JPS62282986A - Rubber blanket for offset printing - Google Patents

Rubber blanket for offset printing

Info

Publication number
JPS62282986A
JPS62282986A JP12465386A JP12465386A JPS62282986A JP S62282986 A JPS62282986 A JP S62282986A JP 12465386 A JP12465386 A JP 12465386A JP 12465386 A JP12465386 A JP 12465386A JP S62282986 A JPS62282986 A JP S62282986A
Authority
JP
Japan
Prior art keywords
yarn
fiber
blanket
base cloth
rubber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP12465386A
Other languages
Japanese (ja)
Inventor
Toshio Takada
高田 俊雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP12465386A priority Critical patent/JPS62282986A/en
Publication of JPS62282986A publication Critical patent/JPS62282986A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N10/00Blankets or like coverings; Coverings for wipers for intaglio printing
    • B41N10/02Blanket structure
    • B41N10/04Blanket structure multi-layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N2210/00Location or type of the layers in multi-layer blankets or like coverings
    • B41N2210/06Backcoats; Back layers; Bottom layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N2210/00Location or type of the layers in multi-layer blankets or like coverings
    • B41N2210/14Location or type of the layers in multi-layer blankets or like coverings characterised by macromolecular organic compounds

Landscapes

  • Printing Plates And Materials Therefor (AREA)

Abstract

PURPOSE:To perform uniform printing, by using a rubber blanket formed of base cloth having a structure consisting of a warp yarn comprising a high strength and low elongation polyvinyl alcohol long fiber and a weft yarn comprising one or more of a synthetic fiber, a regenerated fiber and a cotton fiber or by laminating a plurality of said base cloths and other base cloth and applying natural rubber to said base cloth or the laminated one as a topping layer. CONSTITUTION:A high strength and low elongation polyvinyl alcohol long fiber yarn is used as a warp yarn and one or more of a synthetic fiber such as a polyester fiber, a regenerated fiber such as a rayon fiber and a cotton yarn is used as a weft yarn to prepare base cloth for a blanket. This base cloth for the blanket is about 10 times in cutting strength and also low in tensile elongation at break as compared with conventional base cloth using a cotton yarn. A coating layer of natural rubber or synthetic rubber is provided to the single surface of the base cloth or a laminate consisting of a plurality of said base cloths and other base cloths. As a result, non-uniformity of a yarn thickness and yarn knots are absent and no weaving inferiority is generated and, therefore, the blanket has a uniform surface and uniform printing can be performed.

Description

【発明の詳細な説明】 3、発明の詳細な説明 〔産業上の利用分野〕 本発明は、オフセット印刷機において版胴上に供給され
たインキを紙等の被印刷体上に移すための媒体の役割を
果たすゴムブランケット(以下、ブランケットという)
に関するものである。
Detailed Description of the Invention 3. Detailed Description of the Invention [Field of Industrial Application] The present invention relates to a medium for transferring ink supplied onto a plate cylinder onto a printing medium such as paper in an offset printing machine. A rubber blanket (hereinafter referred to as a blanket) that plays the role of
It is related to.

〔従来の技術〕[Conventional technology]

一般に、オフセット印刷機は主として版面を有する版胴
とブランケットと圧胴とからなり、ブランケットは版胴
上に供給されたインキを受取り、ブランケットと圧胴間
に供給された紙等の被印刷で得られた基布に天然ゴムま
たは合成ゴムをトッピング(コーティング)して得られ
るものが殆んどであった。
In general, an offset printing machine mainly consists of a plate cylinder having a plate surface, a blanket, and an impression cylinder.The blanket receives ink supplied onto the plate cylinder, and the ink is ink supplied between the blanket and the impression cylinder. Most of the materials were obtained by topping (coating) natural rubber or synthetic rubber on the base fabric.

〔発明が解決しようとする問題点〕[Problem that the invention seeks to solve]

しかしながら、基布の素材である綿糸は綿花から得られ
る原綿を原料にして紡績して得られるものであるため、
綿カスが存在したり糸の太さに不均一性があるのみなら
ず、綿糸の製造時における糸結び箇所が少なからず存在
し、また製織時にも糸結び箇所が発生するほか、糸の不
均一による織不良が発生するなどの欠点があり、これが
ブランケット表面に凹凸を生む原因となり、ひいては印
刷むらの発生原因となるので1人手により長時間をかけ
て修正検反をしているのが現状でちる。この合撚糸によ
る必要糸番手の製造などを行ない、製織上の品質安定を
図っているが、未だ十分ではなく・人為作業による欠点
の除去が主力であるのが現状である。
However, since the cotton thread that is the material of the base fabric is obtained by spinning raw cotton obtained from cotton,
Not only do cotton scum exist and the thread thickness is uneven, but there are also quite a few knotted points during the production of cotton thread, and knotted points also occur during weaving, as well as uneven thread thickness. There are disadvantages such as poor weaving due to the weaving process, which causes unevenness on the blanket surface, which in turn causes uneven printing.Currently, corrective inspection is carried out by one person for a long time. Chiru. Although we are trying to stabilize the quality of weaving by manufacturing the required yarn count using this twisted yarn, it is still not sufficient, and the current focus is on removing defects by manual work.

さらに、オフセット印刷においては、印刷用ブランケッ
トをシリンダーに装着して連続高速運転をし得るところ
に利点があるが、連続高速運転のために運転中にブラン
ケットに歪与が発生することがあり、この歪みは印刷不
良に直結するため、この排除が要求されている。この歪
みの発生の原因は経糸方向の伸びにあると思われ、ブラ
ンケットのシリンダーへの装着の難易度との兼合いとな
るが、経糸方向の残留伸度は0.2〜3%(300〜1
000に97mの荷重時)とすることが望ましい。
Furthermore, offset printing has the advantage of being able to perform continuous high-speed operation by attaching a printing blanket to a cylinder, but due to continuous high-speed operation, the blanket may be distorted during operation. Distortion is directly linked to printing defects, so its elimination is required. The cause of this distortion is thought to be the elongation in the warp direction, and this has to do with the difficulty of attaching the blanket to the cylinder, but the residual elongation in the warp direction is 0.2-3% (300-300%). 1
000 at a load of 97 m).

この要件ヲ満たすため、従来のブランケット用基布では
かなり苛酷な作業を行なう必要があった。
In order to meet this requirement, conventional blanket base fabrics required fairly severe work.

すなわち、綿糸20番手単糸の切断伸度は6〜7チであ
り、これを撚糸加工し、さらに織物にすると、切断伸度
は14〜15%に上昇する几め、この素材を用いてプラ
ンケラ)k作るには、織物のの経糸方向に相当の力をか
けて10%程度延伸しておいて残留伸度を減少させる必
要があった。しかし、このような苛酷な作業はしばしば
織物の形状を破損し、すなわち耳部分の破れ、中央部の
穴あき、さらには破断すら生じ、製品の歩留9が大きく
低下しているのが現状である。
In other words, the breaking elongation of a 20 count single cotton yarn is 6 to 7 inches, and when this is twisted and further made into a fabric, the breaking elongation increases to 14 to 15%. ), it was necessary to apply considerable force in the warp direction of the fabric and stretch it by about 10% to reduce the residual elongation. However, such harsh operations often damage the shape of the fabric, resulting in tears in the edges, holes in the center, and even breakage, which greatly reduces the product yield9. be.

〔問題点を解決するための手段、作用〕本発明は、かか
る現状に鑑み、高強力、低伸度のポリビニルアルコール
系長繊維糸を経糸に、合成繊維、再生繊維および綿糸の
一種以上を緯糸に組織して得られた基布を該基布のみま
たは他の基布と共に複数枚貼合わせて積層し、天然ゴム
またハ合成ゴムをトッピング(コーティング)すること
により、糸の太さの不均一や糸結び箇所が存在せず、織
不良がなく、従ってブラケット表面が均一となり、均一
な印刷が可能となるほか、収縮が少ないので、従来製造
工程において行なってきた延伸処理工程を不要とし得る
オフセット印刷用ゴムブランケラトラ提供するものにし
て、以下、本発明の詳細な説明することとする。
[Means and effects for solving the problem] In view of the current situation, the present invention uses polyvinyl alcohol-based long fiber yarn with high strength and low elongation as the warp yarn, and uses one or more of synthetic fibers, recycled fibers, and cotton yarn as the weft yarn. By laminating multiple sheets of the base fabric obtained by weaving the base fabric alone or with other base fabrics, and topping (coating) with natural rubber or synthetic rubber, uneven thickness of the threads can be reduced. There are no knots or thread knots, so there are no weaving defects, so the bracket surface is uniform, and uniform printing is possible.In addition, because it has little shrinkage, it can eliminate the need for the conventional stretching process in the manufacturing process. The present invention will now be described in detail, providing a rubber blanket for printing.

本発明に用いるポリビニルアルコール系長繊維糸はポリ
ビニルアルコールを主体トスるポリビニルアルコール系
樹脂からなる長繊維糸であって。
The polyvinyl alcohol long fiber yarn used in the present invention is a long fiber yarn made of a polyvinyl alcohol resin mainly containing polyvinyl alcohol.

平滑性、耐熱性に優れているほか、高強力、低伸度の利
点を有する。ここで使用するポリビニルアルコール系長
繊維は特に高強力、低伸度の゛ものが必要であって1強
度は11.5〜15g/d、切断伸度は5〜7%である
ことが望ましい。繊度は各種のものが使用されるが、2
00〜1500dの範囲内であることが望ましい。
It has excellent smoothness and heat resistance, as well as high strength and low elongation. The polyvinyl alcohol long fibers used here are particularly required to have high tenacity and low elongation, and desirably have one strength of 11.5 to 15 g/d and elongation at break of 5 to 7%. Various finenesses are used, but 2
It is desirable that it be within the range of 00 to 1500 d.

ポリビニルアルコール系長繊維糸は経糸に用いてブラン
ケット用基布を製織するが、緯糸にはポリエステル、ポ
リアミドなどの合成繊維、レーヨン、アセテートなどの
再生繊維、綿糸の一種以上が使用される。織物の組織は
各種の組織であって良いが、平組織が望ましい。
Polyvinyl alcohol-based long fiber yarn is used for the warp to weave the base fabric for the blanket, while for the weft, one or more of synthetic fibers such as polyester and polyamide, recycled fibers such as rayon and acetate, and cotton yarn are used. The texture of the fabric may be of various types, but a flat texture is preferable.

ポリビニルアルコール系長繊維糸は、し11えば600
dの場合には切断強力が6000.!i’、切断伸度が
5〜6%であり、従来の素材である綿糸の同等の太さの
20番手双糸が切断強力が6005’。
Polyvinyl alcohol-based long fiber yarn is 11, for example 600.
In case of d, the cutting strength is 6000. ! i', the cutting elongation is 5-6%, and the cutting strength of the 20th twin yarn of the same thickness as the conventional material cotton yarn is 6005'.

切断伸度が7〜8%であるのに対し、切断強力が10倍
も大きく、また切断伸度は小さい。このため、ポリビニ
ルアルコール系長繊維糸600dt−経糸に用いて製織
したブランケット用基布の場合においては、経糸方向の
切断強力が135〜150に9/cm、切断伸度が7〜
10%であり、綿糸20番手双糸に用いて製織したブラ
ンケット用基布の場合の切断強力が10〜151Cg/
m、切断伸度が12〜15%であるのに対し、切断強力
において約10倍、切断伸度においても明らかに小さい
値を示しており、ポリビニルアルコール系長繊維糸を用
いた基布が優れていることが明らかである。
While the cutting elongation is 7 to 8%, the cutting strength is 10 times greater and the cutting elongation is small. Therefore, in the case of a blanket base fabric woven using polyvinyl alcohol-based long fiber yarns of 600 dt-warp, the cutting strength in the warp direction is 135 to 150/cm, and the cutting elongation is 7 to 150/cm.
10%, and the cutting strength of the blanket base fabric woven using 20 count double yarn cotton yarn is 10 to 151 Cg/
m, cutting elongation is 12 to 15%, whereas the cutting strength is about 10 times lower, and the cutting elongation is also clearly smaller, indicating that the base fabric using polyvinyl alcohol long fiber yarn is superior. It is clear that

ブランケット用基布は、ブランケット完成時における所
定強力(10kg/Crn以上〕および伸度(3〜10
に9/crn時において0.2〜3%)を要求されると
ころから、強力が20に9/cm以上であり、20kg
/cmの荷重時における許容伸度が2〜3%であること
が要求されるが、この要求てれる性質をポリビニルアル
コール系長繊維糸を経糸に用いた基布け、整理加工前の
状態においてはソ満足しており、綿糸を用いた基布の場
合におけるように基布の製織後に強力な延伸力をかけて
残留収縮率を減少させる加工を施す必要がない。なお、
織物風合の調整のために行なう巻返しあるいは次に行な
うブランケットの製造時にがかる経方向の張力によって
要求される許容伸度を光分に満足することができる。
The base fabric for the blanket has a specified strength (10 kg/Crn or more) and elongation (3 to 10
0.2 to 3%) at 9/crn), the strength is 20 to 9/cm or more, and 20kg
It is required that the permissible elongation is 2 to 3% under a load of /cm, but this required property can be achieved in the base fabric using polyvinyl alcohol long fiber yarn as the warp and in the state before finishing processing. is satisfied, and there is no need to apply a strong stretching force to the base fabric after weaving it to reduce the residual shrinkage rate, unlike in the case of base fabrics using cotton yarn. In addition,
The permissible elongation required by the longitudinal tension applied during rewinding to adjust the texture of the fabric or during the next production of the blanket can be satisfied to a certain extent.

次に、上記のポリビニルアルコール系長繊維糸を経糸に
使用した基布を、該基布のみまたは他の基布と共に複数
枚貼り合わせる。他の基布と貼り合わせる場合には少な
くとも最外層の一方にはポリビニルアルコール系長繊維
糸を経糸に使用した基布を使用することが望ましい。貼
り合わせるための接着剤としては各種のものが使用しう
るが、ニトリルゴム、クロロブレンゴム等の液状物が望
ましい。
Next, a plurality of base fabrics using the polyvinyl alcohol-based long fiber yarns as warp threads are laminated together alone or together with other base fabrics. When bonding with another base fabric, it is desirable to use a base fabric in which polyvinyl alcohol-based long fiber yarn is used as the warp for at least one of the outermost layers. Although various adhesives can be used for bonding, liquid materials such as nitrile rubber and chloroprene rubber are preferable.

このようにして得られた積層体の片面に天然ゴムまたは
合成ゴムのコーティング層を設けるが、基布がポリビニ
ルアルコール系長繊維糸を経糸に使用した基布と他の基
布とを併用する場合にあっては、少なくとも最外層の一
方に使用するポリビニルアルコール系長繊維糸を経糸に
使用した基布上に天然ゴムまたは合成ゴムのトッピング
層(コーティング層〕を設けることが望ましい。これは
トッピング(コーティング)されたゴム層に隣接する基
布がゴム層の平滑性、非収縮性等の特性に最も大きな影
響を及ぼすからであり、経済性を要求てれる場合には安
価な基布も使用可能である0しかし、他基布との併用の
仕方はこれに限らず、種々の組合せが可能である。合成
ゴムとしてはニトリルゴム、クロロプレンゴム、ポリア
クリレートゴム、エピクロルヒドリンゴム、ポリスルフ
ィドゴム等が望ましく、これらの溶敵をトッピング(コ
ーティング)し、加硫してトッピング層(コーティング
層)を形成する。
A coating layer of natural rubber or synthetic rubber is provided on one side of the laminate obtained in this way, but when the base fabric uses a polyvinyl alcohol long fiber yarn as the warp together with another base fabric. In this case, it is desirable to provide a topping layer (coating layer) of natural rubber or synthetic rubber on a base fabric whose warp is polyvinyl alcohol long fiber yarn used in at least one of the outermost layers. This is because the base fabric adjacent to the coated rubber layer has the greatest effect on the properties such as smoothness and non-shrinkage of the rubber layer, and if economy is required, inexpensive base fabrics can also be used. However, the method of use with other base fabrics is not limited to this, and various combinations are possible.As the synthetic rubber, nitrile rubber, chloroprene rubber, polyacrylate rubber, epichlorohydrin rubber, polysulfide rubber, etc. are preferable. These molten particles are topped (coated) and vulcanized to form a topping layer (coating layer).

〔実施例〕〔Example〕

ポリビニルアルコール系長繊維糸600di経糸(50
本/インチ)とし、ポリエステル長繊維糸500dを緯
糸(30本/インチ)として平組織に製織した織物を1
m幅当り500に9の荷重で織物風合調整と糊引工程準
備を兼ねたロールへの巻取作業を行なった。得られた織
物の切断強力は13 kg 7 cm、切断伸度は8%
であった。この織物を4枚用意し、先ず2枚をニトリル
ゴム系接着剤にて接着貼り合わせ、150℃の加熱加硫
し、さらに次の一枚を貼り合わせて加熱加硫するという
ようにして4枚を貼シ合わせ、さらに表面にニトリルゴ
ム液を約100回繰返し塗布し、約5則の厚さのトッピ
ング層を形成して加熱加硫することによってゴムブラン
ケット’を得た。
Polyvinyl alcohol-based long fiber yarn 600di warp (50
500 d of polyester long fiber yarns are woven into a flat weave (30 strands/inch) as wefts (30 strands/inch).
Winding work into a roll was carried out at a load of 500:9 per m width, which also served as adjustment of the texture of the fabric and preparation for the sizing process. The resulting fabric had a cutting strength of 13 kg 7 cm and a cutting elongation of 8%.
Met. Prepare four sheets of this fabric, first adhere two sheets together using a nitrile rubber adhesive, heat and vulcanize at 150°C, then attach the next sheet and heat vulcanize, and so on. A rubber blanket' was obtained by laminating the sheets together, and then repeatedly applying a nitrile rubber liquid to the surface about 100 times to form a topping layer having a thickness of about 500 ml, followed by heating and vulcanization.

歩留率は基布については生機合格率が95俤で。Regarding the yield rate, the gray fabric pass rate for the base fabric is 95 yen.

修正後の合格率が97.5 %であり、ブランケットに
ついては97%であった。なお、従来の綿糸を用いた場
合の基布については生機合格率が82%で、修正後の合
格率が87%であり、ブランケットについては82%で
あった。
The pass rate after the correction was 97.5%, and for the blanket it was 97%. In addition, for the base fabric when conventional cotton yarn was used, the gray fabric pass rate was 82%, the pass rate after correction was 87%, and for the blanket it was 82%.

〔発明の効果〕〔Effect of the invention〕

以上の説明から明らかなように本発明によれば、平滑で
高強力、低伸度であって、耐熱性に浸れたポリビニルア
ルコール系長繊維糸を経糸に用いるので、糸の太さの不
均一、糸結びが存在せず、織不良がなく、従ってブラン
ケット表面が均一であって、均一な印刷が可能となるの
みならず、従来、行なってきた延伸処理工程を不要とな
し得るため、コストが安価になるなどの実用上における
優れた作用効果を秦しうるものである。
As is clear from the above description, according to the present invention, smooth, high strength, low elongation polyvinyl alcohol long fiber yarns soaked in heat resistance are used as warp yarns, so that the thickness of the yarns is uneven. , there are no yarn knots, no weaving defects, and therefore the blanket surface is uniform, which not only enables uniform printing, but also eliminates the need for the conventional stretching process, reducing costs. It has excellent practical effects such as low cost.

Claims (1)

【特許請求の範囲】[Claims] 高強力、低伸度のポリビニルアルコール系長繊維糸を経
糸に、合成繊維、再生繊維および綿糸の一種以上を緯糸
に組織して得られた基布を該基布のみまたは他の基布と
共に複数枚貼合わせて積層し、天然ゴムまたは合成ゴム
をトツピング(コーティング)したことを特徴とするオ
フセット印刷用ゴムブランケット。
A base fabric obtained by weaving high-strength, low-elongation polyvinyl alcohol-based long-fiber yarns as warps and one or more of synthetic fibers, recycled fibers, and cotton yarns as wefts, either alone or in combination with other base fabrics. A rubber blanket for offset printing that is made by laminating sheets and topping (coating) them with natural rubber or synthetic rubber.
JP12465386A 1986-05-31 1986-05-31 Rubber blanket for offset printing Pending JPS62282986A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP12465386A JPS62282986A (en) 1986-05-31 1986-05-31 Rubber blanket for offset printing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP12465386A JPS62282986A (en) 1986-05-31 1986-05-31 Rubber blanket for offset printing

Publications (1)

Publication Number Publication Date
JPS62282986A true JPS62282986A (en) 1987-12-08

Family

ID=14890730

Family Applications (1)

Application Number Title Priority Date Filing Date
JP12465386A Pending JPS62282986A (en) 1986-05-31 1986-05-31 Rubber blanket for offset printing

Country Status (1)

Country Link
JP (1) JPS62282986A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11170725A (en) * 1997-10-09 1999-06-29 Sumitomo Rubber Ind Ltd Printing blanket
EP0955185A1 (en) * 1998-05-06 1999-11-10 Kuraray Co., Ltd. Blanket substrate and blanket
JP2001310570A (en) * 2000-04-28 2001-11-06 Meiji Rubber & Chem Co Ltd Blanket for printing
JP2003001964A (en) * 2001-06-25 2003-01-08 Sumitomo Rubber Ind Ltd Printing blanket
WO2004076195A1 (en) * 2003-02-27 2004-09-10 Kinyosha Co., Ltd. Rubber blanket for printing
JP2005022101A (en) * 2003-06-30 2005-01-27 Meiji Rubber & Chem Co Ltd Blanket for printing

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11170725A (en) * 1997-10-09 1999-06-29 Sumitomo Rubber Ind Ltd Printing blanket
EP0955185A1 (en) * 1998-05-06 1999-11-10 Kuraray Co., Ltd. Blanket substrate and blanket
US6500776B2 (en) 1998-05-06 2002-12-31 Kuraray Co., Ltd. Blanket substrate and blanket
JP2001310570A (en) * 2000-04-28 2001-11-06 Meiji Rubber & Chem Co Ltd Blanket for printing
JP2003001964A (en) * 2001-06-25 2003-01-08 Sumitomo Rubber Ind Ltd Printing blanket
WO2004076195A1 (en) * 2003-02-27 2004-09-10 Kinyosha Co., Ltd. Rubber blanket for printing
JP2005022101A (en) * 2003-06-30 2005-01-27 Meiji Rubber & Chem Co Ltd Blanket for printing

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