JPS62199829A - Crimped yarn - Google Patents

Crimped yarn

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Publication number
JPS62199829A
JPS62199829A JP4145986A JP4145986A JPS62199829A JP S62199829 A JPS62199829 A JP S62199829A JP 4145986 A JP4145986 A JP 4145986A JP 4145986 A JP4145986 A JP 4145986A JP S62199829 A JPS62199829 A JP S62199829A
Authority
JP
Japan
Prior art keywords
yarn
crimped
dyeing
polymer
different
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4145986A
Other languages
Japanese (ja)
Inventor
三郎 佐藤
福間 俊夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toray Industries Inc
Original Assignee
Toray Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toray Industries Inc filed Critical Toray Industries Inc
Priority to JP4145986A priority Critical patent/JPS62199829A/en
Publication of JPS62199829A publication Critical patent/JPS62199829A/en
Pending legal-status Critical Current

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Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は複数の染色能を有する合成繊維からなる巻縮糸
に関するものであり、詳しくは、カーペット、とりわけ
コントラクト用カーペットの原糸として好適な巻縮糸に
関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a crimped yarn made of synthetic fibers having a plurality of dyeing abilities. This relates to curled yarn.

〔従来の技術〕[Conventional technology]

従来、巻縮糸における長さ方向に複数の染色能を有する
ものとして特開昭49−518号公報および特開昭49
−31987号公報に記載されたものが知られている。
Conventionally, JP-A No. 49-518 and JP-A No. 49-Sho have been proposed as having multiple dyeing abilities in the longitudinal direction of the curled yarn.
The one described in Japanese Patent No.-31987 is known.

また、巻縮糸において複数の染色能を有する繊維を合糸
したものとして特公昭49−12132号公弗に記載さ
れたものが知られている。
Furthermore, there is known a crimped yarn in which a plurality of fibers having dyeing ability are combined, as described in Japanese Patent Publication No. 12132/1983.

〔従来技術の欠点〕[Disadvantages of conventional technology]

特開昭49−518号公報および特開昭49−3198
7号公報に記載された巻縮糸は、第8図の概略工程図で
示したように複数の溶融部51.51’および計量ポン
プ52.52’、  1つの口金パック53が設けられ
るとともに計量ポンプ52.52’と口金パック53と
の間に1つの回転式切換弁54が設けられ、溶融部51
.51’で溶融された染色能の異なるポリマーを回転式
切換弁で交互に口金パック53に移送し、口金パック5
3から紡出して糸条55となすもので得られた糸条は第
9図に示すようにポリマーAの部分とポリマーBの部分
とが長さ方法に周期的に配列されて組合わされている。
JP-A-49-518 and JP-A-49-3198
The crimped yarn described in Publication No. 7 is provided with a plurality of melting sections 51, 51', a metering pump 52, 52', and one mouth pack 53, as shown in the schematic process diagram of FIG. One rotary switching valve 54 is provided between the pump 52, 52' and the mouth pack 53, and the melting section 51
.. The polymers having different dyeing abilities melted in step 51' are alternately transferred to the cap pack 53 using a rotary switching valve.
As shown in FIG. 9, the yarn obtained by spinning from 3 to form yarn 55 is a combination of polymer A portion and polymer B portion arranged periodically along the length. .

したがって、前記糸条55のポリマーAおよびポリマー
Bは回転式切換弁を通過する時と停止される時とでは溶
融状態の熱趙歴が異なり、長さ方向の物理特性が均一と
ならないという欠点を有する。
Therefore, the thermal history of the molten state of polymer A and polymer B of the yarn 55 is different when passing through the rotary switching valve and when it is stopped, and the physical properties in the length direction are not uniform. have

また、得られた糸条55を巻縮付与して巻縮糸となしカ
ーペットとなした場合、前記ポリマーA、Bの周期的な
配列に伴ない、染色した場合周期的な色模様となりラン
ダムな色模様にならない。
Further, when the obtained yarn 55 is crimped to make a crimped yarn and a carpet without it, due to the periodic arrangement of the polymers A and B, when dyed, it becomes a periodic color pattern and a random pattern. No color pattern.

前記特公昭49−12132号公報に記載された巻縮糸
は異染性のフィラメントを合糸して撚糸したものであり
、この撚糸によって異染部分は長さ方向に周期的あるい
は略周期的に変化している。
The crimped yarn described in the above-mentioned Japanese Patent Publication No. 49-12132 is made by twisting heterochromatic filaments together and twisting them, and due to the twisted yarn, the heterochromatic portions are formed periodically or almost periodically in the length direction. It's changing.

したがって、該巻縮糸を用いたカーペットとして染色し
た場合、周期的な色模様となりランダムな色模様を有す
るものとはならない。
Therefore, when a carpet is dyed using the curled yarn, it will have a periodic color pattern and will not have a random color pattern.

すなわち、前記の各従来公知の巻縮糸を用いてカーペッ
ト、とりわけコントラクトカーペットとなした場合、異
染色部分がランダム分散となすことが困難である。
That is, when a carpet, especially a contract carpet, is made using each of the conventionally known crimped yarns mentioned above, it is difficult to make the differently colored portions randomly dispersed.

〔発明の目的〕[Purpose of the invention]

本発明の目的は前記従来技術における異染色部分を完全
にランダムに存在させた巻縮糸を提供するものであり、
特にカーペットなどの編織物となして染色した場合に表
面に露出する異染部分の色柄に再現性のない巻縮糸を提
供することにある。
The object of the present invention is to provide a crimped yarn in which differently colored portions are completely randomly present in the prior art,
Particularly, the object of the present invention is to provide a crimped yarn that is not reproducible in the color pattern of the different dyed parts exposed on the surface when it is dyed into a knitted fabric such as a carpet.

〔発明の構成〕[Structure of the invention]

上述の目的を達成する本発明の巻縮糸は、複数の染色能
を有する合成繊維からなる巻縮糸において、該巻縮糸は
染色能の異なるポリマーからなる2種以上の単糸群から
なり、該2種以上の単糸群のうち少なくとも一方の単糸
群を形成する各単糸は、 A、各単糸の長さ方向に染色能の異なる部分が不規則に
分布しており、 B、各単糸の染色能の異なる部分の各横断面において該
染色能の異なる部分の面積が長さ方向に不規則に変化し
ており、 C0各車糸の染色能の異なる部分の横断面において、同
じ単糸群の他の単糸との相互間で染色能の異なる面積が
実質的に相違してなることを特徴とするものである。
The crimped yarn of the present invention that achieves the above object is a crimped yarn made of synthetic fibers having a plurality of dyeing abilities, the crimped yarn consisting of two or more types of single yarn groups made of polymers with different dyeing abilities, Each of the single yarns forming at least one of the two or more types of single yarn groups has the following characteristics: A. Portions with different dyeing abilities are irregularly distributed in the length direction of each single yarn; In each cross section of the portions of the yarn with different dyeing abilities, the area of the portions with different dyeing abilities changes irregularly in the length direction, and in the cross section of the portions of the yarn with different dyeing abilities, the same unit It is characterized in that the areas of different dyeability are substantially different between the other single yarns in the yarn group.

さらに好ましくは、巻縮糸の各単糸の横断面形状が異形
断面であることを特徴とする。
More preferably, each single yarn of the crimped yarn has an irregular cross-sectional shape.

本発明に係る巻縮糸の染色能の異なるポリマーの2種以
上のポリマーは、例えばポリアミド繊維の場合、 (イ)スルホン化合物が添加されスルホン酸基量を有す
るカチオン染料可染型ポリアミド。
The two or more polymers having different dyeing abilities of the crimped yarn according to the present invention are, for example, in the case of polyamide fibers: (a) a cationic dye-dyeable polyamide to which a sulfone compound is added and which has a sulfonic acid group content;

(ロ)アミノ末端増加剤が添加されたアニオン染料濃染
型ポリアミド。
(b) Anionic dye deep-dyed polyamide to which an amino terminal increaser has been added.

(ハ)アミノ末端基量が4〜7X10−’モル/gであ
る通常のレギュラータイプのアニオン染料可染型ポリア
ミド。
(c) A regular regular type anionic dye-dyeable polyamide having an amino terminal group content of 4 to 7×10 −′ mol/g.

(ニ)アミノ末端封鎖剤が添加されアニオン染料淡染型
ポリアミドあるいは不染型ポリアミド。
(d) Anionic dye light-dyed polyamide or non-dyed polyamide to which an amino terminal blocking agent is added.

の中から選択される。selected from among.

また、例えば、カチオン染料可染型ポリエステルとアニ
オン染料可染型ポリアミドのようにポリマーの染色能が
最初から異なるものでも良い。
Alternatively, the dyeing ability of the polymers may differ from the beginning, such as cationic dye-dyeable polyester and anionic dye-dyable polyamide.

カチオン染料可染型ポリアミドはスルホン酸基量を2X
10−’モル/g以上有するものが好ましい。2X10
−’モル/g未満の場合レギュラータイプのポリアミド
との差が小さくなる。スルホン化合物としては例えば一
般式 %式%) (ただし、XおよびX′はRCOOIl、  RCOO
R’ 。
Cationic dye-dyeable polyamide has a sulfonic acid group content of 2X
Those having 10-' mol/g or more are preferred. 2X10
-'mol/g, the difference from regular type polyamide becomes small. Examples of sulfone compounds include the general formula % (where X and X' are RCOOIl, RCOO
R'.

RCOOR”、 RNIh (RはO〜5の炭素原子を
含むアルキレン基、R’、R”は1〜5の炭素原子を含
むアルキル基)よりなる群から選んだ基であり、Mはア
ルカリ金属である。)で表わされる化合物である。これ
らの化合物の例としては、ナトリウム−2−カルポキシ
ベンゼンスルホネ−1・、ナトリウム−2,5−および
−3,5−ジカルボキシベンゼンスルホネート、ナトリ
ウムおよびカリウム−2,5−および−3,5−ジカル
ボキシベンゼンスルホネート、ナトリウムおよびカリウ
ム−2,5−および−3,5−ジカルボメトキシベンゼ
ンスルホネート、ナトリウム−およびカリウム−2,5
−および−3,5−ジアミノジメチルベンゼンスルホネ
ートがあげられる。
RCOOR", RNIh (R is an alkylene group containing 0 to 5 carbon atoms, R', R" is an alkyl group containing 1 to 5 carbon atoms), and M is an alkali metal. be. ) is a compound represented by Examples of these compounds include sodium-2-carpoxybenzenesulfone-1, sodium-2,5- and -3,5-dicarboxybenzenesulfonate, sodium and potassium-2,5- and -3, 5-dicarboxybenzenesulfonate, sodium and potassium-2,5- and -3,5-dicarbomethoxybenzenesulfonate, sodium- and potassium-2,5
- and -3,5-diaminodimethylbenzenesulfonate.

アニオン染料可染型ポリアミドはアミノ末端基量を0.
2〜12XIO−’モル/g存するものが好ましい。
The anionic dye-dyeable polyamide has an amino terminal group content of 0.
Preferably, it is present in an amount of 2 to 12XIO-'mol/g.

アミノ末端基の増加剤としては例えば一般式R−NH!
、11□N−R−Ni1□ (ただし、Rは環状あるい
は直鎖状炭化水素)で示される化合物が用いられ、この
ものの例としては、エチレンジアミン、トリメチレンジ
アミン、フェニレンジアミン、テトラメチレンジアミン
、ペンタメチレンジアミン、ヘキサメチレンジアミン・
モノアミノフェノールなどがあげられ、アミノ末端基の
封鎖剤としては例えば一般式R−COO11,1100
C−R−COOH(ただし、Rは環状あるいは直鎖状炭
化水素)で示される化合物が用いられ、このものの例と
しては、酢酸、安息香酸、酪酸、アジピン酸、セパチン
酸、コハク酸、アセト酢酸、酒石酸などがあげられる。
Examples of amino terminal group increasing agents include the general formula R-NH!
, 11□N-R-Ni1□ (where R is a cyclic or linear hydrocarbon), examples of which include ethylenediamine, trimethylenediamine, phenylenediamine, tetramethylenediamine, and pentamethylenediamine. Methylene diamine, hexamethylene diamine,
Examples include monoaminophenol, and examples of blocking agents for amino terminal groups include those with the general formula R-COO11,1100.
Compounds represented by C-R-COOH (where R is a cyclic or linear hydrocarbon) are used, examples of which include acetic acid, benzoic acid, butyric acid, adipic acid, cepatic acid, succinic acid, and acetoacetic acid. , tartaric acid, etc.

第1図は本発明の巻縮糸を得る際に用いられる染色能の
異なるポリマーからなる2種の単糸群の各々から数本摘
出した単糸の横断面図である。第2図乃至第4図は本発
明に係る巻縮糸の横断面図である。
FIG. 1 is a cross-sectional view of several single yarns extracted from each of two groups of single yarns made of polymers with different dyeing abilities used to obtain the crimped yarn of the present invention. 2 to 4 are cross-sectional views of the crimped yarn according to the present invention.

第5図は本発明に係る巻縮糸を製造する工程を示す概略
正面図、第6図は第5図における巻縮染色能変換処理装
置の概略縦断面図であり、第7図は本発明に係る巻縮糸
を製造する際の過程における糸の形態を示す斜視図であ
る。
FIG. 5 is a schematic front view showing the process of manufacturing a crimped yarn according to the present invention, FIG. 6 is a schematic longitudinal cross-sectional view of the crimped dyeability conversion processing apparatus in FIG. 5, and FIG. It is a perspective view showing the form of thread in the process of manufacturing the curled thread concerning.

第1図乃至第4図におけるA1〜A5はAポリマーから
なる単糸であり、B1−85はAポリマーとは染色能の
異なるBポリマーからなる単糸を示す。
A1 to A5 in FIGS. 1 to 4 are single yarns made of polymer A, and B1-85 is a single yarn made of polymer B, which has a different dyeing ability from polymer A.

第2図乃至第4図は本発明に係るS縮糸の数本を摘出し
て染色処理を施し、law間隔で切断したものの切断面
を顕微鏡写真に撮り、この写真に基づいて模写したもの
である。第2図乃至第4図に示すように本発明に係る巻
縮糸はAポリマーからなる単糸群の各単糸A1〜A5は
Aポリマーが有する染色能を有し、Bポリマーからなる
単糸群の各単糸B1〜B5は各単糸の長さ方向にBポリ
マーが有する染色能を有するとともに一部分Bポリマー
の染色能とは異なる部分すなわち真東部分Cが不規則に
分布しており、また、Bポリマーからなる各単糸の横断
面における真東部分Cの面積が各単糸の長さ方向に不規
則に変化しており、さらに、Bポリマーからなる各単糸
の真東部分Cの横断面の面積が、他のBポリマーからな
る単糸の真東部分Cの面積すなわち第2図における単糸
B2.B3.B5の真東部分Cの面積、第4図における
単糸Bl。
Figures 2 to 4 show micrographs of the cut surfaces of several S curly yarns according to the present invention that were extracted and dyed, cut at law intervals, and reproduced based on these photographs. be. As shown in FIGS. 2 to 4, in the crimped yarn according to the present invention, each of the single yarns A1 to A5 of the single yarn group made of polymer A has the dyeing ability that polymer A has, and the single yarns of the single yarn group made of polymer B Each of the single yarns B1 to B5 has the dyeing ability of the B polymer in the length direction of each single yarn, and a portion of the yarn that differs from the dyeing ability of the B polymer, that is, the due east portion C, is irregularly distributed, and The area of the due east portion C in the cross section of each single yarn made of polymer B varies irregularly in the length direction of each single yarn, and furthermore, the area of the due east portion C of each single yarn made of polymer B The area of the surface is the area of the due east portion C of the single yarn made of another B polymer, that is, the area of the single yarn B2. in FIG. B3. Area of due east portion C of B5, single yarn Bl in Figure 4.

B3.B5の真東部分Cの面積はこれらの単糸相互間で
実質的に異なっている。
B3. The area of the due east portion C of B5 differs substantially between these single yarns.

前記の本発明に係る新規な巻縮糸は以下に記す新規な方
法によって製造される。この製造法について第5図乃至
第7図を用いて詳記する。
The novel crimped yarn according to the present invention described above is manufactured by the novel method described below. This manufacturing method will be described in detail using FIGS. 5 to 7.

紡糸allから紡糸されたAポリマーからなる糸条Yl
lは冷却装置12で冷却され、オイリングローラ13.
14で紡糸油剤を付与される。次いで引取ローラ15を
経て延伸ローラ16.17に巻回して延伸され、延伸糸
Y12となり合糸ガイド1に至る。
Yarn Yl made of A polymer spun from spun yarn all
1 is cooled by a cooling device 12, and is cooled by an oiling roller 13.
At step 14, a spinning oil is applied. Next, the yarn passes through the take-up roller 15, is wound around stretching rollers 16 and 17, and is stretched, becoming the stretched yarn Y12 and reaching the doubling yarn guide 1.

一方、紡糸機21から紡糸された前記Aポリマーとは染
色能の異なるBポリマーからなる糸条Y21は冷却装置
22で冷却され、オイリングローラ23.24で紡糸油
剤を付与される。次いで引取ローラ25を経て延伸ロー
ラ26.27に巻回して延伸され、延伸糸Y22となり
合糸ガイド1に至る。
On the other hand, yarn Y21 made of polymer B, which has a different dyeing ability from the polymer A, spun from the spinning machine 21 is cooled by a cooling device 22, and is applied with a spinning oil by oiling rollers 23 and 24. Next, the yarn passes through the take-up roller 25, is wound around stretching rollers 26 and 27, and is stretched, becoming the stretched yarn Y22 and reaching the doubling yarn guide 1.

前記延伸糸Y12とY22は合糸ガイド1で合糸され、
金糸糸条Y1となり、巻縮染色能変換処理装置2に導入
(矢印f方向)される。
The drawn yarns Y12 and Y22 are doubled by a doubling guide 1,
The gold thread becomes a thread Y1 and is introduced into the crimp dyeability conversion processing device 2 (in the direction of arrow f).

第6図に示した巻縮染色能変換処理装置2の糸条導入部
30から導入された合糸糸条Y1は加熱圧縮流体導入部
31から矢印aの方向に導入された加熱圧縮流体によっ
て解繊部32で解繊され解繊糸条となり、引続いて前記
加熱圧縮流体によって巻縮部33に送り込まれ、先に堆
積している巻縮糸条の上方に座屈積層されて解繊押込賦
形が施され巻縮糸条となる。前記加熱圧縮流体は解繊糸
条を巻縮糸条となしたのち複数のドーナツ板34の間に
設けられたスリット規制リング35によって形成された
スリット36を経て加熱圧縮流体導出部37から矢印す
方向に導出される。
The doubling yarn Y1 introduced from the yarn introduction section 30 of the crimp dyeability conversion processing device 2 shown in FIG. It is defibrated in the fiber section 32 to become a defibrated yarn, which is then sent to the crimping section 33 by the heated compressed fluid, where it is buckled and stacked above the previously deposited crimped yarn to be defibrated and pushed. It is shaped and becomes a crimped yarn. The heated compressed fluid turns the defibrated yarn into a crimped yarn, and then passes through the slit 36 formed by the slit regulating ring 35 provided between the plurality of donut plates 34 from the heated compressed fluid outlet 37 in the direction indicated by the arrow. derived in the direction.

前記巻縮糸条は巻縮部33で堆積され円柱状の塊、すな
わち巻縮糸条塊となった状態で染色能変換部38に移行
する。染色能変換部38では処理剤導入部39から矢印
Cの方向に導入された処理剤がドーナツ板40とスリッ
ト規制リング41によっそ形成されたスリット42から
染色能変換部38に導入し、巻縮糸条塊の外周に付着す
る。該処理剤の巻縮糸条塊への付着は、巻縮糸条塊を形
成するAポリマーからなる単糸群とBポリマーからなる
単糸群とが入り混ざって座屈した状態の外周に行われる
The crimp threads are accumulated in the crimp section 33 and transferred to the dyeability converting section 38 in a cylindrical mass, that is, a mass of crimp yarns. In the staining power converting section 38, the processing agent introduced from the processing agent introduction section 39 in the direction of arrow C is introduced into the dyeing power converting section 38 through the slit 42 formed by the donut plate 40 and the slit regulation ring 41, and is then rolled. It is attached to the outer periphery of the crinkle mass. The treatment agent is attached to the crimped yarn mass on the outer periphery of the buckled state in which the single yarn group consisting of polymer A and the single yarn group consisting of polymer B forming the crimped yarn mass are intermixed.

前記処理剤はAポリマー末端基とのみ結合するもの、B
ポリマーの末端基のみと結合するもの、あるいはAポリ
マーおよびBポリマーの末端基に結合するものであって
、この結合によってポリマーのもつ染色能を変換するも
のが用いられる。
The processing agent A is one that binds only to the polymer terminal group, and B
Those that bind only to the end groups of the polymer, or those that bind to the end groups of polymer A and polymer B, and that change the dyeing ability of the polymers by this bond, are used.

巻縮糸条塊は染色能変換部38で外周に処理剤を付着さ
れ処理糸条塊となり、処理剤固着部43に到り、該処理
糸条塊の外周に加熱圧縮流体導入部44から矢印d方向
に導入された加熱圧縮流体をドーナツ板45とスリット
規制リング46によって形成されたスリット47から吹
きつけ熱処理することによって前記染色能変換部38で
付与された処理剤を熱固定する。スリット47を経て処
理糸条塊に接した加熱圧縮流体および余剰の加熱圧縮流
体は加熱圧縮流体導出部48から矢印e方向にm出され
る。処理剤が熱固定された処理糸条塊は糸条導出部49
から導出(矢印g方向)される。
The curled yarn mass has a treatment agent attached to its outer periphery in the dyeability converting section 38 to become a treated yarn mass, and reaches the treatment agent adhesion section 43, where it flows from the heated compressed fluid introduction section 44 to the outer periphery of the treated yarn mass as indicated by the arrow. The heating compressed fluid introduced in the d direction is sprayed through the slit 47 formed by the donut plate 45 and the slit regulating ring 46 for heat treatment, thereby heat-fixing the processing agent applied in the dyeability converting section 38. The heated compressed fluid that has come into contact with the treated yarn mass through the slit 47 and the surplus heated compressed fluid are discharged from the heated compressed fluid outlet section 48 in the direction of arrow e. The treated yarn mass to which the treatment agent has been heat-fixed is delivered to the yarn outlet section 49
(in the direction of arrow g).

巻縮染色能変換処理装置2から導出された処理糸条塊Y
2は回転する冷却ドラム3に到達した時点、すなわち−
次解舒域に1で屈曲され塊状の一部分がほぐされ、−次
解舒糸Y3となる。
Processed yarn mass Y derived from crimp dyeability conversion processing device 2
2 is the point at which the rotating cooling drum 3 is reached, that is, -
In the next unwinding area, a lumpy portion bent at 1 is loosened to become -next unwinding yarn Y3.

−次解舒糸Y3は固定ピン4を経て糸条塊解舒ローラ5
によって引張られ、冷却ドラム3から離脱する前後、す
なわち、二次解舒域に2で二次解舒糸Y4となり、固定
ピン4と糸条塊解舒ローラ5との間で塊状部分を有しな
い本発明に係る複数の異染性ポリマーからなり、部分異
染性を有する単糸を含んでいる巻縮糸Y5となる。該巻
縮糸Y5は糸条塊解舒ローラ5と張力付与ローラ6との
間で伸長され巻取機7で巻取られる。
- The next unwinding yarn Y3 passes through the fixing pin 4 and then the yarn mass unwinding roller 5
The yarn becomes the secondary unwinding yarn Y4 before and after it is pulled by the cooling drum 3, that is, in the secondary unwinding area, and there is no lumpy part between the fixed pin 4 and the yarn agglomerate unwinding roller 5. The crimped yarn Y5 is made of a plurality of metachromatic polymers according to the present invention and includes single yarns having partially metachromatic properties. The curled yarn Y5 is stretched between the yarn mass unwinding roller 5 and the tension applying roller 6, and is wound up by the winding machine 7.

前記巻縮糸Y5は前記巻縮染色能変換処理装置2におけ
る染色能変換部38で複数のポリマーからなる複数の単
糸群が独立することなく解繊されて不規則に入り混ざり
交絡され、さらに不規則に座屈した状態で堆積されて円
柱状の塊となり、巻縮されるとともに、この状態で外周
から処理剤が付与されることによって円柱状の塊の外周
のみに処理剤が付着し、付着した外周の処理剤が結合す
る末端基を有する単糸の末端基を変換させることによっ
て、この部分の染色能が変換される。
The crimp yarn Y5 is unraveled in the dyeability converting section 38 of the crimp dyeability conversion processing device 2 into a plurality of single yarn groups made of a plurality of polymers without becoming independent, and are irregularly intermixed and entangled, and further uncombined. It is deposited in a regular buckled state to form a cylindrical mass, which is crimped and contracted. In this state, a treatment agent is applied from the outer periphery, so that the treatment agent adheres only to the outer periphery of the cylindrical mass, causing adhesion. The dyeing ability of this portion is changed by changing the end groups of the single filament having the end groups to which the treatment agent binds on the outer periphery.

したがって前記染色能の変換された部分は第2図および
第4図に示すように単糸の長さ方向、単糸の横断面にお
ける単糸相互間において極めて不規則である。また、第
3図に示すように染色能が全く変換されていない部分も
ある。
Therefore, as shown in FIGS. 2 and 4, the portions where the dyeability has been changed are extremely irregular in the length direction of the single yarn and between the single yarns in the cross section of the single yarn. Furthermore, as shown in FIG. 3, there are some areas where the staining ability has not been changed at all.

前記のように本発明に係る巻縮糸は染色能の異なるポリ
マーからなる2種以上の単糸群が混交して、該ポリマー
の有する染色能にもとすく複数の色に染色しうるととも
に、さらに前記のポリマーの末端基と結合し末端基を変
換させた部分が極めて不規則に存在するものであって、
ポリマーの数よりも多い数の染色性能を有し、染色処理
した際の色相は不規則多色模様となる。
As mentioned above, the crimped yarn according to the present invention is a mixture of two or more types of single yarn groups made of polymers with different dyeing abilities, and can be dyed in a plurality of colors depending on the dyeing ability of the polymer. The portions that are bonded to the terminal groups of the polymer and converted to the terminal groups exist extremely irregularly,
It has the ability to dye more than the number of polymers, and when dyed, the hue becomes an irregular multicolored pattern.

前記ポリマーの末端基を変換する処理剤が付与された部
分を存する単糸群における処理剤が付与された部分と処
理剤が付与されなかった部分との化学特性は染色能に見
られるように異なるものであるが、物理特性においては
沸胱水収縮率、巻縮伸長率、強度、伸度など実質的に同
一であり、厳密に測定して微差を見出したとしても染色
能変換部分が微小であり、極めて不規則に存在すること
から物性値は実質的に同じである。
The chemical properties of the portion to which the treatment agent was applied and the portion to which the treatment agent was not applied in the single yarn group containing the portion to which the treatment agent for converting the terminal group of the polymer is present are different as seen in the dyeing ability. However, physical properties such as boiling water shrinkage rate, crimp/stretch rate, strength, and elongation are virtually the same, and even if slight differences are found through strict measurement, the difference in dyeing ability is minute. Because they exist extremely irregularly, their physical properties are essentially the same.

前記巻縮糸の各単糸の横断面形状を非円形(異形断面)
とすることにより巻縮性、嵩高性を良好とする。
The cross-sectional shape of each single yarn of the crimped yarn is non-circular (irregular cross-section).
By doing so, the crimpability and bulkiness are improved.

前記染色能変換部で付与される処理剤としては、巻縮染
色能変換処理される合成繊維がポリアミド繊維の場合、
例えば次の式で表わすものが用いられる。
As the treatment agent applied in the dyeing ability converting section, when the synthetic fiber to be subjected to the crimp dyeing ability conversion treatment is a polyamide fiber,
For example, the following expression is used.

C−■。C-■.

前記(11,(2)の化合物からなる処理剤でポリアミ
ド繊維を処理した場合、該ポリアミド繊維の処理された
部分がアニオン染料に対して染色されないかあるいは処
理剤付与量によって淡染となり、処理剤が付着されない
部分が染色される。
When polyamide fibers are treated with a treatment agent consisting of the compound (11, (2)), the treated portions of the polyamide fibers may not be dyed with anionic dyes, or may become light dyed depending on the amount of treatment agent applied. The parts that are not attached are dyed.

一方、カチオン染料に対して処理剤付着部分が濃染およ
び淡染となり、処理剤が付着されない部分が不染となり
色相差が生じる。
On the other hand, with respect to the cationic dye, the areas to which the treatment agent is attached become dark and light dyed, and the areas to which the treatment agent is not attached become unstained, resulting in a difference in hue.

前記(3)、 +41からなる化合物の場合、処理され
たポリアミド繊維はカチオン染料に対して処理付与部分
が染色されないか、あるいは処理剤付与量によって淡染
となり処理剤が付着されない部分が染色される。一方、
アニオン染料に対して処理剤付着部分が濃染となり、処
理剤が付着されない部分が淡染となり色調差が生じる。
In the case of the compound consisting of (3) and +41 above, the treated polyamide fiber will not be dyed by the cationic dye in the treated area, or will be light dyed depending on the amount of treatment agent applied, and the area to which the treatment agent is not attached will be dyed. . on the other hand,
For the anionic dye, the areas to which the processing agent is attached are dyed deeply, and the areas to which the processing agent is not attached are dyed light, resulting in a difference in color tone.

ポリアミド繊維を得るポリマーにスルホン化合物を添加
してカチオン染料可染型ポリアミドとなしたものあるい
はポリエステル繊維についても末端基を封鎖、増加、変
換する処理剤を選択して用いられる。
For polyamide fibers obtained by adding a sulfone compound to the polymer to obtain cationic dye-dyeable polyamides or for polyester fibers, a treatment agent that blocks, increases, or converts the terminal groups is selected and used.

〔実施例〕〔Example〕

第5図および第6図に示した装置を用いて、一方の紡糸
機に取付けたY型口金孔からアミノ末@基量が6〜7X
10−’モル/gのレギュラータイプのアニオン染料可
染ポリアミド(Aポリマー)を紡出し三角断面糸(A)
を得た。また、他方の紡糸機に取付けたY型口金孔から
スルホン化合物が添加されスルホン酸基量が3〜4×1
0−’モル/gのカチオン染料可染ポリアミド(Cポリ
マー)を紡出し三角断面糸(C)を得た。
Using the apparatus shown in Fig. 5 and Fig. 6, the amino powder @ base weight of 6 to 7
10-'mol/g regular type anionic dye dyeable polyamide (A polymer) is spun to produce triangular cross-section yarn (A)
I got it. In addition, a sulfone compound is added through the Y-shaped nozzle hole attached to the other spinning machine, and the amount of sulfonic acid groups is 3 to 4 × 1.
A triangular cross-section yarn (C) was obtained by spinning a polyamide (C polymer) dyeable with 0-' mol/g of cationic dye.

前記の三角断面糸(A)(C)を各々独立に3.5倍で
延伸し高強力糸となしたのら、合糸し、引続いて巻縮染
色能変換処理装置に導入し、解繊、堆積、巻縮付与、染
色能変換処理剤付与、熱固定をし巻縮染色能変換処理装
置から導出し、塊を1次、2次、3次と段階的にほぐし
、巻縮の一部を潜在化させて巻取った。
The triangular cross-section yarns (A) and (C) were each drawn independently at a rate of 3.5 times to form high-strength yarns, and then the yarns were combined and then introduced into a crimping dyeability converting device and unraveled. The fibers are deposited, crimped, applied with a dyeability converting treatment agent, heat-fixed, and taken out from the crimped dyeability converting device, and the lumps are loosened in stages from 1st, 2nd, and 3rd, and crimped. The part was made latent and wound up.

前記染色能変換処理剤としては C、II S を10重量%、尿素を1.0重量%の水溶液(水89重
量%)を用いた。該処理剤は25cc/分で供給した。
As the dyeability conversion treatment agent, an aqueous solution (89% by weight of water) containing 10% by weight of C, II S and 1.0% by weight of urea was used. The processing agent was supplied at 25 cc/min.

得られた巻縮糸をタフテッドカーペットに製織したのち
、酸性染料(カヤノールネイビーブルーR(日本化薬社
)  :0.30%0−F)塩基性染料(アイゼンカチ
ロンイエローGPLH(保土谷化学工業社)  :0.
24%0−F)および染色助剤(リン酸−ナトリウム3
.5%OWF 、リン酸二ナトリウム2.5%0WF)
の水溶液(浴比1 : 100)を用いl浴多色染めを
用なった。
After weaving the obtained crimped yarn into a tufted carpet, acid dye (Kayanor Navy Blue R (Nippon Kayakusha): 0.30% 0-F) basic dye (Eisenkatylon Yellow GPLH (Hodogaya)) Kagaku Kogyosha): 0.
24% 0-F) and dyeing aid (sodium phosphate 3
.. 5%OWF, disodium phosphate 2.5%0WF)
One-bath multicolor dyeing was performed using an aqueous solution (bath ratio 1:100).

得られた着色カーペットは青色と黄色とが混合するとと
もに小さな濃青色および超掘青色の部分が点在し、この
濃青色と超濃青色の点在によって、極めて新規な相似形
模様、縦すじ、モアレ現象のない不規則な柄模様を有す
るカーペットが得られた。
The resulting colored carpet is a mixture of blue and yellow, and is dotted with small dark blue and ultra-dark blue areas, and these dots of dark blue and ultra-dark blue create extremely novel similar patterns, vertical stripes, A carpet with an irregular pattern without moire phenomenon was obtained.

また、本発明に係る巻縮糸を用いてカーペットとなす場
合、完全に巻縮を付与して解繊することな(そのままの
状態で染色能変換を施すことにより処理された部分の物
理特性を何ら変えることがなく、従来カーペットに製織
する前に行っていたニットデニット染色、チーズ染色な
どによって生じていた巻縮性能の低下もない。
In addition, when making a carpet using the crimped yarn according to the present invention, it is necessary to completely crimp it and unravel it (by changing the dyeability in that state, the physical properties of the treated part can be changed). There is no change in the method, and there is no deterioration in crimp performance that was caused by knit dyeing, cheese dyeing, etc., which were conventionally performed before weaving into carpets.

したがって、従来の多色染めカーペットに比して極めて
高いバルキー性を有する染色カーペットを得ることがで
きた。
Therefore, it was possible to obtain a dyed carpet having extremely high bulkiness compared to conventional multicolored dyed carpets.

〔発明の効果〕〔Effect of the invention〕

本発明によると、染色能の異なる複数のポリマーからな
る合成繊維の少なくとも1つのポリマーからなる単糸群
を形成する単糸の一部分を他の部分と染色能を異ならし
めたものであって、カーペットなどに製織した後にポリ
マーの数に増して多色染めが可能であり、その模様は極
めて不規則性を有し、相似形模様、縦すじ、モアレ現象
もなく、また完全後染めで多くの色に染めることが可能
となり極めて高いバルキー性を有するカーペットを得る
ことのできる巻縮糸である。
According to the present invention, a portion of a single yarn forming a single yarn group made of at least one polymer of a synthetic fiber made of a plurality of polymers having different dyeing abilities is made to have a dyeing ability different from other portions, such as a carpet, etc. After weaving, it is possible to dye in many colors by increasing the number of polymers, and the pattern is extremely irregular, without similar patterns, vertical stripes, or moire phenomenon, and can be dyed in many colors by complete piece-dying. It is a crimped yarn that can be dyed and produce carpets with extremely high bulkiness.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の巻縮糸を得る際に用いられる染色能の
異なるポリマーからなる2種の単糸群の各々から数本摘
出した単糸の横断面図である。第2図乃至第4図は本発
明に係る巻縮糸の横断面図である。 第5図は本発明に係る巻縮糸を製造する工程を示す概略
正面図、第6図は第5図における巻縮染色能変換処理装
置の概略縦断面図であり、第7図は本発明に係る巻縮糸
を製造する際の過程における糸の形態を示す斜視図であ
る。 第8図は従来の巻縮糸の製造工程の一部を示す概略正面
図、第9図は第8図に示した製造工程で得られた糸条を
示す。 A1〜A5・・・Aポリマー単糸群、B1−B5・・・
Bポリマー単糸群、C・・・真東部分、Y5・・・巻縮
糸。
FIG. 1 is a cross-sectional view of several single yarns extracted from each of two groups of single yarns made of polymers with different dyeing abilities used to obtain the crimped yarn of the present invention. 2 to 4 are cross-sectional views of the crimped yarn according to the present invention. FIG. 5 is a schematic front view showing the process of manufacturing a crimped yarn according to the present invention, FIG. 6 is a schematic longitudinal cross-sectional view of the crimped dyeability conversion processing apparatus in FIG. 5, and FIG. It is a perspective view showing the form of thread in the process of manufacturing the curled thread concerning. FIG. 8 is a schematic front view showing a part of the conventional manufacturing process for crimped yarn, and FIG. 9 shows the yarn obtained in the manufacturing process shown in FIG. 8. A1-A5...A polymer single yarn group, B1-B5...
B polymer single yarn group, C... due east portion, Y5... curled yarn.

Claims (2)

【特許請求の範囲】[Claims] (1)複数の染色能を有する合成繊維からなる巻縮糸に
おいて、該巻縮糸は染色能の異なるポリマーからなる2
種以上の単糸群からなり、該2種以上の単糸群のうち少
なくとも一方の単糸群を形成する各単糸は、 A、各単糸の長さ方向に染色能の異なる部分が不規則に
分布しており、 B、各単糸の染色能の異なる部分の各横断面において該
染色能の異なる部分の面積が長さ方向に不規則に変化し
ており、 C、各単糸の染色能の異なる部分の横断面において、同
じ単糸群の他の単糸との相互間で染色能の異なる面積が
実質的に相違してなる ことを特徴とする巻縮糸。
(1) In a crimped yarn made of synthetic fibers with multiple dyeing abilities, the crimped yarn is made of two polymers with different dyeing abilities.
Each single yarn forming at least one single yarn group among the two or more types of single yarn groups is: A. Portions with different dyeing abilities are irregularly distributed in the length direction of each single yarn. B. The area of the portions with different dyeing abilities of each single yarn varies irregularly in the length direction in each cross section of the portions with different dyeing abilities; C. The dyeing ability of each single yarn A crimped yarn characterized in that, in the cross section of different portions, the areas having different dyeability are substantially different from other single yarns of the same single yarn group.
(2)巻縮糸の各単糸の横断面形状が異形断面である特
許請求の範囲第(1)項記載の巻縮糸。
(2) The crimped yarn according to claim (1), wherein each single yarn of the crimped yarn has an irregular cross-sectional shape.
JP4145986A 1986-02-28 1986-02-28 Crimped yarn Pending JPS62199829A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4145986A JPS62199829A (en) 1986-02-28 1986-02-28 Crimped yarn

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4145986A JPS62199829A (en) 1986-02-28 1986-02-28 Crimped yarn

Publications (1)

Publication Number Publication Date
JPS62199829A true JPS62199829A (en) 1987-09-03

Family

ID=12608956

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4145986A Pending JPS62199829A (en) 1986-02-28 1986-02-28 Crimped yarn

Country Status (1)

Country Link
JP (1) JPS62199829A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS49518A (en) * 1972-04-14 1974-01-07
JPS4912132A (en) * 1972-05-22 1974-02-02
JPS5111948A (en) * 1974-07-22 1976-01-30 Asahi Chemical Ind Isenkokaojusuru kenshukumaruchifuiramentoshino seizohoho
JPS59100717A (en) * 1982-12-01 1984-06-11 Kanebo Ltd Composite multifilament yarn and its manufacture

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS49518A (en) * 1972-04-14 1974-01-07
JPS4912132A (en) * 1972-05-22 1974-02-02
JPS5111948A (en) * 1974-07-22 1976-01-30 Asahi Chemical Ind Isenkokaojusuru kenshukumaruchifuiramentoshino seizohoho
JPS59100717A (en) * 1982-12-01 1984-06-11 Kanebo Ltd Composite multifilament yarn and its manufacture

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