 9 thus obtained is collected through the outlet 11.

Description

【発明の詳細な説明】 本発明は、導電性粉体塗料の製造方法に係り、特に、特
殊の樹脂及びゴムの粉末粒子の周囲に、特別の導電性粉
末を湿式で噴霧し乾燥して、コートすることにより、導
電性を有する粉末塗料を製造する方法に関するものであ
る。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing a conductive powder coating material, in particular, by wet-spraying a special conductive powder around special resin and rubber powder particles and drying the powder. The present invention relates to a method of producing a powder coating material having conductivity by coating.

一般に導電性複合粉末は、導電性粉末と樹脂粉末をパン
バリミキサ等により混練した後、冷凍粉砕することによ
り製造されている。しかし、このような方法により得ら
れた導電性複合粉末は導電性粉末粒子の周囲に樹脂粉末
がコーディングされた状態となっているために導電性粉
末の導電性を減じるという欠点がある0本発明はかくの
如き従来方法の欠点を除去するためになされたものであ
り、合理的で能率よく簡単な工程により導電性を有した
粉体塗料用複合粉末を製造することができるものである
Generally, conductive composite powder is manufactured by kneading conductive powder and resin powder using a Panbury mixer or the like, and then freezing and pulverizing the mixture. However, the conductive composite powder obtained by such a method has the drawback that the resin powder is coated around the conductive powder particles, which reduces the conductivity of the conductive powder. This method was developed in order to eliminate the drawbacks of the conventional methods, and it is possible to produce a conductive composite powder for powder coatings through a rational, efficient, and simple process.

すなわち、本発明は、先ず(a)平均粒度0.1〜30
0μmの黒鉛、金、銀、銅、すず、ニッケル及び0.1
μm未満のカーボンブラック等の導電性粉末5〜70重
量%と、(c)ナフタリンスルホン酸系の界面活性7f
l+0.1〜10重量%と、(d)メタノール、エタノ
ール、トルエン、メチルエチルケトン、メチルイソプチ
ルケトン等の溶剤70〜95重量%とを混合((a)+
 (c) +(d)”)  し、ボールミル等を用いて
湿式にて均一に溶解分散せしめた見掛比重0.9〜3.
0粘度1〜100センチボイズの懸濁液(イ)を調製す
る工程(A)と、熱風により流動化されたら)平均粒度
1〜500μIのポリエチレン、ブチラール、フェノー
ル、エポキシ等の樹脂粉末及びバラプレン、シリコーン
等のゴム粉末の周囲に前記懸濁液(イ)を噴霧し、乾燥
する工程(B)と、の結合〔(A) +(B)〕から成
ることを特徴とする。
That is, the present invention first provides (a) an average particle size of 0.1 to 30;
0μm graphite, gold, silver, copper, tin, nickel and 0.1
5 to 70% by weight of conductive powder such as carbon black of less than μm, and (c) naphthalene sulfonic acid-based surface activity 7f.
Mix 0.1 to 10% by weight of l+ and (d) 70 to 95% by weight of a solvent such as methanol, ethanol, toluene, methyl ethyl ketone, methyl isobutyl ketone ((a)
(c) + (d)'') and uniformly dissolved and dispersed in a wet process using a ball mill or the like to have an apparent specific gravity of 0.9 to 3.
Step (A) of preparing a suspension (a) with a viscosity of 1 to 100 centivoids, and after fluidization with hot air) resin powders such as polyethylene, butyral, phenol, epoxy, etc., and baraprene, silicone, with an average particle size of 1 to 500 μI. The method is characterized by comprising a step (B) of spraying the suspension (a) around the rubber powder and drying it, and a combination [(A) + (B)].

しかして、前記(a)黒鉛、金、銀、銅、すず、ニッケ
ル等の導電性粉末の平均粒度は0.1〜300μ端で、
カーボンブラックの平均粒度は0.16m未満であり、
平均粒度が0.1μ爾来溝の場合はカーボンブラックを
除いて通常工業的に入手が困難であり、コストも高くな
るので不可、300DIIlを越える場合は、前記懸濁
液(イ)の分散性が悪くなるので不可である。
Therefore, the average particle size of the conductive powder (a) of graphite, gold, silver, copper, tin, nickel, etc. is in the range of 0.1 to 300μ,
The average particle size of the carbon black is less than 0.16 m;
If the average particle size is 0.1μ, it is usually difficult to obtain industrially except for carbon black, and the cost will be high, so it is not possible.If it exceeds 300DIIl, the dispersibility of the suspension (a) is This is not allowed as it will make things worse.

また(a)黒鉛、金、銀、銅、すず、ニッケル及びカー
ボンブラック等の導電性粉末の数量限定において、5重
量%未満の場合は、導電性を付与することができて、し
かも安定性のある懸濁液(イ)が得られず、又、樹脂粉
末の周囲に導電性粉末のコーティングが十分できないの
で不可であり、70重量%を越える場合は、濃すぎて安
定性のある懸濁液(イ)が得られず、又、コーティング
できない導電性粉末ができてしまうので不可である。
(a) When limiting the quantity of conductive powder such as graphite, gold, silver, copper, tin, nickel, and carbon black, if the amount is less than 5% by weight, it is possible to impart conductivity and to maintain stability. This is not possible because a certain suspension (a) cannot be obtained and the conductive powder cannot be sufficiently coated around the resin powder, and if it exceeds 70% by weight, it is too thick and a stable suspension cannot be obtained. This is not possible because (a) cannot be obtained and conductive powder that cannot be coated is produced.

次に、(c)分散剤が0.1重量%未満の場合は分散効
果が不足し、10重貴重を越えると経済性から見てもそ
の必要なく、何れも不可である。また、好ましくは1〜
3重量%を使用する。分散剤として使用する界面活性剤
としては、ナフタリンスルホン酸・ホルムアルデヒド縮
金物(ジナフチルメタンスルホネート)等が好適に使用
でき、例えば、「デモールNJ  (花王アトラス株式
会社製商品名)等がある。その他アニオン界面活性剤お
よびカチオン界面活性剤がある。
Next, if the dispersant (c) is less than 0.1% by weight, the dispersing effect will be insufficient, and if it exceeds 10% by weight, it is not necessary from an economic point of view, and neither is acceptable. Moreover, preferably 1 to
3% by weight is used. As a surfactant used as a dispersant, naphthalene sulfonic acid/formaldehyde condensate (dinaphthyl methanesulfonate), etc. can be suitably used, such as "Demol NJ (trade name, manufactured by Kao Atlas Co., Ltd.).Others" There are anionic surfactants and cationic surfactants.

次に、懸濁分散液の分散媒である溶剤(d)については
、95重量%を越える場合は液の濃度が薄すぎ、また7
0重量%未満の場合は液の濃度が濃すぎて何れも不可で
ある。
Next, regarding the solvent (d), which is the dispersion medium of the suspension dispersion liquid, if it exceeds 95% by weight, the concentration of the liquid is too thin;
If it is less than 0% by weight, the concentration of the liquid is too high and neither is possible.

さらに、懸濁液(イ)の見掛比重が0.9未満では液が
薄すぎて不可であり、3.0を越えると、噴霧コートが
うまく行かず、又、液の安定性がかえって悪く不可であ
る。同様に、粘度が1センチボイズ未満では薄すぎて被
着力も悪く、100センチボイズを越えると、液が濃す
ぎて、噴霧もうまく行かな(なる。
Furthermore, if the apparent specific gravity of the suspension (a) is less than 0.9, the liquid is too thin and cannot be used; if it exceeds 3.0, spray coating will not be successful, and the stability of the liquid will deteriorate. Not possible. Similarly, if the viscosity is less than 1 centivoise, it will be too thin and the adhesion will be poor; if it exceeds 100 centivoise, the liquid will be too thick and spraying will not work.

次に、(b)樹脂及びゴム粉末の平均粒度は1〜500
μmであり、500μmを越える場合は粉体塗料として
の塗装性が劣るので不可、lu−未満の場合は通常入手
し難く、実用上からも不利である。
Next, (b) the average particle size of the resin and rubber powder is 1 to 500.
μm, and if it exceeds 500 μm, it cannot be used as a powder coating because the paintability is poor, and if it is less than lu-, it is usually difficult to obtain and is disadvantageous from a practical point of view.

本発明で用いるポリエチレン樹脂粉末(b)は製鉄化学
工業株式会社製商品名フローセン13012(密度0.
944 、軟化点95°C)等、ブチラール樹脂として
は積水化学工業株式会社製商品名BL−1,BM−2等
、フェノール樹脂としては住友ベークライト株式会社製
商品名PR50127等、エポキシ樹脂としては東亜合
成株式会社製商品名AP−700等である。
The polyethylene resin powder (b) used in the present invention is manufactured by Seitetsu Kagaku Kogyo Co., Ltd. under the trade name Flocene 13012 (density 0.
944, softening point 95°C), etc., butyral resins are manufactured by Sekisui Chemical Co., Ltd. under the trade names BL-1 and BM-2, phenolic resins are manufactured by Sumitomo Bakelite Co., Ltd. under the trade name PR50127, etc., and epoxy resins are manufactured by Toa Co., Ltd. The product name is AP-700 manufactured by Synthetic Co., Ltd.

使用したゴム粉末としては、日本ポリウレタン株式会社
製商品名バラプレン粉末等である。
The rubber powder used is Baraprene powder, a trade name manufactured by Nippon Polyurethane Co., Ltd.

なお、噴霧に対しては、樹脂及びゴム粉末[有])30
〜95重量%に対し、懸濁液(イ)中の導電性粉末(a
)5〜70重量%の範囲になるような割合いで行えばよ
い((a)、 (b)両粉末の量的関係については原出
願の特願昭55−21535号明細書参照)。
In addition, for spraying, resin and rubber powder [available]) 30
Conductive powder (a) in suspension (a)
) The ratio may be in the range of 5 to 70% by weight (for the quantitative relationship of both powders (a) and (b), see the original specification of Japanese Patent Application No. 1983-21535).

なお、本発明に係る導電性粉体塗料は、従来の複合粉末
にくらべると塗装面の電気抵抗のばらつきが少ないので
電気抵抗の管理が簡単に行える大きな利点がある。
The conductive powder coating according to the present invention has a great advantage in that electrical resistance can be easily managed because there is less variation in the electrical resistance of the coated surface compared to conventional composite powders.

また、本発明に係る導電性粉体塗料は、従来の複合粉末
にくらべると、前述のように電気抵抗のばらつきが少な
いため塗装の被膜厚さを相対的に薄くできるので、粉体
塗料の節約が可能である点も又、大きな利点である。
In addition, compared to conventional composite powders, the conductive powder coating according to the present invention has less variation in electrical resistance as described above, so the thickness of the coating can be made relatively thinner, which saves on powder coating. It is also a great advantage that this is possible.

また、本発明に係る導電性粉体塗料は溶剤タイプの導電
性塗料にくらべて、溶剤を用いないため、作業環境、安
全性及び作業性の改善が可能である。
Furthermore, since the conductive powder coating according to the present invention does not use a solvent, compared to solvent-type conductive coatings, it is possible to improve the working environment, safety, and workability.

また、本発明に係る導電性粉体塗料において、コーティ
ングされる樹脂及びゴム粉末を変えることによってあら
ゆる高分子及びゴム材料に、導電性粉体塗料の塗装が可
能である。
Further, in the conductive powder coating according to the present invention, by changing the resin and rubber powder to be coated, it is possible to apply the conductive powder coating to any polymer or rubber material.

なお、前記噴霧乾燥には図面に示す装置を用いるのが好
適である(図面参照)。
Note that it is preferable to use the apparatus shown in the drawings for the spray drying (see the drawings).

以下実施例についてさらに説明する。Examples will be further described below.

実施例−1 (a)平均粒度7μ讃の黒鉛粉末・・・8重量%(b)
ナフタリン・スルホン酸・ホルムアルデヒド縮合物「デ
モールNJ  (花王アトラス株式会社商品名)・・・
2重量% (d)エタノール・・・40重量% トルエン・・・30重量% メチルイソプチルケトン・・・20重量%先ず、前記(
a)、 (c)および(d)の各原料を混合し、ボール
ミルにて湿式で均一に溶解分散させて懸濁液(イ’) 
((a) + (c) + (d) )を調製する〔(
^)工程]。
Example-1 (a) Graphite powder with an average particle size of 7 μm...8% by weight (b)
Naphthalene/sulfonic acid/formaldehyde condensate “Demol NJ (product name of Kao Atlas Co., Ltd.)...
2% by weight (d) Ethanol...40% by weight Toluene...30% by weight Methyl isobutyl ketone...20% by weight First, the above (
The raw materials a), (c) and (d) are mixed and uniformly dissolved and dispersed in a wet process using a ball mill to form a suspension (a').
Prepare ((a) + (c) + (d)) [(
^) Process].

次に、熱風により流動化させられたポリエチレン粉末「
フローセン13102 J  (製鉄化学工業株式会社
商品名)の周囲に懸濁液(イ)を噴霧し、乾燥する工程
(B)、これにより得られる導電性粉体塗料はポリエチ
レン材料に良好な接着性と安定した電気抵抗とを有する
Next, the polyethylene powder is fluidized by hot air.
Step (B) of spraying the suspension (a) around Frozen 13102 J (trade name of Seitetsu Kagaku Kogyo Co., Ltd.) and drying it, the conductive powder coating obtained by this process has good adhesion to polyethylene materials. It has stable electrical resistance.

実施例−2 前記実施例−1の(B)工程におけるポリエチレン粉体
の代わりに、ブチラール粉末rBL−IJ(積水化学工
業株式会社商品名)を用いても、実施例−1と同様な好
結果が得られる。
Example-2 Even if butyral powder rBL-IJ (trade name of Sekisui Chemical Co., Ltd.) was used instead of the polyethylene powder in step (B) of Example-1, the same good results as Example-1 were obtained. is obtained.

実施例−3 前記実施例−1の(B)工程におけるポリエチレン粉体
の代わりに、フェノール粉末rPR50127J(住友
ベークライト株式会社商品名)を用いても、実施例−1
と同様な好結果が得られる。
Example-3 Even if phenol powder rPR50127J (trade name of Sumitomo Bakelite Co., Ltd.) was used instead of the polyethylene powder in step (B) of Example-1, Example-1
Similar good results can be obtained.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は本発明に係る粉末コーティング装置を示す断面略
図である。 1・・・(b)樹脂及びゴム粉末 2・・・粉末混合装
置3・・・容器        4・・・圧縮熱空気吹
込口5・・・圧縮空気(1〜10気圧)6・・・バルブ
(減圧調節弁)7・・・添加物吹込口    8・1・
懸濁液(イ)9・・・導電性複合粉末   10・・・
フィルター11・・・出口
The drawing is a schematic cross-sectional view showing a powder coating apparatus according to the present invention. 1... (b) Resin and rubber powder 2... Powder mixing device 3... Container 4... Compressed hot air inlet 5... Compressed air (1 to 10 atm) 6... Valve ( Pressure reduction control valve) 7...Additive inlet 8.1.
Suspension (a) 9... Conductive composite powder 10...
Filter 11... Outlet

Claims (1)

【特許請求の範囲】 1、(a)平均粒度0.1〜300μmの黒鉛、金、銀
、銅、すず、ニッケル及び0.1μm未満のカーボンブ
ラック等の導電性粉末5〜70重量%と、(c)ナフタ
リンスルホン酸系の界面活性剤0.1〜10重量%と、
(d)メタノール、エタノール、トルエン、メチルエチ
ルケトン、メチルイソプチルケトン等の溶剤70〜95
重量%とを混和((a)+(c)+(d))し、ボール
ミル等を用いて湿式にて均一に溶解分散せしめた見掛比
重0.9〜3.0粘度1〜100センチポイズの懸濁液
(イ)を調製する工程(A)と、 熱風により流動化された(b)平均粘度1〜500μm
のポリエチレン、ブチラール、フェノール、エポキシ等
の樹脂粉末、及び合成ゴム、シリコーン等のゴム粉末の
周囲に前記懸濁液(イ)を噴霧し、乾燥する工程(B)
と、の結合〔(A)+(B)〕から成ることを特徴とす
る導電性粉体塗料の製造方法。
[Claims] 1. (a) 5 to 70% by weight of conductive powder such as graphite, gold, silver, copper, tin, nickel, and carbon black with an average particle size of less than 0.1 μm; (c) 0.1 to 10% by weight of a naphthalene sulfonic acid surfactant;
(d) Solvents such as methanol, ethanol, toluene, methyl ethyl ketone, methyl isobutyl ketone, etc. 70-95
% by weight ((a) + (c) + (d)) and uniformly dissolved and dispersed in a wet process using a ball mill or the like. Step (A) of preparing a suspension (a); and (b) an average viscosity of 1 to 500 μm, which is fluidized by hot air.
Step (B) of spraying the suspension (A) around resin powders such as polyethylene, butyral, phenol, and epoxy, and rubber powders such as synthetic rubber and silicone, and drying them.
A method for producing a conductive powder coating comprising the combination [(A)+(B)].
JP26664587A 1987-10-23 1987-10-23 Manufacture of conductive powder coating composition Granted JPS63125580A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26664587A JPS63125580A (en) 1987-10-23 1987-10-23 Manufacture of conductive powder coating composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26664587A JPS63125580A (en) 1987-10-23 1987-10-23 Manufacture of conductive powder coating composition

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP2153580A Division JPS56118467A (en) 1980-02-25 1980-02-25 Manufacture of conductive powder paint

Publications (2)

Publication Number Publication Date
JPS63125580A true JPS63125580A (en) 1988-05-28
JPS6348913B2 JPS6348913B2 (en) 1988-10-03

Family

ID=17433706

Family Applications (1)

Application Number Title Priority Date Filing Date
JP26664587A Granted JPS63125580A (en) 1987-10-23 1987-10-23 Manufacture of conductive powder coating composition

Country Status (1)

Country Link
JP (1) JPS63125580A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2004055099A1 (en) * 2002-12-13 2006-04-20 東レ・ダウコーニング株式会社 Composite cured silicone powder, method for producing the same, and aqueous composition

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2004055099A1 (en) * 2002-12-13 2006-04-20 東レ・ダウコーニング株式会社 Composite cured silicone powder, method for producing the same, and aqueous composition
JP4646632B2 (en) * 2002-12-13 2011-03-09 東レ・ダウコーニング株式会社 Method for producing composite cured silicone powder and aqueous composition

Also Published As

Publication number Publication date
JPS6348913B2 (en) 1988-10-03

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