JPS62165815A - Manufacture of crosslinked polyethylene insulated aerial cable - Google Patents

Manufacture of crosslinked polyethylene insulated aerial cable

Info

Publication number
JPS62165815A
JPS62165815A JP591686A JP591686A JPS62165815A JP S62165815 A JPS62165815 A JP S62165815A JP 591686 A JP591686 A JP 591686A JP 591686 A JP591686 A JP 591686A JP S62165815 A JPS62165815 A JP S62165815A
Authority
JP
Japan
Prior art keywords
polyethylene insulated
crosslinked polyethylene
overhead cable
copper
insulated overhead
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP591686A
Other languages
Japanese (ja)
Inventor
三尾 興太郎
井尻 康夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Cable Industries Ltd
Original Assignee
Mitsubishi Cable Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Cable Industries Ltd filed Critical Mitsubishi Cable Industries Ltd
Priority to JP591686A priority Critical patent/JPS62165815A/en
Publication of JPS62165815A publication Critical patent/JPS62165815A/en
Pending legal-status Critical Current

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Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 崖1上至剋里公団 本発明は、架橋ポリエチレン絶縁架空ケーブル新規な製
造方法に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a novel method for manufacturing a cross-linked polyethylene insulated overhead cable.

従来の ′ネーおよび” を−すべきシ苧架橋ポリエチ
レン絶縁架空ケーブルにおける洞導体の応力腐食にもと
ず(切断事故を防止するために、銅導体直上に銅防錆剤
を塗布することが行われているが、この方法は銅導体直
上への銅防錆剤の塗布量が少量であるために防食効果の
持!!’l1間が極めて短い欠点がある。上記の提案に
代わって、絶縁層中に銅防錆剤を混合する提案もある。
In addition to stress corrosion of the hollow conductor in cross-linked polyethylene insulated overhead cables, which should not be avoided in the past (to prevent cutting accidents, it is recommended to apply a copper rust preventive agent directly on the copper conductor). However, this method has the disadvantage that the corrosion-preventing effect is extremely short because the amount of copper rust preventive applied directly onto the copper conductor is extremely short. There are also proposals to mix copper rust inhibitors into the layer.

絶縁層中に混合された銅防錆剤は、徐々に絶Ii層の銅
導体側表面上に移行して防食作用をなし、ま、た絶縁層
中には大量の銅防錆剤を配合することができるので、こ
の提案は、一般に実用上類る有用であると期待されてい
る。
The copper rust preventive agent mixed in the insulating layer gradually migrates onto the surface of the copper conductor side of the insulating layer and exerts an anticorrosion effect, and a large amount of the copper rust preventive agent is mixed in the insulating layer. Therefore, this proposal is expected to be of similar practical utility in general.

ところで、絶縁層が架橋ポリエチレンである場合、ケー
ブル製造時において銅導体直上に被覆した未架橋のポリ
エチレン組成物を加圧下に加熱架橋する必要があるが、
このとき加圧によって未架橋のポリエチレン組成物が銅
導体間の間隙に流入する問題がある。この問題の解決の
ため、銅導体直上に予め上記の流入防止のためのポリエ
ステルなどのセパレータテープを巻回することが行われ
ている。しかしながら、このセパレータテープの存在に
よって架橋ポリエチレン絶縁層から移行してきた銅防錆
剤が遮断されて、防食が充分に達成されないという新た
な問題がある。
By the way, when the insulating layer is made of crosslinked polyethylene, it is necessary to heat and crosslink the uncrosslinked polyethylene composition coated directly over the copper conductor under pressure when manufacturing the cable.
At this time, there is a problem that the uncrosslinked polyethylene composition flows into the gap between the copper conductors due to pressurization. In order to solve this problem, a separator tape made of polyester or the like is wrapped in advance directly above the copper conductor to prevent the above-mentioned inflow. However, there is a new problem in that the presence of this separator tape blocks the copper rust inhibitor that has migrated from the crosslinked polyethylene insulating layer, making it impossible to achieve sufficient corrosion protection.

問題解決の手段 本発明は、上記の問題を解決するために、新規な架橋ポ
リエチレン絶縁架空ケーブルの製造方法を提供せんとす
るものである。
Means for Solving the Problem In order to solve the above-mentioned problems, the present invention aims to provide a novel method for manufacturing a cross-linked polyethylene insulated overhead cable.

即ち、本発明は、銅導体の直上にガーレー気密度が10
〜50,000秒/ 100 c cのセパレータテー
プを施し、その上に銅防錆剤を含有した架橋性ポリエチ
レン組成物を押出被覆し、ついで架橋性ポリエチレン組
成物の押出被覆層を加圧下で架橋することを特徴とする
架橋ポリエチレン絶縁架空ケーブルの製造方法である。
That is, in the present invention, the Gurley air density is 10 directly above the copper conductor.
A separator tape of ~50,000 seconds/100 cc is applied, a crosslinkable polyethylene composition containing a copper rust inhibitor is extrusion coated thereon, and then an extrusion coating layer of the crosslinkable polyethylene composition is crosslinked under pressure. This is a method for manufacturing a cross-linked polyethylene insulated overhead cable.

立里二望来 セパレータテープとして、上記の特定のガス透過度を有
するものを用いることにより、架橋性ポリエチレン組成
物の押出被覆層を加圧下で架橋しても未架橋のポリエチ
レン組成物が銅導体間の間隙に流入することが防止され
、しかも、ケーブルの稼動時にはセパレータテープのガ
ス透過性の故に銅防錆剤の洞導体側への移行が阻害され
ないので、銅導体は長期にわたり防錆状態に保たれる。
By using a separator tape having the above-mentioned specific gas permeability as a separator tape, even if the extruded coating layer of the crosslinkable polyethylene composition is crosslinked under pressure, the uncrosslinked polyethylene composition will not become a copper conductor. In addition, when the cable is in operation, the gas permeability of the separator tape prevents the copper rust inhibitor from migrating to the hollow conductor side, so the copper conductor remains in a rust-proof state for a long time. It is maintained.

本発明において、セパレータテープを構成する材料とし
ては、ポリエステル、ナイロンなどの高融点の、特に融
点が少な(とも220℃の合成有機高分子やガラス、セ
ラミックなどの無機材料の繊維材、たとえば織布、不織
布など、あるいは多数の微細孔を有する合成有機高分子
フィルムなどが例示できる。ただし、セパレータテープ
は、そのガスi3過度が、ガーレー気密度にして10〜
50.000秒/ 100 c cの範囲のものでなけ
ればならない。ガーレー気密度がso、ooo秒/ 1
00 c cより大であると、ケーブルの稼動時におけ
る銅防錆剤の移行が阻止され、一方10秒/ 100 
c cより低いと、ケーブル製造時における前記した未
架橋のポリエチレン組成物の洞導体間間隙への流入の問
題を防止する効果が乏しい。したがって、セパレータテ
ープとしては、ガーレー気密度が、20〜45,000
秒/ 100 c c 、更には100〜40.000
秒/ 100 c cであるものがとりわけ好ましい。
In the present invention, materials constituting the separator tape include materials with a high melting point such as polyester and nylon, particularly those with a low melting point (both 220°C), fiber materials of inorganic materials such as glass and ceramics, and woven fabrics. Examples include non-woven fabrics, synthetic organic polymer films with many micropores, etc. However, separator tapes have a gas i3 excess of 10 to 10 in terms of Gurley air density.
Must be in the range of 50.000 seconds/100 cc. Gurley air density is so, ooo seconds/1
Greater than 00 c c prevents migration of copper rust inhibitor during cable operation, while 10 s/100
If it is lower than c, the effect of preventing the above-mentioned problem of the uncrosslinked polyethylene composition flowing into the gap between the sinus conductors during cable manufacturing is poor. Therefore, as a separator tape, the Gurley air density is 20 to 45,000.
sec/100 cc, even 100-40.000
sec/100 cc is particularly preferred.

本発明における銅防錆剤としては、銅表面を不動化して
応力腐食割れの原因となる銅の腐食を防止する作用をな
す薬剤であれば特に制限はない。
The copper rust preventive agent in the present invention is not particularly limited as long as it is an agent that immobilizes the copper surface and prevents copper corrosion that causes stress corrosion cracking.

たとえば、ピロール系、ピラゾール系、チアゾール系、
イミダゾール系、トリアゾール系、メルカプタン系、チ
オウレア系などの薬剤を例示することができる。これら
薬剤のうち、ベンゾトリアゾール、トリルトリアゾール
、メチルトリアゾールなどのトリアゾール化合物、就中
ベンゾトリアゾールが特に好ましい。
For example, pyrrole, pyrazole, thiazole,
Examples include imidazole-based, triazole-based, mercaptan-based, and thiourea-based drugs. Among these drugs, triazole compounds such as benzotriazole, tolyltriazole, and methyltriazole are particularly preferred, especially benzotriazole.

1止斑 以下、実施例及び比較例により本発明を一層詳細に説明
する。
EXAMPLE 1 The present invention will now be described in more detail with reference to Examples and Comparative Examples.

実施例1 外径2.3mmφの銅vA37本を撚り合わした撚線銅
導体の上に、幅60龍、厚さ38μm、JIS  P8
117に規定の方法で測定したガーレー気密度が、50
0秒/ 100 c cの穴あきポリエステルフィルム
からなるセパレータテープを1層巻回し、その上にポリ
エチレン100重11、ジクミルパーオキサイド2重量
部、ベンゾトリアゾール1.0重量部とからなる架橋性
ポリエチレン組成物を押出被覆し、ついで17 k g
/cm2(f)高圧水窯口を満たした架橋室におい架橋
性ポリエチレン組成物の押出被覆層を210℃、5分の
条件で連続架橋して架橋ポリエチレン鉋縁架空ケープル
を製造した。
Example 1 Width 60mm, thickness 38μm, JIS P8
The Gurley tightness measured by the method prescribed in 117 is 50
A separator tape made of a perforated polyester film of 0 seconds/100 cc is wound in one layer, and on top of that is a crosslinkable polyethylene made of 100 parts by weight of polyethylene, 2 parts by weight of dicumyl peroxide, and 1.0 parts by weight of benzotriazole. The composition was extrusion coated and then 17 kg
/cm2(f) High-pressure water The extruded coating layer of the crosslinkable polyethylene composition was continuously crosslinked at 210° C. for 5 minutes in a crosslinking chamber filled with a kiln opening to produce a crosslinked polyethylene hollow cable.

実施例2 用いた穴あきポリエステルセパレータテープのガーレー
気密度が、10.000秒/ 100 c cである点
においてのみ実施例1と異なる架橋ポリエチレン絶縁架
空ケーブルの製造をおこなった。
Example 2 A crosslinked polyethylene insulated overhead cable was produced which differed from Example 1 only in that the Gurley airtightness of the perforated polyester separator tape used was 10.000 seconds/100 cc.

比較例】 用いたポリエステルセパレータテープが穴なしであって
、そのガーレー気密度が無限大である点においてのみ実
施例1と異なる架橋ポリエチレン絶縁架空ケーブルの製
造をおこなった。
Comparative Example A crosslinked polyethylene insulated overhead cable was produced which differed from Example 1 only in that the polyester separator tape used had no holes and its Gurley airtight density was infinite.

比較例2 用いたセパレータテープは、ポリエステル織布であり、
かつそのガーレー気密度が1秒/100ccである点に
おいてのみ実施例1と異なる架橋ポリエチレン絶縁架空
ケーブルの製造をおこなった。
Comparative Example 2 The separator tape used was a polyester woven fabric,
A cross-linked polyethylene insulated overhead cable was produced which differed from Example 1 only in that its Gurley airtightness was 1 second/100 cc.

実施例1.2および比較例1.2で得た各ケーブルにつ
き、つぎの2項目の測定を行い、その結果を下表に示し
た。
The following two items were measured for each cable obtained in Example 1.2 and Comparative Example 1.2, and the results are shown in the table below.

ポリエチレン流動防止性:ケーブル製造後、ケーブルを
解体して未架橋のポリエチレン組成物の洞導体間間隙へ
の流入の有無を調べた。
Polyethylene flow prevention property: After the cable was manufactured, the cable was disassembled and whether or not the uncrosslinked polyethylene composition flowed into the gap between the sinus conductors was examined.

防錆性能:長さ3Qcmのケーブル試料を金鋸で切り出
し、NH,イオン濃度1100ppの水溶液を満たした
内径5Qmmの円筒状ガラス容器中に垂直に設置した。
Rust prevention performance: A cable sample with a length of 3 Qcm was cut out with a hacksaw and placed vertically in a cylindrical glass container with an inner diameter of 5 Qmm filled with an aqueous solution of NH and ion concentration of 1100 pp.

ついで、水溶液の深さを−8間20Cm、6日間10c
mを1サイクルとする乾湿を行い、恒温槽にて60℃8
時間、常温16時間のヒートサイクルを8週間行ったの
ち、ケーブル試料の中間部分10cm中の銅素線18本
の平均請膜厚を測定した。なお、乾湿1サイクルの都度
、上記の水溶液を新品と取り替えた。また、上記のガラ
ス容器には、換気用に内径1.8mmφの注射針2木を
備えた蓋を用いた。平均請膜厚は、錆膜除去(塩酸:純
水−1:1の容積比の水溶液を用いて除去)前後の重量
差から錆の生成量を測定し、その量から膜厚を算出した
Then, the depth of the aqueous solution was adjusted to 20 cm for -8 days and 10 cm for 6 days.
We performed drying and wetting with 1 cycle of
After a heat cycle of 16 hours at room temperature for 8 weeks, the average coating thickness of 18 copper wires in a 10 cm middle portion of the cable sample was measured. Note that the above aqueous solution was replaced with a new one every time the drying/wetting cycle was performed. Further, a lid equipped with two injection needles each having an inner diameter of 1.8 mm for ventilation was used for the above-mentioned glass container. The average coating film thickness was determined by measuring the amount of rust produced from the difference in weight before and after removing the rust film (removal using an aqueous solution with a volume ratio of hydrochloric acid:pure water - 1:1), and calculating the film thickness from the measured amount.

ポリエチレン  防錆性能Polyethylene rust prevention performance

Claims (1)

【特許請求の範囲】 1、銅導体の直上にガーレー気密度が10〜50,00
0秒/100ccのセパレータ テープを施し、その上に銅防錆剤を含有した架橋性ポリ
エチレン組成物を押出被覆し、ついで架橋性ポリエチレ
ン組成物の押出被覆層を加圧下で架橋することを特徴と
する架橋ポリエチレン絶縁架空ケーブルの製造方法。 2、セパレータテープが、孔明きポリエステルフィルム
である特許請求の範囲第1項記載の架橋ポリエチレン絶
縁架空ケーブルの製造方法。 3、セパレータテープが、合成有機高分子繊維の不織布
である特許請求の範囲第1項記載の架橋ポリエチレン絶
縁架空ケーブルの製造方法。 4、銅防錆剤が、トリアゾール化合物である特許請求の
範囲第1項乃至第3項のいずれかに記載の架橋ポリエチ
レン絶縁架空ケーブルの製造方法。 5、トリアゾール化合物が、ベンゾトリアゾールである
特許請求の範囲第4項記載の架橋ポリエチレン絶縁架空
ケーブルの製造方法。
[Claims] 1. Directly above the copper conductor, the Gurley air density is 10 to 50,000.
A separator tape of 0 seconds/100 cc is applied, a crosslinkable polyethylene composition containing a copper rust preventive agent is extrusion coated thereon, and then the extrusion coating layer of the crosslinkable polyethylene composition is crosslinked under pressure. A method for manufacturing a cross-linked polyethylene insulated overhead cable. 2. The method for manufacturing a crosslinked polyethylene insulated overhead cable according to claim 1, wherein the separator tape is a perforated polyester film. 3. The method for manufacturing a crosslinked polyethylene insulated overhead cable according to claim 1, wherein the separator tape is a nonwoven fabric of synthetic organic polymer fibers. 4. The method for producing a crosslinked polyethylene insulated overhead cable according to any one of claims 1 to 3, wherein the copper rust preventive agent is a triazole compound. 5. The method for producing a crosslinked polyethylene insulated overhead cable according to claim 4, wherein the triazole compound is benzotriazole.
JP591686A 1986-01-14 1986-01-14 Manufacture of crosslinked polyethylene insulated aerial cable Pending JPS62165815A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP591686A JPS62165815A (en) 1986-01-14 1986-01-14 Manufacture of crosslinked polyethylene insulated aerial cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP591686A JPS62165815A (en) 1986-01-14 1986-01-14 Manufacture of crosslinked polyethylene insulated aerial cable

Publications (1)

Publication Number Publication Date
JPS62165815A true JPS62165815A (en) 1987-07-22

Family

ID=11624218

Family Applications (1)

Application Number Title Priority Date Filing Date
JP591686A Pending JPS62165815A (en) 1986-01-14 1986-01-14 Manufacture of crosslinked polyethylene insulated aerial cable

Country Status (1)

Country Link
JP (1) JPS62165815A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008128763A (en) * 2006-11-20 2008-06-05 Viscas Corp Corrosion test method
JP2010260058A (en) * 2009-04-30 2010-11-18 Watoku Co Ltd Method for manufacturing spacer nut

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008128763A (en) * 2006-11-20 2008-06-05 Viscas Corp Corrosion test method
JP2010260058A (en) * 2009-04-30 2010-11-18 Watoku Co Ltd Method for manufacturing spacer nut

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