JPS63105287A - Valve device for compressed air - Google Patents

Valve device for compressed air

Info

Publication number
JPS63105287A
JPS63105287A JP24920286A JP24920286A JPS63105287A JP S63105287 A JPS63105287 A JP S63105287A JP 24920286 A JP24920286 A JP 24920286A JP 24920286 A JP24920286 A JP 24920286A JP S63105287 A JPS63105287 A JP S63105287A
Authority
JP
Japan
Prior art keywords
seat plate
valve seat
valve
fiber
rust
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP24920286A
Other languages
Japanese (ja)
Inventor
Yoshiki Takei
武井 喜樹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tokico Ltd
Original Assignee
Tokico Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokico Ltd filed Critical Tokico Ltd
Priority to JP24920286A priority Critical patent/JPS63105287A/en
Publication of JPS63105287A publication Critical patent/JPS63105287A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To obtain a valve having a sufficient strength and corrosion resistance and with low noise by filling a base material made of a thermosetting resin with short fiber made of rust preventing metallic fiber or rust prevention treated metallic fiber and forming a valve seat plate by a compression forming means. CONSTITUTION:The valve seat plate 21 of a valve device consists of a base material made of a thermosetting resin such as a phenolic resin, unsaturated polyester resin, polyamide, etc., and metallic short fiber made of stainless steel fiber which effects rust preventing action or steel fiber which is rust prevention treated by means of chromate treatment, and the like. These base material and metallic short fiber are formed into a defined shape by a compression forming means, to form a valve seat plate 21. Thereby, since the valve seat plate 21 can be formed without leaving a partial residual stress and without need for orienting the metallic short fiber, the strength can be improved while obtaining the valve seat plate 21 of low noise and corrosion resistance due to the physical properties of the materials.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、往復動型空気圧縮機に用いる圧縮機用弁装置
に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a compressor valve device used in a reciprocating air compressor.

[従来技術] 従来、この種の圧縮機用弁装置として、第3図、第4図
に示すものが知られている。
[Prior Art] Conventionally, as this type of valve device for a compressor, those shown in FIGS. 3 and 4 are known.

同図において、1はほぼ正方形状の金属板からなる弁座
板で、該弁座板1の表面はNi   Pメッキが施こさ
れている。そして、弁座板lには吸込   ゛口2、吐
出口3が穿設されている。
In the figure, reference numeral 1 denotes a valve seat plate made of a substantially square metal plate, and the surface of the valve seat plate 1 is plated with Ni2P. A suction port 2 and a discharge port 3 are bored in the valve seat plate 1.

4は弁座板1の下面側に設けられたステンレス製リード
弁からなる吸込弁で、該吸込弁4の一端側はステンレス
製のスペーサ5を介してリベット6.6により弁座板1
に固着され、その他端側は自由端となって吸込口2を開
閉するようになっている。
Reference numeral 4 denotes a suction valve consisting of a stainless steel reed valve provided on the lower surface side of the valve seat plate 1. One end side of the suction valve 4 is attached to the valve seat plate 1 by a rivet 6.6 via a stainless steel spacer 5.
The other end is a free end to open and close the suction port 2.

7は弁座板1の上面側に設けられたステンレス製リード
弁からなる吐出弁で、該吐出弁7の一端側はステンレス
製のスペーサ8.弁板押え9゜ワッシャ10を介して締
付ポルト11により弁座板lに固着され、その他端側は
自由端となって吐出口3を開閉するようになっている0
図中、12は吐出弁7の回転を規制するために、弁座板
lに植設された固定ビンである。
7 is a discharge valve made of a stainless steel reed valve provided on the upper surface side of the valve seat plate 1, and one end side of the discharge valve 7 is provided with a stainless steel spacer 8. A valve plate holder 9 is fixed to the valve seat plate l by a tightening port 11 via a washer 10, and the other end is a free end to open and close the discharge port 3.
In the figure, reference numeral 12 denotes a fixed bottle installed on the valve seat plate l in order to restrict the rotation of the discharge valve 7.

このように構成される弁装置は、シリンダとシリンダヘ
ットとの間に挟着され、ピストンか吸込行程にあるとき
には、吸込弁4を開弁して空気を吸込み、ピストンが圧
縮行程にあるときには吐出弁7を開弁して空気を吐出す
る。このとき、吐出圧によって吐出弁7が過大に開弁す
るのを防止すべく、弁板押え9によって該吐出弁7を押
え、固定ピン12によっ該吐出弁7が回転するのを防止
している。
The valve device configured in this manner is sandwiched between the cylinder and the cylinder head, and opens the suction valve 4 to suck in air when the piston is on the suction stroke, and discharges air when the piston is on the compression stroke. Valve 7 is opened to discharge air. At this time, in order to prevent the discharge valve 7 from opening excessively due to the discharge pressure, the discharge valve 7 is held down by the valve plate retainer 9, and the discharge valve 7 is prevented from rotating by the fixing pin 12. There is.

[発明か解決しようとする問題点] 然るに、上記従来技術によるものは1次のような幾多の
問題点がある。
[Problems to be Solved by the Invention] However, the prior art described above has a number of problems as listed below.

第1に、近年空気圧縮機の低騒音化か問題となっている
か、弁座板1か鉄金属材であると共に、吸込弁4、吐出
弁7かステンレス材であるため、これらが離着塵すると
きの打音によっそ低騒音化の妨げとなフているという問
題点かある。
Firstly, the noise reduction of air compressors has become a problem in recent years.The valve seat plate 1 is made of ferrous metal, and the suction valve 4 and discharge valve 7 are made of stainless steel. There is a problem in that the sound made when hitting the drum is a hindrance to reducing noise.

第2に、吸込弁4と弁座板lとの間にスペーサ5を設け
ると共に、吐出弁7と弁板押え9との間にもスペーサ8
を設けているため、該弁座板lとスペーサ5との間、ス
ペーサ8と吐出弁7との間に凝縮水が溜り、隙間R食が
発生しやすいという問題点がある。
Second, a spacer 5 is provided between the suction valve 4 and the valve seat plate l, and a spacer 8 is also provided between the discharge valve 7 and the valve plate holder 9.
Therefore, there is a problem that condensed water accumulates between the valve seat plate l and the spacer 5, and between the spacer 8 and the discharge valve 7, and crevice R corrosion is likely to occur.

第3に、吐出弁7の回転を防止するため、固定ピン12
が必要となるか、部品点数が増加し、また穴加工等の工
数が増えるという問題点がある。
Thirdly, in order to prevent the discharge valve 7 from rotating, the fixing pin 12
There are problems in that the number of parts increases, and the number of man-hours for hole machining, etc. increases.

本発明は、上記従来技術の問題点に鑑みなされたちのて
、弁座板を樹脂材と防錆作用を備えた金屈短m維との組
合せによって形成することにより、低騒音を図ると共に
、十分な強度と防食性を確保しつるようにした空気圧縮
機用弁装置を提供することを目的とする。
The present invention has been made in view of the problems of the prior art described above, and by forming the valve seat plate from a combination of a resin material and Kinku short m fibers having a rust-preventing effect, low noise is achieved, and It is an object of the present invention to provide a valve device for an air compressor that has sufficient strength and anti-corrosion properties and is hung.

[問題点を解決するための手段] 上記問題点を解決するため、本発明による弁装置が採用
する構成の特徴は、弁座板を、熱硬化性樹脂を基材とし
て少なくとも防錆金属繊維または防錆処理を施した金属
繊維からなる金属短繊維を充填し、圧縮成形手段により
形成したことを特徴とする。
[Means for Solving the Problems] In order to solve the above problems, the feature of the configuration adopted by the valve device according to the present invention is that the valve seat plate is made of a thermosetting resin as a base material and at least rust-proof metal fiber or It is characterized in that it is filled with short metal fibers made of metal fibers that have been subjected to antirust treatment and is formed by compression molding means.

ここで、熱硬化性樹脂としては、フェノール樹脂、不飽
和ポリエステル樹脂、ポリイミド等が適用される。金属
短繊維としては、ステンレス繊維、防錆処理したスチー
ル繊維等が用いられる。
Here, as the thermosetting resin, phenol resin, unsaturated polyester resin, polyimide, etc. are applied. As the short metal fibers, stainless steel fibers, rust-proofed steel fibers, etc. are used.

[作用] 熱硬化性樹脂に防錆性金属層Famを混入し、圧縮成形
することによって弁座板を形成したから、低騒音で所要
の強度をもった弁座板を構成することがてきるばかりで
なく、従来問題となっていた凝縮水による隙間腐食をな
くし、しかも部品点数が少なく、加工工数を減少させる
こが可能となる。
[Function] Since the valve seat plate is formed by mixing the anti-rust metal layer Fam into the thermosetting resin and compression molding it, it is possible to construct the valve seat plate with low noise and the required strength. In addition, it eliminates crevice corrosion due to condensed water, which was a problem in the past, and also reduces the number of parts and processing steps.

[実施例] 以下、本発明の実施例を、第1図、第2図を参照しつつ
詳細に述べる。なお、前述した従来技術と同一構成要素
には同一符号を付し、その説明を省略する。
[Example] Hereinafter, an example of the present invention will be described in detail with reference to FIGS. 1 and 2. Note that the same components as those in the prior art described above are given the same reference numerals, and their explanations will be omitted.

同図において、21は本実施例に用いるほぼ正方形状の
弁座板で、該弁座板21は後述の如く熱硬化性樹脂を基
材とし、少なくとも防錆金属uAlnまたは防錆処理を
施した金属lJl維からなる金属短繊維を充填し、圧縮
成形手段により形成されている。
In the same figure, reference numeral 21 denotes a substantially square valve seat plate used in this embodiment, and the valve seat plate 21 is made of thermosetting resin as a base material as described later, and is made of at least rust-preventing metal uAln or rust-preventing treatment. It is filled with short metal fibers made of metal fibers and formed by compression molding means.

ここで、弁座板21には吸込口22、吐出口23か穿設
され、一方該弁座板21の下面側には従来技術によるス
ペーサ5に代る吸込弁4側のスペーサ用段部24が一体
的に形成されると共に。
Here, a suction port 22 and a discharge port 23 are perforated in the valve seat plate 21, and on the other hand, on the lower surface side of the valve seat plate 21, a stepped portion 24 for a spacer on the suction valve 4 side, which replaces the spacer 5 according to the prior art. is formed integrally.

その上面側には従来技術による固定ピン12に代る吐出
弁7の回転規制用突起25か一体的に形成されている。
A projection 25 for regulating the rotation of the discharge valve 7, which replaces the fixing pin 12 of the prior art, is integrally formed on the upper surface side.

さらに、前記弁座板21内にはリベット6゜6をねし止
めする際の補強用金属ブツシュ25゜25が一体的に鋳
込まれていると共に、締付ボルトllを締着する際の補
強用金属めねじ27が鋳込まれている。
Further, a reinforcing metal bushing 25° 25 is integrally cast into the valve seat plate 21 for tightening the rivet 6° 6, and a reinforcing metal bushing 25° 25 for tightening the tightening bolt ll. A female metal thread 27 is cast in.

次に、このように形成される弁座板21を用いて、弁装
置を組立てるには、スペーサ用段部24の位置に吸込弁
4をあてがい、リベット6を金属ブツシュ26に打込み
、一方上面側に吐出弁7、スペーサ8、弁板押え9、ワ
ッシャ1oを載置し、締付ボルト11を金属めねじ27
に締着すればよい。
Next, in order to assemble a valve device using the valve seat plate 21 formed in this way, the suction valve 4 is placed at the position of the spacer step 24, the rivet 6 is driven into the metal bushing 26, and the upper surface side Place the discharge valve 7, spacer 8, valve plate holder 9, and washer 1o on the
Just tighten it.

さて、前記弁座板21を成形するための材料としては、
フェノール樹脂、不飽和ポリエステル樹脂、ポリイミド
等の熱硬化性樹脂、防錆作用を有する長さ数mm、直径
50JLmのステンレス繊維、クロメート処理により防
、錆処理したスチールtlI!a等からなる金属短繊維
、直径lO〜1100pのガラスピーズ、硫酸バリウム
からなる。そして、弁座板21の全重量に対して、熱硬
化性樹脂は20〜70%、金属層m!iは30〜60%
、ガラスピーズは10〜40%、硫酸バリウムは5〜3
0%の割合で配合される。また、前記金属短繊維、ガラ
ズビーズ、硫酸バリウム等は熱硬化性樹脂に対する充填
剤として使用され、弁座板21の強度、硬度、弾性等を
保持させるための作用を有する。
Now, the material for forming the valve seat plate 21 is as follows:
Thermosetting resin such as phenolic resin, unsaturated polyester resin, polyimide, etc., stainless steel fiber several mm in length and 50 JLm in diameter with anti-corrosion effect, steel tlI that is anti-rust and treated with chromate treatment! It consists of short metal fibers such as a, glass beads with a diameter of 10 to 1100 p, and barium sulfate. The thermosetting resin accounts for 20 to 70% of the total weight of the valve seat plate 21, and the metal layer m! i is 30-60%
, glass peas 10-40%, barium sulfate 5-3
It is blended at a ratio of 0%. Further, the short metal fibers, glass beads, barium sulfate, etc. are used as fillers for the thermosetting resin, and have the effect of maintaining the strength, hardness, elasticity, etc. of the valve seat plate 21.

なお、金属短繊維に代えて、ガラス繊維や炭素繊維等の
無機質繊維を使用することも考えられるが、これらは圧
縮成形時の成形圧力によって破壊される恐れがあり、本
実施例の弁座板21には不適である。
In addition, it is possible to use inorganic fibers such as glass fibers and carbon fibers instead of short metal fibers, but these may be destroyed by the molding pressure during compression molding, so the valve seat plate of this example Not suitable for 21.

次に、成形方法としては、射出成形、移送成形、圧縮成
形等が知られているが、本実施例に用いる成形手段とし
ては、圧縮成形手段が採用される。即ち、圧縮成形では
、金型内への材料の投入に際し、粉末状のものを用いる
か、予め所定の形状に予備成形したものを用いるため、
充填剤の高充填が可能である。また、成形時には雄型を
用いて均一に加圧するため、局部的残留応力が残ること
がない、さらに、弁座板に対して金属層mmは、平板状
に、かつ任意の方向に配向性なく配置されるから、弁座
板に要求される高弾性率を得るためには、最も好ましい
状態に金属短繊維を充填することができる。
Next, although injection molding, transfer molding, compression molding, etc. are known as molding methods, compression molding is employed as the molding means used in this embodiment. In other words, in compression molding, when introducing the material into the mold, powdered material or material that has been preformed into a predetermined shape is used.
High filler loading is possible. In addition, since pressure is applied uniformly using a male mold during molding, no local residual stress remains.Furthermore, the metal layer mm is flat against the valve seat plate and has no orientation in any direction. Therefore, in order to obtain the high elastic modulus required for the valve seat plate, the short metal fibers can be filled in the most preferable state.

これに対し、他の樹脂成形手段、例えば射出成形、移送
成形等にあっては、いずれも直径数mmのゲート口を通
して金型内に材料を充填するため、樹脂重量を50%以
下とすることが難かしく、高充填することができないと
いう問題点がある。また、ゲート口付近に成形圧力の残
留応力が残りやすく、金属短繊維等の繊維状物質は配向
しやすいという不具合があり、弁座板としての局部的欠
陥や強度低下が避けられないという問題点かある。
On the other hand, in other resin molding methods such as injection molding and transfer molding, the resin weight must be kept at 50% or less because the material is filled into the mold through a gate with a diameter of several mm. There is a problem in that it is difficult to fill the container with a high degree of filling. In addition, residual stress from molding pressure tends to remain near the gate opening, and fibrous substances such as short metal fibers tend to become oriented, resulting in unavoidable local defects and a decrease in strength of the valve seat plate. There is.

かくして、本実施例においては前述の材料を金型に充填
し、圧縮成形によって弁座板21を成形するようにした
から、該弁座板21と吸込弁4、吐出弁7とを樹脂と金
属との組合せとすることができ、圧lii機として使用
したとき騒音を低下させることかできる。また、吸込弁
4は弁座板21に一体成形されたスペーサ用段部24を
介して該弁座板21に取付けられるため、従来発生して
いた隙間腐食を防止することができると共に、従来技術
によるスペーサ5、固定ピン12等を不要とすることが
できるから、部品点数を低減することかてきる。また、
弁座板21は熱伝導率か小さいから、シリンダヘットの
吐出室側から吸込室側への熱伝導を抑え、吸込効率を高
めることがてきる。
Thus, in this embodiment, the above-mentioned material is filled into the mold and the valve seat plate 21 is formed by compression molding, so that the valve seat plate 21, the suction valve 4, and the discharge valve 7 are made of resin and metal. It is possible to reduce noise when used as a pressurizer. In addition, since the suction valve 4 is attached to the valve seat plate 21 via the spacer step 24 integrally formed with the valve seat plate 21, it is possible to prevent crevice corrosion that has conventionally occurred, and Since the spacer 5, fixing pin 12, etc. can be omitted, the number of parts can be reduced. Also,
Since the valve seat plate 21 has a low thermal conductivity, it can suppress heat conduction from the discharge chamber side of the cylinder head to the suction chamber side, thereby increasing the suction efficiency.

さらに、弁座板21は成形後の加工としてパリ取り加工
のみてよいから、金属板を用いるものに比較して、プレ
ス加工、機械加工、メッキ処理、研磨加工等が不要とな
り、大幅な原価低減となる。
Furthermore, since the valve seat plate 21 only requires deburring processing after molding, press processing, machining, plating, polishing, etc. are not required compared to those using metal plates, resulting in a significant cost reduction. becomes.

[発明の効果] 本発明に係る空気圧縮機用弁装置は以上詳細に述べた如
くであって、弁座板を熱硬化性樹脂、防錆を有する金属
短繊維等からなる材料を用いて圧縮成形手段によって成
形する構成としたから、低騒音で、熱伝導率か小さく、
隙間腐食のない弁座板とすることができ、しかも部品点
数か少なく、成形後の加工が不要てあって低源に製造す
ることかできる等、幾多の優れた効果を奏する。
[Effects of the Invention] The valve device for an air compressor according to the present invention is as described in detail above, and the valve seat plate is compressed using a material made of a thermosetting resin, rust-proof metal short fibers, etc. Because it is configured to be formed using a forming method, it has low noise, low thermal conductivity,
It has many excellent effects, such as being able to produce a valve seat plate without crevice corrosion, requiring only a small number of parts, and requiring no post-forming processing, which can be manufactured at low cost.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図、第2図は本発明の実施例に係り、第1図は本実
施例による空気圧縮機用弁装置の正面図、第2図は第1
図中の■−■矢示方向断面図、第3図、第4図は従来技
術に係り、第3図は4・・・吸込弁、6・・・リベット
、7・・・吐出弁、8・・・スペーサ、9・・・弁板押
え、lO・・・ワッシャ、11・・・締付ボルト、21
・・・弁座板、22・・・吸込口、23・・・吐出口、
24・・・スペーサ用段部、25・・・回転規制用突起
、26・・・金属フッシュ、27・・・金属めねじ。
1 and 2 relate to an embodiment of the present invention, FIG. 1 is a front view of a valve device for an air compressor according to this embodiment, and FIG.
The cross-sectional views in the direction of the ■-■ arrows in the figure, Figures 3 and 4 relate to the prior art, and Figure 3 shows 4...Suction valve, 6...Rivet, 7...Discharge valve, 8 ...Spacer, 9...Valve plate holder, lO...Washer, 11...Tightening bolt, 21
...Valve seat plate, 22...Suction port, 23...Discharge port,
24...Step part for spacer, 25...Protrusion for rotation regulation, 26...Metal bush, 27...Metal female thread.

Claims (1)

【特許請求の範囲】[Claims] (1)、吸込口と吐出口とを有する弁座板と、一端側が
該弁座板の下面側に固着され、他端側が自由端となって
吸込口を開閉する吸込弁と、一端側が前記弁座板の上面
側に固着され、他端側が自由端となって吐出口を開閉す
る吐出弁とからなる空気圧縮機用弁装置において、前記
弁座板は熱硬化性樹脂を基材として少なくとも防錆金属
繊維または防錆処理を施した金属繊維からなる金属短繊
維を充填し、圧縮成形手段により形成したことを特徴と
する空気圧縮機用弁装置。
(1) a valve seat plate having a suction port and a discharge port, a suction valve whose one end side is fixed to the lower surface side of the valve seat plate and whose other end side is a free end to open and close the suction port; In an air compressor valve device comprising a discharge valve fixed to the upper surface of a valve seat plate, the other end being a free end for opening and closing a discharge port, the valve seat plate is made of thermosetting resin as a base material and at least A valve device for an air compressor, characterized in that it is filled with short metal fibers made of rust-proof metal fibers or rust-proof treated metal fibers and is formed by compression molding means.
JP24920286A 1986-10-20 1986-10-20 Valve device for compressed air Pending JPS63105287A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24920286A JPS63105287A (en) 1986-10-20 1986-10-20 Valve device for compressed air

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24920286A JPS63105287A (en) 1986-10-20 1986-10-20 Valve device for compressed air

Publications (1)

Publication Number Publication Date
JPS63105287A true JPS63105287A (en) 1988-05-10

Family

ID=17189428

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24920286A Pending JPS63105287A (en) 1986-10-20 1986-10-20 Valve device for compressed air

Country Status (1)

Country Link
JP (1) JPS63105287A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004509289A (en) * 2000-09-21 2004-03-25 ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング Plastic wings used in wing cell vacuum pumps
JP2005023975A (en) * 2003-06-30 2005-01-27 Toyoda Mach Works Ltd High-pressure valve and decompressor for hydrogen gas
JP2007009819A (en) * 2005-06-30 2007-01-18 Hitachi Ltd Reciprocating compressor
WO2017056809A1 (en) * 2015-09-28 2017-04-06 日立工機株式会社 Air compressor

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4910106B1 (en) * 1969-07-14 1974-03-08

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4910106B1 (en) * 1969-07-14 1974-03-08

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004509289A (en) * 2000-09-21 2004-03-25 ローベルト ボツシユ ゲゼルシヤフト ミツト ベシユレンクテル ハフツング Plastic wings used in wing cell vacuum pumps
JP2005023975A (en) * 2003-06-30 2005-01-27 Toyoda Mach Works Ltd High-pressure valve and decompressor for hydrogen gas
US7730905B2 (en) 2003-06-30 2010-06-08 Toyooki Kogyo Co., Ltd. High pressure valve for hydrogen gas and decompression device for hydrogen gas
JP2007009819A (en) * 2005-06-30 2007-01-18 Hitachi Ltd Reciprocating compressor
WO2017056809A1 (en) * 2015-09-28 2017-04-06 日立工機株式会社 Air compressor
JPWO2017056809A1 (en) * 2015-09-28 2018-02-15 日立工機株式会社 air compressor

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